CORPORATE BROCHURE GENERAL magazine.indd 1 9/2/14 3:08 PM TABLE OF CONTENTS Mission Color Popularity Products General Products Gen2O Waterbase GenRock 700 GenRock 600 Hardeners Thinners Clearcoats Primers Putties Ancillaries Sub-Products (GenFlash, Genval,Genvacryl) Other Products & Services (Antigravilla, Tapes, GenMix Pro 1.0, Color Chips, Color Charts, Mix machine toner stickers, Mix machine, Spectrophotometer) Training Courses Color Code Location GENERAL magazine.indd 2 9/2/14 3:08 PM MISSION We at General Paint Co. SAL are committed to providing an alternative credible solution in automotive refinish that will increase the body shop’s profitability through higher productivity and the use of extensively researched products in terms of quality and value. We believe that in today’s volatile markets we should be receptive to change and be dynamically responsive to demand. We strive to insure proper materials, talents and equipments are available when needed to increase processes effectiveness and prevent duplication of efforts and wastage. We establish effective communication channels for knowledge sharing within the company and with our suppliers, and customers. To achieve stakeholders satisfaction we implement JIT manufacturing based on a series of continuous steps with the dedication of doing the job right every time. GENERAL magazine.indd 3 9/2/14 3:08 PM COLOR POPULARITY 2013 GENERAL magazine.indd 4 9/2/14 3:08 PM GEN O WATERBASE 2 GENERAL magazine.indd 5 9/2/14 3:08 PM GEN2O WATERBASE Digital Color GENERAL magazine.indd 6 Description % Consumption GO360 METALLIC ADDITIVE 0.46% GO370 XIRALLIC COPPER 0.10% GO372 XIRALLIC WHITE 0.65% GO373 XIRALLIC GOLD 0.13% GO375 XIRALLIC RED 0.40% GO377 XIRALLIC GREEN 0.10% GO378 XIRALLIC BLUE 0.21% GO394 SILVER DOLLAR COARSE 14.07% GO395 SILVER DOLLAR EXTRA FINE 3.65% GO398 SILVER DOLLAR FINE 0.29% GO900 CLEAR 0.67% GO902 WHITE 7.13% GO910 SHADOW WHITE 1.05% GO911 LUMINOUS BLUE 0.75% GO913 PURE BLUE 1.44% GO916 BRILLIANT BLUE 0.99% GO918 REDDISH BLUE 2.37% GO921 LUMINOUS GREEN 0.46% GO924 GOLDEN GREEN 0.27% GO933 MEDUIM YELLOW 0.33% GO934 TRANSPARENT YELLOW 0.27% GO935 OXYDE YELLOW 0.35% GO936 MIXING YELLOW 0.32% GO937 ORANGE 0.38% GO938 LIGHT YELLOW 0.72% GO945 OXYDE RED 0.71% GO946 MIXING OXYDE RED 0.41% GO947 PURPLE 0.22% GO948 MIXING PURPLE 0.53% GO949 FULGURANT RED 0.46% GO951 LEMON YELLOW 0.59% GO953 GOLDEN BROWN 1.13% GO955 RUBY RED 1.93% GO956 PURE MAROON 0.51% 9/2/14 3:08 PM GEN2O WATERBASE Digital Color GENERAL magazine.indd 7 Description % Consumption GO957 BRILLIANT MAROON 1.30% GO958 BRILLIANT RED 1.70% GO959 GRENATE 0.84% GO962 PEARL LUSTRE WHITE 0.66% GO964 PEARL ORANGE DOME 0.04% GO966 PEARL BLUE FINE 0.48% GO967 BLUISH GREEN PEARL 0.20% GO968 PEARL RED VIOLET 0.24% GO969 PEARL WHITE FINE 0.58% GO970 PEARL COPPER 0.37% GO971 GOLD DOME 0.50% GO972 PEARL WHITE 1.59% GO973 PEARL GOLD 0.94% GO974 PEARL VIOLET 0.87% GO975 