Hydrolysis of L-Arginine – Chemical and Enzymatic Catalysis Pedro Miguel Cabral Campello Duarte Turras Dissertação para obtenção do Grau de Mestre em Engenharia Biológica Júri Presidente: Professor Luís Joaquim Pina da Fonseca (IST) Orientadores: Professor Luís Joaquim Pina da Fonseca (IST) Professor Maurice Franssen (WUR) Vogais: Doutor Pedro Fernandes (IST) Professor José António Leonardo dos Santos (IST) Setembro 2008 Acknowledgments I would like to thank my supervisor, Paul Könst, for teaching, supporting and helping me through the course of this project. I would also like to thank Professor Maurice Franssen for his guidance and the opportunity to accomplish such gratifying work in a great research group. Finally, I would like to thank everyone at the Valorisation of Plant Production Chains group at Wageningen University. Not only was their advice and help essential during the course of the project – a special word to Dr. Elinor Scott and Alniek van Zeeland – but I will also keep everything I have learned during progress meetings, informal meetings and talks. i Resumo O esgotamento das reservas de combustíveis fosseis e a crescente preocupação com as emissões de CO2 levaram à procura de uma fonte alternativa para obtenção químicos funcionalizados em larga escala. O projecto N-ergy tem como principal objectivo a utilização de resíduos agrícolas como principal matéria-prima na produção simultânea de etanol e químicos azotados. Um dos passos intermediários no processo previsto é a conversão de L-arginina em L-ornitina. A hidrólise de L-arginina em L-ornitina e ureia pode ser catalisada quimicamente ou enzimaticamente. A catálise quimica da reacção pode ser conseguida na presença de condições fortemente ácidas ou alcalinas. A biocatálise da reacção pode ser conseguida através da enzima arginase (EC 3.5.3.1). A hidrotermólise da L-arginina em condições alkalinas levou à produção de L-ornitina e de vários produtos secundários. O rendimento máximo de obtenção de L-ornitina foi de 15.2% a 150°C com um pH inicial ajustado a 12.0 com hidróxido de sódio. A adição de um catalisador básico sólido, zeólito NaY, mostrou um efeito catalítico limitado mesmo a elevadas concentrações. A adição de sais de diferentes metais não influenciou a reacção. Arginase de Bacillus subtilis foi imobilizada com sucesso em três suportes activados com grupos epóxi – Seapabeads EC-HFA, Sepabeads EC-EP e Eupergit C 250 L. Após uma hora de incubação à temperatura ambiente na presença de cada suporte nenhuma arginase foi detectada no sobrenadante. A ligação covalente aos três suportes testados não levou a um aumento da estabilidade térmica da arginase e provocou uma redução na actividade catalitica de 40% a 60%. Palavras-chave: hidrólise da L-arginina; zeolito NaY; arginase; immobilização de enzimas. iii Abstract The depletion of fossil feedstocks and growing concern over CO2 emissions has led to the search for an alternative source for bulk functionalized chemicals. The N-ergy project has the ultimate aim of utilizing agricultural waste streams as the main raw material for the simultaneous production of ethanol and bulk nitrogen-functionalized chemicals. One of the intermediate steps in the projected process is the conversion of L-arginine to L-ornithine. The hydrolysis of L-arginine to L-ornithine and urea can be chemically or enzymatically catalysed. The chemical catalysis of the reaction can be achieved in the presence of strong acidic or alkaline conditions. The biocatalysis of the reaction can be achieved by the enzyme L-arginase (EC 3.5.3.1). The hydrothermolysis of L-arginase in alkaline conditions led to the production of Lornithine and numerous secondary products. The maximum L-ornithine yield obtained was of 15.2% at 150°C with initial pH adjusted to 12.0 with sodium hydroxide. The addition of a solid basic catalyst, NaY zeolite, showed limited catalytic effect even at high concentrations. The addition of various metal salts did not influence the reaction. Bacillus subtilis arginase was successfully immobilized in three different epoxyactivated supports – Seapabeads EC-HFA, Sepabeads EC-EP and Eupergit C 250 L. After one hour of incubation at room temperature in the presence of each support no arginase was detected in the supernatant. The covalent-binding to the three tested supports did not lead to a significant increase in arginase’s thermal stability and led to a decrease in catalytic activity (recovered activity of 40%-60%). Key words: L-arginine hydrolysis; NaY zeolite; arginase; enzyme immobilization. v Table of Contents 1. Introduction 1.1. Motivation and Background 1 1 1.1.1. Biomass as a Source of Bulk Chemicals 1 1.1.2. Petrochemical Approach vs Bio-Refinery Approach 2 1.1.3. The N-ergy Project 3 1.1.4. Arginine Conversion 4 1.1.5. Product Applications 5 1.2. Chemical Catalysis 7 1.2.1. Chemically Catalyzed Hydrolysis of Arginine 7 1.2.2. Heterogeneous Catalysis – the use of Zeolites 9 1.3. Enzymatic Catalysis 10 1.3.1. Enzymatic Hydrolysis of L-Arginine – Arginase 10 1.3.2. Industrial Biocatalysis 14 1.3.3. Biocatalyst Immobilization 15 1.4. Aim of this Study 2. Chemical Hydrolysis of L-Arginine 2.1. Materials and Methods 18 21 21 2.1.1. Reagents 21 2.1.2. Solutions 22 2.1.3. Equipment 22 2.1.4. Analytical Techniques 23 2.1.5. Hydrothermolysis Experiments 24 2.1.6. Metal Salt Catalysis Experiments 25 2.1.7. Zeolite Catalysis Experiment 25 2.2. Results and Discussion 26 2.2.1. Hydrothermolysis Experiments 26 2.2.2. Metal Salt Catalysis Experiments 31 2.2.3. Zeolite Catalysis Experiment 32 2.2.4. Analytical Methods 32 3. Enzymatic Hydrolysis of L-Arginine 3.1. Materials and Methods 35 35 3.1.1. Bacillus Subtilis Arginase 35 3.1.2. Epoxy-activated Supports 35 3.1.3. Reagents 35 3.1.4. Solutions 36 3.1.5. Equipment 36 3.1.6. Analytical Techniques 37 3.1.7. Preparation of Arginase Stock Solution 38 vii 3.1.8. Immobilization of Arginase in Different Epoxy-activated Supports 38 3.1.9. Thermal Stability of Immobilized Arginase 40 3.2. Results and Discussion 40 3.2.1. Characterization of the Arginase Stock Solution 40 3.2.2. Immobilization of Arginase in Epoxy-activated Supports 42 3.2.3. Recovered Activity of Immobilized Arginase 45 3.2.4. Thermal Stability of Immobilized Arginase 46 3.2.4. Analytical Methods 48 4. Conclusions and Future Perspectives 51 5. References 53 Appendix A – Gradient Curves 57 Appendix B – NMR Spectra of L-Arginine 58 Appendix C – NMR Spectra of L-Ornithine 60 Appendix D – NMR Spectra of 3-Aminopiperid-2-one 62 Appendix E – NMR Spectra of Putrescine 64 Appendix F – NMR Spectra of 30 h Reaction Mixture 66 Appendix G – Certificates of Analysis 68 Appendix H – Recovered Support Masses 70 viii Abbreviations and Symbols CGP Cyanophycin Granule Peptide DEPT Distortionless Enhancement by Polarization Transfer DMF Dimethylformamide HPLC High Performance Liquid Chromatography NMR Nuclear Magnetic Resonance TSP 2,2,3,3-d(4)-3-(trimethylsilyl)propionic Acid Tables Index Table 1.1. Cost breakdown of functionalized and non-functionalized bulk chemicals based 4 on oil at $40 a barrel (adapted from Sanders et al. ). 2 ® 11 Table 1.2. Thermal properties of Nylon-6,6 and Stanyl . 6 Table 1.3. Techniques for arginase immobilization described in literature. The different techniques are listed in chronological order, from the oldest work to the most recent. 13 Table 1.4. Advantages and limitations associated to the use of immobilized enzymes 42 (adapted from Cabral et al. ) 15 Table 2.1. Reagents utilized during the course of the chemical hydrolysis of arginine experiments. 20 Table 2.2. Solutions prepared during the course of the chemical hydrolysis of L-arginine experiments. 21 Table 2.3. Gradient of eluents applied during HPLC analysis. 23 Table 3.1. Reagents utilized during the course of the enzymatic hydrolysis of L-arginine experiments. 33 Table 3.2. Solutions prepared during the course of the enzymatic hydrolysis of L-arginine experiments. 34 Table 3.3. Gradient of eluents applied during HPLC analysis. 35 Table H.1. Initial and recovered masses of the three tested epoxy-activated supports, including duplicates, during the immobilization and epoxy groups blockage steps. 67 ix Figures Index Figure 1.1. Production of functionalized chemicals from naphta and from biomass 4 (Sanders et al. ). 2 Figure 1.2. Conversion of biomass to N-functionalized chemicals and ethanol – the N-ergy project. 4 Figure 1.3. Conversion of arginine to 1,4-butanediamine through hydrolysis to ornithine and decarboxylation. 5 Figure 1.4. Comparison of the petrochemical and bio-based approaches for 1,4-butane 4 diamine bulk production (adapted from Sanders et al. ). 5 Figure 1.5. Synthesis of nylon-4,6 from 1,4-butanediamine and adipic acid. 6 Figure 1.6. Acid catalyzed hydrolysis of arginine. 7 Figure 1.7. Alkali catalyzed hydrolysis of arginine 8 Figure 1.8. Thermohydrolysis of urea: (a), reversible conversion of urea to cyanate and ammonia; (b), hydrolysis of cynate to ammonia and carbon dioxide. 8 Figure 1.9. Topology diagram of rat liver arginase. Relative location of metal ligands is 28 11 indicated by grey circles (adapted from Kanyo et al.) . Figure 1.10. Proposed mechanism of rat liver arginase-catalysed arginine hydrolysis by 28 metal-activated solvent . The α-amino and α –carboxylate groups are omitted for clarity. 12 Figure 1.11. Methods of immobilization of biocatalysts. 16 Figure 1.12. Mechanism of immobilization of proteins on epoxy-activated Supports. The covalent reaction between soluble enzyme and epoxy support is extremely slow, but the previous adsorption to the support allows a faster covalent 43 reaction (adapted from Mateo et al. ). 17 Figure 1.13. Functional groups of Sepabeads 45 supports . ® ® EC-EP and Sepabeads ® EC-HFA Figure 2.1. Parr Series 500 Multiple Reactor System with 4871 Process Controller. 18 22 Figure 2.2. Time course of L-arginine consumption under different experimental conditions. The percentages are based on the total concentration of amino acids (Larginine and L-ornithine) in the reaction mixture at t=0. Error bars calculated using standard deviation of the two duplicate experiments. 26 Figure 2.3. Time course of L-ornithine formation under different experimental conditions. The percentages are based on the total concentration of amino acids (Larginine and L-ornithine) in the reaction mixture at t=0. Error bars calculated using standard deviation of the two duplicate experiments. 27 x Figure 2.4. Example of a typical HPLC chromatogram obtained after heating a L-arginine solution for 20h in the described experimental settings. The identified peaks correspond to: (A) L-aspartic acid (internal standard); (B) hydrolyzed excess derivatization reagent; (C) L-citrulline; (D) L-arginine; (E) L-ornithine; (F) ammonia; (G) 3-aminopiperid-2-one; (H) retention time of putrescine elution(none was detected in the samples). All unidentified peeks correspond to impurities originating either from the solutions utilized or from the HPLC system. 28 Figure 2.5. Evolution of the pH during the course of the reaction (125°C, initial pH of 12) and its comparison with ornithine concentration. Error bars were omitted for clarity. 29 Figure 2.6. Effect of the presence of different metal salts (equimolar concentrations – 25 mM) on the L-arginine thermohydrolysis reaction. The percentages are based on the total concentration of amino acids (L-arginine and L-ornithine) in the reaction mixture at t=0. 30 Figure 2.7. Effect of different NaY zeolite concentrations on the L-arginine thermohydrolysis reaction. The percentages are based on the total concentration of amino acids (L-arginine and L-ornithine) in the reaction mixture at t=0. Error bars calculated using standard deviation of the two duplicate experiments. 31 Figure 2.8. Detail from a HPLC chromatogram for a 25 mM 3-aminopiperid-2-one solution. The identified peaks correspond to: (O) L-ornithine; (A) ammonia; (L) 3aminopiperid-2-one. All unidentified peeks correspond to impurities originating either from the solutions utilized or from the HPLC system. 32 Figure 3.1. Cole-Parmer Roto-Torque model 7637-10 Heavy Duty Rototator. 34 Figure 3.2. SDS-PAGE gel of the original arginase solution. Lane (A) corresponds to a 100X dilution while lane (B) corresponds to a 200X dilution. Lane (M) contains the molecular markers identified with the corresponding molecular weights in Daltons. 39 Figure 3.3. Protein concentration in the supernatant during the course of arginase immobilization in different epoxy-activated supports. The percentages are based on the initial (t=0) protein concentration. Error bars calculated using standard deviation of the two duplicate experiments. 40 Figure 3.4. Arginase activity in the supernatant during the course of arginase immobilization in different epoxy-activated supports. The percentages are based on the initial (t=0) protein concentration. Error bars calculated using standard deviation of the two duplicate experiments. 41 Figure 3.5. Protein content in the filtration supernatant after each step of the beads washing procedure. Error bars calculated using standard deviation of the two duplicate experiments. 42 Figure 3.6. Recovered activity of arginase immobilized in different epoxy supports. Percentages are calculated by comparison with the soluble form. Error bars calculated using standard deviation of the two duplicate experiments. 