4-way thermostat adaptable valves for two-pipes and one-pipe heating systems Serie 120B - 102M Main features - Available in the following versions with : - Plug stroke presetting device • Connection to heat emitter ND 1/2” - 3/4 “ • Connection to copper or plastic pipe ND 1/2” - 1/2 “ S - Conforms with UNI 7942/79 standard 4-WAY THERMOSTAT ADAPTABLE VALVES Description 2 The 4-way thermostat adaptable valves, Series 120B, 102M, are used as shut-off and control devices for radiators in two-pipe and one-pipe heating systems respectively. The valves come in the configuration with 1/2” - 3/4” connection to the heat emitter and are provided with probe for separating the delivery flow from the return flow in the radiator. Connection of the valves to the heat emitter is through an O-ring sealed straight tailpiece and final washer with the aid of a hex. spanner. 120B 4-way nickel-plated thermostat adaptable valve for two-pipe systems. With presetting. Built-in lockshield valve. Connection for copper or plastic pipe. O-ring sealed straight tailpiece, complete with flow separation probe. ABS handwheel. Differential pressure (item 148): 1.5 bar. Compatible with thermostatic actuators series 148 and electrothermic actuators 22C. Type 120B 120B 120B 120B Part Number 120B12AM12 120B12AM34 120B24AM12 120B24AM34 Size body 1/2" 3/4" 1/2" 3/4" Size tube 1/2" 1/2" 1/2"S 1/2"S Kvs 0,82 0,93 0,82 0,93 Weight (g) 570 570 580 580 102M 4-way nickel-plated thermostat adaptable valve for one-pipe systems with fixed by-pass. With presetting. Built-in lockshield valve. Connection for copper or plastic pipe. O-ring sealed straight tailpiece, complete with flow separation probe. ABS handwheel. Differential pressure (item 148) : 1.5 bar. Flow rate to radiator: 50%. Compatible with thermostatic actuators series 148 and electrothermic actuators 22C. Type 102M 102M 102M 102M Part Number 102M12AM12 102M12AM34 102M24AM12 102M24AM34 Size body 1/2" 3/4" 1/2" 3/4" Technical feature Max. temp. Max. pressure Max. differential pressure Fluids which can be used Kvn coefficient with proportional band 2K Kvn coefficient with proportional band 1K Design feature Valve body Plug seal Handwheel Radiator probe Panel radiator probe O-ring Tailpiece DN DN DN DN Size tube 1/2" 1/2" 1/2"S 1/2"S Kvs 2 2,15 2 2,15 Weight (g) 560 560 570 580 110°C 10 bar 1.5 bar Water also with glycol ≤ 50% 120B 102M 1/2" = 1.76 DN 3/4" = 1.84 1/2" = 0.58 DN 3/4" = 0.62 1/2" = 1.56 DN 3/4" = 1.61 1/2" = 0.34 DN 3/4" = 0.38 Brass CW617N EPDM ABS Modified polyether (PPE + PA) Copper EPDM Brass CW617N 4-WAY THERMOSTAT ADAPTABLE VALVES Application These valves are designed for manual room temperature control using just one connection for water inlet/outlet to/from the heat emitter. They can also be used for automatic temperature control when coupled to thermostatic actuators (Series 148, 148SD, 148CD) or else electrothermic actuators (Art. 22C). The use of thermostatic valves allows installation of metering systems (see Sections on Measuring and metering systems) as required by Italian legislation (Act 10/91 Art. 26). The valves are provided with active memory presetting which, when using thermostatic or thermoelectric actuators, enables exact balancing of the heating system. Such balancing is obtained by turning the ring nut located under the handwheel