FINE RUSSET 0.22% GO976 SPARKLE RED 0.69% GO977 PEARL GREEN 0.82% GO978 PEARL BLUE 2.69% GO979 PEARL RED 0.21% GO981 CARBON BLACK 1.02% GO982 MIXING BLACK 0.82% GO983 EBONY BLACK 0.58% GO985 STANDARD BLACK 22.88% GO986 GRAYISH BLACK 0.47% GO987 DEEP BLACK 2.17% GO992 SPARKLE METALLIC 0.75% GO993 METALLIC EXTRA COARSE 1.87% GO994 METALLIC BASE COARSE 2.13% GO995 METALLIC FINE 1.66% GO998 METALLIC MEDIUM 6.66% 9/2/14 3:08 PM GEN2O WATERBASE VOC (2004/42/EC): 2004/42/IIB (d) (420)420. 1 part Gen2O™ Basecoat 10% - 20% S120 Demineralized water Optimum viscosity 22 to 24 sec/DIN4mm/ 20oC 1 Full wet coat Dry before applying mist coat. Apply Mist Coat Final flash off until matt GENERAL magazine.indd 8 9/2/14 3:08 PM GENROCK SERIES GENERAL magazine.indd 9 9/2/14 3:08 PM GENROCK 700 SERIES Digital Color GENERAL magazine.indd 10 Description % Consumption GR574 VIOLET EXTREME - GR599 METALLITE ALUMINUM - GR700 CLEAR 0.28% GR701 CONCENTRATED WHITE 0.31% GR702 WHITE 7.86% GR710 SHADOW WHITE 0.84% GR711 LUMINOUS BLUE 0.64% GR715 RADIANT BLUE 0.85% GR716 BRILLIANT BLUE 0.26% GR717 GREENISH BLUE 2.44% GR718 REDDISH BLUE 0.18% GR721 LUMINOUS GREEN 1.06% GR724 GOLDEN GREEN 0.21% GR726 LEMON GREEN 0.23% GR731 LEMON YELLOW 0.23% GR733 MEDIUM YELLOW 0.21% GR734 TRANSPARENT YELLOW 0.40% GR735 OXYDE YELLOW 0.30% GR737 ORANGE 0.25% GR738 LIGHT YELLOW 0.17% GR739 BRILLIANT YELLOW 0.33% GR745 OXIDE RED 0.21% GR747 PURPLE 0.76% GR749 FULGURANT RED 0.58% GR752 DARK BROWN 0.31% GR753 TRANSPARENT OXYDE RED 0.70% GR754 OXYDE TRANSPARENT YELLOW 0.93% GR755 RUBY RED 1.20% GR756 PURE MAROON 1.84% GR758 BRILLIANT RED 1.64% GR759 GRENATE 0.56% GR762 PEARL LUSTRE WHITE 0.27% GR764 ORANGE DOME 0.20% GR766 PEARL BLUE FINE 0.26% 9/2/14 3:08 PM GENROCK 700 SERIES Digital Color GENERAL magazine.indd 11 Description % Consumption GR767 PEARL BLUISH GREEN 0.13% GR768 PEARL RED VIOLET 0.10% GR769 SATIN WHITE FINE 0.52% GR770 PEARL COPPER 0.62% GR771 GOLD DOME 0.47% GR772 PEARL WHITE 2.17% GR773 GOLD PEARL 1.19% GR774 PEARL VIOLET 0.69% GR775 FINE RUSSET 1.07% GR776 SPARKLE RED 0.43% GR777 PEARL GREEN 0.82% GR778 PEARL BLUE 2.27% GR779 PEARL RED 0.30% GR781 CARBON BLACK 1.73% GR783 STANDARD BLACK 15.35% GR787 DEEP BLACK 2.83% GR793 METALLIC BASE VERY COARSE 1.21% GR794 METALLIC BASE COARSE 6.43% GR795 METALLIC BASE MEDIUM FINE 3.28% GR798 METALLIC BASE FINE 5.02% GR799 METALLIC BASE SUPER FINE 0.85% GR850 BASECOAT BINDER 3.43% GR860 METALLIC ADDITIVE 3.54% GR870 XIRALLIC COPPER 0.12% GR872 XIRALLIC WHITE 1.07% GR873 XIRALLIC GOLD 0.19% GR875 XIRALLIC RED 0.55% GR877 XIRALLIC GREEN 0.13% GR878 XIRALLIC BLUE 0.37% GR894 SILVER DOLLAR COARSE 7.21% GR898 SILVER DOLLAR FINE 9.33% 9/2/14 3:08 PM GENROCK 700 SERIES 65 base colors including 15 Pearlescent and iridescent 6 xirallic colors 75% “Genrock” thinners 100% GenRock thinner for pearlescent 3 stage colors 18-19 sec / DIN 4 mm / 20 oC (68 oF) 5 min Wait until fully