43 Figure 3.7. Evolution of residual activity of arginase immobilized in different epoxy supports compared to soluble arginase during the course of 24 hours incubation at 60°C. The percentages are based on the initial (t=0) enzyme activity. 45 xi Figure 3.8. Example of a typical HPLC chromatogram obtained for an activity assay sample. 46 Figure A.1. Different gradient curves identified by the input number. 13 54 Figure B.1. C-NMR spectrum of L-arginine. 55 Figure B.2. DEPT spectrum of L-arginine. 55 1 Figure B.3. H-NMR spectrum of L-arginine. Figure C.1. 13 C-NMR spectrum of L-ornithine. Figure C.2. DEPT spectrum of L-ornithine. 1 Figure C.3. H-NMR spectrum of L-ornithine. Figure D.1. 13 C-NMR spectrum of 3-aminopiperid-2-one. Figure D.2. DEPT spectrum of 3-aminopiperid-2-one. 56 57 57 58 59 59 1 60 Figure E.1. C-NMR spectrum of putrescine. 13 61 Figure E.2. DEPT spectrum of putrescine. 61 Figure D.3. H-NMR spectrum of 3-aminopiperid-2-one. 1 Figure E.3. H-NMR spectrum of putrescine. Figure F.1. 13 C-NMR spectrum of 30h reaction mixture. Figure F.2. DEPT spectrum of 30h reaction mixture. 1 Figure F.3. H-NMR spectrum of 30h reaction mixture. xii 62 63 63 64 Introduction 1. Introduction 1.1. Motivation and Background 1.1.1. Biomass as a Source of Bulk Chemicals Oil and other fossil fuels still are the main sources for energy, transport fuels and (bulk) carbon-based chemicals, but the need for an alternative is undeniable. The depletion of fossil feedstocks, the increasing oil and transport fuels prices, together with the growing concern over climate changes and other consequences of CO2 emissions, has led to the search for a cheap and environmentally friendly alternative. Focusing on the production of chemicals, the replacement of fossil feedstocks with CO2 neutral biomass offers a wide array of advantages: it’s a renewable resource which is currently being produced in large amounts (170,000 million tones per annum accordingly to 1 1992 estimates by Eggersdorfer et al. ); it’s a relatively cheap resource – protein rich waste streams are generated by plenty of industries, including bio-fuel production processes; the use of biomass instead of fossil fuels would considerably reduce greenhouse gases emissions. Moreover, it should be noted that in the long term, after the complete exhaustion of fossil resources reservoirs, biomass will be the only available raw material for the bulk production of organic carbon-based chemicals. Bio-refinery can be defined as the fractionation of biomass into components that, after further transformation and separation, can be used as final end products. When producing chemicals through bio-refinery two options can be considered: the development of “new” chemicals or the production of chemicals similar to the traditionally obtained from the petrochemical industry. In the first case the focus is mainly on the use of carbohydrates as 2 raw materials in the production of new polymers, such as thermoplastic resins and multi3 application biodegradable additives . While this option can provide chemicals and materials with unique structures and properties, the introduction of bio-based alternative products usually requires the re-engineering and optimization of whole production chains and implies a considerable financial risk. On the other hand, the bio-based synthesis of existing chemicals can profit from existing infrastructures. These structures – utilized in the production of bulk chemicals and materials based on fossil fuels – are already highly optimized and do not require large capital injections. Thus, in the short to mid-term it is expected that there will be a strong investment in the development of bio-based bulk chemicals identical to those of petrochemical origin that can be easily integrated in existing processes. 1 Introduction 1.1.2. Petrochemical Approach vs Bio-Refinery Approach Despite its increasing prices, oil is still a reliable and inexpensive source of carbonbased chemicals. However, the absence of functionalized substances in oil derivatives like naphta, which is the main raw material used in the production of many chemicals, makes biorefinery a solid alternative to the petrochemical approach in the production of functionalized chemicals. 4 Figure 1.1. Production of functionalized chemicals from naphta and from biomass (Sanders et al. ). As shown in figure 1.1, only non-functionalized chemicals (olefins, parafins, etc.) can be produced from naphtha without major enthalpy changes that require a significant heat transfer. The preparation of functionalized chemicals from simple molecules, such as ethylene, often implies the use of large amounts of energy, additional process steps, dangerous working conditions (high temperatures, high pressures, corrosive/toxic substances) and large amounts of various reagents (ammonia, chlorine). The differences in production costs of non-functionalized and (O-,N-)functionalized chemicals are illustrated in table 1.1. Table 1.1. Cost breakdown of functionalized and non-functionalized bulk chemicals based on 4 oil at $40 a barrel (adapted from Sanders et al. ). Cost type Non-functionalized (€/ton) Functionalized (€/ton) Raw materials 200 650 Capital 300-500 400-650 Operational 50 50 Recovery 50-100 50-100 Total 725 1300 Comparatively, in the biomass mixture it is possible to find a variety of already functionalized components, considerably reducing the heat necessary to introduce the functionality. Additionally, these molecules have chemical compositions and structures similar to the desired products, decreasing the number of conversion steps required. Hence, a well 2 Introduction designed process using biomass as a raw material should be able to produce bulk functionalized chemicals at low costs, without all the ecological complications associated with the use of fossil resources. A perfect example is the use of amino acids as raw materials in the production nitrogen-containing bulk chemicals. This concept is one of the foundations of the N-ergy project, in which this study is incorporated. 1.1.3. The N-ergy Project The N-ergy project is a long term research project with the ultimate aim of developing an economically feasible process for the combined production of ethanol and nitrogen containing chemicals, utilizing biomass as the main raw material. Both end products can be used as a resource (ethanol) or as a replacement (N-chemicals) for nitrogen containing products that are traditionally of petrochemical origin. In addition, the produced ethanol can be utilized as a transport fuel. Initially, a fermentation step should convert agricultural waste products to ethanol and insoluble cyanophycin granule peptide (CGP). This fermentation is performed by recombinant species capable of simultaneous production of ethanol and CGP. Since cyanobacteria – the natural producers of CGP – are not suitable for the bulk production of large quantities of 5 CGP , cyanobacteria genes have been heterologously expressed in heterotrophic bacteria 6,7 and plants, with high percentages CGP per cell dry mass being obtained . Therefore, it is expected that the genes responsible for CGP production can be successfully expressed in species that are established ethanol producers, such as yeast and filamentous fungi. Within the N-ergy project, research is being performed in order to obtain recombinant strains of Saccharomyces cerevisiae and Rhizopus oryzae that are able to accumulate large volumes of CGP. The synthesis of CGP by cells is heavily dependent on the presence of certain amino 8 acids, particularly arginine, in the growing medium . This can make the selection of a cheap and reliable nutrient source a complicated task. However, recent studies have acknowledged 8 protoamylasse as a suitable medium for large-scale cyanophycin production . Protamylasse, or potato juice concentrate, is an abundant waste stream originating from the industrial production of starch from potatoes. Its composition includes soluble peptides, amino acids, with asparagine and aspartate as the main components, organic acids, carbohydrates, salts, and minerals. The high arginine, aspartate, and asparagine contents of protamylasse are of particular interest for the production and accumulation of CGP. Cyanophycin granule peptide is a nonribosomally synthesized biopolymer, which consists of equimolar amounts of arginine and aspartic acid arranged as a polyaspartate backbone, with arginine residues linked to the β-carboxyl group of each aspartate by its α9 amino group . In nature this polymer is synthesized by most cyanobacteria, as previously 3 Introduction stated, and is accumulated as granules in the cells cytoplasm. Although originally thought to be insoluble in water at neutral pH, later studies detected the formation of a soluble form of 10 CGP with identical chemical composition . Naturally, the insoluble form should allow a much simpler separation of the polymer from the fermentation broth. The reasoning behind the different behavior of the two CGP forms is not clear at this point. After extraction, cyanophycin should be converted to nitrogen-functionalized chemicals. In a first step, the polymer is completely hydrolyzed to its monomers: aspartic acid and arginine. After separation, both amino acids should undergo further transformations until the desired N-functionalized chemicals are obtained. Figure 1.2 illustrates the different steps in the conversion of biomass to the target products. O O H2N Ethanol Acrylamide O O OH OH N H O * BIOMASS NH2 OH HO * Aspartic Acid H2N OH Aminopropanol n NH O HO O NH2 H2N O NH2 Urea HN NH2 HN HN NH2 Cyanophycin NH2 HN H2N Arginine 1,4-Butanediamine Figure 1.2. Conversion of biomass to N-functionalized chemicals and ethanol – the N-ergy project. 1.1.4. Arginine Conversion The focus of this study is on the arginine route. In order to be converted to 1,4–butanediamine (a building block for nylon-4,6), arginine has to undergo two main transformations: the hydrolysis of arginine to ornithine and urea; and the decarboxylation of ornithine to 1,4–butanediamine and carbon dioxide (figure 1.3). Both steps can be catalyzed chemically or enzymatically. The two catalysis methods applied to the first step are explored and compared during this study. 4 Introduction HO NH2 HO Urea O NH2 CO2 O H2N H2O HN 1,4-Butanediamine H2N NH2 NH2 HN Ornithine Arginine Figure 1.3. Conversion of arginine to 1,4-butanediamine through hydrolysis to ornithine and decarboxylation. Although this work is contained in the N-ergy project, the methods utilized to convert L-arginine to L-ornithine and 1,4-butanediamine are not limited to the treatment of cyanophycin and can be applied to any L-arginine source. In fact, many agriculture based industries, including the production of biofuels, generate waste streams with high protein content. A good example is the protein rich (50%) soybean meal obtained by grinding the flakes that remain after extraction of most of the oil by solvent or mechanical process. The protein can be hydrolyzed to its amino acids which, after separation, can be individually treated. 1.1.5. Product Applications Putrescine (commercial name of 1,4-butanediamine) is the product obtained from arginine with the highest market value. However, secondary products like urea and ammonia (mainly originating from the spontaneous hydrolysis of urea at high temperatures) can also provide a significant financial return. Currently 1,4-butanediamine is produced using chemicals of petrochemical origin: propylene, ammonia and hydrogen cyanide. This process and its comparison with the proposed bio-based approach are illustrated in figure 1.4. As can be observed, the suggested process requires less conversion steps, lower working temperatures and is environmentally friendly. These advantages were previously discussed in section 1.1.2. HO N + NH3 + 1.5 O2 + CH4 + NH3 HC N NH2 O NH2 H2N 1,4-Butanediamine HN - Urea - CO2 NH2 HN Petrochemical Products Arginine (Biomass) Figure 1.4. Comparison of the petrochemical and bio-based approaches for 1,4-butanediamine bulk 4 production (adapted from Sanders et al. ). 5 Introduction Putrescine has the potential to be used as an intermediate in a large array of industries, including the pharmaceutical industry, the agrochemical industry and the textile industry, among others. However, at the moment its only relevant application is its use as a co-monomer, along with adipic acid, in the production of nylon-4,6 (figure 1.5), ® commercialized by DSM under the trade name of Stanyl . H2N NH2 + COOH HOOC 1,4-Butanediamine -H2O * H N N H Adipic acid CO CO n * Nylon-4,6 Figure 1.5. Synthesis of nylon-4,6 from 1,4-butanediamine and adipic acid. Stanyl ® is a high performance, high temperature polyamide characterized for its strong mechanical properties at high temperatures, excellent resistance to wear, low friction, easy processing and exceptional design freedom. This properties make this polymer an excellent alternative to the popular nylon-6,6 in processes where high temperatures are utilized (table 1.2). Key applications for this material include the substitution of metal components in the automotive industry and Electric & Electronics11. Table 1.2. Thermal properties of Nylon-6,6 and Stanyl Properties Melting point (°C) 3 Density (kg/m ) Nylon-6,6 Stanyl 265 295 1140 1180 6 >15 ® 11 . ® -1 Crystallinity rate (sec ): -at 200°C -at 230°C 0.7 10 Glass transition temperature 65 78 As previously stated, urea and ammonia produced in considerable amounts can provide a significant source of income. Although some minor applications (like the bulk chemicals industry) are also relevant, both chemicals are mainly utilized as fertilizers. Urea and ammonia are an excellent nitrogen source for plant growth that offer several advantages: are relatively cheap products with inexpensive handling, storage and transportation costs; can be applied to soil as a solid, solution or even spray to certain crops; involve no fire hazard and little explosion hazard. The prices of these products are rapidly increasing at the moment, 12 with urea and ammonia prices close to reaching $800/tonne and $600/tonne respectively . 