Catalog No. C10111D ® High Force Nitrogen Gas Springs UH Series PED 2014/68/EU COMPLIANT UH Series Nitrogen Gas Springs Introduction Adjustable Force ® The global leader in nitrogen gas spring technology DADCO produces top quality products at competitive prices and provides a superior level of customer service. Founded in 1958, DADCO is the highest volume producer of gas springs for press tools. DADCO’s products are widely approved and used in global operations for many industries including metal stamping, automotive and plastic injection molding. For convenience, self-contained cylinders usually are delivered pre-charged to the desired force and ready to install. If force adjustment is ever needed, a filling/draining port is located in the cylinder for safe, easy access. UltraPak® Technology The UH Series uses the same superior UltraPak® cartridge as the popular U Series. The UltraPak® employs advanced materials to reduce the rod cartridge profile while increasing performance. The UltraPak® is comprised of a rod wiper, rod seal and guide arranged to extend life, retain lubrication, exclude contaminants, and provide excellent wear characteristics. When coupled with DADCO’s superior finished piston rod, the UltraPak® is the ultimate sealing system in compact height gas springs. Numerous Piping Options UH Series Using the popular Ultra Force® (U) Series technology, the UH Series is slightly taller and features a common G 1/8 port for linked operations. Cylinders in this series, when ordered with an open flow fitting, ship with a common port adapter for ease of use with hose and fittings. When the gas springs are intended to operate self-contained, DADCO recommends using the U Series instead. Refer to the table below for information on the different UH models and for the U Series equivalent. Contact DADCO for more information, or visit our website, www.dadco.net. Maximum Force on Contact Many customers have recognized the benefits of piping gas springs to monitor, control, and adjust force from outside the die. DADCO offers a wide selection of hoses, fittings, control panels and equipment to simplify the piping process. For additional information on piping refer to DADCO’s Nitrogen Gas Spring Linked System Components Catalog. Customer Satisfaction DADCO’s motto is “Whatever It Takes To Satisfy Our Customers.” DADCO will assist in any way possible to ensure that customers are completely satisfied. DADCO’s salespeople and distributors are solution-oriented, productknowledgeable, and eager to assist customers. DADCO’s engineers are available to help customers with specific applications. UH Series U Series Diameter UH.0400 U.0400 32 mm (1.260 ) 810 lb. 362 daN 0.4 ton UH.0600 U.0600 38 mm (1.496 ) 1059 lb. 471 daN 0.5 ton UH.0800 U.0800 44.5 mm (1.750 ) 1655 lb. 736 daN 0.7 ton U.1000 / U.1200* Rapid Delivery UH.1000 50 mm (1.968 ) 2076 lb. 10 kN 1.0 ton UH.1600 U.1600 63 mm (2.480 ) 3432 lb. 15 kN 1.7 ton UH.2600 U.2600 75 mm (2.953 ) 5362 lb. 24 kN 2.6 ton DADCO’s modern 13,150 m2 main production facility as well as satellite facilities permit the fastest deliveries in the industry. Products are available both directly and through a network of trained distributors providing worldwide support. UH.4600 U.4600 95 mm (3.740 ) 9532 lb. 42 kN 4.7 ton UH.6600 U.6600 120 mm (4.724 ) 14894 lb. 66 kN 7.4 ton *U.1200 has more force High Quality Construction To ensure their exceptionally long service life, DADCO’s UH Series Gas Springs have high quality construction features. All models are built with a one-piece piston rod and utilize a double lip rod seal for excellent load capacity and resistance to wear. 2 Warranty DADCO warrants its UH Series Nitrogen Gas Springs to be free from defects in workmanship or materials for a period of one year from date of manufacture. CAD Templates DADCO’s entire product line is available on-line in solid models and 2D CAD formats. For more information, visit our website, www.dadco.net, or contact DADCO. