A simple and accurate method for the estimation of yield stress by rotational viscometry: application of the concept of infinite apparent viscosity Hossein Kiani, Seyed Mohammad E. Mousavi, and Zeinab E. Mousavi Department of Food science and Technology, Faculty of Agricultural Engineering and Technology, Campus of Agriculture and Natural Resources, University of Tehran, Karaj, Iran ([email protected]) ABSTRACT Yield stress is a very important engineering property of some food materials affecting the processing requirements and the quality of the product. The estimation of the value of yield stress has been a challenging issue and different methods have been employed for evaluation and calculation of that. In this research, the infinite apparent viscosity of a dairy drink containing gellan and pectin was measured using a simple rotational viscometery method and the data was used for the estimation of yield stress. Increasing concentrations of gelllan gum (0, 0.03, and 0.05 %wt) with or without pectin (0.25 %wt) were added to a fermented dairy drink and the rheological properties of the system were investigated. The Bingham yield stresses were calculated as the intercepts of the flow diagrams and then the same data were used to illustrate the curves of shear stress versus the inverse of apparent viscosity. An extrapolation of shear stress, σ, versus the inverse of apparent viscosity, η-1, to find the intercept can give a value related to the yield stress, σ0. The stability of distinct solid particles added to the drink was studied as a case study of yield stress application and then the observations were compared to the mathematical prediction of the stability with regard to the yield stress. The methods employed for calculation of yield stress were recognized to be potential methods for prediction and engineering calculations due to their simplicity. Furthermore, the infinite viscosity method can present a realistic definition of yield stress while can be easily calculated by simple rotational viscometry. Further research is also needed to compare the data with the controlled-stress rheometer data to demonstrate the validity of the methods with more accuracy. Key words: Fluid gel; Rheology; Phase separation; Solid particle stability NOTATION σ γ K n σβ or σ0 ηpl σc ηc Shear stress (Pa) Shear rate (s-1) Consistency Index (Pa.s0.5) Flow Behavior Index Yield stress (Pa) Plastic Viscosity (Pa.s) Casson's Yield stress (pa0.5) Plasitic viscosity of Casson (Pa0.5.s0.5) Fg Fb Fσ° V g ρp ρm A Gravitational force (N) Buoyancy force (N) Force related to the yield stress (N) Volume (m3) acceleration due to gravity (ms-2) the density of the particle (kgm-3) the density of the medium (kgm-3) surface (m2) INTRODUCTION Yield stress is a very important engineering property of some food materials such as fluid gels affecting the processing requirements and the quality of the product. Materials with yield stress are those exhibiting highly shear-thinning rheological behavior and therefore behave close to solids at the static state but their rhological behaviour become similar to those of fluids when they are a subject of shearing. This behaviour can be utilized in different food products to prevent the sedimentation of dispersed particles in beverages. A wide range of gelling biopolymers including agar, carrageenan, pectin, alginate, gellan and gelatine are able to create yield stress in food products [5]. The value of yield stress and the properties of the final product are dependent upon the nature of the biopolymer employed, as well as the processing parameters [1, 4, 5 7, 10]. Four well-known models can be employed for the rheological characterization of non-Newtonian fluid foods, [6]. These models are the power law: σ = kγ n the Herschel–Bulkley model: (1) σ = σ o + kγ n (2) the Bingham model: σ = σ 0 + η pl γ (3) and the Casson model: σ 1 / 2 = σ C 1 / 2 + η C 1 / 2γ 1 / 2 (4) Mullineux and Simmons (2008) [6] declared that in the case of processing equipment design or other similar objectives, simplicity of the model is the most important factor for model selection and therefore the power law model is preferred. However, if high accuracies are needed, low shear behaviors are taken to account and/or yield stress is considered as an engineering factor that really is [9]; power law model could not be suitable. Several methods have been described to measure the static or dynamic yield stress employing characterized apparatuses [8-9]. To calculate the Bingham yield stress, extrapolation of the selected linear part of the flow curve is performed and possibly very low shear rates are not taken to account to make a linear region suited with the Bingham model available [8-9]. This may be desirable because of the elimination of