6 Introduction 1.2. Chemical Catalysis 1.2.1. Chemically Catalyzed Hydrolysis of Arginine The hydrolysis of arginine to ornithine is catalyzed in the presence of strongly acid or alkaline conditions 13,14 . The acid hydrolysis is a considerably slow process even at high temperatures – Murray et al. 13 obtained a conversion of 98% of L-arginine to L-ornithine after 120 hours of heating at 176°C in the presence of 6 N hydrochloridic acid. The acid catalyzed reaction (figure 1.6) leads solely to the formation of L-ornithine, no undesirable by-products are produced. HO NH2 HO O + H NH2 + O O H2O HN + H2N H2N NH2 NH2 Urea HN Ornithine Arginine Figure 1.6. Acid catalyzed hydrolysis of arginine. Alkaline catalyzed hydrolysis (figure 1.7) can be performed faster and at lower temperatures, with the disadvantage of the formation of by-products. For each 5.5 equivalents of L-arginine that is converted to L-ornithine and urea, 1 equivalent is converted to citrulline and ammonia. The citrulline is further hydrolyzed to ornithine but at a slow rate. Other by-product comes from the reversible conversion of ornithine to its lactam (3-aminopiperid-2-one) at high temperatures under strong alkali concentration. Despite the existence of these side-reactions high yields of L-ornithine have been obtained. The heating at 110°C 13 for 24 hours with the pH adjusted to 12 with ammonia resulted in a yield of 90% L-ornithine with 8% 3-amino-piperid-2-one and 1% citrulline. It should be noted that these results were obtained through an experimental procedure that is far from being reproducible in an industrial setting: the reactions were carried in evacuated, sealed 1 ml tubes and heated with refluxing toluene (as a way of controlling the heating temperature – 110°C – which is toluene’s boiling point) . 7 Introduction Citrulline HO NH2 O HN HO -NH3 NH2 NH2 O O + OH- H2O HN -Urea NH2 HO HN NH2 O O Arginine NH2 HN H2N 3-Amino-piperid-2-one Ornithine Figure 1.7. Alkali catalyzed hydrolysis of arginine Other possible by-products suggested in literature are 15 proline and 16 diketopiperazine (the product of the reaction between two ornithine molecules). In both cases, acid and alkaline catalysis, the urea formed is immediately hydrolyzed 14 to ammonia and cyanate due to the high reaction temperature . The cyanate is further hydrolyzed to ammonia and carbon dioxide (figure 1.8) O H2N O C C N + NH4 + O NH2 + H3 O C N (a) + NH3 + CO2 (b) Figure 1.8. Thermohydrolysis of urea: (a), reversible conversion of urea to cyanate and ammonia; (b), hydrolysis of cynate to ammonia and carbon dioxide. Other than traditional acid and basic catalysis, other techniques have potential to produce interesting results and are explored in this study. These include the use of metal salts and heterogeneous (solid) catalysis, with the second one being specially important if this reaction is integrated in an industrial process. The background to this last method will be presented in the next section. 8 Introduction 1.2.2. Heterogeneous Catalysis – the use of Zeolites Zeolites comprise a group of hydrated aluminosilicate minerals and have a microporous structure. The zeolites are framework silicates consisting of interlocking tetrahedrons of SiO4 and AlO4. In order to be called a zeolite, a mineral should have a (Si +Al)/O ratio of 1/2. The alumino-silicate structure is negatively charged and attracts the positive cations that reside within. More than 150 zeolite types have been synthesized and 48 naturally occurring zeolites are known, natural zeolites are formed when volcanic rocks and ash layers react with alkaline groundwater. Since synthetic zeolites were first synthesized in 1949 at Union Carbide 17 Corporation , they have proven to be a versatile material with applications in several industrial processes. These days, major uses are as detergent builders, as adsorbents, and as catalysts. Although catalytic application of zeolites represents only 12.5% of the total tonnage utilization, it is 55% of the total market value for synthetic zeolites. Clearly, catalysis is the major economic driver in the search for new zeolitic materials. The main use of zeolites as catalysts has always been in the petroleum industry. Previously, acid catalysts in the fuel industry included silica-alumina gel, supported 17 phosphoric acid and chlorine treated platinum or alumina , but since the late 50’s strong-acid zeolites have been successfully utilized as catalysts in the cracking of petroleum for gasoline production. In the last 30–40 years, between 30% and 50% of all motor fuels (gasoline, jet, and diesel) have been produced world wide with Y zeolite catalysts. Due to their important role in petroleum refinery, heterogeneous acidic catalysts have attracted much more attention than heterogeneous basic catalysis. The catalytic capabilities 18 of basic catalysts were first reported in the early 70’s. Yashima et al. reported that side chain alkylation of toluene was catalyzed by alkali ion-exchanged X and Y type zeolites. In basic zeolites and other basic heterogeneous catalysts the basic sites are believed to be the 19 surface oxygen atoms . Oxygen atoms existing on any materials may act as basic sites because the O atoms are able to interact attractively with a proton. The acid-base properties of these materials can be controlled by selecting the types of ion-exchanged cations and by the Si/Al ratio of the zeolite framework. Wide variation of acid-base properties can be achieved by ion-exchange and ion-addition, while relatively small changes in acid-base properties are yielded by changing the Si/Al ratio. When preparing basic zeolites, two approaches are possible. One approach is to ion-exchange with alkali metal ions, and the other is to impregnate the zeolite pores with fine particles that can act as bases themselves. The former produces relatively weak basic sites, while the latter results in the strong basic sites. In alkali ion-exchanged zeolites, the type of ions used affects the basic strength of the resulting zeolites. Effects of the alkali ions on basic strength are in the + + + + + following order: Cs > Rb > K > Na > Li . In the present study, a Y zeolite ion-exchanged with sodium ions (CBV 100 – SiO2/Al2O3 ratio of 5:1) is tested as a possible catalyst for the arginine hydrolysis reaction. 9 Introduction The research on the use of NaY zeolite as a catalyst has been focused on the treatment of toxic compounds. This includes the catalysis of the conversion of nitriles to primary amides 20 21 and the reduction of nitric oxide . Other studies use this material together with other catalysts 22 22 such as metal ions (platinum , cobalt 23 24 and gold ) and metallocenes . Concerning the catalysis of the arginine hydrolysis reaction, no work with zeolites can 25 be found in literature. Nonetheless, Ikeda et al. reported mixed results with another heterogeneous catalyst. In this study montmorillonite was utilized, this material can adsorb molecules into its interlamellar layers, in which the regular spacing of clay sheets plays an important role as a shape-selective catalyst. L-arginine was successfully adsorbed into the interlamellar layer and the hydrolysis reaction was detected using the pressure-jump relaxation method with electric conductivity detection. However, it was established that the release of ornithine from the interlamellar layer was very slow step, making this catalyst not suitable for industrial applications. 1.3. Enzymatic Catalysis 1.3.1. Enzymatic Hydrolysis of L-Arginine – Arginase The hydrolysis of L-arginine to L-ornithine and urea is catalyzed by L-arginase (Larginine amidinohydrolase, EC 3.5.3.1). This is accomplished by the cleaving of the guanidinium group from arginine which yields urea, a small nitrogen rich molecule. Thus, arginase plays a fundamental role in the nitrogen metabolism. It is widely spread through the evolutionary spectrum and can be find in significantly distinct organisms such as bacteria, yeast, plants and animals. In this study is utilized bacterial arginase from Bacillus subtilis. The information found in literature concerning this organism’s arginase is scarce. Nevertheless, the structure of arginase is conserved across bacterial species and even across eukaryotic organisms. All arginases are multimeric metallo-enzymes comprised of identical or near identical sub-units 26 (although it has been shown for human arginase that the monomer is active ). Each monomer has a binuclear manganese spin-coupled cluster located in the active site that is profoundly involved in the reaction mechanism. Both Bacilus caldovelox arginase and rat liver arginase have been subjected to extensive structural studies 27,28 . Bewley et al. report a trimeric or hexameric quaternary structure, depending on the 27 pH of the medium, for Bacilus caldovelox arginase . The trimer is comprised of three identical subunits that associate to form a flat disc-like structure. The monomers interact through a total of 12 hydrogen bounds between each interface. At pH values above 7.0 a hexamer is formed when one trimer is rotated 20° with respect to the other about a common threefold axis. 10 Introduction The fold of Rat liver arginase is similar to that of B. caldovelox, with 248 structurally 27 equivalent Cα atoms (83% of the sequence ). However, the trimer monomer-monomer interaction is mediated by an additional “S”-shaped oligomerization motif (14 extra residues) at the carboxy terminus, the conformation of this segment is stabilized by numerous intermonomer van der Walls interactions, hydrogen bonds and salt links 28 (figure 1.9). The hexameric form is not found in rat liver arginase. Figure 1.9. Topology diagram of rat liver arginase. Relative location of metal ligands is indicated by 28 grey circles (adapted from Kanyo et al.) . The geometry of the active site also appears to be similar in rat liver and bacterial 27 28 arginases . The catalytic mechanism proposed by Kanyo et al. for rat liver arginase involves the formation of hydrogen bonds between the guanidinium group of arginine and carboxylate side chain from the Glu277 residue located in the active site (figure 1.10). Later studies not only confirmed the existence of these bonds but also indicate that other residues – His141 and Thr246 – accept hydrogen bonds from the guanidinium group and help stabilize 29 the substrate . This array of hydrogen bonds orients the guanidinium group for nucleophilic attack by a hydroxide ion that bridges both manganese ions. Several bridging metal ligands coordinate the two manganese ions and stabilize the solvent bridge between them, including Asp128 which also hydrogen bonds with the hydroxide ion. The nucleophilic attack leads to the formation of metastable tetrahedral intermediate. The metal ions are essential in transition state stabilization by keeping the metal-bridging 29 hydroxide in position, with Christiansson et al. suggesting that one of the manganese ions also directly interacts with one of the NH2 groups from the guanidinium. Following a proton transfer to the leaving amino group mediated by Asp128, the collapse of the tetrahedral intermediate yields the products L-ornithine and urea. The subsequent addition of a water molecule to the binuclear manganese cluster facilitates urea departure, which may trigger the ionization of the metal-bridging water molecule to regenerate the nucleophilic metal-bridging hydroxide ion. 11 Introduction Figure 1.10. Proposed mechanism of rat liver arginase-catalysed arginine hydrolysis by metal-activated 28 solvent . The α-amino and α –carboxylate groups are omitted for clarity. Arginase´s catalytic action is highly specific for the hydrolysis of its natural substrate, L-arginine. Its enantiomer D-arginase is not a substrate and the use of similarly structured molecules and derivatives as alternative substrates severely attenuates the catalytic activity 30 of rat liver arginase . Tested molecules include: L-canavanine, L-homoarginine, L-argininic acid, agmatine and L-argininamide (best alternative substrate tested with a 12-fold increase in KM and a 14-fold decrease in Vmax). The best arginase inhibitors are those bearing N-hydroxyguanidinium or boronic acid ω “warheads” that bridge the binuclear manganese cluster, including N -hydroxy-L-argininine and N-hydroxy-L-lysine. The simplest arginase inhibitor is the fluoride ion, an uncompetitive inhibitor with a Ki of 1.3 mM. The crystal structure of the binding of this inhibitor to the 31 enzyme-substrate complex has been determined and shows an unusual mode of inhibition: the metal-binding hydroxide ion is displaced by a fluoride ion and another fluoride ion is 2+ added to the vacant coordination site of one of the manganese ions (Mn A). The metal bound fluoride ions are stabilized by short hydrogen bonds with the guanidinium group of the substrate, in a typical uncompetitive inhibition substrate binding is required to stabilize the inhibitor. The properties of Bacilus subtillis arginase were the subject of only one published 32 study by Nakamura et al. . The enzyme purified during this work has a specific activity of 858 U/mg-protein and a native molecular weight of 115.000 Da. It is also reported an optimum pH at pH=10, a relatively high KM for L-arginine of 13.5 mM and an increased in thermal stability 2+ through the addition of Mn ions. In literature various methods for arginine (usually originating from mammal liver) immobilization have been studied with mixed results (table 1.3). Several of these studies were conducted with the intent of using arginase has an arginine detection tool. 12 Introduction Table 1.3. Techniques for arginase immobilization described in literature. The different techniques are listed in chronological order, from the oldest work to the most recent. Immobilization Method Particular Aspects Covalent binding to controlled pore glass bead Arginase and urease were simultaneously derivative 33 immobilized in the beads and assembled on an ammonia sensing electrode for arginine detection. 