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® Installation Examples UH Series Nitrogen Gas Springs DADCO offers a variety of mount options to meet specific customer applications. Installation and fastening of the gas springs should take into consideration load support, fastener selection and torque values. For additional information on installation requirements see page 24. Cylinder and mount dimensions are shown on pages 4-19. øD ød > C/2 C > 25.4 (1.00) Drain Hole +.3 (.012) øD +.8 (.031) Bore < øD/2 TO Basic Model in a flat bottom pocket. The pocket must be bored with a flat bottom, or a spacer must be used to create a flat surface. TO Basic Model mounted inverted requires back-up to support the full load. Retain inverted cylinders tight in the pocket with the appropriate length cap screw to eliminate movement. TO Basic Model mounted to a plate. Linked cylinders require clearance for the hose and fittings. B21/B25/B325 mounts must be fastened to the top groove only. The wire ring supplied with mounts supports the full load. B12/B112/B212/B312 mounts must be fastened to the bottom groove only. Back-up is required to support the full load. > D+1 (.040) ød > .5 (.020) C > ¾C H + d/2 +.3 (.012) øD +.8 (.031) H Bore B19/B319V mounts require back-up to support the load. TO Basic Model mounted in a horizontal pocket. Allow clearance in the rod pocket to avoid contacting the body of the cylinder during operation. Allow the rod to locate freely. SMS® / SMS-i® DADCO offers customized Sectional Mounting Systems (SMS® and SMS-i®) which are fabricated to customer specifications, pressure tested and shipped ready to install. DADCO SMS-i® with (6) UH.1600 gas springs plumbed internally and connected to a control panel. DADCO SMS® with (4) UH.2600 gas springs linked using 90.400 (Y-400) hose, fittings and a control panel. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 3 UH Series Nitrogen Gas Springs UH.0400 — 362 daN / 0.4 ton For self-contained operation, refer to the recommended U.0400 model in the Ultra Force® Catalog. ø16 .63 S M6 Part No. 1 12.5 UH.0400.010 .04 .49 • UH.0400.013 UH.0400.016 L R1 .04 C UH.0400.019 • UH.0400.025 7 4 .28 .16 UH.0400.032 G 1/8 ø27 1.06 ø32 1.260 • UH.0400.038 • UH.0400.050 2 x M6 15 Deep UH.0400.063 .59 UH.0400.075 • UH.0400.080 20 .787 UH.0400.100 TO - Basic Model UH.0400.125 S C mm L ±0.25 inch ±0.010 10 50 60 0.39 1.97 2.362 12.5 52.5 65 0.49 2.07 2.559 16 56 72 0.63 2.20 2.835 19 59 78 0.75 2.32 3.071 25 65 90 0.98 2.56 3.543 32 72 104 1.26 2.83 4.094 37.5 77.5 115 1.48 3.05 4.528 50 90 140 1.97 3.54 5.512 62.5 102.5 165 2.46 4.04 6.496 75 115 190 2.95 4.53 7.480 80 120 200 3.15 4.72 7.874 100 140 240 3.94 5.51 9.449 125 165 290 4.92 6.50 11.417 • Preferred Sizes Ordering Example: UH.0400.025. TO. C. 180 Charging Pressure: 15–180 bar (220–2600 psi). When not specified, default is 180 bar. Part Number: Includes Series, Model and Stroke Length. Mount Option: TO = Basic Model. When not specified, default is TO. B319V, B21 and B25 mounts ordered with cylinder will be attached at the factory. 4 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® UH Series Nitrogen Gas Springs UH.0400 — 362 daN / 0.4 ton UH.0400 UH.0400 Force Charts On-Contact Force 1300 580 Based on charge of 2600 psi 1200 FORCE (lb.) FORCE (lb) lb. 810 678 623 545 467 312 156 78 1100 490 1000 440 900 600 530 400 810 lb. 800 360 362 daN 700 310 0 10 20 30 40 50 60 70 80 TRAVEL (%) TRAVEL (% ) Mount Options 90.12.0400 B12 50 90 100 1.378 30 40 B319V 2X M8x50 mm SHCS SUPPLIED 90.319V.0400 50 1.968 4 x M6 SHCS 1/4 SHCS 10 20.9 .39 .82 7 20 .79 10 .39 48 .28 SLIDE MOUNT INTO DESIRED LOCATION AND SECURE USING THE TWO SHCS PROVIDED 1.89 C250-RF B21 B25 90.25.0400 4 x M6 SHCS ø50 BOLT 1/4 SHCS CIRCLE ø60 1.969 2.36 4 x M6 35.4 1.394 9 .35 Ordering Example: SHCS 1/4 SHCS 35 1.378 45 S 17 .67 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.250 1.77 9 S 17 .35 .67 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.250 Cylinder with Mount: UH.0400.025.B12.C.180 Mount Only: 90.12.0400 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 50 TRAV 68 35 daN 362 302 251 201 151 101 10 50 20 40 MAXIMUM RECOMMENDED TRAVEL 90% 2.68 1.97 bar 180 500 150 450 125 400 100 350 75 50 300 250 20 550 FORCE (daN) psi 2600 2175 2000 1750 1500 1000 500 250 UH.0400 On-Contact Force 5 UH Series Nitrogen Gas Springs UH.0600 — 471 daN / 0.5 ton For self-contained operation, refer to the recommended U.0600 model in the Ultra Force® Catalog. ø20 .79 S M8 Part No. 1 12.5 UH.0600.010 .04 .49 • UH.0600.013 UH.0600.016 L R1 C .04 UH.0600.019 • UH.0600.025 7 4 .28 .16 ø33 1.30 ø38 1.496 UH.0600.032 G 1/8 • UH.0600.038 • UH.0600.050 2 x M6 15 Deep UH.0600.063 .59 UH.0600.075 • UH.0600.080 25 .984 UH.0600.100 TO - Basic Model UH.0600.125 S C mm L ±0.25 inch ±0.010 10 50 60 0.39 1.97 2.362 12.5 52.5 65 0.49 2.07 2.559 16 56 72 0.63 2.20 2.835 19 59 78 0.75 2.32 3.071 25 65 90 0.98 2.56 3.543 32 72 104 1.26 2.83 4.094 37.5 77.5 115 1.48 3.05 4.528 50 90 140 1.97 3.54 5.512 62.5 102.5 165 2.46 4.04 6.496 75 115 190 2.95 4.53 7.480 80 120 200 3.15 4.72 7.874 100 140 240 3.94 5.51 9.449 125 165 290 4.92 6.50 11.417 • Preferred Sizes Ordering Example: UH.0600.025. TO. C. 150 Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Part Number: Includes Series, Model and Stroke Length. Mount Option: TO = Basic Model. When not specified, default is TO. B319V, B21 and B25 mounts ordered with cylinder will be attached at the factory. 