elevation

elevation
system
variable speed
chain hoist
control system
Summary
Kinesys is a technology company specializing in the design,
manufacture and sale of motion control systems for the
entertainment industry. In-house facilities include hardware
and software design, product design and system integration.
These skills are married to a service-driven approach to our
clients and a keen desire to listen to and act upon feedback
from users ‘in the field’.
System Overview
Page 3
Elevation1+
Page 4
Rigger
Page 5
Array PD-ES
Page 6
Array Mini PD-ES
Page 7
Elevation1+ & Chain Hoists Page8-9
Elevation1+ Configuration Page 10-11
Array IP8
Page 12
Array 485
Page 12
Vector
Page 13
K2
Page 14-15
Elevation System
Elevation is Kinesys’ truss mounting variable speed chain hoist control solution. Designed to be
located locally to the chain hoist that it controls, this innovative approach removes the need for
large quantities of cabling and permits a number of motors and controllers to be supplied by
single power and data cables.
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Vector
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K2
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elevation1+
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Array PD-ES
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LibraCELL
Rigger
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Elevation1+ is a variable speed controller designed to work with customized versions of the most
popular models of chain hoist, such as Lodestar, Liftket and GIS. It will also control beam trolleys.
2
The LibraCELL is a load measuring shackle with a highly visible LED display which allows users to view
the live load being placed on the shackle. Switching between kg and lbs as well as inputting a tare value is
all achieved via an easy to use menu system.
3
Array PD-ES is the perfect marriage of Power Distribution and Emergency Stop control.
This distribution and safety module provides a SIL2 emergency stop system, individual MCBs for each
output and an adjustable RCD with status indicator.
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The Rigger handset is a smart, user-friendly remote control which allows full variable speed operation
during set up of a show. It is available in 8, 16 and 24 way versions.
5
Vector is a software program that allows cues to be built and run with a variety of linking options. The
amount of cues that can be built and channels that can be controlled are limited only by your imagination.
6
K2 is Kinesys’ motion control console and employs an intuitive approach to automation programming. The
operator uses ‘click and drag’ to move objects on the screen within a 3D world rather than typing positions
into a table. This gives instant feedback as to the object’s position in relation to other moving items.
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elevation1+
The Elevation1+ removes the need for
large quantities of cabling and permits
a number of motors and controllers to
be supplied by single power and data
cables.
Elevation1+ together with customized versions of the
most popular models of chain hoist, such as Lodestar,
Liftket and GIS, represents the most flexible and
reliable variable speed ‘open system’ available in the
market.
Easy to install, simple to configure and with an
ergonomic and compact design, it has the ability to
ramp start, ramp stop, position and vary the speed of a
chain hoist for maximum creative effect.
With the addition of a simple adapter cable, the
converted motors can be used as standard fixed speed
chain hoists allowing maximum flexibility of motor use.
The Elevation1+ can be controlled by K2 or Vector
software packages and interfaces with other Kinesys
products for a totally integrated show control
system.
Elevation1+ is the
variable speed chain hoist
control solution from Kinesys
Elevation1+ is available in both US and European
voltage variants, with multiple fixings for hook
clamps or half couplers which allow for a variety of
mounting orientations.
Features
• 32A mains input and output connections allow
‘daisy-chain’ operation
• Robust multipin connector for hoist connection –
includes motor, brake, limit switch and encoder
connections
• Remote control input allows full variable speed
operation using a Kinesys pendant
• LED display, intuitive menu system and rugged
manual control buttons allow for easy setup
Hoist Connections
• 8+24-pin ‘Harting’ connector
Mains Input/Output
• 5pin 32A ‘Ceeform’ type socket to IEC60309
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Control Connections
• 7-pin male XLR connector with female link out
Order Code
Description
ELE-00-0010
Elevation1+
3hp (2.2kW) Low Voltage
ELE-00-0020
Elevation1+
2.2kW (3hp) High Voltage
ELE-00-0030
ELE-00-0040
Elevation1+
4.1hp (3.0kW) Low Voltage
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Elevation1+
3.0kW (4.1hp) High Voltage
Rigger
Designed to mimic industry-standard handheld controllers the Rigger offers an
instantly recognisable method of operation with minimal training required.
A Rigger can operate variable speed chain hoists
and can be used in place of, or in conjunction with, a
computer control system such as Vector or K2.
Using the flexible menu system on the Elevation1+
along with the on-board speed control, the Rigger can
be used as a controller for simple set up operations
where only basic movements are required.
It is not recommended to run shows using a Rigger
handset unless allowed by your risk assessment.
An Emergency Stop button built into the handset and
group halt functionality means that the Rigger provides
a safe method of movement for set up purposes.
