4-Axis Compact Laser Processing Workcell
Welding, Cutting or Drilling
COMPACT
WELDING WORKCELL
Spot Welding
Medical Devices
Seam Welding
Electronic Enclosures
2D Cutting
Electrical Contacts
Tube Cutting
Sensors & Transducers
Via Drilling
Automotive Components
Features
4-Axis Part Movement
Choice of IPG’s Lasers: CW
or QCW
Lasers Internally Mounted
with Zero Maintenance
Small Footprint & Narrow
Width
Choice of Cutting, Welding
or Drilling Process Heads
Automated Vertically
Opening Front Door
Rotation about X-axis
CDRH CLass 1
Laser Safety Enclosure
IPG’s 4-Axis Compact Workcell is a highly
cost-efficient tool for processing smaller size metal
components and enclosures. The high pulse energy
and high peak power of the QCW laser enables
cutting and drilling of a wide range of material types
including steel, aluminum and alloys.
The Compact Workcell’s rugged industrial
construction includes a granite base and
superstructure for thermal and mechanical stability,
is easily programmed for maximum tool flexibility
and features an internally mounted laser to minimize
its’ footprint. The Laser Welding Workcell, fiber laser
and welding head are designed, manufactured and
supported by IPG –your partner for precision laser
welding systems.
Optional
System Features
Fume Extraction System
Laser Power Meter
Wobble & Seam Tracking
Head
High Precision X-Y Stages
High Precision Rotary
Stages
Beam Expansion for
High Power Welding
4-Axis Compact Laser Processing Workcell
We l di n g , C u tti ng or D ri l l i ng
Laser Power Options
• CW High Efficiency Lasers: 300, 500 W
• QCW High Peak Power Lasers: 150/1500, 300/3000 &
450/4500 W
• Laser is Internally Mounted, Saving Energy & Space
System Enclosure
• CDRH Class 1 Enclosure with Laser-safe Viewing Windows
• Automated Vertically Opening Front Door
Operation from HMI or G-code Programmable
• Access Panels on Front and Sides of Cell for
Easy Access & Maintenance
Modular Work Area
• 250 mm X Travel , 250 mm Y Travel, 200 mm Z Travel
• Aluminum T-slot Tooling Table
• Rotary Stages Available for X-axis
IPG’s 4-Axis Compact Workcell
Workcell Features
Beam Delivery Options
Cutting & Drilling Head
Welding Head
• IPG’s FLC-D30 or MicroCutting Head
• IPG’s FLW-D30 or D50 Welding Head
• Off-axis Viewing System
• Coaxial Viewing System
• Supports 2 Process Gases
• Supports One Process Gas
• Optional D50 Wobble Module
Page 2
��� ����s
M��ti-axis �or��e���
�ast �rod��tion �aser �ro�essin�
User Interface
• Intuitive HMI for Machine Control
• G/M-code Programming
• CAD/CAM Software (Optional)
,ŝŐŚͲĨŽƌĐĞDŽƟŽŶ^LJƐƚĞŵƐĂŶĚ
>ŽǁͲŵĂƐƐWƌŽĐĞƐƐŝŶŐ,ĞĂĚƐ
����s �i�er �e�ia�i�it�
EŽ>ĂƐĞƌDĂŝŶƚĞŶĂŶĐĞ
EŽDŝƌƌŽƌƐƚŽůĞĂŶŽƌůŝŐŶ
�o� �peratin� Costs
Up to 4-Axes of Coordinated Motion for
2D, Tube & 3D Materials Processing
• Ball Screw Driven Stages with 250 mm Travel
• Stages are Sealed to Protect against Damage,
Contamination & Debris
>Žǁ&ĂĐŝůŝƟĞƐŽƐƚƐ
^ŽŵĞDŽĚĞůƐŽŶ͛ƚZĞƋƵŝƌĞŚŝůůĞƌƐ
�i�e Ma�ers
Ɛ>ŝƩůĞĂƐϰ͘ϮƐƋƵĂƌĞĨĞĞƚŽĨ
ĞŶĐŚ^ƉĂĐĞ
A�orda��e
Compact Footprint
• 1240 D x 840 W x 2230 H mm (49 x 33 x 88”)
• Minimizes Floor Space Requirements