6 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 90 0 10 20 30 UH.0600 1520 Force Charts 70 80 90 100 1750 FORCE (lb.) lb. 1059 974 852 730 487 243 122 640 580 1300 1059 lb. 1150 0 10 510 20 B312 1400 2.17 40 %) 50 60 70 TRAVEL (%) 80 90 100 1000 923 daN 1.575 800 440 MAXIMUM RECOMMENDED TRAVEL 90% 4400 1960 74 2.91 0 23.9 .39 20 30 7 40 50 60 .94 70 80 90 54 2.126 B25 900 3720 2.205 39.6 1.559 9 .35 Ordering Example: 1/4 SHCS S 10 20 30 40 50 60 70 80 0 10 20 30 2350 2300 M6 SHCS 2100 40 5 TRAV U.1 90.25.00300 1900 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.3.300 1655 1527 daN 1425 90 100 1700 1500 0 10 20 30 40 TRAVEL (%) 17 .67 2500 1885 CIRCLE 3200 U.1200 1/4 SHCS ø564240 BOLT 4 x M6 0 SHCS 50 1900 2580 4x 2120 4760 ø68 2.68 90.319V.0600 SLIDE MOUNT INTO DESIRED LOCATION AND SECURE USING THE TWO SHCS PROVIDED 5800 90.21.00300 40 1150 U.1600 5280 30 1400 1200 16daN 20 1060 980 .79 .63 100 2.13 B21 20 1650 TRAVEL 54 (%) .28 10 TRAVE 1470 10 10 0 2150 1710 4 x M6 3300 SHCS 2750 1/4 SHCS daN 471 393 314 236 157 79 63 2X M8x50 mm SHCS SUPPLIED 2200 2200 150 750 125 675 100 75 600 50 525 25 20 450 471 daN 4950 3850 1200 100 40 90.312.00300 U.1200 B319V 55 90 30 TRAVEL (%) Mount Options 1600 825 bar 710 1450 U.060 On-Contact Force 780 Based on charge of 2175 psi 1600 1000 1800 TRAV UH Series Nitrogen Gas Springs FORCE (daN) psi 2175 2000 1750 1500 1000 500 250 1180 1057 1010 100 80 60 U.0600 On-Contact Force 1350 70 50 UH.0600 — 471 daN / 0.5 ton 1690 0 40 TRAVEL (% ) 1850 90 310 700 100 52 9 S 17 .35 .67 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.3.300 Cylinder with Mount: UH.0600.025.B312.C.150 Mount Only: 90.312.00300 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 5 TRAV 1.575 2.05 40 7 UH Series Nitrogen Gas Springs UH.0800 — 736 daN / 0.7 ton For self-contained operation, refer to the recommended U.0800 model in the Ultra Force® Catalog. ø25 .98 Part No. S M8 • UH.0800.013 16.5 .65 UH.0800.016 UH.0800.019 L R1 .04 • UH.0800.025 C UH.0800.032 • UH.0800.038 G 1/8 ø40 1.57 ø44.5 1.750 8 4 .32 .16 • UH.0800.050 UH.0800.063 UH.0800.075 2 x M8 16 Deep • UH.0800.080 .63 UH.0800.100 UH.0800.125 20 .787 S C mm L ±0.25 inch ±0.010 12.5 59.5 72 0.49 2.34 2.835 16 63 79 0.63 2.48 3.110 19 66 85 0.75 2.60 3.346 25 72 97 0.98 2.83 3.819 32 79 111 1.26 3.11 4.370 37.5 84.5 122 1.48 3.33 4.803 50 97 147 1.97 3.82 5.787 62.5 109.5 172 2.46 4.31 6.772 75 122 197 2.95 4.80 7.756 80 127 207 3.15 5.00 8.150 100 147 247 3.94 5.79 9.724 125 172 297 4.92 6.77 11.693 • Preferred Sizes TO - Basic Model Ordering Example: UH.0800.025. TO. C. 150 Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Part Number: Includes Series, Model and Stroke Length. Mount Option: TO = Basic Model. When not specified, default is TO. B319V, B21 and B25 mounts ordered with cylinder will be attached at the factory. 8 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® UH Series Nitrogen Gas Springs UH.0800 — 736 daN / 0.7 ton UH.0800 Force Charts UH.080 On-Contact Force FORCE (lb) FORCE (lb.) lb. 1655 1522 1331 1141 761 380 190 On-Contact Force 1250 Based on charge of 2175 psi 2600 1160 2400 1070 2200 980 2000 890 1655 lb. 1800 1600 0 10 800 20 30 40 50 60 70 80 90 TRAVEL (%) TRAVEL (%) 100 710 bar 150 125 100 75 50 25 20 FORCE (daN) psi 2175 2000 1750 1500 1000 500 250 2800 736 daN daN 736 614 491 368 245 123 98 MAXIMUM RECOMMENDED TRAVEL 90% Mount Options B312 90.312.00500 70 2X M8x50 mm SHCS SUPPLIED B319V 80 60 3.15 2.76 50 1.968 4 x M8 SHCS 2.362 10 5/16 SHCS 27.5 .39 20 1.08 7 .79 22 .87 60 .28 SLIDE MOUNT INTO DESIRED LOCATION AND SECURE USING THE TWO SHCS PROVIDED 2.36 B21 90.319V.0800 90.21.00500 B25 90.25.00500 4 x M8 SHCS 5/16 SHCS ø70.7 BOLT CIRCLE ø86 3.39 2.783 50 1.968 13 .51 4 x M8 SHCS 1.968 64 S 23 .91 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.3.500 