matt before applying top coat GENROCK 600 SERIES Digital Color GENERAL magazine.indd 12 Description % Consumption GR600 CLEAR 0.34% GR601 CONCENTRATED WHITE 39.16% GR602 WHITE 7.55% GR611 LUMINOUS BLUE 2.43% GR612 MIXING BLUE 1.04% GR613 DEEP BLUE 2.91% GR621 LUMINOUS GREEN 1.11% GR622 MIXING GREEN 0.60% GR624 GOLDEN GREEN 0.48% GR626 LEMON GREEN 0.31% GR631 LEMON YELLOW 3.56% GR632 MEDIUM YELLOW 2.15% GR634 TRANSPARENT YELLOW 0.84% 9/2/14 3:08 PM GENROCK 600 SERIES Digital Color GENERAL magazine.indd 13 Description % Consumption GR635 OXIDE YELLOW 3.85% GR636 MOLYBDATE ORANGE 1.67% GR639 BRILLIANT YELLOW 1.65% GR640 MOLYBDATE RED 0.42% GR641 LIGHT RED 0.84% GR643 LUMINOUS RED 1.25% GR645 OXIDE RED 0.83% GR647 PURPLE 1.14% GR648 MIXING PURPLE 0.55% GR652 DARK BROWN 0.25% GR653 OXIDE GOLDEN BROWN 0.31% GR655 RUBY RED 5.29% GR659 GRENATE 1.87% GR666 2K MATTING BASE 1.03% GR681 BLACK 1.15% GR682 MIXING BLACK 2.91% GR683 STANDARD BLACK 6.47% GR691 METALLIC BASE 0.06% GR692 METALLIC BASE COARSE 0.23% GR696 METALLIC BASE FINE 0.06% GR697 METALLIC BASE MEDIUM FINE 0.08% GRRAL9005 DEEP BLACK 5.68% Mix 2:1 with any of the following General Hardeners (H 760 - H 750 - H 700 - H 600 - H 500) Potlife: 5h @ 20 oC (68 oF) 20 min at 60 oC (140 oF) panel temperature 5-10% General Thinner 16-18s / DIN 4 mm / 20 oC (68 oF) Short Wave 8 min 9/2/14 3:08 PM HARDENERS GENERAL magazine.indd 14 9/2/14 3:08 PM HARDENERS GENERAL magazine.indd 15 9731 WASH PRIMER HARDENER 9961 2K PRIMER HARDENER H200 2K HARDENER SUPER FAST H444 2K RMC HARDENER SUPER FAST H500 2K HARDENER FAST H555 2K RMC HARDENER FAST H600 2K HARDENER NORMAL H666 2K RMC HARDENER NORMAL H700 2K HARDENER SLOW H750 2K HARDENER EXTRA SLOW H760 2K HARDENER SPECIAL H777 2K RMC HARDENER SLOW H800 2K HARDENER H820 2K L.E. HARDENER FAST H888 2K HARDENER EXTRA SLOW H899 2K SPECIAL HARDENER H900 2K L.E. HARDENER NORMAL H909 GENPOX HARDENER H920 2K L.E. HARDENER SLOW H960 2K L.E. HARDENER EXTRA SLOW H999 2K L E HARDENER EXTRA SLOW WH1 WATERBORNE HARDENER 9/2/14 3:08 PM THINNERS GENERAL magazine.indd 16 9/2/14 3:08 PM THINNERS S2040 P.U. THINNER SLOW S2050 P.U.THINNER EXTRA SLOW GENERAL magazine.indd 17 S711 P.U.THINNER NORMAL S719 P.U.THINNER FAST S721 P.U. THINNER SLOW S811 P.U. THINNER NORMAL S821 P.U. THINNER SLOW 9/2/14 3:08 PM ANCILLARIES GENERAL magazine.indd 18 9/2/14 3:08 PM ANCILLARIES 809 2K PLASTICIZER MATT VOC (EC) 537.9 g/l 810 2K PLASTICIZER GLOSS VOC (EC) 420.9 g/l 809 and 810 are universal plasticizers for all MS and VOC topcoat systems. They are suitable for General filler and plastic finishes. They demonstrate high long-term elasticity. They can be used for all car plastic panels. Add 15% of plasticizer to topcoats, clearcoats and fillers with medium and hard plastics Add 30% of plasticizer to topcoats, clearcoats and fillers with soft plastics 8241 GENCLEAN Silicone remover is suitable for cleaning and degreasing solvent based