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DOSE
1. Use shown dosage of KF-A per batch.
KF-A should be added into the mixer dry - do not dissolve KF-A with water before
adding to batch!
NON-PIGMENTED & COLOR BLENDS
1. W/C = 0.389 - 0.424
MIX PREPARATION & CASTING
1. Load all the dry ingredients into the mixer and mix them dry for 1 minute.
2. Add water, mix for 30 seconds, then add KF-A and mix the whole batch for 5 to 7
minutes. If mix is stiff after the first 7 minutes of mixing, add 6 oz of water per cu ft and
mix for an additional 5 minutes to evaluate workability.
3. When vibration is needed, provide it for a time enough for casting only. Do not vibrate
longer.
EXPECTED RESULTS
1. Exothermic heat is lower by 30% to 50%.
2. No shrinkage cracks, bubbling, flakes, efflorescence, or discoloration.
3. Water impermeability of veneer stone layer at !” thick is 100%.
4. Yield of mixed batch is higher by 8% to 14%.
5. Highest resistance to chemical and climate corrosion
6. Curing is not necessary under regular environmental conditions.
!
Y!
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HIGH DENSITY COUNTERTOPS
• Mix design is based on 80 Liter mixer or 2.82 CF.•
Kg!
m3 %
Lbs
%
25!
.00790!
42!
.2133! Any available type Gray or White!
Aggregate 1/16” ÷ 1/8”!
17!
.00640!
29!
.1036! Varies with glass, marble, etc. 1.5 - 3 mm!
Sand # 60!
48!
.01789!
81!
.4840! Could be mixed with #16 as 50/50!
Water!
8.5!
.00851!
13.9!
.2318! W/C = 0.33!
KALMATRON® KF-A!
1.5!
.00093!
2.5!
.0254! OR: K1OO® by 10 OZ/100 Lbs of cement!
Total:!
100!
0.0416! 168.5!
Material!
Portland Cement
!
CF%
1.06!
Notices
%
Unit Weight: 159 Lbs/CY or 2,400 Kg/m3!
BATCH INSTALLATION
DOSAGE
1. Use shown dosage of KF-A per batch.
2. Do not add any other admixtures or supplementary materials.
3. Do not dissolve KF-A with water before application into mix.
4. Apply shown amount of water to obtain recommended water to cement ratio of 0.33.
5. Mix for 5 to 7 minutes until concrete batch becomes workable.
6.
W/C RATIO
4. If the mix is still stiff, add 6 oz of water per cu ft and mix it for another 5 minutes.
5. Slump should be at 1 !” to 2”, which creates a creamy concrete batch.
6.
CURING
1. Do not spray water or curing compounds onto the concrete surface.
`> B;&4/=!%7!*%/*&,),!4-!/%)!&,j;4&,5>!
EF.-$*('(*V%
Shown are the basic ratios of the batch. Pigments, glass, marble, stone, glass fibers, PVA fibers, pumice, etc.,
could be added to get the desirable color and texture. Please do not use any other admixtures. Especially,
avoid Silica Fume, oily additives, set retarders or set accelerators.%
!
"+.%"(,(-H(,dT&(,H+'F%"(''(,d!
•
•
%
!
•
•
For finishing jobs, blend any cement (50%), sand (40%), and KF-A (10%) by weight.
Mix 3 parts of this blend with 1 part water, by volume.
The amount of water can be varied by 1/6 part for better workability.
Apply the slurry onto the surface to fill up any gaps or pin holes.
c!
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%
High density, corrosion resistant material for architectural details, sculptures, tiles, ornaments, moldings, etc.
Strength close to that of ceramic, high density and abrasion resistance. Natural stone/ceramic-like surface
quality.
Lbs
Notes
Materials
1
Portland Cement type III
20
Cement type III, such as "Colton
White"
Gypsum
2.25
Increases strength
Methyl Cellulose
0.05
Increases viscosity, a fine binder
KF-A
1
Do not dissolve KF-A with water
before adding to batch
2
Coarse Sand #16
40
Coarse Filler
Fine Sand #30
36.7
Fine Filler
Water
7.25
W/C = 0.310
TOTAL:
1
2
107.25 lbs
Density: 145 lb/ft3 = 2330 Kg/m3
If using White OPC type I or II, use 23 lbs.
If using White OPC type I or II, use only 37 lbs Sand #16.
BATCH INSTALLATION
! BATCH PREPARATION
1. Prepare a dry batch no smaller than 20 lbs and mix all the dry materials thoroughly.
2. Do not use any other admixtures or supplementary materials.
3. Pigments, if any are required, should be applied in accordance with the pigment
supplier's instructions. Iron oxide pigments will work the best for this mix.