Ordering Example: 50 5/16 SHCS 2.52 13 S 23 .51 .91 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.3.500 Cylinder with Mount: UH.0800.025.B312.C.150 Mount Only: 90.312.00500 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 9 UH Series Nitrogen Gas Springs UH.1000 — 10 kN / 1.0 ton For self-contained operation, refer to the recommended U.1000 or U.1200 models in the Ultra Force® Catalog. ø28 1.10 S M8 Part No. 1 17.5 • UH.1000.013 .04 .69 UH.1000.016 L R2 .08 UH.1000.019 • UH.1000.025 C UH.1000.032 • UH.1000.038 13 8 .51 .31 • UH.1000.050 G 1/8 ø43 1.69 ø50 1.968 UH.1000.063 UH.1000.075 2 x M8 16 Deep • UH.1000.080 .63 UH.1000.100 UH.1000.125 20 S C mm L ±0.25 inch ±0.010 12.5 64.5 77 0.49 2.54 3.031 16 68 84 0.63 2.68 3.307 19 71 90 0.75 2.80 3.543 25 77 102 0.98 3.03 4.016 32 84 116 1.26 3.31 4.567 37.5 89.5 127 1.48 3.52 5.000 50 102 152 1.97 4.02 5.984 62.5 114.5 177 2.46 4.51 6.969 75 127 202 2.95 5.00 7.953 80 132 212 3.15 5.20 8.346 100 152 252 3.94 5.98 9.921 125 177 302 4.92 6.97 11.890 • Preferred Sizes .787 TO - Basic Model Ordering Example: UH.1000.025. TO. C. 150 Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Part Number: Includes Series, Model and Stroke Length. Mount Option: TO = Basic Model. When not specified, default is TO. B319V, B21 and B25 mounts ordered with cylinder will be attached at the factory. 10 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 1000 UH.1000 — 10 kN / 1.0 ton UH.1000 Force Charts U.1000 On-Contact Force 3800 FORCE (lb.) lb. 2076 1909 1670 1432 954 477 239 1800 Based on charge of 2175 psi 3400 1600 3000 1400 2600 1200 2076 lb. 2200 1800 0 10 20 30 40 50 60 70 80 90 100 B12 90.12.00750 75 1000 924 daN 800 B319V 68 3.54 56.5 2.224 20 2.677 4 x M8 SHCS 15 30 .59 30 1.18 TRA U.1 4950daN 924 4400770 3850616 462 3300308 2750154 123 2200 0 10 20 .47 1.18 .98 5800 5280 3720 0 10 SLIDE MOUNT INTO DESIRED LOCATION AND SECURE USING THE TWO SHCS PROVIDED 2.76 90.21.00750 B25 20 90.25.00750 5/16 SHCS ø80 BOLT CIRCLE 3.150 13 .51 Ordering Example: 4 x M8 SHCS 56.5 5/16 SHCS 2.224 70 S 24 13 .94 .51 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.10.750 2.76 S 24 .94 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.10.750 Cylinder with Mount: UH.1000.025.B12.C.150 Mount Only: 90.12.00750 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 30 4 T 4 x M8 SHCS 56.5 4 4240 25 70 2.224 30 90.319V.1000 3200 12 ø95 3.74 40 4760 5/16 SHCS B21 30 TR 2X M10x60 mm SHCS SUPPLIED 90 2.95 bar 150 125 100 75 50 25 20 MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) TRAVEL (%) Mount Options 10 On-Contact Force FORCE (daN) psi 2175 2000 1750 1500 1000 500 250 0 UH Series Nitrogen Gas Springs 11 UH Series Nitrogen Gas Springs UH.1600 — 15 kN / 1.7 ton For self-contained operation, refer to the recommended U.1600 model in the Ultra Force® Catalog. M8 ø36 1.42 S Part No. 1 19 • UH.1600.013 .04 .75 UH.1600.016 L R2 .08 C UH.1600.019 • UH.1600.025 UH.1600.032 • UH.1600.038 13 G 1/8 ø56 2.20 ø63 2.480 8 .51 .31 • UH.1600.050 UH.1600.063 20 UH.1600.075 .787 4 x M8 12 Deep • UH.1600.080 ø40 1.575 .47 UH.1600.100 UH.1600.125 2 x M8 16 Deep S C mm L ±0.25 inch ±0.010 12.5 64.5 77 0.49 2.54 3.031 16 68 84 0.63 2.68 3.307 19 71 90 0.75 2.80 3.543 25 77 102 0.98 3.03 4.016 32 84 116 1.26 3.31 4.567 37.5 89.5 127 1.48 3.52 5.000 50 102 152 1.97 4.02 5.984 62.5 114.5 177 2.46 4.51 6.969 75 127 202 2.95 5.00 7.953 80 132 212 3.15 5.20 8.346 100 152 252 3.94 5.98 9.921 125 177 302 4.92 6.97 11.890 • Preferred Sizes .63 28.3 1.114 AO - Basic Model Ordering Example: UH.1600.025. AO. C. 150 Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Part Number: Includes Series, Model and Stroke Length. Mount Option: AO = Basic Model. When not specified, default is AO. B319V, B21, B25 and B325 mounts ordered with cylinder will be attached at the factory. 