products, including thermoplastic acrylic finishes and glass reinforced polyester parts. Suitable for degreasing all primer surfacers prior to finishing. Silicone remover has a high performance with anti-static properties combined in one product, which makes it suitable for all repairs in the bodyshop. Use before sanding, apply by means of a soaked cloth and remove with a clean dry cloth. VOC (2004/42/EC) 2004/42/IIB (a) (850)800 S135 TOUCH UP WATERBORNE Used to assist the painter in the fading out of Waterborne color. Add 50% to R.F.U. color. S1918 TOUCH UP BICOAT Developed to assist the painter in the blending out process of metallics and effect colours. Add 100% to ready to spray material. VOC (EC) 788.5 g/l S2012 TOUCH UP MONOCOAT Developed to assist the painter in the blending out process of 2K Colours. Add 500% to ready to spray material. VOC (EC) 851.6 g/l 8688 ANTISILICONE ADDITIVE Special additive to be used in car refinishes in the case of silicone contamination. Add 2% to ready to spray material. VOC (EC) 806 g/Ltr (6.7 lbs/gal) 8620 ACCELERATOR Additive with properties to speed up the curing of 2K products; it will reduce both bake and air drying times. It has been designed for small repairs and single panel repairs. Recommended: mix 2.5% to ready to spray mix. To be used with “General” 2K products except 9700 Wash Primer, 1K products, 4462 2K Rapid primer, or 7500 Express Clear GENERAL magazine.indd 19 9/2/14 3:08 PM CLEARCOATS GENERAL magazine.indd 20 9/2/14 3:08 PM CLEARCOATS 1000SR SCRATCH RESISTANT CLEAR 5000 Potlife 2004/42/IIB (d) (840)530 5h @ 20°C 2K CLEAR SUPER FAST 5000M 2K CLEAR SATIN GLOSS 6000 VOC (2004/42/EC) 4h @ 20 °C 2004/42/IIB (d) (840)580 2K HS CLEAR TOP COAT 6000M 2K CLEAR MATT 3-5h @ 20 °C 5h @ 20 °C 2004/42/IIB (d) (840)550 3-5h @ 20 °C Mix 2:1 with H 200 super fast hardener for 5000 -H777, H666, H555 for 1000SR -H760, H750, H700, H600, H500 for 5000M - 6000 - 6000M 5-10% General Thinner 16-18s / DIN 4 mm / 20 oC (68 oF) 20 min at 60 oC (140 oF) panel temperature VOC (2004/42/EC) 7200 VOC L.E. CLEAR 7500 EXPRESS L.E. CLEAR Potlife 2004/42/IIB (d) (420)420 90min @20°C (68°F) 2004/42/IIB (d) (420)420 60min @20°C (68°F) Mix 2:1 with General L.E Hardener series (H820,H920,H960,...) 18-20 sec / DIN 4 mm / 20 oC (68 oF) 5-10 minutes at 20 oC (68 oF) 35 min. at 60 oC (140 oF) GENERAL magazine.indd 21 9/2/14 3:08 PM PRIMERS GENERAL magazine.indd 22 9/2/14 3:08 PM PRIMERS 4462 2K RAPID PRIMER GREY (Other available colors are Yellow, Dark Grey, and White) Mix 4:1:1 with General MS Top Coat Hardeners (H500,H600) and 20-25% General thinners Potlife 45 to 60 min @ 20°C (68°F) 22-24 sec / DIN 4 mm / 20 oC (68 oF) 5-6 minutes at 20 oC (68 oF) between coats 2-3 hours at 20 oC (68 oF) 20 min. at 60 oC (140 oF) VOC (2004/42/EC) 2004/42/IIB (c) (540)540. 