Manufacturing
“A process to make a product from raw materials”
Andrew McGregor CEng.
Manufacturing Manager
Primary Processes
Iron-making.
Strip UK Manufacturing – Supply Sectors
Automotive
Construction
Energy & Power
Lifting & Excavating
Packaging
Rail
Aerospace
Consumer Goods
Defence & Security
Main manufacturing locations
UK
Dalzell
Plates
Haydock
Aluminium building systems
Hartlepool
Pipes
Teesside
Sections
Skinningrove
Special sections
Shotton
Pre-finished steels
Rotherham
Electric arc steelmaking
Engineering Steels (Aldwarke)
Narrow Strip (Brinsworth)
Scunthorpe
Integrated steelmaking /
Plates Sections / Wire rod
Trostre
Packaging steel
Sheffield (Stocksbridge)
Speciality Steels
Port Talbot
Integrated steelmaking /
Strip products
Newport
Strip products (Llanwern)
Building products
Electrical steel (Orb)
Corby
Tubes
Caerphilly
Building products
Port Talbot
Site Orientation to Port Talbot
Sinter Plant
Harbour
Harbour
Stockyards
Stockyards
Sinter Plant
Blast Furnaces
Blast Furnaces
Power Plant
Power Plant
Steel Plant
Steel Plant
Hot Mill
Hot Mill
Coke Ovens
Coke Ovens
Cold Mill
Cold Mill
You are here
CAPL
CAPL
4
Raw Materials
Deep water harbour
Processing of raw
materials for
Ironmaking.
Iron ores
Coke
7.2Mt per year
Ironmaking
4.2mt of liquid Iron making
capacity via 2 Blast
furnaces.
Steelmaking
4.8 Mt of Liquid Steel
making capacity via
Basic oxygen Steel
making process (BOS)
Continuous Casting
Liquid Steel is cast in to
slabs ready for Hot
Rolling.
There are 3 Casters at
Port Talbot works
Hot Rolling
Hot Rolling Process.
3.5Mt capacity at Port Talbot
& 3 Mt at Llanwern works
Pickling & Cold Rolling
Three Pickle lines – for
removal of scale from the
strip.
Two continuous 5 Stand
cold mills. – for further
processing of hot rolled
steel
CAPL & Galvanising
Continuous Annealing
Process and Galvanising
process.
Manufacturing Process – Key Roles and routes in
Manufacturing:
Technical:
Engineering:
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Leadership
Op Support
Project Lead
Asset Management
Man Staff
Process Specialist
Process Support
Process
Development
Man Excellence
Proc Optimisation
Prod Optimisation
Prod Planning
Proc Safety &
Environmental
Cont Improvement
NPD
Process
Development
Cust Support
Lab & Test
Inline
Investigative
Through process
Specialist Projects
Innovation
Tech Excellence
Analytical
Technical Degree
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Eng Investigation
Asset managment
Civil Structural
Infrastructure
Projects & Design
Proj Eng
Design office
Proc Control
Tech Group
Proc Eng
Energy Utilities
Generation
Energy
Optimisation
Can do attitude
Analytical
Engineering
Degree
Graduate Development Overview
Sept 2012
March
2013
Sept
2013
March
2014
Placement 1
Placement 2
Placement 3
Placement 4
Primary
Mills
Workshops
Assets
“On the job”
“Coaching &
Support”
“Formal
Learning”
Professional Mentor & Buddy, E-learning materials
Institute
registration
Induction
CSR activities
Review and
next objectives
Magnet
activities
Senior
manager
lunches
Business
Awareness
Graduate
Development
Programme
Iron & Steel
Making
Function
Specific
Courses
Appointment into a
substantive role
Thank You.