12 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 0 10 20 30 ) 40 50 60 70 80 90 100 0 TRAVEL (%) On-Contact Force 5800 FORCE (lb.) lb. 3432 3155 2761 2367 1578 789 394 40 5280 TRAVE 2500 bar 2350 2120 1885 4240 3200 On-Contact Force 2580 4760 3432 lb. 3720 0 10 20 30 40 50 60 70 TRAVEL (%) 80 2300 150 125 100 1900 75 50 1700 25 20 1500 2100 1655 1527 daN 1425 90 100 0 daN 1527 1272 1018 763 509 254 204 10 20 30 MAXIMUM RECOMMENDED TRAVEL 90% B112 / 90.112.1600 B319V 2X M10x70 mm SHCS SUPPLIED B 4 x M10 SHCS A 3/8 SHCS B 108 Part No. A B 90.212.1600 100 (3.94) 73.5 (2.894) 90.112.1600 85 (3.35) 60 (2.362) 90.319V.1600 84 4.25 3.307 15 36.5 .59 30 1.44 27 1.18 1.06 12 .47 82 SLIDE MOUNT INTO DESIRED LOCATION AND SECURE USING THE TWO SHCS PROVIDED 3.23 B21 90.21.1600 90.325.1600 / 90.25.1600 4 x M10 SHCS B325 / B25 3/8 SHCS ø85 BOLT CIRCLE ø105 4.13 Part No. A B 90.325.1600 64 (2.520) 80 (3.150) 90.25.1600 73.5 (2.894) 90 (3.54) 3.346 60 2.362 16 .63 Ordering Example: 4 x M10 SHCS A B 3/8 SHCS S 27 1.06 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.U.1600 16 S 27 .63 1.06 SECURE MOUNT ONTO TOP GROOVE WITH Split Wire Ring SUPPLIED RING AND SCREWS Included 90.55.U.1600 Cylinder with Mount: UH.1600.025.B112.C.150 Mount Only: 90.112.1600 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 40 50 TRAVE TRAVEL (%) B212 / 90.212.1600 50 U.160 Based on charge of 2175 psi Mount Options A 30 U.1600 FORCE (daN) psi 2175 2000 1750 1500 1000 500 250 20 UH Series Nitrogen Gas Springs UH.1600 — 15 kN / 1.7 ton UH.1600 Force Charts 10 13 UH Series Nitrogen Gas Springs UH.2600 — 24 kN / 2.6 ton For self-contained operation, refer to the recommended U.2600 model in the Ultra Force® Catalog. M8 ø45 1.77 S Part No. 1 19 UH.2600.016 .04 .75 UH.2600.019 L R2.5 .10 • UH.2600.025 UH.2600.032 C • UH.2600.038 • UH.2600.050 15 8 .59 .31 UH.2600.063 G 1/8 ø67 2.64 ø75 2.953 UH.2600.075 • UH.2600.080 UH.2600.100 4 x M8 16 Deep ø40 1.575 .63 UH.2600.125 S C mm L ±0.25 inch ±0.010 16 75 91 0.63 2.95 3.583 19 78 97 0.75 3.07 3.819 25 84 109 0.98 3.31 4.291 32 91 123 1.26 3.58 4.843 37.5 96.5 134 1.48 3.80 5.276 50 109 159 1.97 4.29 6.260 62.5 121.5 184 2.46 4.78 7.244 75 134 209 2.95 5.28 8.228 80 139 219 3.15 5.47 8.622 100 159 259 3.94 6.26 10.197 125 184 309 4.92 7.24 12.165 • Preferred Sizes 28.3 1.114 TO - Basic Model Ordering Example: UH.2600.025. TO. C. 150 Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Part Number: Includes Series, Model and Stroke Length. Mount Option: TO = Basic Model. When not specified, default is TO. B319V, B21, B25 and B325 mounts ordered with cylinder will be attached at the factory. 14 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 2300 0 10 20 30 40 50 60 70 80 90 100 TRAVEL (%) UH Series Nitrogen Gas Springs UH.2600 — 24 kN / 2.6 ton UH.2600 Force Charts On-Contact Force FORCE (lb.) lb. 5362 4930 4314 3698 2465 1233 616 Based on charge of 2175 psi 8600 3830 3430 7700 3020 6800 5362 lb. 5900 5000 0 10 20 30 On-Contact Force 4230 40 50 60 70 FORCE (daN) psi 2175 2000 1750 1500 1000 500 250 9500 2620 2386 daN 2220 90 100 80 bar 150 125 100 75 50 25 20 daN 2386 1988 1590 1193 795 398 318 MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) Mount Options B12 90.12.01500 B319V 100 2X M12x80 mm SHCS SUPPLIED 125 3.94 100 4.92 73.5 2.894 3.937 4 x M10 SHCS 3/8 SHCS 15 42 .59 32 30 1.26 1.65 12 1.18 94 .47 SLIDE MOUNT INTO DESIRED LOCATION AND SECURE USING THE TWO SHCS PROVIDED 3.70 B21 90.21.01500 B25 / B325 90.25.01500 / 90.325.2600 4 x M10 SHCS ø104 BOLT 3/8 SHCS CIRCLE Part No. B 90.25.01500 8 (.315) 90.325.2600 10 (.39) 4.094 ø122 4.80 73.5 2.894 16 .63 4 x M10 SHCS E 27 (1.06) 29 (1.14) 73.5 3/8 SHCS 2.894 90 S 3.54 16 27 1.06 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS .63 S E B Split Wire Ring Included 90.55.1500 Ordering Example: 90.319V.2600 Split Wire Ring Included 90.55.1500 Cylinder with Mount: UH.2600.025.B12.C.150 Mount Only: 90.12.01500 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS 15 UH Series Nitrogen Gas Springs UH.4600 — 42 kN / 4.7 ton For self-contained operation, refer to the recommended U.4600 model in the Ultra Force® Catalog. ø60 2.36 S M8 Part No. 3 24 UH.4600.016 .12 .94 UH.4600.019 • UH.4600.025 L R2.5 UH.4600.032 C .10 • UH.4600.038 • UH.4600.050 UH.4600.063 15 G 1/8 ø87 3.43 8 .59 .31 UH.4600.075 • UH.4600.080 ø95 3.740 UH.4600.100 4 x M8 16 Deep UH.4600.125 .63 ø60 2.362 S C mm L ±0.25 inch ±0.010 16 78 94 0.63 3.07 3.701 19 81 100 0.75 3.19 3.937 25 87 112 0.98 3.43 4.409 32 94 126 1.26 3.70 4.961 37.5 99.5 137 1.48 3.92 5.394 50 112 162 1.97 4.41 6.378 62.5 124.5 187 2.46 4.90 7.362 75 137 212 2.95 5.39 8.346 80 142 222 3.15 5.59 8.740 100 162 262 3.94 6.38 10.315 125 187 312 4.92 7.36 12.283 • Preferred Sizes 42.4 1.670 TO - Basic Model Ordering Example: UH.4600.025. TO. C. 150 Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Part Number: Includes Series, Model and Stroke Length. Mount Option: TO = Basic Model. When not specified, default is TO. B319V, B21 and B25 mounts ordered with cylinder will be attached at the factory. 