in order to limit the plug stroke. Above all, when removing the handwheel for thermostatting the system, the active memory presetting holds the balancing made permanently. Installation Valve selection is based on the type of system (one-pipe or two-pipe) as well as size of the connection to the radiator and connecting piping. Valves, Series 120B, 102M, can be installed on heat emitters supplied by copper or plastic pipes. When it is required to thermostat the system, merely unscrew the control handwheel from the valve and substitute it with a thermostatic or electrothermic actuator by tightening the ring nut. All this can be done without any plumbing work and with the system running. As with all the two-pipe and one-pipe valves, likewise valves 120B, 102M should be connected in the bottom part of the heat emitter. In order to ensure correct thermostatic operation (i.e. with thermostatic actuator Series 148), the delivery pipe must be connected to the connection under the valve control handwheel which should always be mounted in the horizontal direction. In the case of panel type radiators, use the copper probe (art. RV141). When excluding and removing the radiator, it is also necessary to regulate the special built-in lockshield. All this should be done without interrupting circulation of the fluid in the rest of the ring circuit. Reliability of the thermostat adaptable valves, Series 120B, 102M, is guaranteed thanks to the 100% testing of the production which checks pressure tightness of the valve body and its components towards the outside and that of the plug during its flow shut-off function. 102M 4 3 1 2 Details 1) O-ring sealed straight tailpiece 5 2) Probe holder insert 3) Lockshield 120B 4 4) Presetting stuffing box nut, can be replaced with the system under pressure through art. 225. 5) By-pass 3 1 2 3 4-WAY THERMOSTAT ADAPTABLE VALVES Operation In valves of the 102M series, known as partial flow types for one-pipe systems, the water flow calculated for the entire ring circuit, is subdivided into one part for heat exchange and one part reaching the next heat emitter directly. This permanently open by-pass allows constant circulation of the heat carrier fluid even when the valve is fully closed with respect to the heat emitter. In valves of the 120B series for two-pipe systems, the flow of water reaches the heat emitter directly where the heat exchange takes place. To ensure efficiency of this, in valves Series 120B, 102M, the delivery and return flow is separated by a probe inserted in the heat emitter. The hydraulic flow rate and pressure drop cahracteristics for the valves can be deduced from the appropriate charts. 102M Total Kv values (flow rate towards radiator + by-pass flow rate) Setting positions Setting positions 1 2 3 4 5 6 7 A DN 1/2" 1.50 1.60 1.75 1.80 1.85 1.90 1.95 2.00 DN 3/4" 1.55 1.75 1.90 1.95 2.00 2.05 2.10 2.15 102M “Supply coefficient” of the heating emitter, expressed in percentage of the flow passing through the distribution ring circuit is equal to: DN 1 2 3 4 5 6 7 A DN 1/2" - 3/4" 22% 30% 34% 36% 38% 40% 42% 50% 120B - 102M Kv values in the various presetting positions Setting positions 1 2 3 4 5 6 7 A DN 1/2" 0.30 0.53 0.63 0.70 0.74 0.77 0.79 0.82 DN 3/4" 0.30 0.56 0.67 0.75 0.81 0.85 0.88 0.93 Overall dimension (mm) 120B/102M 70 60 105 30 4 Valve operation is controlled either by manual movement or by automatic movement of the plug which shuts off the heat carrier fluid. 