34 Entrapment in a highly porous polymer matrix The enzyme is immobilized in the matrix trough radiation induced polymerization of acrylic monomers. After immobilization on bead shaped matrix only 30-40% of the initial enzymatic activity was retained. Covalent binding on various types of carbodiimide Optimum pH for the catalytic activity shifted in the activated carboxyl-functionalized polyacrylamide acid direction. beads 35 Optimum temperature for the catalytic activity of the immobilized arginase much higher than that for the soluble enzyme. app Km of the immobilized arginase for L-arginine was an order of magnitude higher than that of the soluble enzyme. Entrapment in membrane reactor system 36 Enzyme recovered with a UF membrane after a batch for re-use in the next batch. Conversion after 24h decreased from 53% to zero after 5 runs. Covalent binding on epoxy-functionalized resin 37 The resin is contained inside a continuous-flow reactor for arginine detection. The enzyme reactor is stable for more than 6 months and retains about 80% of its initial activity after 800 assays. Entrapment in gelatin gel 38 Arginase immobilized together with urease on the surface of a pH electrode for arginine detection. The gelatin matrix has no effect on the system. Covalent binding on N,N’-disuccinimidyl suberate activated aminopropyl silica 39 Enzyme immobilized on a chromatography support to study the binding of nor-NOAH to arginase. The arginase column is stable during a long period of time. The next sections encompass a brief overview of the use of biocatalysts in industrial processes and a section on the importance of biocatalysts immobilization, with focus on the immobilization methods utilized in this study. 13 Introduction 1.3.2. Industrial Biocatalysis For millennia enzymes have been utilized in the production of several food products. However, it was only decades ago that biocatalysis started to be regarded as a valuable tool by the chemical industry. Examples of initial applications include the use of acylases, hydantoinases, and aminopeptidases in the production of optically pure amino acids, and the use of nitrile hydratase in the enzymatic production of the bulk chemical acrylamide from 40 acrylonitrile . Since then the industrial use of biocatalysis has expanded, with enzymes being utilized as catalysts in the industrial synthesis of bulk chemicals, pharmaceutical and 40 agrochemical intermediates, active pharmaceuticals, and food ingredients . Most these commercial enzymatic processes share several attributes: high product concentrations and productivities, no undisirable by-products and the use of enzymes that do not require 41 expensive co-factores . Today, the industrial community sees biocatalysis as a highly promising area of research, especially for the development of sustainable technologies for the 40 production of chemicals . This sustainable, environmentlaly friendly, production of bulk chemicals (green chemistry) is the aim of the N-ergy project, and of this study in particular. However, the number and diversity of the applications of biocatalysis are still modest when compared with traditional catalysis methods. This happens, in part, because of the limitations inherent to a process catalysed by enzymes: substrate scope, limited enzyme 40 availability and operational stability . Recent breakthroughs in certain areas should help overcome these limitations. Advances in genomics, directed evolution and bioinformatics allow not only the discovery of new enzymes but also the optimization of existing ones. In addition, the development of a feasible biocatalytic process usually requires a major financial investment. Depending on the type of biocatalyst to be used, specific reactor and hardware configurations are needed. Biocatalytic processes are typically highly heterogeneous and need specific designs of the catalyst–hardware interface to allow efficient immobilization and 41 re-utilization . The lack of operational stability of certain enzymes when utilized in industrial scale processes is one of the constraints that has received more attention in recent years. Various techniques have been developed to improve stability so that enzymes can be used with 40 organic solvents, high temperatures and extreme pHs . Among these techniques are protein engineering, process modification and, as discussed in the next section, immobilization of the biocatalysts. 14 Introduction 1.3.3. Biocatalyst Immobilization Immobilization of biocatalysts consists in its confinement to a defined area (bioreactor), ensuring the maintenance of the catalytic activity and allowing its repeated or continuous use. Immobilization methods have been applied to a wide array of biocatalysts, ranging from pure enzymatic extracts to whole microbial cells or even animal and vegetal tissues. When applied to enzymatic extracts on an industrial setting, immobilization offers several advantages and some restrictions, the most relevant of which are listed in table 1.4. Table 1.4. Advantages and limitations associated to the use of immobilized enzymes (adapted from 42 Cabral et al. ) Advantages Particular Aspects Retention of the catalyst inside the reactor Allows reutilization and continuous processes Possibility of operating on high dilution rates without the risk of wash-out High catalyst concentrations Allows higher volumetric production rates Faster bioconvertion, important when secondary reactions are a issue Controlled microenvironment of the catalyst Allows manipulation of enzymatic activity and specificity Improves enzyme stability Protects the enzyme against shear stress Easy separation between catalyst and product Minimizes product contamination Precise control of bioconversion time Limitations Particular Aspects Loss of catalytic activity May occur during the immobilization process, during the bioconversion or due to the physical properties of the immobilization matrix. Empiric process Specific optimization is needed for each particular application Complex control and modeling The different types of immobilization of biocatalysts have been the subject of several 42 classification systems. One of them, adapted from Cabral et al. , is presented in figure 1.11. 15 Introduction Biocatalyst Immobilization Insoluble Reticulation Soluble Bonding to a Support With Modification of the Microenvironment Gel Adsorption Ionic Bond Without Modification of the Microenvironment Microencapsulation Ultrafiltration Membranes Covalent Bond Microcapsules Inverted Micelles Figure 1.11. Methods of immobilization of biocatalysts. Due to its multimeric structure, arginase is an excellent candidate for immobilization by covalent bonds. The binding of this enzyme to a support can play an important an important role in avoiding dissociation of the enzyme by keeping the sub-units together. This kind of immobilization not only should enhance enzyme stability but also is essential when utilizing arginase in an industrial setting. Most protocols for protein immobilization described in literature are difficult to reproduce on an industrial scale where long support handling may be necessary and some dangerous substances cannot be utilized, problems that are not considered on a laboratory scale. Comparatively to other immobilization methods, covalent binding supports, and the epoxy-activated supports utilized in this study in particular, are almost ideal for performing easy industrial immobilization of enzymes. Epoxy-activated supports are very stable during storage and also when suspended in neutral aqueous media. Hence, they can be easily handled before and during immobilization procedures. In addition, these supports are able to directly form very stable covalent linkages with different protein groups (amino, thiol, and 43 phenolic ones) under very mild experimental conditions . The immobilization of enzymes in epoxy-activated supports usually follows a two step mechanism: first a rapid mild physical adsorption between the protein and the support is produced, and secondly the covalent reaction between adsorbed protein and epoxy groups occurs (figure 1.12). In order to adsorb proteins during incubation at high ionic strenghts, commercial epoxy supports are fairly hydrophobic, in hydrophilic supports (e. g., agarose) this preliminary physical hydrophobic adsorption is not possible. The remaining epoxy groups may be easily blocked after the protein immobilization, to stop any kind of undesired covalent support-protein reaction. 16 Introduction Figure 1.12. Mechanism of immobilization of proteins on epoxy-activated Supports. The covalent reaction between soluble enzyme and epoxy support is extremely slow, but the previous adsorption to 43 the support allows a faster covalent reaction (adapted from Mateo et al. ). Even though other immobilization techniques inside porous supports can increase the enzyme operational stability by preventing any intermolecular process (proteolysis, aggregation) and by preserving the enzyme from interactions with external interfaces (air, oxygen, immiscible organic solvents, etc.), these techniques do not necessarily increase the 43 conformational stability of the enzyme . This kind of stability should be achieved if the immobilization of each enzyme occurs through several residues. This way, all the residues involved in immobilization preserve their relative positions and the enzyme is unaffected by 43 conformational changes promoted by heat, organic solvents, or any other distorting agents . Thus, multipoint covalently immobilized enzymes should become more stable than their soluble counterparts or than randomly immobilized derivatives. It is important that the reactive groups that react with the enzyme are bound to the surface of the support by short spacer arms (two to three carbon atoms), allowing the reaction to occur only with the external residues of the enzyme but not residues located in internal pockets. The bond to a rigid support through short spacer arms is vital when dealing with multimeric enzymes. Fernadez44 Lafuente et al. suggests the use of short spacer arms supports together with cross-linking agents to achieve the stabilization of the quaternary structure of multimeric enzymes with no side modifications. In this study three epoxy supports are tested for arginase immobilization: Sepabeads ® EC-EP, Sepabeads ® EC-HFA and Eupergit C 250 L. All supports are microporous, epoxy-activated, acrylic polymer matrix spherical beads. Sepabeads ® EC-EP is a highly activated support functionalized with short chain ® epoxy groups while the Sepabeads EC-HFA supports are functionalized with epoxy groups on a longer, more complex, spacer (figure 1.13). Both are very rigid supports that may be used in stirred tanks or bed reactors. These supports have low swelling tendency in high molar solutions and in common solvents. Also, their internal geometry offers large internal 17 Introduction 43 plain surfaces where the enzyme may undergo intense interactions with the support . The standard grade beads have a diameter of 150-300 µm with an average pore diameter of 3045 40 nm and a specific gravity of 1.13 g/ml . The epoxy group density on the beads is around 43 100 µmol/(g of wet support) . ® ® 45 Figure 1.13. Functional groups of Sepabeads EC-EP and Sepabeads EC-HFA supports . ® Eupergit C 250 L is activated similarly to Sepabeads EC-EP, having on its surface a dense monolayer of reactive and stable epoxy groups (200 µmol/(g of dry support) according to the supplier). The bead diameter is 100-250 nm with an average pore diameter of 100 46 nm . This kind of supports is amongst of the most extensively studied due to their capability of immobilizing enzymes quickly and easily, both at laboratory and industrial scale. Examples of the industrial application of epoxy-activated supports are the use of Sepabeads supports on the production of 6-amino penicillanic acid and on the conversion of 47 cephalosporin C into alpha-keto-adipoyl-7-amino-cephalosporanic acid . The only case of arginase immobilization on an epoxy-activated support found in literature is the already 37 referred work of Alonso et al. , where arginase was successfully immobilized on a commercial resin for arginine detection. 