the possible errors in low shear calculations. Whereas application of Herschel–Bulkley model results in a more accurate fit if the instrument is well equipped, enabling calculation of very low shear behaviors. Another way to estimate the value of yield stress is extrapolation of apparent viscosity versus shear stress curve to infinite apparent viscosity. In this study, gellan and gellan pectin-mixtures were added to a fermented dairy drink their effect on the sedimentation behavior of added dried and grinded basil leaves were studied. Flow measurements were employed to explore the rheological properties and two, including a noteworthy infinite apparent viscosity method and a conventional Bingham approach, were employed to calculate the values of yield stress. An approach toward the mathematical exhibition of the stability of the particles was provided considering yield stresses calculated from the mentioned procedures. MATERIALS & METHODS Sample Preparation Fresh skim milk (fat content by Gerber analysis ≈ 0.2 wt %) was provided from the dairy plant of the department of Food Science and Technology, University of Tehran. Pasteurization was carried out by a water bath at 90ºC for 15 minutes. Pasteurized milk was inoculated by a DVS type YF-3331 starter culture at 40ºC (Chr. Hansen, Denmark). Incubation was performed until the pH reached 4.2-4.4. The total solids (TS) content of the resulting yoghurt was determined by evaporation of ~1 g sample on a boiling bath, followed by oven-drying at 102°C until constant weight was attained, yielding a value of TS = 9.6 wt %. Yoghurt was firstly diluted (as partial dilution to TS = 7.5 wt %), mixed well (RW20 DZM Janke&Kunel mixer) and homogenized (APV 1000 Lab homogenizer, Denmark) at 150 bars. NaCl (MERCK with 99.5% purity, Germany) was also added before homogenization (0.5 % w/w of final product). Gellan gum (Deacylated gellan, Kelcogel F, CpKelco, US) and gellan-high methoxy pectin (HMP; Provisco, PROVladd PEC 1902, Switzerland) mixtures were added to the samples as stabilizing agents. Hydrocolloid mixtures were weighted for each sample separately, dissolved in RO water and hydrated at 80ºC for 20 minutes in a shaking water bath. Hot solutions were gently added to the partial diluted yoghurt kept at room temperature. Final total solids content was set at 5% w/w. Gellan was added in different concentrations (0.01, 0.03, and 0.05 % w/w) and a similar series of gellan concentrations with the coexistence of pectin (0.25 % w/w) was also prepared. pH values of the final product that was 4-4.2 after mixing and processing was kept unchanged by storing the samples at 5˚C until performing the measurements. Sample preparation was carried out in duplicates. Homogenous spice (Sabzan Co., Tehran, Iran) particles were obtained by grinding and passing the leaves from sieves. Particles passed through a 10-mesh sieve but remained on an 18-mesh sieve were collected and the average diameter of the particles was considered to be 1.5 mm. The thickness of the spice leaves was measured by using a magnetic instrument (Magna-Mike model 8000, USA). The density of the particles was obtained by calculating the volume changes for the given weight of spices submerged in water. The spices were blanched and stored in water to reach to the constant density before density measurement. For basil particles the following data were obtained: ρp=1051.3 kgm-3, Particle radius = 1.5×10-3 m, Particle thickness = 4.3×10-4 m , V = 3.038×10-12 m3 (as a cylinder), g = 9.8 ms-2 , A = 7.065×10-9. Measurements and Analysis Flow behavior analysis of the samples was carried out on a bob and cup HAAKE ROTOVISCO RV12 viscometer (Germany) at 20ºC. The NV geometry (doubled-gap coaxial-cylinder DIN 54 453) was employed. The density of the fermented dairy drink samples were determined by a picnometer at 20 ºC. The overall balance of all forces acting on a particle should be equal to zero if particle stability or motion prevention is targeted. Four different forces act on a solid particle suspended in a liquid medium including hydrodynamic force, intermolecular force, gravitational force and buoyancy force which the two later are described as the following respectively: F g = ρ pVg (5) F b = ρ mVg (6) For solid spice particles stabilized in a fermented dairy drink medium molecular forces and hydrodynamic forces are not very important. In a drinking product, particles need to destroy the three-dimensional network, if exist, to move and accordingly a proportional force will be required for this matter. This kind of force, which is similar to hydrodynamic forces in its nature, is reasonably linked and in fact proportional to yield stress and also to the particle surface exposed to medium which is described as: F σ0 = σ 0 A (7) Microsoft Excel 2007 was used to investigate the data. Statistical analysis, if needed, was also carried out using SAS 9.1 software (SAS Institute Inc., Cary, NC, USA). RESULTS & DISCUSSION Flow Behavior The log-log plot of the apparent viscosity versus shear rate indicated that all samples exhibit non-Newtonian shear-thinning behavior (Figure 1). Addition of gellan caused the viscosity of the fermented dairy drink to increase noticeably. Figure 1. Viscosity curves of fermented dairy drink with (filled symbols) or without (empty symbols) pectin, containing 0 (circle) and 0.05 % (triangle) of gellan. The former particle size distribution and microscopy investigation [3] indicated that gellan-protein interactions took place both permanently –resulting in formation of particle gels- and transiently –due to the aggregative interactions of the particles- in the dilute fermented dairy drink. Both of the mentioned phenomena along with gellan-gellan interactions (as proposed by Sworn [10]) resulted in the creation of complex particle gels and the overlaps occurred between these particles affected the flow behavior of the product significantly. Yield Stress Yield stress can be described as the required shear stress for initiation of flow in a plastic material resisting against flow [9]. Yield stress can also be defined as a point in which the applied stress does not cause the material to flow and shear rate is zero but just a little increase in stress results in the initiation of flow. An experimental approach toward this definition leads to an approximation of yield stress called dynamic yield stress described by Bingham, Herchel-Bulkey and Casson models. Another kind of description for yield stress is that it is a point in which the resistance of the material against flow (viscosity) is infinite. An extrapolation of apparent viscosity versus shear stress curve to infinite apparent viscosity can give a value being related to the resistance and therefore to the yield stress. Both of the mentioned approaches were employed to estimate the values of yield stress for the fluid gels of fermented dairy drinks. Bingham yield stresses was estimated employing the flow diagrams of the samples (Figure 2a). To estimate the infinite viscosity, an extrapolation of the inverse of apparent viscosity versus shear stress curve was performed. The intercept of the linear trend line where the inverse of apparent viscosity is zero and accordingly apparent viscosity is infinite was assumed to be the value of the yield stress (Figure 2b). The range of the data employed for this procedure was the same as the data range used for flow curve method. a b Figure 2. Fitted curves of Bingham model (a) and curves of shear stress versus the inverse of apparent viscosity (b) and the illustration of the magnitude of the yield stress for plain fermented dairy drink (○) and samples containing 0.25 % of pectin (●), 0.05 % of gellan (∆) and 0.25-0.05 % of pectin-gellan (▲) as well as the corresponding equation of the fitted curves upward respectively. Gellan containing samples exhibited relatively high values of yield stress. Inversely, samples with no hydrocolloid content had very low values for this property. The network created by gellan and molecules and protein particles caused a high consistency but per application of a proportional shear stress, the network broke suddenly, the particles lost their inter-particle connections and the product acquired the characteristics of a fluid material. As it is shown in Figure 2b, compared to those samples with gellan gum, the yield stress values detected for the stabilizer free sample was very low. In spite of a relatively high concentration applied, samples with pectin alone showed low yield stress values. However, combined application of pectin and gellan resulted in a major increase in the yield stress of the samples. Due to the nature of the rotational measurements and destruction of the three-dimensional network of the product during the measurements and on the other side the especial definition of the yield stress, reasonable objections may be presented to the method. However, in practice, these methods are potential and applicable for predictions and engineering calculations due to their simplicity. Furthermore, the infinite viscosity method can present a realistic definition and prediction of yield stress and the values obtained from the flow curve method were approximately higher the values observed for this method. The data obtained via such methods could also be compared with the controlled-stress rheometer data to explore the validity of the methods with more accuracy. Further research is also needed to investigate the transient interactions of the particle gels, the way they are destroyed and