8340 GENFLEX PLASTIC PRIMER Ready to spray 10 minutes at 20 ºC (68 ºF) 1 coat 1-2 microns Voc(EC) 810g/l GENERAL magazine.indd 23 9/2/14 3:08 PM PRIMERS 9700 WASH PRIMER Mix 1:1 with Hardner 9732 Potlife 5 to 6 days 18-20 sec / DIN 4 mm / 20 ºC (68 ºF) 2 coats - 20-25 microns per coat 35-40 minutes at 20 ºC (68 ºF) VOC (2004/42/EC) 2004/42/IIB (c) (780)700 9900 UNIVERSAL PRIMER GREY 100 parts Primebuild 150 parts Thinner G6 Sandable after 20 to 40 minutes at 20 ºC (68 ºF) for a thickness of 40 to 60 microns 5-6 minutes at 20 ºC (68 ºF) between coats 2-3 hours at 20 ºC (68 ºF) 20 min. at 60 ºC (140 ºF) VOC 700g/l 9962 2K PRIMER GREY (Other available colors are Black, Yellow, White, Red and Light Grey) Mix 4:1:1 with General hardeners 9961 and General thinners Potlife: 4h @ 20°C (68°F) 22-24 sec / DIN 4 mm / 20 ºC (68 oF) 5-6 minutes at 20 ºC (68 ºF) between coats Air dry overnight 30 mn. at 60 ºC (140 ºF) VOC (2004/42/EC) 2004/42/IIB (c) (540)485 GENERAL magazine.indd 24 9/2/14 3:08 PM PRIMERS 800TS TINTABLE SEALER 100% “Genrock” thinners Mix one (1) part 800TS Sealer with one (1) to (2) parts 700 Series Tints Reduce 75% with appropriate speed GenRock Reducer. Mix one (1) part 800TS to one (1) part GenRock Reducer to use as a clear sealer 18-19 sec / DIN 4 mm / 20 oC (68oF) Until fully matt G908 GENPOX ISOLATING EPOXY PRIMER “Mix 5:1:1.5 with General MS Top Coat Hardeners (H909 etc.) and Thinners (S910) Potlife:7 to 8 hours at 20 ºC (68 oF) 22-24 sec / DIN 4 mm / 20 oC (68 oF) 5-6 minutes at 20 oC (68 oF) between coats 2-3 hours at 20 oC (68 oF) 30 min. at 60 oC (140 oF) GENERAL magazine.indd 25 9/2/14 3:08 PM PUTTIES GENERAL magazine.indd 26 9/2/14 3:08 PM PUTTIES G101 1K Fine Putty 1 to 3 coats 20 min at 20 ºC (70 ºF) 15 min at 20 ºC (70 ºF) Dry sand with P 400 to P 500 grit paper. VOC [2004/42/EC] 560g/l G77 POLYESTER PUTTY Potlife 3 to 5 min @ 20°C (68°F) G78 FIBRE GLASS Potlife 5 to 7 min @ 20°C (68°F) G80 EASY POLYESTER PUTT (Available colors grey & beige) Potlife 3 to 5 min 20°C (68°F) 1 – 3% General hardener Application with putty knife « 30 min at 20 ºC Dry sanding with P36 – P80 VOC (2004/42/EC) 2004/42/IIB (b) (250)250. GENERAL magazine.indd 27 9/2/14 3:08 PM SUB-PRODUCTS AND SERVICES GENERAL magazine.indd 28 9/2/14 3:09 PM GENFLASH DIRECTIONS Monocomponent synthetic laquer for opaque and metallic finishes. • 14,000 tinting formulas. • Easily used and economical. Time of preparation and sanding. reduced because of very high hiding power. • Yeilds a very high gloss with no polish. • Could be used on all cellulose and alkyd undercoats that are well prepared. • Use activator GF04 to decrease drying and hardening time. • Use for repairing of complete automobiles or parts as well as for trucks. SPECIAL APPLICATION Preparation of the substrates GenFlash can be used on all ready and well prepared surfaces. GenFlash can be applied on most common primers, in particular alkyds, nitro synthetics and wash primers. Wet on wet GenFlash may be applied wet on wet on alkyd