™ GU SP E CI ANTE RoHS ED ILS-LM Series AR NS For Motion, Think Newport Compliant F I C ATI O HIGH-PERFORMANCE LINEAR MOTOR STAGES The ILS-LM series linear motor stages are designed for self-supporting applications with travel ranges from 100 mm to 300 mm. The stages feature a robust design with high performance but with low cost, making them cost-effective solutions for precision industrial applications such as semiconductor wafer inspection, micro-electronics test and assembly, pick and place, DNA sequencing, or laser machining. Based on industry proven technology of the ILS, the ILS-LM series utilizes an FEMoptimized extruded aluminum body that is extremely stiff, while minimizing the bending effect caused by the different thermal expansion coefficients of the aluminum body and the steel rails. The rails' position relative to the profile’s neutral fiber minimize the effect due to bi-metal thermal expansion. The body's rigidity minimizes the deflection under load. • Travel: 100, 200 and 300 mm • 3-Phase synchronous ironless linear motor with linear steel scale • Minimum Incremental Motion: 10 nm • Max. speed: 500 mm/s Unlike screw driven stages, the ILS-LM employs a centered, high efficiency 3-phase, synchronous ironless, linear motor as the driving element. This drive system is absolutely noise-free and has the advantage of higher speed, high acceleration and high system responsiveness without wear associated with motor brushes or drive screws. And because of the fully integrated linear motor, the ILS-LM is more than 150 mm shorter than a comparable screw driven stage. Thus, the ILS-LM is the optimum solution for space constrained applications that require high-throughput, high reliability, and ultra-quiet operation. Recirculating ball bearing slides provide excellent payload capabilities and long life. The movement is smooth with low noise. Design Details Base Material Bearings Drive System FEM-Optimized Extruded Aluminum Recirculating bearings 3-phase synchronous ironless linear motor (without Hall effect sensors) Motor Initialization Done by the XPS controller. The XPS controller uses an initialization routine to limit the stochastic motion of stages Motor Commutation Done by the controller on encoder feedback Feedback Linear steel scale, 20 µm signal period, 1 Vpp Limit Switches Optical Home Switch Optical, on encoder’s fiducial track, located at center of travel Cable 5 m long cables included MTBF 20,000 hours Precision position feedback is supplied by a very repeatable linear scale mounted in the stage. The encoder signals are interpolated by Newport’s XPS motion controller with nanometer resolution for outstanding position sensitivity, repeatability, and stability. A home position is incorporated on the same scale, avoiding the use of additional electronics or mechanics for improved reliability and accuracy. Specifications Travel Range (mm) Minimum Incremental Motion, Linear (µm) Uni-directional Repeatability, Guaranteed (1) (µm) Bi-directional Repeatability, Guaranteed (1) (µm) On-Axis Accuracy, Guaranteed (1) (2) (µm) Maximum Speed (mm/s) Maximum Acceleration, No Load (m/s2) Max. Force (Cont.) (N) Max Force (Peak) 4 s (N) Pitch, Yaw, guaranteed (1) (2) (4) (µrad) Load Capacity (N) 1) 100, 200, 300 0.01 0.45 0.7 or ±0.35 5 or ±2.5 500 (3) 20 15 30 300 or ±150 250 Shown are peak to peak, guaranteed specifications or ± half the value. The typical specifications are about 2X better than the guaranteed values. 2) For a travel of 300 mm. 3) With a 44 V driver (such as the XPS-DRV02 board of the XPS controller). 4) To obtain arcsec units, divide µrad value by 4.8. Z XPS XPS-DRV02 Q D Recommended Motion Controllers/Drivers Available in 2, 4, 6 or 8-axis versions PWM drive for brushless motors Y X Cz Ordering Information Load Characteristics Model (M-)ILS100LM (M-)ILS200LM (M-)ILS300LM Cz, Normal center load capacity on bearings kαx, Angular stiffness (Roll) kαy, Angular stiffness (Pitch) kαz, Angular stiffness (Yaw) Q, Off-center load D, Cantilever distance in mm Description Linear motor stage, 100 mm travel Linear motor stage, 200 mm travel Linear motor stage, 300 mm travel Note: (M-) for metric versions. 250 N 15 µrad/Nm 10 µrad/Nm 10 µrad/Nm Q ≤ Cz/(1 + D/60) Dimensions 1.18 (30) C 4.72 (120) 1.18 (30) C (M-)ILS-LM Stages Top Plate Interface 3.0 (75) 4 HOLES M4 THD ON ø4.45 (113), EQUIDISTANT AT 90°, DEPTH: .31 (8) 1.0 (25) EACH SIDE: 2 HOLES M4 THD, DEPTH: .31 (8) .77 (19.5) .41 (10.5) EACH SIDE: 7 HOLES M4 THD, DEPTH: .31 (8) .47 (12) 4 HOLES M4 THD ON 2.95 x .31 (75 x 8) DEPTH: .31 (8) 4.0 (100) 2.0 (50) 3.94 (100) 25° 1.0 (25) 3.0 (75) 31 HOLES M6 THD, DEPTH: .31 (8) DIMENSIONS IN INCHES (AND MILLIMETERS) 4.53 (115) 2.58 (65.5) 6 HOLES M4 THD ON ø3.62 (92), EQUIDISTANT AT 60°, DEPTH: .31 (8) 2.0 (50) 4.0 (100) 2.36 (60) 4.33 (110) .24 (6) 4.33 (110) .47 (12) L n1 x 2 HOLES CLR FOR M6 SCREWS 3.94 (100) 3.0 (76.2) 3.0 (76.2) 3.0 (76.2) n2 x 2 HOLES CLR FOR 1/4-20 SCREWS 4.0 (101.6) 3.94 (100) 3.94 (100) MODEL (METRIC) (M-)ILS100LM (M-)ILS200LM n1 2 4 n2 2 4 C 1.08 (27.5) 2.76 (70) TRAVEL 3.94 (100) 7.87 (200) L 11.22 (285) 15.16 (385) (M-)ILS300LM 4 4 3.54 (90) 11.8 (300) 19.09 (485) 3.94 (100) Newport Corporation, Global Headquarters 1791 Deere Avenue, Irvine, CA 92606, USA PHONE: 1-800-222-6440 1-949-863-3144 FAX: 1-949-253-1680 www.newport.com EMAIL: [email protected] Complete listings for all global office locations are available online at www.newport.com/contact Belgium China France Japan Taiwan PHONE +32-(0)0800-11 257 +86-10-6267-0065 +33-(0)1-60-91-68-68 +81-3-3794-5511 +886 -(0)2-2508-4977 EMAIL [email protected] [email protected] [email protected] [email protected] [email protected] Newport Corporation, Irvine, California and Franklin, Massachusetts; Evry and Beaune-La-Rolande, France and Wuxi, China have all been certified compliant with ISO 9001 by the British Standards Institution. Santa Clara, California is DNV certified. PHONE Irvine, CA, USA +1-800-222-6440 Netherlands +31-(0)30 6592111 United Kingdom +44-1235-432-710 Germany / Austria / Switzerland +49-(0)6151-708-0 EMAIL [email protected] [email protected] [email protected] [email protected] ILS-LM_DSE (1113) MODEL SHOWN: ILS300LM DIMENSIONS IN INCHES (AND MILLIMETERS)
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