The Rigger will automatically scan and recognize all
connected Elevation1+ units, further enhancing ease
of use and operation.
Rigger 8, 16 and 24 way handheld
controllers offer instant control
of the Kinesys Elevation range of
products
Features
• The ability to enable and disable the limits using a
bypass key
• Integrated speed control for use with variable speed
hoists
• Positive, direct action toggle switches as well as
separate Up, Down and Status indicators provide
intuitive and instant feedback
• Integrated Emergency Stop button, multifunction key
switch and a group halt feature ensure the unit can
be operated safely and securely
• A single XLR7 cable provides the power and data
connection required to operate the unit
• Control Connections
• XLR7 for power and data
• 2 x XLR7 on 16 and 24 way Rigger handsets
Order Code
Description
ELE-02-0012
Rigger Handset 8 Channel
ELE-02-0022
Rigger Handset 16 Channel
ELE-02-0032
Rigger Handset 24 Channel
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Array PD-ES
This 6U 19” rack module provides 125A
of emergency stop switched power
through four 32A three-phase Ceeform
outlets.
All three-phase outlets are protected with an adjustable
RCD. A single-phase auxiliary outlet is provided
along with dual XLR7 data outputs for connection to
Elevation1+ controllers.
The unit includes Transform 485 functionality providing
an interface between Vector or K2 and Elevation1+.
The front panel features an integrated Emergency Stop
button, status indicators, individual MCBs for each
Ceeform outlet and an adjustable RCD. ‘Power Present’
status indicators are provided on both front and back
panels.
Features
• Power distribution and emergency stop system
contained in a 6U 19” rack enclosure
• Single-phase auxiliary outlet
• 4 x 32A three-phase individually switched Ceeform
outlets
• Adjustable RCD
• Integrated Emergency Stop button
Mains Input/Output
• CamLok E1016 type single-pole connectors with
through outlets
• 4 x 32A “Ceeform” type IEC60309 5-pole connectors
• 1 X 16A “Ceeform” type IEC60309 3-pole connector
• 1 x outlet, NEMA Type (US)
Array PD-ES is the perfect marriage
of power distribution and
emergency stop control
Control Connections
• Ethercon for connection to Vector/K2
• 2 x XLR7 outputs
Order Code
Description
ELE-03-0013
PD-ES - Powerlock In & Thru
(UK only - 13A Socket)
ELE-03-0018
PD-ES - Powerlock In & Thru
(Europe only - Schuko Socket)
ELE-03-0023
PD-ES - Camlock In & Thru
(USA only - Edison socket)
SIL2 Emergency Stop
Array PD-ES provides a SIL2 PLd Emergency Stop function to an Elevation1+ system.
The Emergency Stop system conforms to the following standards:
EN ISO 13849-1:2006 Safety of machinery – Safety-related parts of control
systems. Part 1: General principles for design
Emergency stop circuit complies to PLd
EN 62061:2005 Safety of machinery - Functional safety of safety-related electrical,
electronic and programmable electronic control systems
Emergency stop circuit complies to SIL2
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Mini Array PD-ES
This unit provides 32A of
emergency stop switched power
through two 32A three-phase
Ceeform outlets.
A single-phase auxiliary outlet is provided
for technical use. The three-phase outlets
are protected with an adjustable RCD. Along
with power and status indicators, the unit
includes Transform 485 functionality providing
an interface between Vector or K2 and
Elevation1+.
Mini Array PD-ES provides
power distribution and
emergency stop in a small
form factor
Multiple fixing points for hook clamps or
half couplers allow for a variety of mounting
orientations.
Features
• Power distribution and emergency stop system
contained in a compact case
• Two 32A three-phase Ceeform outlets protected with
an adjustable RCD
• Single phase auxiliary outlet
• Adjustable RCD
• Multiple fixing points for hook clamps or half
couplers
Control Connections
• Ethercon for connection to
Vector/K2
• 2 x XLR7 outputs
Mains Input/Output
• 5-pin 32A Red ‘Ceeform’ type
plug to IEC60309
• 2 x 5pin 32A ‘Ceeform’ type
socket to IEC60309
• 1 x 16A ‘Ceeform’ type IEC60309 3 pole connector
Order Code
ELE-03-0053
Description
Mini PD-ES Ceeform in
The Libra load cell is a load measuring shackle,
which when combined with the other elements of
the Libra system produce accurate, real time load
information.
The Libra system when combined with the Elevation1+ provides fully
integrated load monitoring with overload and underload functionality.
LibraPRO, LibraWIFI and LibraWATCH are fully compatible with the
Elevation variable speed control system.