1.4. Aim of this Study The main goal of this project is to establish an industrial viable method of converting L-arginase to L-ornithine, contributing to the aim of the overall N-ergy project of coverting biomass to ethanol and bulk N-fuctionalized chemicals. With this objective in mind two approaches are studied: the chemically catalyzed hydrolysis of L-arginine and the hydrolysis of L-arginine catalyzed by the enzyme arginase. Concerning the chemical catalysis, the experimental conditions studied are closer to 13,14,15,24 an industrial setting than previous works found in literature . The effects of pH and temperature in the yield of ornithine are studied, as well as the influence of metal ions on the reaction mixture. NaY zeolite, a heterogeneous catalyst potentially suitable for industrial application is also tested. It should be noted that all research on the chemically catalysis of the conversion of arginine is focused on the basic hydrolysis. The acid catalyzed reaction, regardless of being cleaner, is considerably slower and requires very high temperatures, being inadequate for a large scale process. 18 Introduction Regarding the biocatalysis, the hydrolysis of L-arginine to L-ornithine and urea catalyzed by Bacilus subtillis arginase is studied. In this case, the main objective is to investigate the effect of immobilization in covalent-binding supports on the performance of the enzyme. Different commercially available epoxy-activated supports suitable for industrial 48,46 use are tested for optimum stability/activity. After selecting the best performing enzyme preparation, the chemical and enzymatic hydrolysis of arginine are compared. Finally, even though the main goal is the production of ornithine, a secondary objective of this project is to further contribute to the developing N-ergy project. This includes, if possible, the collection of data on the conversion of ornithine to 1,4-butanediamine and the monitoring of the formation of economically important secondary products like ammonia and urea. 19 Chemical Hydrolysis of L-Arginine 2. Chemical Hydrolysis of L-Arginine 2.1. Materials and Methods 2.1.1. Reagents Table 2.1. Reagents utilized during the course of the chemical hydrolysis of arginine experiments. Chemical Supplier Purity (min) 1,4-Butanediamine Sigma-Aldrich 99% Alfa Aesar 98% 3-Aminopiperid-2-one Activate Scientifics 95% Acetic acid Riedel-de-Haen 99.8% Acetone Merck 99.8% Acetonitrile Merck 99.9% Al(NO3)3 Merck 98.5% Borax Riedel-de-Haen 99.5% Boric acid Merck 99.5% 2,2,3,3-d(4)-3-(trimethylsilyl)propionic acid sodium salt (TSP) CuSO4 Sigma-Aldrich 99% Dabsyl chloride Sigma-Aldrich 99% Dimethylformamide (DMF) Lab-Scan 99.8% Deuterium oxide Sigma-Aldrich 99 Ethanol Merck 99.9% L-Aspartic acid Merck 99% L-Arginine Sigma-Aldrich 99% L-Citrulline Sigma-Aldrich 99% L-Ornithine Sigma-Aldrich 99% MnSO4 Sigma-Aldrich 99% NaY Zeolite Zeolyst International - Sodium Acetate Merck 99% Sulfuric acid-D2 Sigma-Aldrich 99% ZnCl2 Boom 98% 21 Chemical Hydrolysis of L-Arginine 2.1.2. Solutions Table 2.2. Solutions prepared during the course of the chemical hydrolysis of L-arginine experiments. Solution Composition Dabsyl chloride solution 24 mg of Dabsyl chloride in 10 ml of acetone Derivatization Buffer 0.1 M borate buffer, pH=9.0 (addition of a 6.2 g/l solution of boric acid in Milli-Q water to a 38.15 g/l solution of borax in Milli-Q water until pH = 9.0 is obtained) Dilution Buffer 50% Acetonitrile 25% Ethanol 25% Eluent A Eluent A 96% 20mM sodium acetate in Milli-Q water 4% DMF pH adjusted to 6.4 with concentrated acetic acid Eluent B 80% Acetonitrile 20% Milli-Q water 2.1.3. Equipment High Performance Liquid Chromatography Reverse-phase HPLC analyses were performed on a Waters™ System consisting of: Waters™ 600s Controller; Waters™ In-Line Degasser; Waters™ 616 Pump; Waters™ ® 717plus Autosampler; Waters™ 484 Tunable Absorbance Detector; Nova-Pak C18 column ® 60 Ǻ 3.9 x 150 mm with a Nova-Pak C18 4 µm Guard-Pak™ pre-column insert. Nuclear Magnetic Resonance 1 H-NMR and 13 C-NMR analyses were performed on a Bruker AVANCE III 400 MHz NMR spectrometer. Multiple Reactor System All reactions were performed on a Parr ® Series 500 Multiple Reactor System equipped with a 4871 Process Controller. This system is fully programmable and allows the simultaneous heating of up to six 75 ml reactors with internal stirring. The individual reactors are made of alloy C-276 and tolerate operational temperatures up to 300°C and operational pressures up to 3000 psi. Each reactor includes: a thermocouple mounted inside the reactor and protected by stainless steel sheaths; a dip tube with sample valve; an optional glass liner to protect the metal walls from corrosive substances (using the glass liners reduces the reactor volume to about 300 ml). 22 Chemical Hydrolysis of L-Arginine ® Figure 2.1. Parr Series 500 Multiple Reactor System with 4871 Process Controller. Thermomixer ® An Eppendorf Thermomixer Comfort was utilized. This thermomixer is equipped with a rack that allows the simultaneous heating of up to 24 1.5 ml eppendorf Safe-Lock tubes. It is fully programmable, capable of heating or cooling samples from 1°C to 99°C and of agitating from 300 rpm to 1500 rpm (also has a no mixing mode). 2.1.4. Analytical Techniques Dabsyl Chloride Derivatization Previously to HPLC analysis, a Dabsyl chloride derivatization procedure adapted from 49 Kause et al. was applied to each sample. This pre-column derivatization method allows the efficient separation and detection in the visible region of amino acids as well as primary and secondary amines, including putrescine. Samples were diluted five times with a 1.25 mM L-aspartic acid (internal standard) in Milli-Q water solution. The total amino acid concentration of the diluted samples should be around 5 mM, with a concentration of internal standard of 1 mM. Aliquots of 20 µl of the diluted samples were further diluted with 180 µl of the derivatization buffer and, after mixing on a vortex mixer, 100 µl of dabsyl chloride solution was added to the samples, immediately followed by thorough mixing. Samples were incubated at 70°C for 15 minutes in a thermomixer. The reaction was stopped by placing the samples on ice for 5 minutes, followed by the addition of 200 µl of dilution buffer for a final volume of 500 µl per sample. Finally, the samples were centrifuged for 5 minutes at 14 000 rpm and 200 µl of the supernatant were used for HPLC analysis. HPLC Analysis After derivatization, the samples were analyzed on the previously described reversephase HPLC Waters™ system. 10 µl per sample were injected and the column was eluted at 50°C with a flow rate of 1 ml/min. The gradient of the eluents utilized is described in table 2.3, 23 Chemical Hydrolysis of L-Arginine the total time of analysis for each sample was of 80 minutes. UV detection was carried at the wavelength of 436 nm. Table 2.3. Gradient of eluents applied during HPLC analysis. Time % Eluent A % Eluent B Curve 0 92 8 6 2 92 8 5 7 80 20 7 35 65 35 6 45 50 50 6 66 0 100 6 71 0 100 6 75 92 8 6 92 8 6 80 a a for the slope of the different curves see Appendix A. NMR Analysis The samples for NMR analysis were collected from experimental settings where the reactions were carried out using D2O as solvent. NMR tubes were filled with 1 ml of each sample. To each tube was added 15 µl of 10% D2SO4 in D2O and small amounts of TSP. 1 Samples were analyzed for H-NMR, 13 C-NMR and DEPT spectra. 2.1.5. Hydrothermolysis Experiments These experiments were conducted with the objective of studying the influence of pH and temperature in the alkaline hydrolysis of L-arginine and identifying the setting that leads to maximum L-ornithine yield. A solution of 25 mM L-arginine in Milli-Q water was prepared. Portions of this solution were adjusted to pH 11 and 12 with a concentrated (0.1 M) sodium hydroxide solution. Volumes of 60 ml of the three solutions were heated in Parr pressurized stirred reactors at 110°C, 125°C and 150°C for a total of 9 distinct experimental conditions. The reactors were heated accordingly to a pre-programmed temperature gradient. The clock was started after 30 minutes of heating, corresponding to the time needed for the reactors’ internal temperature to rise from room temperature to the desired temperature. 3 ml samples were taken from each reactor through a dip tube at 0, 1, 2, 18 and 20 hours. The reaction was stopped by immediately placing the samples on ice. The experiments were conducted in duplicate. 24 Chemical Hydrolysis of L-Arginine Before each sample was taken, 4 ml aliquots of the reaction mixture were collected through the dip tube. This portion is not utilized for analysis and corresponds to the volume of liquid stored inside the tube which is not at the temperature measured inside the reactor. The samples were stored in the fridge (5˚C) until dabsyl chloride derivatization and HPLC analysis. For NMR analysis 60 ml of 25 mM L-arginine in D2O were heated in the same reactors at 125°C for 15 and 30 hours. The dip tube was not used, instead the reaction mixture was collected after the reactor cooled down to room temperature. 2.1.6. Metal Salt Catalysis Experiments This experiment was conducted with the objective of verifying if the presence of metal ions has any catalytic effect in the arginine hydrolysis reaction. Different metal salts were added to solutions of 25 mM L-arginine in Milli-Q in equimolar concentrations. The following salts were added: Aluminium Nitrate (Al(NO3)3·H2O) 9.38 g/l; Copper(II) Sulfate (CuSO4) 3.99 g/l; Manganese(II) Sulfate (MnSO4·H2O) 4.25 g/l: Zinc Chloride (ZnCl2) 3.41 g/l. Volumes of 30 ml of the four solutions and a blank solution with no salts added were heated in Parr pressurized stirred reactors (utilizing a glass liner) at 125°C accordingly to a pre-programmed temperature gradient. The clock was started after 30 minutes of heating, corresponding to the time needed for the reactors’ internal temperature to rise from room temperature to the desired temperature. 3 ml samples were taken from each reactor through a dip tube at 0, 2 and 4 hours. The reaction was stopped by immediately placing the samples on ice. Before each sample was taken, 4 ml aliquots of the reaction mixture were collected through the dip tube. This portion is not utilized for analysis and corresponds to the volume of liquid stored inside the tube which is not at the temperature measured inside the reactor. The samples were stored in the fridge (5˚C) until dabsyl chloride derivatization and HPLC analysis. 2.1.7. Zeolite Catalysis Experiment This experiment was conducted with the objective of replicating, or improving, the Lornithine yield values obtained through traditional alkaline catalysis utilizing a solid catalyst suitable for an industrial process. Different concentrations of NaY zeolite were tested for this effect. Different quantities of NaY zeolite were added to solutions of 25 mM L-Arginine in Milli-Q for final concentrations of 0.5 gz/lsol, 1 gz/lsol, 2 gz/lsol, 5 gz/lsol. Volumes of 30 ml of the three suspensions and a blank solution with no zeolite added were heated in Parr pressurized 25 Chemical Hydrolysis of L-Arginine stirred reactors (utilizing a glass liner) at 125°C accordingly to a pre-programmed temperature gradient. The clock was started after 30 minutes of heating, corresponding to the time needed for the reactors’ internal temperature to rise from room temperature to the desired temperature. 3 ml samples were taken from each reactor through a dip tube at 0, 18 and 20 hours. The reaction was stopped by immediately placing the samples on ice. The experiments were conducted in duplicate. Before each sample was taken, 4 ml aliquots of the reaction mixture were collected through the dip tube. This portion is not utilized for analysis and corresponds to the volume of liquid stored inside the tube which is not at the temperature measured inside the reactor. The samples were stored in the fridge (5˚C) until dabsyl chloride derivatization and HPLC analysis. 2.2. Results and Discussion 2.2.1. Hydrothermolysis Experiments The alkaline hydrothermolysis of L-arginine was followed during 20 hours at different temperatures. Previous studies on this reaction under similar pH and temperature conditions 13 reported high L-ornithine yields. Murray et al. , for example, obtained a yield of 90% Lornithine at pH=12 and T=110ºC. Yet, the various works found in literature utilize experimental setups considerably different from the one that was employed in the present study. 13 16 15 Murray et al. , Wong et al. , and Vallentyne., et al. performed similar thermal degradation experiments in sealed evacuated tubes, with the reaction being stopped at certain point by cooling the tubes. The experimental setting now employed is closer to an industrial scale process, the reactions are carried in pressurized reactors and samples are regularly taken through a dip tube. Figure 2.2 shows the rate of L-arginine consumption under the diverse experimental conditions tested. 