the required forces to do so as well as reversibility of these interactions. The importance and application of the yield stress values for stabilization and settlement discussions will be presented in the following sections. Solid Particle Stability As an example for stabilization of solid particles in a fluid medium, solid spice particles of basil were added to the fermented dairy drink samples including samples prepared with the presence of pectin (0.25% w/w), gellan (0.05% w/w) and gellan-pectin mixture (0.05-0.25% w/w). For a stabilized sample of fermented dairy drink (with 0.05 % w/w of gellan and 0.25% w/w of pectin): ρm = 1017.7 kgm-3 , σ0 = 0.7 pa; and ccording to the equations (5), (6) and (7), it can be written: F g = 3.13 ×1−8 N F b = 3.03 × 10 −8 N F σ 0 = 4.95 × 10 −9 N Figure 3. Spice particles suspended in fermented dairy drink samples containing 0.25% pectin (A) 0.05% gellan (B) and 0.25-0.05% pectin-Gellan (C) Fσ° should be greater than the absolute value of differences between Fg and Fb for stabilization purposes: ( ) ( ) −8 −8 F σ Ο ≥ F g − F b ≥ 3.13 × 10 − 3.03 × 10 ≥ 10 −9 N Consequently it can be written: σ Ο A ≥ 10 −9 ⇒ σ Ο ≥ 10 −9 ⇒ σ Ο ≥ 0.14 Pa 7.065 × 10 −9 Regarding to the calculations and the data obtained via viscometric measurements it could be predicted that the particles would be suspended in the selected sample. Experimental measurements were in agreement with the predicted results and particles remained suspended during all storage time (15 days) (Figure 3). Pectin did not provide the required yield stress value and sedimentation of the particles occurred. Gellan alone produced adequate yield stress values and particles were suspended but as it can be observed in Figure 3 serum separation was observed. Gellan-pectin mixture possessed the aim of this study; particles remained suspended and phase separation did not occur. CONCLUSION A rheological approach toward the determination of yield stress was provided and fluid gels of gellan and gellan-pectin in a fermented dairy drink were evaluated. Based on former investigations [2-3] it was revealed that gellan, either alone or in combination with pectin, interacts with proteins, and creates particle gels. Further particle-particle interactions and overlaps lead to formation of a through network of the particles and as a result, a highly shear-thinning rheological behavior appears. This kind of rhelogical behavior is believed to be a property of fluid gels. Yield stress is pivotal property of these systems and the estimation of the value of yield stress has been a challenging issue of discussion. At the present study the methods of calculating the yield stress values of the fluid gels via viscometric analysis were evaluated. An infinite viscosity method was developed and adapted for this purpose and the results were compared with the values calculated according to the Bingham model. Though an equal data range was used for interpolating and finding the values of yield stress via both methods, the values calculated by Bingham method were significantly higher. The values found by the infinite viscosity method seemed to be more accurate according to the definition and understandability of this method. An example of yield stress application was also provided and the importance of yield stress in particle stability was analyzed. Values obtained from both of the yield stress estimation methods were in agreement with the experimental results of our case study. The case study was the investigation of the stability of distinct solid particles added to the drink and evaluation of their stability during the storage time compared with the mathematical prediction of the stability with regard to the yield stress. The stability of the particles was anticipated by considering the overall balance of forces acting on the particles and the results were shown to be in agreement with the experimental observation. Further investigation is needed to verify the methods and evaluate their accuracy in more detail. Due to the simplicity, reasonable results and also wide availability of the instrument applied, viscometric analysis of fluid gels was recognized to be a potential method. In addition to the stabilization of added solid particles, it was also demonstrated that the yielding behavior detected for fluid gels of gellan and gellan-pectin affect the stability of colloidal protein particles of the dairy drink significantly and prohibit their sedimentation. REFERENCES [1] Frith W.J., Garijio X., Foster T.J. & Norton I.T. 2002. Microstructural origins of the rheology of fluid gels. Gums and stabilizers for the food industry, 11, 95-103. [2] Kiani H., Mousavi S.M., Emam-Djomeh Z. & Yarmand M.S. 2008. 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