16 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® UH Series Nitrogen Gas Springs UH.4600 Force Chart at 2175 psi UH.4600 — 42 kN / 4.7 ton UH.4600 Force Charts FORCE (lb.) lb. 9532 8765 7669 6574 4383 2191 1096 Based on charge of 2175 psi 15400 6140 5430 12200 9532 lb. 9000 0 10 4720 20 30 40 50 60 70 90 100 80 Mount Options 90.12.03000 4241 daN 4000 daN 4241 3534 2827 2121 1414 707 565 17000 15400 13800 12200 10600 9000 MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) B12 bar 150 125 100 75 50 25 20 6850 13800 10600 On-Contact Force 7560 FORCE (daN) B319V 0 1 90.319V.4600 2X M12x100 mm SHCS SUPPLIED 7000 FORCE (daN) 120 4.72 140 6400 115 5.51 5800 4.528 4 x M12 5200 SHCS 92 1/2 SHCS 4600 3.622 4000 15 .59 0 10 20 30 40 50 60 52.5 70 80 2.07 TRAVEL (%) 12 90 100 30 1.18 33 1.30 115 .47 SLIDE MOUNT INTO DESIRED LOCATION AND SECURE USING THE TWO SHCS PROVIDED 4.53 H UH.6600 Force Chart at 2175 psi initial charg B21 90.21.03000 26000 B25 11570 10500 CIRCLE 21200 9430 18800 8360 16400 7300 6627 daN 6230 5.118 ø150 5.90 4 x M12 SHCS 14000 92 92 1/2 SHCS 0 10 3.622 20 30 40 50 70 60 80 S 33 FORCE (lb) Ordering Example: SECURE MOUNT ONTO TOP 26000 GROOVE WITH SUPPLIED RING 23600 AND SCREWS 21200Split Wire Ring Included 18800 90.55.3000 110 4.33 18 1.30 100 903.622 0 20 30 40 50 60 18800 16400 14000 0 33 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.3000 70 80 90 100 Mount Only: 90.12.03000 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net TRAVEL (%) 21200 1.30 Cylinder with Mount: UH.4600.025.B12.C.150 10 23600 S .71 16400 14000 1/2 SHCS FORCE (daN) 18 .71 4 x M12 SHCS 23600 ø130 BOLT 90.25.03000 26000 FORCE (lb) psi 2175 2000 1750 1500 1000 500 250 17000 FORCE (lb) On-Contact Force ® 17 10 20 UH Series Nitrogen Gas Springs UH.6600 — 66 kN / 7.4 ton For self-contained operation, refer to the recommended U.6600 model in the Ultra Force® Catalog. ø75 2.95 M8 S Part No. 3 25.5 UH.6600.016 .12 1.0 S 16 19 0.75 • UH.6600.025 L R2.5 C .10 25 0.98 UH.6600.032 • UH.6600.038 UH.6600.063 .59 .31 UH.6600.075 UH.6600.125 4 x M10 16 Deep ø80 3.150 110 4.331 97 122 3.82 4.803 136 37.5 109.5 147 4.31 5.787 122 172 1.97 4.80 6.772 62.5 134.5 197 5.30 7.756 50 75 80 147 222 5.79 8.740 152 232 5.98 9.134 172 272 3.94 6.77 10.709 125 197 322 7.76 12.677 100 4.92 .63 91 3.58 5.354 3.15 UH.6600.100 104 4.094 104 2.95 • UH.6600.080 88 3.46 4.09 32 2.46 G 1/8 ø112 4.41 ø120 4.724 15 8 ±0.010 1.26 1.48 • UH.6600.050 L ±0.25 inch 0.63 UH.6600.019 C mm • Preferred Sizes 56.6 2.227 TO - Basic Model Ordering Example: UH.6600.025. TO. C. 150 Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Part Number: Includes Series, Model and Stroke Length. Mount Option: TO = Basic Model. When not specified, default is TO. B319V, B21 and B25 mounts ordered with cylinder will be attached at the factory. 18 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® UH Series Nitrogen Gas Springs UH.6600 — 66 kN / 7.4 ton H UH.6600 Force Chart at 2175 psi initial charg UH.6600 Force Charts FORCE (lb.) lb. 14894 13695 11983 10272 6848 3424 1712 Based on charge of 2175 psi 23600 10500 9430 21200 8360 18800 14894 lb. 16400 14000 0 10 20 30 40 50 70 60 80 TRAVEL (%) Mount Options B12 90.12.05000 109.5 4.311 MAXIMUM RECOMMENDED TRAVEL 90% 23600 21200 170 145 6.69 18800 4 x M12 5.709 16400 SHCS 1/2 SHCS 14000 0 10 20 30 40 50 60 TRAVEL (%) 12 15 90 100 70 80 65 .59 30 2.56 1.18 58 2.28 140 .47 SLIDE MOUNT INTO DESIRED LOCATION AND SECURE USING THE TWO SHCS PROVIDED 5.51 B21 90.21.05000 0 FORCE (daN) FORCE (lb) 5.51 90 100 7300 6627 daN 6230 2X M12x100 mm SHCS 90.319V.6600 SUPPLIED B319V 26000 140 On-Contact Force 26000 bar daN 23600 150 6627 125 5522 21200 100 4418 75 3313 18800 50 2209 16400 25 1104 20 884 14000 11570 FORCE (daN) psi 2175 2000 1750 1500 1000 500 250 26000 FORCE (lb) On-Contact Force B25 4 x M12 SHCS ø155 BOLT 90.25.05000 1/2 SHCS CIRCLE 6.102 ø175 6.89 109.5 4.311 21 .83 4 x M12 SHCS 4.311 130 S 36 1.42 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.5000 Ordering Example: 109.5 1/2 SHCS 5.12 21 S 36 .83 1.42 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS Split Wire Ring Included 90.55.5000 Cylinder with Mount: UH.6600.025.B12.C.150 Mount Only: 90.12.05000 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 19 10 20 UH Series Nitrogen Gas Springs Accessories Digital Load Cell 90.305.BGA (Meter) 