26 Chemical Hydrolysis of L-Arginine 110 C pH=11 80 125 C 100 pH=10.6 Relative Concentration (%) Relative Concentration (%) 100 pH=12 60 40 20 pH=10.6 pH=11 80 pH=12 60 40 20 0 0 0 5 10 15 20 25 0 5 10 Time (hours) 20 25 150 C 100 Relative Concentration (%) 15 Time (hours) pH=10.6 pH=11 80 pH=12 60 40 20 0 0 5 10 15 20 25 Time (hours) Figure 2.2. Time course of L-arginine consumption under different experimental conditions. The percentages are based on the total concentration of amino acids (L-arginine and L-ornithine) in the reaction mixture at t=0. Error bars calculated using standard deviation of the two duplicate experiments. The small L-arginine consumption registered at t=0 is due to the 30 minutes of heating necessary for the reactors to reach the desired work temperature. Accordingly to what 14 is described by Warner et al. , temperature positively influences arginine hydrolysis. The higher conversion values were detected at 150°C where, after 20 hours of reaction, the high temperature nullifies the pH effect, with concentrations of remaining arginine reaching 6%. The influence of pH is also clear, especially at lower temperatures. Although the adjustment of the initial pH to 11 with sodium hydroxide has almost no effect on the rate of consumption, the adjustment to pH=12 leads to a decrease of arginine concentration of 25% at 110°C and 125°C after 20h of reaction. This effect was also previously described by Warner et al. Figure 2.3 shows the rate of L-ornithine formation under the diverse experimental conditions tested. 27 Chemical Hydrolysis of L-Arginine 110 C 25 125 C 25 pH=10.6 pH=10.6 pH=12 Relative Concentration (%) Relative Concentration (%) pH=11 20 15 10 5 0 pH=11 20 pH=12 15 10 5 0 0 5 10 15 20 25 0 5 Time (hours) 15 20 25 150 C 25 Relative Concentration (%) 10 Time (hours) pH=10.6 pH=11 20 pH=12 15 10 5 0 0 5 10 15 20 25 Time (hours) Figure 2.3. Time course of L-ornithine formation under different experimental conditions. The percentages are based on the total concentration of amino acids (L-arginine and L-ornithine) in the reaction mixture at t=0. Error bars calculated using standard deviation of the two duplicate experiments. Again, the small L-ornithine formation registered at t=0 are due to the initial 30 minutes of heating before the clock was started. The influence of pH in ornithine formation is concordant with its influence in arginine degradation: in every temperature higher pH leads to a higher ornithine yield. However, in this case, the effects of temperature are not as linear. The maximum yield, 15,2%, was obtained at 125°C pH=12. Comparing arginine consumption with ornithine yield, it becomes clear that secondary products are being formed. For example, at 125°C pH=12, after 20 hours a consumption of 85,4% of the arginine leads to the formation of only 15,2% of ornithine. The complex HPLC chromatograms and NMR spectra (Appendix F) reinforce the idea that multiple products are present in the reaction mixture. Probable side-products are: citrulline, formed directly from arginine; 3-aminopiperid-2-one, formed from the lactamization of ornithine; putrescine (1,4butanediamine), formed from the decarboxylation of ornithine. The decrease of ornithine concentration between 18h and 20h at 150°C suggests that ornithine is being converted to another product. 28 Chemical Hydrolysis of L-Arginine Figure 2.4. Example of a typical HPLC chromatogram obtained after heating a L-arginine solution for 20h in the described experimental settings. The identified peaks correspond to: (A) L-aspartic acid (internal standard); (B) hydrolyzed excess derivatization reagent; (C) L-citrulline; (D) L-arginine; (E) Lornithine; (F) ammonia; (G) 3-aminopiperid-2-one; (H) retention time of putrescine elution(none was detected in the samples). All unidentified peeks correspond to impurities originating either from the solutions utilized or from the HPLC system. After identification of the different peaks on the HPLC chromatogram (figure 2.4), the presence of citrulline and 3-aminopiperid-2-one in the reaction mixture was established. Still, citrulline appears only in small amounts and the presence of the lactam reasonable amounts is not enough to explain the substantial disparity between arginine conversion and ornithine yield. It should be noted that it was not possible to calculate the exact amount of 3aminopiperid-2-one in solution for reasons explained in section 2.2.4. Despite not being detected during HPLC analysis, the hypothesis of putrescine formation can’t be neglected. Putrescine is a relatively volatile product, and there is a possibility that it escapes as a gas at the moment a sample is being collected. This supposition is supported by the presence of foul odor felt during sample collection (putrescine is known for its strong odor). 1 However, the comparison of H-NMR spectra appears to demonstrate that there is no 1 putrescine formed during the experiments. The H-NMR spectum of putrescine (Appendix E) 1 shows a distinct peak at 2.6 ppm that clearly is not present on the H-NMR spectum for the reaction mixture (Appendix F). Samples for NMR analysis are collected only after the reactors cool to room temperature, which guarantees that this product is in liquid state. 15 Other possible secondary products referred in literature are proline and 16 diketopiperazine . The proline detected by Vallentyne et al. is probably citrulline incorrectly identified, which is an easily understandable mistake considering the less accurate detection methods available at the time of the study (1968). The formation of diketopiperazine from the 29 Chemical Hydrolysis of L-Arginine reaction between two molecules of ornithine seems unlikely in diluted solutions, which is the present case. Thus, new and more precise analytical methods should be employed to follow the thermohydrolysis of arginine reaction in order to clarify which compounds are being formed and in what amounts. Also noticeable in figure 2.3 is the big discrepancy (error bars) between the values of both measurements (duplicates) for each point at high pH values. The experiments were repeated more than once, also in duplicate, and the big standard deviation persisted. This can be explained by the complexity of the reactions occurring in the system. At each moment multiple reactions are happening in the reaction mixture – lactamization, hydrolysis, formation and degradation of citrulline – and the reactions are dependent from each other and from the pH of the medium which, in turn, depends from the concentration of the different products (as seen in figure 2.5). At high initial pH values this equilibrium is even more fragile so a minor perturbation, like a valve from the dip tube that is opened too much or too little, can greatly affect the system. On a lab scale the use of buffers would minimize this problem, but the use of salts is not desirable in an industrial setting. Relative Concentration % 16 12 [ORN] pH 12 11.5 8 11 4 10.5 0 10 0 5 10 15 20 pH 25 Time (hours) Figure 2.5. Evolution of the pH during the course of the reaction (125°C, initial pH of 12) and its comparison with ornithine concentration. Error bars were omitted for clarity. During analysis no urea was detected. This is easily explained as at temperatures above 100°C in alkaline conditions urea is almost immediately hydrolyzed to ammonia and 14 carbon dioxide . Considerable amounts of ammonia were detected through HPLC analysis. Despite being less valuable than urea, ammonia market prices at the moment (August 200) 12 are extremely high, reaching $600/tonne . Bearing in mind that each tonne of arginine as the potential to produce 195 kg of ammonia, it could be of financial interest to recuperate this secondary product. 30 Chemical Hydrolysis of L-Arginine 2.2.2. Metal Salt Catalysis Experiments This experiment was performed based on the idea that the presence of metal ions could help stabilize the guanidinium group of L-arginine making it a better leaving group. This would lead to faster arginine conversion and lower working temperatures. The lower temperatures would also minimize the lactamization of ornithine to 3-aminopiperid-2-one. The influence of manganese ions was specially anticipated, as this metal has an important role on 28 the catalytic mechanism of arginase . This premise is based on studies on the successful catalysis of the hydrolysis of amides using different metal ions including: copper(II) 50,51 52 51 , nickel(II) , cobalt(II) 51 (III) . Curiously, the work developed Meriwether et al. 51 and cobalt is motivated by the catalytic mechanism of another metallo-enzyme. In this case, different metals are tested to try to mimic the catalytic activity of exopeptidases. Different metal salts were tested at 125°C in equimolar concentrations with arginine: manganese sulfate, zinc chloride, aluminium nitrate and copper sulfate. 4 MnSO4 Relative Concentration (%) 3,5 ZnCl2 Al(NO3)3 3 no salts added 2,5 2 1,5 1 0,5 0 0 1 2 3 4 5 Time (hours) Figure 2.6. Effect of the presence of different metal salts (equimolar concentrations – 25 mM) on the Larginine thermohydrolysis reaction. The percentages are based on the total concentration of amino acids (L-arginine and L-ornithine) in the reaction mixture at t=0. Again, the ornithine concentrations registered at t=0 are due to the preliminary heating (30 minutes) needed for reaching he desired work temperature. As observed in figure 2.6 the presence of metal salts appears to have no significant influence on the arginine hydrolysis reaction. Copper sulfate interfered in the derivatization reaction (certain amino acids, including the internal standard aspartic acid weren’t derivatized) and its effect couldn’t be determined. 31 Chemical Hydrolysis of L-Arginine 2.2.3. Zeolite Catalysis Experiment This experiment was performed with the objective of replicating or improving the results previously obtained for ornithine yield, utilizing a catalyst suitable for an industrial process. In literature, no comparable work is found on the arginine hydrolysis reaction with zeolites or other similar materials. The reaction was followed for 20 hours (figure 2.7) with addition of NaY zeolite in different concentrations: 0.5 g/l, 1 g/l, 2 g/l, 5 g/l and no zeolite added. 1g/l L-Arginine 100 2g/l 1g/l L-Ornithine 25 2g/l 0.5 g/l 5 g/l 80 no zeolite added 60 40 20 0 Relative Concentration (%) Relative Concentration (%) 0.5 g/l 5 g/l 20 no zeolite added 15 10 5 0 0 5 10 15 20 Time (hours) 25 0 5 10 15 20 25 Time (hours) Figure 2.7. Effect of different NaY zeolite concentrations on the L-arginine thermohydrolysis reaction. The percentages are based on the total concentration of amino acids (L-arginine and L-ornithine) in the reaction mixture at t=0. Error bars calculated using standard deviation of the two duplicate experiments. As can be observed in figure 2.7, the effects of the zeolite in the reaction are limited even at high concentrations of 5 g/l. Nonetheless, there is a mild catalytic effect, the best results, 11.2%, are obtained with 5 g/l at 18 hours. It should be noted that concentrations this high (5 g/l) of zeolite are probably unsuitable for application in an industrial process. The zeolite utilized also showed to be the impractical, even at laboratory scale, due to its accumulating on the side walls of the glass liners, being extremely difficult to remove. 2.2.4. Analytical Methods Dabsyl Chloride derivatization and the HPLC analysis method utilized were appropriate for the experiments performed. With the copper sulfate exception already mentioned, derivatization and separation of all relevant components of the reaction mixture was achieved. Nonetheless, ideally, specific methods should be applied for some components, such as ammonia. It was not possible to determine the exact concentrations of 3-aminopiperid-2-one. During derivatization, the relatively high temperatures (70°C) led to the 32 Chemical Hydrolysis of L-Arginine 13 partial conversion of this lactam to ornithine (figure 2.8), not allowing a viable standard calibration curve. Concerning in the NMR analysis, a similar problem is observed in the 3-aminopiperid2-one spectra (appendix D). The lactam’s spectra show peaks that are also present in the ornithine NMR spectra (appendix C). In this case the conversion is catalyzed by the addition 13 of sulfuric acid . Figure 2.8. Detail from a HPLC chromatogram for a 25 mM 3-aminopiperid-2-one solution. The identified peaks correspond to: (O) L-ornithine; (A) ammonia; (L) 3-aminopiperid-2-one. All unidentified peeks correspond to impurities originating either from the solutions utilized or from the HPLC system. 33 Enzymatic Hydrolysis of L-Arginine 3. Enzymatic Hydrolysis of L-Arginine 3.1. Materials and Methods 3.1.1. Bacillus Subtilis Arginase The Bacillus Subtillis arginase utilized during the enzymatic hydrolysis of L-arginine experiments was supplied with the K-LARGE commercial kit for L-arginine/urea/ammonia detection from Megazyme International Ireland Ltd. According to the supplier, the solution has an activity of 8300 U/ml and contains pure Bacillus Subtillis protein with the addition of manganese chloride (25 mM) for enzyme activation and of lithium sulphate (2.5 M), used for precipitation of the protein during purification. 