�road Capa�i�ities
• Ergonomic Work HeightEasy Part Loading and Unloading
dŚĞZŝŐŚƚͲƐŝnjĞĚDĂĐŚŝŶĞ
ĨŽƌzŽƵƌWĂƌƚƐ
Ƶƚ͕tĞůĚŽƌƌŝůů^ƚĞĞů͕ůƵŵŝŶƵŵ
Θ,ŝŐŚůLJZĞŇĞĐƟǀĞDĞƚĂůƐ
with Great Results
�i�p�e �rod��tion ��p�e�entation
WƌŽĐĞƐƐĞǀĞůŽƉŵĞŶƚΘƵƚŽŵĂƟŽŶ
ďLJ/W'
�in��e �oint �er�i�e � ��pport
>ĂƐĞƌΘtŽƌŬƐƚĂƟŽŶ
Designed, Built & Supported ďLJ/W'
�osition �o�r ��siness
for �ro�t� �it� ���
Page 3
4-Axis Compact Laser Processing Workcell
Welding, Cutting or Drilling
System Specifications
Compact Workcell
Laser Power
Options, W
CW: 300, 500
QCW: 150/1500, 300/3000 & 450/4500
Beam DeliveryCutting
IPG’s FLC-D30 or FLC Microcutting Head Includes Off-axis Viewing System
Beam DeliveryWelding
IPG’s FLW-D30 Welding Head
Includes Co-axial Vision & Single Process Gas Support
FLW Wobble Module (Optional)
Work Envelope,
X:Y:Z, mm, in.
250 x 250 x 200
10 x 10 x 8
X-Y-Stage Travel
X: 250 mm, 10 in., Y: 250 mm, 10 in.
Accuracy: ±24 µm (1.0 mils); Repeatability: ±3 µm (0.12 mils); Velocity: 100 mm/sec (236 in/min)
X-Y Stage (Option)
Z-Stage Travel
Accuracy: ±12 μm (0.5 mils); Repeatability: ±2 μm (0.08 mils); Velocity: 1 m/sec (2360 in/min)
Z: 200 mm (8”)
Accuracy; ±24 µm (1.0 mils); Repeatability: ±3 µm (0.12 mils); Velocity: 100 mm/sec (236 in/min)
Tooling
Aluminum T-slot Table
Rotation Stage
(X-axis):
Gear Drive
Travel: 3600 Continuous, Speed: 30 rpm max; Accuracy: ±180 arc-sec
Repeatability: ±45 arc-sec
5C Collet, 3 Jaw Chuck
Rotation Stage
Options (X-axis):
Direct Drive
Travel: 3600 Continuous; Speed: 600 rpm max; Accuracy ±10 arc-sec
Repeatability ±4 arc-sec; Integral, Pneumatic ER25 Collet Chuck
Industrial Motion Controller, Full Look-ahead Contouring Capability
Laser Power Proportional to Velocity, Windows-based CNC Interface
G/M-code Programming, Editable Materials and Laser Parameter Database
Controls/ Interface
Process Gas
Cutting: Computer Controlled Pressure Regulator Solenoid Valve & Flow Switch for Two Process Gases
Welding: Manually Adjustable Pressure Regulator & Computer Controlled
Solenoid Valve and Flow Switch for One Process Gas
Exhaust
Safety
Dimensions,
LxWxH, mm, in.
+1 (508) 373-1100
[email protected]
4” Blast Gate with Exhaust Plenum for Optional Welding Table
CDRH Class I Laser System (Complies with 21 CFR Chapter 1, Subchapter J)
1240 x 840 x 2240
49 x 33 x 88
**IPG’s Laser Processing Workcell can be custom configured to include additional rotary axes
& part handling capabilities. Please consult IPG for custom laser machining solutions.
www.ipgphotonics.com
Legal notices: All product information is believed to be accurate and is subject to change without notice. Information contained
herein shall legally bind IPG only if it is specifically incorporated into the terms and conditions of a sales agreement. Some specific
combinations of options may not be available. The user assumes all risks and liability whatsoever in connection with use of a
product or its application. IPG, IPG Photonics, The Power to Transform and IPG Photonics’ logo are trademarks of IPG Photonics
Corporation. © 2009-16 IPG Photonics Corporation. All rights reserved.
rev. 08/16