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Liftket
Variable speed chain hoist system
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Elevation1+ 2.2 kW
Liftket chain hoist
Fitted with chain bag
Fitted with Harting plug
Integrated with Array PD-ES or Mini Array PD-ES
Integrated with Array 485 and/or Array IP8
Controlled via Rigger, Vector or K2
Compatible with LibraCELL and LibraPRO
Chain hoist selection
Speed
Capacity
Load Load
Brakes
Limits
Chain Falls
79ft/min
1000lb
7 x 22
1
2
4 lines
D8
38ft/min
2000lb
7 x 22
1
2
4 lines D8
79ft/min
500lb
7 x 22
1
2
4 lines BGV-C1
38ft/min
1000lb
7 x 22
1
2
4 lines
Type
BVG-C1
Beam Trolley
Variable speed motorised beam trolley system
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Elevation1+ 2.2 kW
VTE Beam Trolley
Compact, robust frame with low overall height
Wheels manufactured from fracture-proof steel
Fitted with Harting plug
Integrated with Array PD-ES or Mini Array PD-ES
Integrated with Array 485 and/or Array IP8
Controlled via Rigger, Vector or K2
Compatible with LibraCELL and LibraPRO
Trolley selection
Travel
Beam Flange Beam Flange Min Radius
Capacity
Motor
Speed Width ThicknessFactor
59ft/min
4000lb 0.25hp2.28-7.09in 0.75in
3.75ft
36ft/min
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6000lb 0.5hp2.91-7.09in 1.05in
4.6ft
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Lodestar
®
Variable speed chain hoist system
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Elevation1+ 2.2 kW
Lodestar chain hoist
Fitted with chain bag
Fitted with Harting plug
Integrated with Array PD-ES or Mini Array PD-ES
Integrated with Array 485 and/or Array IP8
Controlled via Rigger, Vector or K2
Compatible with LibraCELL and LibraPRO
Chain hoist selection
Speed
Capacity
Load Load
Brakes
Limits
Chain Falls
Type
64ft/min
1000lb
7.9 x 21.7
1
2
4 lines D8
32ft/min
2000lb
7.9 x 21.7
1
2
4 lines D8
64ft/min
1000lb
7.9 x 21.7
1
2
4 lines
BVG-C1
GIS
Variable speed chain hoist system
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Elevation1+ 2.2 kW
GIS chain hoist
Fitted with chain bag
Fitted with Harting plug
Integrated with Array PD-ES or Mini Array PD-ES
Integrated with Array 485 and/or Array IP8
Controlled via Rigger, Vector or K2.
Compatible with LibraCELL and LibraPRO
Chain hoist selection
Speed
Capacity
Load Load
Brakes
Limits
Chain Falls
79ft/min
1000lb
7 x 22
1
2
4 lines
D8
38ft/min
2000lb
10 x 28
1
2
4 lines D8
118ft/min
500lb
7 x 22
1
2
4 lines BVG-C1
79ft/min
500lb
7 x 22
1
2
4 lines
BVG-C1
38ft/min
1000lb
10 x 28
1
2
4 lines
BVG-C1
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Example of elevation1+ Configuration
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Array 485 is a 1 in 8 out RS485 distribution unit for use with Elevation1+.
The rear panel features 1 in 8 out XLR7 data connections for outputting RS485 data to Elevation1+ units. The front panel
offers link, data and emergency stop status indicators as well as the facility to plug a Rigger remote in for local hoist
control.
Array 485
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Features
Control Connections
1 in 8 out XLR7 RS485 distribution unit
Rigger input on front panel for local hoist control
Emergency stop LED indicators on front panel
1U 19” rack mountable case
• 8 x XLR7 Output
• 1 x XLR7 Data Input
Order Code
ELE-03-0073
Description
Array 485 - 8 port RS485 Hub
(1 x IN - 8 x OUT XLR7)
Array IP8 is a rugged 8 port 10/100 Ethernet switch designed to work with Kinesys
products.
Ethercon connectors on the rear of the unit provide increased protection for 8 x RJ45 connections. Standard RJ-45
connectors can also be plugged into these outputs. LEDs on the front panel of the unit indicate if power is present,
provide a channel by channel breakdown of activity and whether each channel is operating at 10 or 100 BASE-T.
Array IP8
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Features
8 port 10/100 BASE-T Ethernet switch
Ethercon connectors
LED activity lights on the front panel
1U 19” rack mount unit
Control Connections
• 8 x 10/100 BASE-T Ethernet Ethercon
Order Code
ELE-03-0083
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Description
Array IP8 - Ethernet Switch
(8 x Ethercon)
Vector
Vector software allows cues to be built and run with a variety of linking options. The
amount of cues that can be built and channels that can be controlled are limited only
by your imagination.