3.1.2. Epoxy-activated Supports Sepabeads ® EC-EP and Sepabeads ® EC-HFA were supplied by Resindion Srl ® (Mitsubishi Chemical Corporation). Eupergit C 250 L was supplied by Sigma-Aldrich. For the certificates of analysis of the supplied Sepabeads supports please consult Appendix G. 3.1.3. Reagents Table 3.1. Reagents utilized during the course of the enzymatic hydrolysis of L-arginine experiments. Chemical Supplier Purity (min) Acetic acid Riedel-de-Haen 99.8% Acetonitrile Merck 99.9% Borax Riedel-de-Haen 99.5% Boric acid Merck 99.5% Bradford Dye Reagent Bio-Rad - Merck 99% Fluorescamine (Fluram ) Sigma-Aldrich 99% Glycine Merck 99.7% L-Arginine Sigma-Aldrich 99% L-Ornithine Sigma-Aldrich 99% Manganese (II) Chloride Sigma-Aldrich 98% Sodium Acetate Merck 99% Sodium Azide Merck 99% Sodium dihydrogenphosphate Merck 98% Triethanolamide Sigma-Aldrich 98% di-Sodium hydrogenphosphate ® 35 Enzymatic Hydrolysis of L-Arginine 3.1.4. Solutions Table 3.2. Solutions prepared during the course of the enzymatic hydrolysis of L-arginine experiments. Solution Composition Activation buffer 50 mM triethanolamide in Milli-Q water 1 Mm manganese (II) chloride added pH adjusted to 8.0 with glacial acetic acid Derivatization buffer 0.1 M borate buffer, pH=9.0 (addition of a 6.2 g/l solution of boric acid in Milli-Q water to a 38.15 g/l solution of borax in Milli-Q water until pH = 9 .0 is obtained) Eluent A 50 mM sodium acetate in Milli-Q water pH adjusted to 4.5 with concentrated acetic acid Fluorescamine solution 10 mg of fluorescamine in 20 ml of acetonitrile Substrate solution 250 mM L-Arginine in Milli-Q water pH adjusted to 9.5 with glacial acetic acid 3.1.5. Equipment High Performance Liquid Chromatography Reverse-phase HPLC analyses were performed on a Waters™ System consisting of: Waters™ 600s Controller; Waters™ In-Line Degasser; Waters™ 616 Pump; Waters™ ® ® 717plus Autosampler; Jasco 820-FP Intelligent Spectrofluorometer; Nova-Pak C18 column ® 60 Ǻ 3.9 x 150 mm with a Nova-Pak C18 4 µm Guard-Pak™ pre-column insert. Rotator During immobilization experiments a Cole-Parmer Roto-Torque model 7637-10 Heavy Duty Rotator was utilized. This rotator allows the gentle but efficient mixing, at variable speed, of flasks, bottles, and test tubes with different shapes and sizes. The angle of rotation is adjustable. Figure 3.1. Cole-Parmer Roto-Torque model 7637-10 Heavy Duty Rototator. 36 Enzymatic Hydrolysis of L-Arginine Thermomixer ® An Eppendorf Thermomixer Comfort was utilized. This thermomixer is equipped with a rack that allows the simultaneous heating of up to 24 1.5 ml eppendorf Safe-Lock tubes. It is fully programmable, capable of heating or cooling samples from 1°C to 99°C and of agitating from 300 rpm to 1500 rpm (also has a no mixing mode). 3.1.6. Analytical Techniques Fluorescamine Derivatization Previously to HPLC analysis, a fluorescamine derivatization procedure was applied to each sample. This pre-column derivatization method allows the efficient separation and fluorescence detection of amino acids. To 5 µl aliquots of each sample were added 75 µl of the derivatization buffer and 20 µl of fluorescamine solution, immediately followed by thorough mixing. 100 µl of the derivatized samples were used for HPLC analysis. HPLC Analysis After derivatization, the samples were analyzed on the previously described reversephase HPLC Waters™ system. 10 µl per sample were injected and the column was eluted at 30°C with a flow rate of 1 ml/min. The gradient of the eluents utilized is described in table 3.3, eluent B consists of pure acetonitrile of liquid chromatography gradient grade. The total time of analysis for each sample was of 20 minutes. Table 3.3. Gradient of eluents applied during HPLC analysis. Time % Eluent A % Eluent B Curve 0 80 20 6 6 80 20 6 6.5 60 40 6 9.5 60 40 6 80 20 6 15 a a for the slope of the different curves see Appendix A. Bradford Assay 5 µl of each sample were pipeted to separate wells of a 96 wells microplate. To each well was added 250 µl of Quick Start Bradford Dye Reagent (Bio-Rad). Absorbance was immediately measured at 595 nm and compared with a simultaneously obtained standard curve from Bovine Serum Albumin. Each assay was performed in triplicate. 37 Enzymatic Hydrolysis of L-Arginine 3.1.7. Preparation of Arginase Stock Solution An arginase stock solution was prepared diluting 0.8 ml of enzyme solution to a total volume of 5.5 ml with Milli-Q water. Sodium azide was added (0.05% mass) to inhibit microbial growth. The solution was filter sterilized (0.2 µm filter) and samples were collected for Bradford and activity assays. For determination of the solution’s activity, the L-arginine and L-ornithine concentrations were monitored during an activity assay. A portion of the enzyme stock solution was diluted 25 times with Milli-Q Water and 300 µl of the dilution were incubated with 300 µl of Milli-Q water for 5 minutes at 37°C in a thermomixer (agitation of 1200 rpm). After the incubation time, 400 µl of the substrate solution were added and the clock was started. The reaction was carried in the thermomixer at 37°C. 10 µl samples were taken at 2, 4, 6 and 8 minutes. The samples were immediately quenched with 150 µl of 1 M acetic acid. 100 µl of the quenched samples were diluted with 400 µl of Milli-Q water and stored in the fridge (5˚C) until fluorescamine derivatization and HPLC analysis. 3.1.8. Immobilization of Arginase in Different Epoxy-activated Supports Immobilization in Sepabeads EC-HFA For the immobilization in Sepabeads EC-HFA, 0.5 ml of arginase stock solution were added to 7.5 of filter sterilized (0.2 µm filter) 10 mM sodium phosphate buffer, pH=8.0. After gentle mixing, the solution was added to a sterile 10 ml test tube containing 2.2 g (wet weight; 1 g dry weight) of support, the tube was immediately placed on the rotator at slow rotation speed and the clock was started. The immobilization was carried for 24 hours with 60 µl samples of the supernatant being collected at 0, 1, 2, 4, 6, 23 and 24 hours. 30 µl of each sample were immediately utilized for an activity assay, while the remaining of the sample was stored in the fridge (5˚C) for posterior Bradford assay. The immobilization was conducted in duplicate and in the presence of a blank (also in duplicate) containing the same enzyme solution/buffer ratio but no support added. Immobilization in Sepabeads EC-EP For the immobilization in Sepabeads EC-EP, 0.5 ml of arginase stock solution were added to 7.5 of filter sterilized (0.2 µm filter) 0.8 M sodium phosphate buffer, pH=8.0. After gentle mixing, the solution was added to a sterile 10 ml test tube containing 2.4 g (wet weight, 1 g dry weight) of support, the tube was immediately placed on the rotator at slow rotation speed and the clock was started. The immobilization was carried for 24 hours with 60 µl samples of the supernatant being collected at 0, 1, 2, 4, 6, 23 and 24 hours. 30 µl of each sample were immediately utilized for an activity assay, while the remaining of the sample was stored in the fridge (5˚C) for posterior Bradford assay. The immobilization was conducted in 38 Enzymatic Hydrolysis of L-Arginine duplicate and in the presence of a blank (also in duplicate) containing the same enzyme solution/buffer ratio but no support added. Immobilization in Eupergit For the immobilization in Eupergit C 250, 0.5 ml of arginase stock solution were added to 7.5 of filter sterilized (0.2 µm filter) 0.8 M sodium phosphate buffer, pH=8.0. After gentle mixing, the solution was added to a sterile 10 ml test tube containing 1 g (dry weight) of support, the tube was immediately placed on the rotator at slow rotation speed and the clock was started. The immobilization was carried for 24 hours with 70 µl samples of the supernatant being collected at 0, 1, 2, 4, 6, 23 and 24 hours. The samples were centrifuged (1 minute at 1200 rpm) and 60 µl of the supernatant were collected. 30 µl of each sample were immediately utilized for an activity assay, while the remaining of the sample was stored in the fridge (5˚C) for posterior Bradford assay. The immobilization was conducted in duplicate and in the presence of a blank (also in duplicate) containing the same enzyme solution/buffer ratio but no support added. Soluble Arginase Activity Assay For the activity assay of the samples collected during the immobilizations, 30 µl of the sample was incubated with 30 µl of Milli-Q water for 5 minutes at 37°C in a thermomixer (agitation of 1200 rpm). After the incubation time, 40 µl of the substrate solution were added and the clock was started. The reaction was carried in the thermomixer at 37°C. 10 µl samples were taken at 2, 4, 6 and 8 minutes. The samples were immediately quenched with 150 µl of 1 M acetic acid. 100 µl of the quenched samples were diluted with 400 µl of Milli-Q water and stored in the fridge (5˚C) until fluorescamine derivatization and HPLC analysis. Washing After the immobilization, all supports containing the immobilized enzyme were washed and stored following the same protocol. The suspensions were filtered using a sintered glass filter. The filtrate was rinsed with 8 ml of 50 mM sodium phosphate buffer (pH=8.0) and filtrated once more. The filtered support was collected on a 10 ml sterile test tube, to which was added 8 ml of sterile 50 mM sodium phosphate buffer (pH=8.0), and placed on the rotator at slow rotation speed for 45 minutes. After this washing step, the filtering/rinsing procedure was repeated and the dry support with the immobilized arginase was stored in the fridge (5˚C). After each filtration step a 1 ml sample of the supernatant was collected for posterior analysis. Blockage of the Remaining Epoxy Groups After immobilization, immobilized arginase can be submitted to the blockage of the epoxy groups on the support surface that did not react with the enzyme. With this objective, portions of the three supports containing the immobilized arginase were submitted to a similar 39 Enzymatic Hydrolysis of L-Arginine blockage procedure. 0.5 g of each support were placed in a 10 ml sterile test tube to which were added 4 ml of 3 M glycine in 50 mM sodium phosphate buffer (pH=8, filter sterilized). The suspensions were place in the rotator at slow rotation speed. After 18h the blocked supports were washed and stored accordingly to the previously described procedure. Immobilized Arginase Activity Assay The activity of the enzyme immobilized in the different supports was assayed through an activity assay comparable to the one utilized for soluble enzyme. 25 mg of the supports containing immobilized arginase were incubated with 600 µl of activation buffer for 5 minutes at 37°C in a thermomixer (agitation of 1200 rpm). After the incubation time, 400 µl of the substrate solution were added and the clock was started. The reaction was carried in the thermomixer at 37°C. 10 µl samples were taken at 2, 4, 6 and 8 minutes. The samples were immediately quenched with 150 µl of 1 M acetic acid. 100 µl of the quenched samples were diluted with 400 µl of Milli-Q water and stored in the fridge (5˚C) until fluorescamine derivatization and HPLC analysis. 3.1.9. Thermal Stability of Immobilized Arginase This experiment was conducted with the objective of studying the effect of immobilization in the stability of arginase. Arginase immobilized in the three tested supports and in soluble form was incubated at 60°C for different periods. Multiple 25 mg portions of each of the three supports containing the immobilized enzyme (with and without blockage of the remaining epoxy groups) were suspended in 600 µl of activation buffer water in 1.5 ml test tubes. A set of tubes containing the soluble enzyme was also prepared by diluting 20 µl of arginase stock solution with 580 µl of activation buffer. The 7 sets of tubes were placed on a water-bath and the clock was stared. Periodically, a tube from each set was withdrawn and the remaining activity of the immobilized arginase was immediately assayed at 60°C as previously described. Tubes were assayed after 1, 2, 4, 6, 16 and 24 hours of incubation at 60°C. 3.2. Results and Discussion 3.2.1. Characterization of the Arginase Stock Solution The exact protein concentration and activity in the Bacilus subtillis arginase stock solution where determined by Bradford and activity assays respectively. The Bradford assay gave a protein concentration of 4.1 mg/ml. This value together with the soluble enzyme 40 Enzymatic Hydrolysis of L-Arginine activity assay, which reported an activity of 325 U/ml, gives a specific activity of 80 U/mgprotein in the arginase stock solution. One unit is defined as one mol of L-ornithine produced per minute at pH=9.5 and 37°C. The value of specific activity obtained is only 9% of the value obtained by Nakamura 32 et al. for purified Bacilus subtillis arginase (858 U/mg). This low value can not be explained 2+ by the relatively low concentration of manganese ions. The Mn concentration in the stock 32 solution is close to 7 mM, well above the concentration suggested by Nakamura et al. for full enzyme activation (3 mM). A possible explanation can be the use of more aggressive purification methods that damages the enzyme’s structure. The purification methods employed were not specified by the supplier. A SDS-PAGE gel of the original arginase solution was prepared in order to verify its purity. The run was done in the presence of a reducing agent, guarantying that the enzyme is dissociated to its sub-units. Figure 3.2. SDS-PAGE gel of the original arginase solution. Lane (A) corresponds to a 100X dilution while lane (B) corresponds to a 200X