35 4-WAY THERMOSTAT ADAPTABLE VALVES Flow rate/pressure drop charts 5 120B - DN 1/2" - 3/4" pos 3 Kv 0.65 pos 4 Kv 0.73 pos 2 Kv 0.55 pos 6 Kv 0.81 pos 1 Kv 0.30 [ kPa ] A Kv 0.88 [ m bar ] [ mm w.g. ] 20 PRESSURE DROP 10 200 2000 100 1000 8 80 800 5 50 500 4 40 400 3 30 300 2 20 200 1 10 100 0.5 5 50 0.3 3 30 0.2 2 20 0.8 0.1 10 1 10 20 30 50 100 200 300 500 1000 0.05 0.1 0.2 0.3 0.5 1 [ l/h ] 2000 3000 [ m3 /h ] 0.01 0.02 0.03 2 3 FLOW RATE With actuator 148 120B - DN 1/2" - 3/4" BP 3K=Kv 0.7 BP 2K=Kv 0.6 BP 1K=Kv 0.36 [ kPa ] [ m bar ] [ mm w.g. ] 20 PRESSURE DROP 10 200 2000 100 1000 8 80 800 5 50 500 4 40 400 3 30 300 2 20 200 1 10 100 0.5 5 50 0.3 3 30 0.2 2 20 0.8 0.1 10 1 10 20 30 50 100 200 300 500 1000 0.05 0.1 0.2 0.3 0.5 1 2000 3000 [ l/h ] [ m3 /h ] 0.01 0.02 0.03 FLOW RATE 2 3 4-WAY THERMOSTAT ADAPTABLE VALVES Flow rate/pressure drop charts 6 102M - DN 1/2" pos 3 Kv 1.75 pos 1 Kv 1.50 By-Pass Kvs 1.25 [ kPa ] PRESSURE DROP A Kv 2.00 [ m bar ][ mm w.g. ] 20 200 2000 10 100 1000 8 80 800 5 50 500 4 40 400 3 30 300 2 20 200 1 10 100 0.5 5 50 0.3 3 30 0.2 2 20 0.8 0.1 10 1 10 20 30 50 100 200 300 500 1000 0.05 0.1 0.2 0.3 0.5 1 2000 3000 [ l/h ] [ m3/h ] 0.01 0.02 0.03 2 3 FLOW RATE With actuator 148 102M - DN 1/2" BP 2K=Kv 1.76 BP 1K=Kv 1.56 PRESSURE DROP [ kPa ] [ m bar ] [ mm w.g. ] 20 200 2000 10 100 1000 8 80 800 5 50 500 4 40 400 3 30 300 2 20 200 1 10 100 0.5 5 50 0.3 3 30 0.2 2 20 0.8 0.1 10 1 10 0.01 20 30 0.02 0.03 50 100 200 300 500 1000 0.05 0.1 0.2 0.3 0.5 1 FLOW RATE 2000 3000 2 3 [ l/h ] [ m3 /h ] 4-WAY THERMOSTAT ADAPTABLE VALVES 102M - DN 3/4" pos 3 Kv 1.90 pos 1 Kv 1.55 [ kPa ] A Kv 2.15 [ m bar ][ mm w.g. ] 20 PRESSURE DROP 10 200 2000 100 1000 8 80 800 5 50 500 4 40 400 3 30 300 2 20 200 1 10 100 0.5 5 50 0.3 3 30 0.2 2 20 0.8 0.1 10 1 10 0.01 20 30 0.02 0.03 50 100 200 300 500 1000 0.05 0.1 0.2 0.3 0.5 1 2000 3000 2 [ l/h ] [ m3 /h ] 3 FLOW RATE With actuator 148 102M - DN 3/4" BP 2K=Kv 1.84 BP 1K=Kv 1.61 [ kPa ] [ m bar ][ mm w.g. ] 20 PRESSURE DROP 10 200 2000 100 1000 8 80 800 5 50 500 4 40 400 3 30 300 2 20 200 1 10 100 0.5 5 50 0.3 3 30 0.2 2 20 0.8 0.1 1 10 0.01 20 30 0.02 0.03 50 100 200 300 500 1000 0.05 0.1 0.2 0.3 0.5 1 2000 3000 2 3 10 [ l/h ] [ m3 /h ] FLOW RATE The descriptions and photographs contained in this product specification sheet are supplied by way of information only and are not binding. Watts Industries reserves the right to carry out any technical and design improvements to its products without prior notice. 7 Product range Watts Industries Re-order no. 67-0030-UK-IT/1-06-01-Rev.0 - System disconnectors Backflow protection devices Check valves Safety units Safety relief valves Pressure reducing valves Automatic control valves Butterfly valves Shut off valves Measuring gauges - Temperature control Expansion vessels Process switches Fuel products Gas products Electronic controls Installation protection products Radiator valves System products Manifolds and fittings Watts Industries Italia S.r.l. Via Brenno, 21 - 20046 Biassono (MI), Italy Ph. : +39 039 49.86.1 - Fax : +39 039 49.86.222 e-mail : [email protected] - www.wattsindustries.com
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