primers. This formula, particularly adapted to the painting of bargain cars, yields considerable time saving. Touch-up and decoration Wait 24 to 48 hours depending on tint and thickness. If activator 04 is used, the recovering of GenFlash is possible in the first 4 hours and beyond 16 hours. Presence of Silicones Use product 6386. One dosing cap per litre of concentrated tint to incorprate before dilution. N.B Activator 04 is added after 6386. GENERAL magazine.indd 29 9/2/14 3:09 PM GENVACRYL ACRYLIC FINISH REPARATION Genvacryl BASE Thinner G88 Conservation - Limited in the original packing. - Full and tightly closed. 100 parts 150 parts SPRAYING Viscosity: 14 to 16 sec AFNOR cup nº4 at 20ºC (68ºF) Nozzle: 1.8 to 2 mm Pressure: 3 to 3.5 bars APPLICATION Apply 3 to 5 coats at 5 to 10 minutes intervals allowing complete evaporation of solvents between coats. In case of metallic shade, apply a final mist coat to allow a good distribution of aluminum particles. DRYING TIME At a temperature of 20ºC coupled with less than 70% humidity: Dust free: 5 min Touch: 15 min Thru dry: 2 hours N.B Genvacryl could be varnished with a clear top coat (500) GENERAL magazine.indd 30 9/2/14 3:09 PM GENVAL DIRECTIONS High quality cellulose paint. • Quality drying laquer with a very high gloss. • Excellent hiding power. • Easily polished with rubbing compound G22 NATURE OF SUBSTRATE • Could be used on old surfaces properly prepared and sanded as well as on Primebuild 9900 and GenPox G908. REPARATION BASE Thinner G8 Conservation - Limited in the original packing. - Full and tightly closed. 100 parts 100 parts SPRAYING Viscosity: 18 to 20 sec AFNOR cup nº4 at 20 ºC (68 ºF) Nozzle: 1.4 to 1.8 mm Pressure: 4 bars APPLICATION 3 wet coats at 20 minute intervals. Dust free: 5 min Touch dry: 45 minutes Thru dry: 4 hours N.B Drying could be accelerated by stoving GENERAL magazine.indd 31 9/2/14 3:09 PM SERVICES GENMIX PRO 1.0 COLOR CHART & COLORBOX GENERAL magazine.indd 33 9/2/14 3:09 PM SERVICES MIX MACHINE SPECTRO GENERAL magazine.indd 34 9/2/14 3:09 PM TRAINING COURSES AVAILABLE BASIC TRAINING General products and where they lie in the market DRYSANDING Dry sanding & surface preparation SAVANT How to set up & how to get the best usage and info Intro to GPC History & new corporate identity UNDERSTANDING PAINT DEFECTS Causes, prevention, remedy PLASTIC REPAIR How to repair plastics & painting of plastics APPLICATION TECHNIQUES How to set a spray gun, HVLP guns, understnding your spraygun, fading out mettalics GEN20 Into to Gen2O and HS Clears, Gen2O System application SPECIAL EFFECTS In process SPOT REPAIRPAINTING PROCESS & TECHNIQUES In process COLOR MATCHING BASIC Mixing & matching colors, quick way to a perfect color match COLOR MATCHING ADVANCED Reasons why we adjust color, influencing color during refinish GENERAL magazine.indd 36 9/2/14 3:09 PM
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