BASILDON DISTRICT COUNCIL ENVIRONMENTAL HEALTH SERVICES Please contact 01268 294280 if you would like further advice THE NEED FOR FOOD HAZARD ANALYSIS What is “hazard analysis”? An important requirement of food law, is that food businesses must identify and manage potential problems in their activities which are critical to food safety. This could mean the difference between whether the food you serve is safe or unsafe. Examples are – § physical contamination, e.g. pieces of broken glass falling into food; § chemical contamination, e.g. food contaminated with bleach or detergent etc; § bacterial contamination, e.g. food which has become contaminated with bacteria or stored and handled in such a way as to allow food poisoning bacteria to grow. – all of these have the potential to harm your cus tomers (and are therefore known as “hazards”) if you do not control them. When you have identified where something could go wrong, you need to put controls in place to prevent this from occurring, and monitor the controls to make sure that they are working. How do I carry out a hazard analysis? The idea may seem quite daunting, but there are simple frameworks that you can use. You do however, need to have a good understanding of the practices in your business and where problems could arise so that you can take the necessary precautions. You can generally follow food through a series of steps in your business from purchase through to storage, cooking and service, etc. At each step there are a number of identifiable hazards (anything which can cause harm to your customer) that need to be controlled. Control measures are the measures that you take to stop the hazards from happening and getting through to your customers. It is most important that control measures are in place at the critical control points – these are the specific steps in the food handling process which are vital in preventing hazards from harming customers. Once the control measures are in place at the critical control points, monitoring checks must be carried out to ensure that the controls are being carried out properly and where they are not, that the appropriate corrective action is being taken. For further more detailed advice, please go to http://www.food.gov.uk/multimedia/pdfs/foodhazards.pdf This leaflet is also available in other languages http://www.food.gov.uk/aboutus/publications/pubsminority/ We have produced a series of hazard analysis proformas and record forms to help you carry out your own. Please click on the links below. These should only be used to assist you in completing your own hazard analysis, and will need to be adapted for your individual needs. Please remember that when we carry out our routine inspections you must be able to demonstrate to us the effective operation of your hazard analysis, i.e. carrying out and monitoring the controls that you have identified and specified in your hazard analysis. Merely having a copy of the hazard analysis will not comply with your legal obligations. HAZARD ANALYSIS – CHINESE FOODS (ENGLISH VERSION) NB • The 2 hour tolerance period for leaving high risk food at room temperature is for one period only and is recommended as good hygiene practice. The law refers to the temperature of the food not the air temperature of equipment. • STEP HAZARD CONTROL CCP? MONITORING 1. Purchase of high-risk (ready to eat) food. • Purchase of high- Use a reputable•supplier. risk food contaminated with food poisoning bacteria. • Purchase of food contaminated with physical contaminants such as stoes, glass or chemicals such as pesticides. NO (If further cooking undertaken) YES (for chemical contamination or ready-to-eat food) • Check deliveries for temperatures: 8°C or below (chilled) or -18°C (frozen) • Health marks on meat • Use-by dates. • Condition of packaging. • Vehicle cleanliness • Signs of pest infestation • Signs of physical contamination or chemicals 2. Storage • Contamination of ready-to-eat foods from raw food, dirty equipment. • Growth of bacteria from prolonged storage above 8°C. NO (if food undergoes further cooking) YES (for ready to eat foods and cooked rice) • Check refrigerator temperatures (daily) • Check freezer temperatures (weekly) • Check stock for date codes (daily) • Check cleanliness of containers/equipment (daily) • Check separation of raw/cooked foods EH67ANALYSIS CHINESE • Separate storage of raw and ready to eat foods. • Stock rotation (date code foods) • Store at correct temperature <8°C • Keep foods covered. • Disinfected food containers © Basildon District Council 2003 CORRECTIVE ACTION • Reject deliveries not of the standard required. • Change supplier • Adjust refrigerator/call engineer • Dispose of out-ofdate or contaminated foods • Sanitise equipment • Re-train staff -2- STEP HAZARD CONTROL CCP MONITORING CORRECTIVE ACTION NO (if to be cooked) YES (for cooked rice even if you rehar the rice., Rice can produce a toxin that will not be destroyed during reheating if it has been lkeft at room temperature for long periods). YES • Management checks for staff and equipment hygiene • Separation of raw and ooked preparation areas and equipment. • Maximum time (for food requiring refrigeration) to be at room temperature – 2 hours (one period only) • Re-sanitise equipment • Re-train staff • Dispose of food that has been left at room temperature for greater than 2 hours where there is a risk of survival of toxins (e.g. rice) • Probe bulk meats with sanitised, calibrated probe thermometer >75°C • Ensure that any frozen meat/fish is thoroughly defrosted prior to cooking. • Preferably defrost in the fridge overnight. • Re-cook meats that do not reach 75°C in the centre • Re-cook any small pieces of meat/fish from wok which appear undercooked • Re-train staff 3. Preparation • Contamination from dirty equipment/staff. • Bacterial multiplication from prolonged exposure to room temperature. • Good personal hygiene of staff, clean protective clothing, frequent hand washing • Sanitised equipment • Limit time ingredients left at room temperature to 2 hours. • Separation of raw and cooked food, equipment and preparation areas. 