90.305.LC.05A (22.2 kN Load Cell) 90.305.LC.50A (222 kN Load Cell) 90.305.LC.05A The 90.305.BGA meter can display force in Newtons, Kg or lbs. When paired with the 90.305.LC.05A Load Cell it may be used to measure gas spring force up to 5,000 lbs. When paired with the 90.305.LC.50A Load Cell gas spring force can be measured up to 50,000 lbs. For more information request bulletin B04106D. 90.305.BGA 90.305.LC.50A Standard Test Stand Mini Test Stand 90.305.3 90.305.2 Standard Configuration 90.305.2D Digital Configuration Use the Standard Test Stand in conjunction with a Standard Load Cell for precise measurement of gas spring force on contact. For use with UH.0600 - UH.6600 models. For more information request bulletin B16112. Use the Mini Test Stand in conjunction with a Standard Load Cell or Digital Load Cell for precise measurement of spring force on contact. For use with UH.0400 - UH.1600 models only. For more information request bulletin B08108B. Quick Disconnect Charging Assembly 90.310.040 Hose Assembly 3m (10 feet) 90.310.252 Use the DADCO Quick Disconnect Charging Assembly, 90.310.040, with the 90.310.143 or 90.310.111 Charging Nipple or 90.315.5 Pressure Analyzer to charge self-contained gas springs. The 90.310.040 can also be used with a DADCO control panel to charge linked systems. The 90.310.040 includes the 90.310.201 Pressure Regulator, 90.310.252 Hose Assembly and the 90.310.338 Quick Disconnect Filling Assembly. Pressure Regulator Quick Disconnect 90.310.201 Filling Assembly 90.310.338 Standard Load Cell 90.300.0300 90.300.0500 90.300.0750 90.300.1000 (UH.0400) (UH.0600) (UH.0800) (UH.1000) 90.300.01500 (UH.1600) 90.300.2600 (UH.2600) 90.300.4600 (UH.4600) 90.300.6600 (UH.6600) The Standard Load Cell gives precise measurement of gas spring charging pressure. Each model requires its specified load cell. Use the load cells with the 90.305.3 Standard Test Stand. 20 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® Accessories & Repair Tools UH Series Nitrogen Gas Springs T-Handle DADCO Electronic Pressure Monitors 90.320.1 (M6: UH.0400) 90.320.2 (M8: UH.0600 - UH.6600) DADCO’s Electrical Pressure Monitors indicate if pressure drops below a preset level, alerting the press controller to shut down the press. They are available in a variety of configurations to suit a variety of applications. For more information request bulletin B10105B or contact DADCO. To remove the piston rod when disassembling and position correctly when reassembling. DADCO Repair Tool Kits DADCO Pressure Monitor DADCO’s most popular repair tools are now available in boxed sets for each of our three main classifications of nitrogen gas springs: Micro, Mini and Large Series. Kits may include DADCO load cells, charging nipples and various repair tools. Separate repair tool and load cell sets are also available. For more information request bulletin B05143B. 90.421.1 (120 VAC) 90.421.2 (24 VAC) 90.421.2D (24 VDC, SPDT) Quick Disconnect Charging Nipple DADCO Pressure Analyzer 90.310.111 90.315.5 Use the DADCO Quick Disconnect Charging Nipple to charge self-contained UH Series Gas Springs. For more information contact DADCO. Use the DADCO Pressure Analyzer to easily charge, discharge, and gauge the pressure in DADCO’s UH Series Gas Springs. For more information request bulletin B01133E. The DADCO Pressure Monitor indicates if pressure drops below a pre-set level, alerting the press controller to shut down the press. The shutdown point is adjustable between 15 and 200 bar (200 - 3000 psi). For additional information request bulletin B10105B. 90.310.111 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 21 UH Series Nitrogen Gas Springs Repair Tools C-Ring Installation Tool C-Ring Removal Tool 90.352 (UH.1600 - UH.6600) 90.355 (UH.0400 - UH.0800) B13113A 90.356 (UH.1000 - UH.6600) B15127A To insert the C-style retaining ring into the retaining ring groove. To remove C-style retaining rings safely in a single controlled motion. 90.355 C-Ring Installation Tool Removal Sleeve 90.351.00400 (UH.0400) 90.351.00300 (UH.0600) 90.351.00500 (UH.0800) 90.350.00750 (UH.1000) 90.351.01600 (UH.1600) 90.340.00400 (UH.0400) 90.340.00600 (UH.0600) 90.340.00750 (UH.0800) 90.340.00750 (UH.1000) 90.340.01600 (UH.1600) 90.340.01500 (UH.2600) 90.340.03000 (UH.4600) 90.340.05000 (UH.6600) To insert the C-style retaining ring into the retaining ring groove. 