Creating and Editing Cues
Vector has a wealth of cue creation and editing features
designed to allow rapid entry and programming of
cues. Advanced linking features allow complex cue
sequences to be easily constructed while maintaining
maximum flexibility over the overall operation of the
devices in motion. Four playbacks allow cues to be run
simultaneously and manual running features make all
aspects of movement easy and safe.
Vector runs on compatible Windows computers with the
option of a USB keypad for faster editing and operation.
Integrates with other Kinesys products
Vector’s full integration with all Kinesys controllers also
ensures that maximum feedback is available to the
operator for ease of system monitoring. Comprehensive
channel settings allow remote configuration of the drives
and controllers in the system.
Vector is a versatile software
application for controlling and
running Kinesys motion control
products
Safety and Security
Three levels of user login allow different levels of access to
be granted to ensure the safety and security of the system
is maintained. For more complex moves a ‘Dead Man’s Handle’ can be assigned on a channel by channel basis as well
as group halt and error windowing to prevent members of a group from moving out of synchronisation.
Demonstration Versions
A free demo version of Vector is available to download. This version of the software is fully featured but will not output
any commands that permit movement. This can be upgraded to a full Vector licence at any time.
Software Features
• Integrates seamlessly with other Kinesys hardware
to provide easy setup, operation, real time feedback
and remote configuration
• Advanced linking and timing features allow complex
cues to be built and run simultaneously with four
colour coded playbacks
• Safety features include three levels of login access,
‘Dead Man’s Handle’ on a channel by channel basis,
group halting and error windowing
• Manual mode allows ease of use during installation
or maintenance periods without the need for cues to
be written
Minimum System Requirements
• 1GHz or faster processor with 2GB RAM
• 100GB hard disk (1GB free space)
• Windows XP Professional or Windows 7. Operation
under Windows 8 not yet supported
• Ethernet port (USB port required for external Vector
Keypad)
Order Code
Description
VEC-00-0010
Vector Software
with USB Keypad
VEC-00-0020
Vector EVO Comms
Driver with Dongle
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K2
This ground breaking product combines the best aspects of existing programming
methodologies with some stunning new concepts.
K2 is Kinesys’ motion control console and employs a intuitive approach to automation programming. The operator uses ‘click
and drag’ to move objects on the screen within a 3D world rather than typing positions into a table. This gives instant feedback
as to the object’s position in relation to other moving items.
K2 Console
K2 is available as a Console (with a PC built in) as well as a standalone piece of software. The Console provides a
self-contained hardware solution (custom built by Kinesys) which includes a PC optimised to run K2, delivering the best
possible user experience.
The Console allows for faster programming and easier operation with dedicated buttons and playbacks for controlling K2.
An Emergency Stop button and Dead Man’s Handle are also built into the Console for connection into an emergency stop
system, including the Array PD-ES.
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Minimum System Requirements
2GHz or faster processor
2GB RAM
100GB Hard Drive (2GB Free Space)
1366x768 Display (1680 x 1050 recommended
minimum, Nvidia Quadro or similar graphics
recommended for 3D graphics operation, multiple
monitors supported)
• 1 x Ethernet Port; additional Ethernet port required
for media server interface
• Windows XP Professional or Windows 7.
Operation under Windows 8 not yet supported
Software Features
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Graphical 3D graphical programming environment
“Look-ahead” collision detection system
3D world and object import from CAD
Offline working for cue programming and
visualisation
• Unlimited channel and cue capacity
• Status monitoring of all Kinesys drives
Order Code
KS2-00-0010
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KS2-00-0020
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Description
K2 Console
(With Software Pre-Installed)
K2 Software Only
The programming and playback environments display real moving objects as
realistic graphical representations. These are positioned in a 3D space in the correct
proportions and relation to the stage, set and other items as well as other moving
objects. All these graphical items can be created in industry standard CAD packages
and imported directly into K2. Programming then becomes very simple, with
manipulation of the moving objects as straightforward as click-and-drag. The ability to
move objects in real world axes, X, Y, Z, pitch, tilt and rotate makes programming very
intuitive with K2 shielding the user from the complex multi-dimensional calculations
required and instead presenting them with easy to use programming parameters.
User programmable limits and clamps allow envelopes of motion to be easily constructed around objects. When
combined with numerous other safety features and extensive feedback to the user, the programmer is in complete control
of the devices being used. K2 is not just limited to winches and chain hoists - any number of devices can be connected
to this powerful and flexible system. Personality files make integrating new mechanical devices into the system very
straightforward.
K2 includes the ability to output positional information to media servers, allowing for a great deal of creative freedom and
flexibility when using motion and video together.
K2 is a powerful,
graphically based,
control solution for
automation and motion
control
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Contact
Telephone: +1 (678) 695 3951
Sales:
Support:
Web:www.kinesysusa.com
- Kinesys
- @kinesysprojects
- Kinesys
ELE-2014-01