4. Cooking. Survival of pathogenic bacteria from undercooking • Ensure thorough cooking – bulk meats that are boiled – internal core temperature of 75°C • Small pieces in wok – visual inspection – no ‘pink bits’ in meat EH67ANALYSIS CHINESE © Basildon District Council 2003 -3STEP 5. 6. 7. HAZARD • Contamination of cooked food from raw foods, staff, dirty equipment, flying/pests • Bacterial multiplication of surviving bacteria • Germination of spores of Bacillus cereus from prolonged cooling of rice and subsequent formation of a heat stable toxin Further • Multiplication of Preparation bacteria from e.g. lemon prolonged chicken, sweet exposure to room & sour pork temperature. etc. • Contamination from staff, dirty equipment, raw food. Reheating • Survival of pathogenic bacteria from under-heating Cooling EH67ANALYSIS CHINESE CONTROL CCP? MONITORING CORRECTIVE ACTION • Cool foods within 2 hours by placing in shallow trays (food to a depth no greater than 2cm) than refrigerate, date code and cover • Use sanitised equipment • Keep pests out YES • Record start and finish times and temperatures of foods. • Management checks on: - equipment cleaning - conrol of pests • Dispose of food, particularly rice, which has been left at room temperature for greater than 2 hours (the final cook will not destroy the toxin in rice) • Dispose of any contaminated food. • Re-sanitise equipment. • Limit time at room temperature to half an hour • Clean equipment • Good personal hygiene YES • Management checks on: • Staff hygiene • Separation of raw and cooked food. • Time cooked food left at room temperature. • Dispose of contaminated food, or food left at ambient temperature for longer than 4 hours (make sure 1 period only) • Retrain staff. • Reheat thoroughly in wok / microwave (temperature should be >75°C) Ensure that frozen food is thoroughly defrosted before reheating if it cannot be cooked from frozen. Defrost in the fridge. • Reheat only once YES • Check that the final cook is >75°C with calibrated sanitised probe thermometer • Reheat until >75°C © Basildon District Council 2003 -4STEP 8. Hot holding 9. Packing food for customers 10. Delivery HAZARD CONTROL w Multiplication of bacteria w Contamination of food from raw food, dirty equipment or staff • Contamination of ready to eat food with bacteria from staff, dirty equipment, packaging or raw food. • Multiplication of bacteria from prolonged exposure at room temperature • Contamination of food • Multiplication of bacteria • • • • CCP? Maintain food at or above 63°C Use sanitised equipment Keep food covered Good personal hygiene YES • Good personal hygiene • Reputable suppliers for packing materials • Safe storage of packing materials • Sanitised equipment • Do not leave cooked foods at room temperature, pack foods only when order ready for delivery, despatch immediately YES • Keep food in sealed containers • Use clean thermal boxes • Deliver to customers within 1 hour YES MONITORING • Check with sanitised, calibrated probe thermometer • Check staff/equipment hygiene • Keep away from raw food • Management checks for staff hygiene, equipment hygiene and storage of packaging • Dispose of contaminated food • Re-train staff • Re-sanitise equipment • Management checks for delivery times and adequate packaging of foods • Dispose of any contaminated food and food held above 63oC for more than 2 hours. If you would like any further advice, please contact us on 01268 294280 EH67ANALYSIS CHINESE © Basildon District Council 2003 CORRECTIVE ACTION • Re-train staff • Re-sanitise equipment • Dispose of contaminated food/packaging © Basildon District Council 2003 © Basildon District Council 2003 © Basildon District Council 2003 © Basildon District Council 2003 HAZARD ANALYSIS DAILY MONITORING RECORD * INSERT TEMPERATURE READING N.B. The law refers to the temperature of the food not the air temperature of equipment 3 FOR GOOD STANDARD X WHERE PROBLEM FOUND - NOTE ACTION TAKEN CHECKS MADE MON TUE WED THU FRI SAT MON Fridge 1 (8ºC or below) * Fridge 2 (8ºC or below) * Freezer 1 (-18ºC or below) * Freezer 2 ( -18ºC or below) * Chilled Deliveries (8ºC or below) * Frozen Deliveries (-18ºC or below) * Centre Temperature of Cooked Food* (75ºC) Centre Temperature of Reheated Food* (75ºC) Food in Bain Marie* (63ºC or above) Food in Hot Cupboard* (63ºC or above) Has Food been cooled within 2 hours? (3)( x) - (If not insert time) Staff Hygiene Acceptable (3) (x) (If not actions taken) Cleaning and disinfection Checks (3) - (Actions Taken) Check for signs of pests (3) ( x) (Actions taken where pests found) Checks on food handling practices - Adequate separation raw/cooked (3) (x) (Actions taken) EH31 © Basildon District Council 2003 TUE WED THU FRI SAT MON TUE WED THU FRI SAT MON TUE WED THU FRI SAT
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