4. Place dry mix into a container and add water. Mix for 5-7 minutes. Avoid adding extra
water during the first 5-7 minutes.
5. If the batch is still stiff after 7 minutes, add 2 ounces of water per every 100 lb of the
batch.
6. Continue mixing during the entire application - do not stop the mixer.
7. Slump: 2" up to 3".
8. Batch will be sticky and heavy. The more water, the worse the results. Rely on hard
mixing - a tough, "cookie dough" consistency.
9. For molds, apply graphite powder or lime-water paste to the mold, but avoid form
oils.
10. For polishing, apply emulsions or thin paste without coarse inclusions.
11. Do not cure. Do not spray water and do not use any curing compounds.
12. The surface can be finished/polished with a wet trowel. Do not cover with any films
or blankets.
%
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%
Self leveling Mix
for the RESTORATION OF CONCRETE FLOORS
Materials
Cement
Sand ! 1.0 mm
(mesh #30 up to mesh #18)
Water - 1.74 Gallons
KF-A
TOTAL:
Lbs
38
42.5
14.5
5
100 lbs
Notes
OPC cement type I, II or II-V,
Gray or White (not type III)
Avoid fine grade - mesh #30
minimum, not finer
W/C = 0.38
Do not dissolve KF-A with water
before adding to batch
Density: 133 lbs/ft3
BATCH INSTALLATION
! BATCH PREPARATION
13. Prepare a batch no smaller than 20 lbs to cover about 24 sq. ft (at a layer thickness of
0.08").
14. For small batches, use an electric drill mixer.
15. Mix for 1 minute or longer, until the batch has a slurry-like consistency.
16. If after 5-7 minutes the batch is still stiff, add 8 ounces of water for every 100 lb of the batch,
and mix for another 1 ½ minutes.
17. Continue mixing during application - do not stop mixer.
! CONCRETE SURFACE PREPARATION
1. Wash the concrete surface with water to remove any loose dirt/material.
2. Allow the surface to dry for about 45 minutes before application.
1.
2.
3.
4.
5.
6.
! INSTALLATION
Pour slurry onto the floor from a height of 1.5 ft for self-leveling.
Spread the layer to a thickness of 0.08" (2 mm).
Using a hard brush or trowel, apply some pressure onto the concrete floor.
After application, do not provide curing, and do not use any curing compounds.
Do not cover fresh layer with any films or blankets.
Avoid drafts from doors and windows for first 4 hours after application.
YouTube Video of SLC application: https://youtu.be/SXFsC8b4eT0
Please search for: "Kalmatron Self Leveling Mix for Concrete Floors"
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1.
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2.
Let the surface dry for at least 45 minutes, until there is no water left standing on the surface. Apply
SHIELDCRETE after 45 minutes, with layer thickness starting from "" up to 2" or thicker.
3.
Do not cure.
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18. Batch must be no smaller than 200 lbs (91 Kg).
19. Turn on mixer for 3 minutes.
20. In a case of the batch stiffness do not add water. Continue mixing for another 2 minutes.
21. Continue mixing during application. Do not stop mixer.
22. Vibrate until coarse aggregate appears on the surface.
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7. After application, do not provide curing and do not use any curing compounds.
8. Do not cover fresh SHIELDCRETE with any films or blankets and do not spray water onto the
surface.
9. Expected results:
!
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- Compressive Strength at 50 MPa
- Tensile Strength at 8 MPa
- Water impermeability at W12
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K100# - The liquid version of KF-A. K100# has all of the benefits of KF-A, and can also
be used with unwashed salt sand and aggregates.!
KF-B - Waterproofing, corrosion and mildew resistant coating, ideal for constantly damp
environments like elevator pits, basements, garages, underground tanks and storage rooms.
KF-B is a one-component, cold-applied mortar. It is safe and simple to use (no special tools or
equipment is needed, just mix the powder with water) and it is 100% waterproof. Usually, KFB is applied by a metal trowel or roller directly onto the wet surface, with no need to dry it
before application.
KF-C - Fast-setting, leak stopping patching material. Just mix KF-C powder with water and
apply by hand, trowel or spray gun. Instantly stops even high pressure leaks. KF-C can also
be used for patching leaks underwater.
PATCHCRETE - Ready Mix overlay with no shrinkage and no cracking. Apply it over
concrete or asphalt - no priming needed, just wash the surface with water and allow to dry
for 45 minutes before Patchcrete application. High adhesion, no cracks, very durable under
regular and industrial traffic. Please visit www.drivewayoverlay.com for more information!
KF-G - Heals shrinkage cracks and provides surface waterproofing.
!
!
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