90.356 To position the cartridge below the C-ring groove when assembling or disassembling a gas spring. Valve Bleed Tool Port Servicing Tool 90.360.4 90.320.8 Use the DADCO Valve Bleed Tool to slowly discharge a spring to the desired pressure. For more information contact DADCO. To perform all necessary servicing to the valve compartment. For more information request bulletin B05110. Repair Kits Includes a fully assembled cartridge, dust cover, bottle of assembly oil and a maintenance manual. 22 Model Kit Number Model Kit Number UH.0400 90.108.00400 UH.1600 90.108.01600 UH.0600 90.108.00600 UH.2600 90.108.02600 UH.0800 90.108.00800 UH.4600 90.108.04600 UH.1000 90.108.01000 UH.6600 90.108.06600 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® Parts List UH Series Nitrogen Gas Springs Piston Rod 90.215.U. Model Dust Cover 90.246.U. . Stroke Wiper Model C-Style Retaining Ring Model Part Number UH.0400 90.285.U.0400 UH.0600 90.285.3.0300 UH.0800 90.285.3.0500 UH.1000 90.285.00750 UH.1600 90.285.U.1600 UH.2600 90.285.01500 UH.4600 90.285.03000 UH.6600 90.285.05000 O-Ring Backup Ring O-Ring UltraPak® Cartridge 90.200.U. Model Tube Assembly 90.205.UH. . Model Stroke UH.0400 - UH.0600 Port Plug 90.505.111 Compact Valve 90.260 UH.0800 - UH.6600 Port Plug 90.505.110 Compact Valve 90.260 Part Ordering Example: Piston Rod: 90.215. U. 0400. 025 Stroke (mm) Model: 0400, 0600, 0800, 1000, 1600, 2600, 4600, 6600 Part Number Series Note: The UH Series Nitrogen Gas Springs are permanently marked with model number, serial number and repair kit number. Please refer to these when ordering replacement parts. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® 23 Technical Data Operating Specifications CAUTION DO NOT attempt maintenance on spring until internal pressure is exhausted. 90% Charging Medium: UH.0400 Charging Pressure: UH.0600 – UH.6600 Charging Pressure: Operating Temperature: Maximum Speed: Nitrogen Gas 15 – 180 bar (220 psi – 2600 psi) 15 – 150 bar (220 psi – 2175 psi) 4°C – 71°C (40°F – 160°F) 1.6 m/sec (63 in/sec) Installation Requirements Provide Stroke Reserve S ≤S*0.9 F.1 • DADCO UH Series gas springs will permit travel of the full nominal stroke; however, at least a 10% stroke reserve is recommended to achieve optimal performance and safety (F.1 and F.2). Avoid Side Loading Rod End Thread • The end of the piston rod has a construction thread intended for assembly and disassembly purposes only, and should never be used to mount or secure the gas spring (F.4). Die vibration and/or misalignment will damage the spring. Protect From Fluids Drain Hole F.5 • Direct contact with certain die lubricants and cleaners should be avoided (F.6). Protect gas springs by providing adequate drainage in gas spring pockets (F.5). Discharging Self-Contained Gas Spring • The DADCO Pressure Analyzer (90.315.5) detailed on page 21, allows for charging, discharging and gauging of the pressure in the UH Series gas springs (F.7). For information on completely exhausting the gas spring refer to DADCO’s UH Series Maintenance Instructions. Recharging Self-Contained Gas Spring F.7 100% F.9 F.2 • A misaligned press or die can cause side loading that increases wear on the bearing, seal, and piston rod (F.4). Therefore, avoid side loading when possible (F.3). F.3 >S*0.9 S • Hold the spring vertically at all times during filling. Never compress the gas spring in a vice or clamp outside of the die or application as damage to the gas spring can result (F.8). • Never fill a gas spring unless the rod is in the fully extended position (F.10). Thread the T-handle (90.320.1 or 90.320.2) detailed on page 21, into the rod end and depress the valve stem with the Valve Bleed Tool (90.360.4) or Port Servicing Tool (90.320.8), detailed on page 22. Pull the rod cartridge assembly up until it is seated firmly against the retaining ring (F.9). Remove the T-handle from the rod and charge the gas spring to the desired pressure. Refer to DADCO’s UH Series Maintenance Instructions for complete step-by-step instruction. >1˚ F.4 F.6 F.8 F.10 ® 43850 Plymouth Oaks Blvd. • Plymouth, Michigan • 48170 • USA 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net The global leader in nitrogen gas spring technology Printed in USA ©DADCO, Inc. 2017 • All Rights Reserved Product changes may occur during the life of this catalog without prior notice, but products supplied will remain functionally interchangeable.
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