dilution. Lane (M) contains the molecular markers identified with the corresponding molecular weights in Daltons. A strong band is observed slightly below 38.000 Da. Due to the presence of reducing agents, this band should correspond to the monomeric units of arginase and is in accordance with the range of values reported for the molecular weight of monomers of other bacterial 53,54 arginases, 31.000-34.000 Da 32 Nakamura et al. . This value also suggests that the enzyme purified by was probably in the trimeric form, as a molecular weight of 115.000±5.000 Da was obtained by this author for the purified native arginase. The only other bands found on the arginase lanes are located around 70.000 Da and 110.000 Da (only observed in the 100X dilution lane). These bands should correspond to the dimeric and trimeric forms of the enzyme, showing that arginase is not fully dissociated in the 41 Enzymatic Hydrolysis of L-Arginine presence of the reducing agent. This leads to the conclusion that the arginase solution supplied is highly pure. 3.2.2. Immobilization of Arginase in Epoxy-activated Supports The arginase covalent immobilization in Sepabeads EC-HFA, Sepabeads EC-EP and Eupergit C epoxy-activated supports was followed for 24 hours. Figure 3.3 shows the evolution of protein concentration in the supernatant during the course of the immobilization step. Sepabeads EC-HFA Sepabeads EC-EP Protein Concentration (µg/mL) 80% 60% Sepabeads EC-HFA 40% Blank 20% 100% 80% 60% 0 5 10 15 20 Sepabeads EC-EP 40% Blank 20% 0% 0% 25 0 5 10 Time (h) 15 20 Time (h) Eupergit C Protein Concentration (µg/mL) Protein Concentration (µg/mL) 100% 100% 80% 60% 40% Eupergit C Blank 20% 0% 0 5 10 15 20 25 Time (h) Figure 3.3. Protein concentration in the supernatant during the course of arginase immobilization in different epoxy-activated supports. The percentages are based on the initial (t=0) protein concentration. Error bars calculated using standard deviation of the two duplicate experiments. The immobilization course of the enzyme was also followed by measuring the remaining supernatant activity, as shown on figure 3.4. 42 25 Enzymatic Hydrolysis of L-Arginine Sepabeads EC-HFA Sepabeads EC-EP 100% 60% 40% Sepabeads EC-HFA Blank Supernatant Activity (%) 80% 80% 60% 40% Sepabeads EC-EP Blank 20% 20% 0% 0% 0 5 10 15 20 25 0 5 10 Time (h) 15 20 Time (h) Eupergit C 100% Supernatant Activity (%) Supernatant Activity (%) 100% 80% 60% 40% Eupergit C Blank 20% 0% 0 5 10 15 20 25 Time (h) Figure 3.4. Arginase activity in the supernatant during the course of arginase immobilization in different epoxy-activated supports. The percentages are based on the initial (t=0) protein concentration. Error bars calculated using standard deviation of the two duplicate experiments. The immobilization of arginase in the three different supports was clearly successful. After one hour no protein was found in the supernatant of all suspensions (figure 3.3), indicating that all enzyme is bound to the supports. The analysis of the supernatant activity (figure 3.4) shows comparable results. After 24 hours of incubation only the suspension with Sepabeads EC-EP shows slight remaining activity in the supernatant. Previous studies 48 showed similarly successful results with Sepabeads EC-HFA, the complete immobilization of different enzymes is observed after 1 to 6 hours. In the case of Sepabeads EC-EP and Eupergit C, the results obtained for arginase immobilization were better than the results reported for other enzymes. Using these supports and similar incubation conditions for covalent immobilization of various enzymes, Mateo et al. 48 observed an immobilization inferior to 65% of the enzyme after 25 hours of incubation. After 24 hours, low concentrations of protein are detected on the supernatants of Sepabeads EC-EP and Eupergit C immobilizations, suggesting that arginase might be only temporarily bond to this supports. This apparent release of arginase from both short-chained epoxy group supports is contained in the experimental error margin for this experiment, but 43 25 Enzymatic Hydrolysis of L-Arginine the immobilization should be followed for a longer period in order to clarify the results. If the release of arginine from the supports after longer periods of incubation is confirmed, a possible explanation can be damage inflicted to the structure of the beads by mixing or the high concentration of sodium phosphate buffer (0.8 M). This seems unlikely, as the mixing should also affect the Sepabeads EC-HFA beads and previous work with higher 43 concentration of sodium phosphate buffer during incubation did not show similar problems . The blanks have the exact same composition of the immobilization suspensions without the addition of support: arginase in 10 mM sodium phosphate buffer for Sepabeads EC-HFA immobilization; arginase in 0.8 M sodium phosphate buffer for Sepabeads EC-EP and Eupergit C 250 L immobilization. The evolution of protein concentration and enzyme activity in the blanks shows a slight decreasing pattern. Again, this apparently abnormal observation can be due to experimental error. Still, it is possible that 24 hours of incubation at room temperature in the presence of a buffer can lead to minor degradation of the enzyme, affecting the Bradford assay and the enzyme’s catalytic activity. After incubation for 24 hours in the presence of arginase, a washing protocol was applied to the support beads. During this procedure, the supernatants of the filtration steps were analyzed in order to detect any protein that might be released from the beads (figure 3.5). In a first observation, the analysis confirms the presence of small amounts of enzyme in the supernatants of Sepabeads EC-EP and Eupergit C suspensions at the end of incubation time, similarly to what was observed in figure 3.3. Moreover, during the first rinse step it is clear that some enzyme is released from the Eupergit C beads, showing that not all arginase is covalently bound to the support. The protein that is released when the beads are rinsed with 50 mM sodium phosphate buffer has yet to complete the second step of the binding mechanism, and is only physically adsorbed to the support’s surface by hydrophobic interactions. When in contact with a buffer with lower ionic strength (50 mM as opposed to 800 mM), this interactions are weaker and the enzyme is released. The presence of residual, non-covalently bound enzyme after incubation has previously been reported for Eupergit C 46 supports . Protein Concentration (µg/mL) Arginase Immobilization - Rinse/Wash Steps Sepabeads EC-HFA 60,0 Sepabeads EC-EP 50,0 Eupergit C 40,0 30,0 20,0 10,0 0,0 Supernatant Rinse 1 Wash Rinse 2 Figure 3.5. Protein content in the filtration supernatant after each step of the beads washing procedure. Error bars calculated using standard deviation of the two duplicate experiments. 44 Enzymatic Hydrolysis of L-Arginine Finally, it should be noted that both Sepabeads supports were easily handled, leading to minimal support loss during the immobilization of arginase in these supports. However, Eupergit C 250 L originates viscous suspensions, making the manipulation of the beads more difficult. This led to a considerable loss of Eupergit C support during the washing steps. The initial and recovered masses of all supports during the immobilization and blockage steps can be consulted in Appendix G. 3.2.3. Recovered Activity of Immobilized Arginase The recovered activity exhibited by the enzyme immobilized in the different supports was compared with the soluble form. The support beads and soluble enzyme were assayed in 2+ the presence of a 50 mM triethanolamide/acetate buffer (pH=8.0) with 1mM Mn . This buffer is utilized in order to guarantee that the pH and manganese concentration values are similar in the different assays, as the soluble enzyme solution is already buffered and contains a relatively high concentration of manganese ions. For the calculation of the amount of enzyme immobilized in each milligram of support the following assumptions were made: 100% of the enzyme in solution during incubation was immobilized in the Sepabeads EC-HFA support, while only 95% was permanently immobilized in the Sepabeads EC-EP and Eupregit C supports; 100% of the Sepabeads supports were recovered after the washing steps, while only 95% of the initial mass of Eupergit C support was recovered. Recovered Activity (%) Recovered Activity of Immobilized Arginase 100 free epoxy groups epoxy groups blocked with glycine 80 60 40 20 0 Sepabeads EC-HFA Sepabeads EC-EP Eupergit C 250 L Figure 3.6. Recovered activity of arginase immobilized in different epoxy supports. Percentages are calculated by comparison with the soluble form. Error bars calculated using standard deviation of the two duplicate experiments. As expected, the covalent immobilization greatly influences the catalytic activity of arginase (figure 3.6). The multi-point reaction between arginase and the support deforms the enzyme, altering the shape of its active site and, possibly, affecting manganese uptake. The values of recovered activity obtained for immobilization of arginase in the different epoxy 45 Enzymatic Hydrolysis of L-Arginine supports – from 43% to 61% – are low but acceptable. The results described in literature for immobilization of other enzymes on similar supports are extremely irregular. For example, in the case of ß-galactosidase values of recovered activity range from 15% to 100% depending 48 on the organism of origin and type of epoxy support utilized . Despite the rather inconsistent results (see error bars), it is clear that the treatment with glycine decreases the recovered activity of the immobilized arginase. The opposite results were expected, as glycine was added with the objective of reacting with the epoxy groups that remained free after incubation time. This would stop the covalent-binding reaction, preventing excessive enzyme/support interaction that could destabilize the enzymes’ active site. One possible explanation for the abnormal results is that glycine might directly interact with arginase’s active site, interfering with the catalytic mechanism. The effect of the type of epoxy-activated support on the activity of immobilized arginase is not clear. Previous studies show that different supports can have considerably 48 different effect on the immobilized enzyme activity . This may be related to the distinct hydrophobicity of the surface of the various supports. The stronger or weaker hydrophobic interactions between the support and the hydrophobic residues can affect the orientation of the enzyme and of its active site, affecting the catalytic activity. The length of the epoxy groups’ spacer arms (longer in Sepabeads EC-HFA) can also be a factor on the orientation of the enzyme. Finally, it is possible that the immobilization affects the quaternary structure of the enzyme, resulting in the dissociation of arginase to its sub-units. If this is the case, immobilized arginase monomers can still show residual activity and previous work 26 indicates that catalytic activity can be fully restored by the addition of soluble monomers. The referenced work was performed using human arginase, further experimentation is necessary. 3.2.4. Thermal Stability of Immobilized Arginase The stability of the immobilized arginase derivatives was analyzed by following the residual activity of the enzyme during incubation at 60°C. The activity of arginase immobilized in the three tested supports (with and without blockage with glycine) and of soluble arginase was assayed after periods of incubation at 60°C up to 24 hours. The results are illustrated in figure 3.4. To prevent minor pH variations that may have a significant effect in the decrease of specific activity at high temperatures, the beads were incubated in the presence of a 50 mM 2+ triethanolamide/acetate buffer (pH=8.0) with 1mM Mn . The addition of manganese ions slows the deactivation of the enzyme (results no shown). In the absence of the metal ion the deactivation is too fast, not allowing accurate comparison of the influence of immobilization in the different supports. 46 Enzymatic Hydrolysis of L-Arginine Figure 3.7. Evolution of residual activity of arginase immobilized in different epoxy supports compared to soluble arginase during the course of 6 hours incubation at 60°C. The percentages are based on the initial (t=0) enzyme activity. Initial interpretation of the results suggests that the blockage of the non-reactive epoxy groups with glycine has a positive effect in immobilized enzyme stability. The blocked supports with short-chained epoxy groups (Sepabeads EC-EP and Eupergit 250 C) appear to retain their activity during the first 6 hours of incubation at 60°C. However, the graphics are misleading. Even though the activity in these supports remains constant during the monitored time period, its initial values are low when compared with the non-blocked supports. The low ornithine concentrations produced not only aggravate the inherent experimental error, but also difficult HPLC analysis and chromatogram integration. Thus, the residual activity values 47 Enzymatic Hydrolysis of L-Arginine obtained for the blocked Sepabeads EC-EP and Eupergit 250 C supports are not reliable and should not be taken in much consideration. Possible solutions for this problem are the use of more support during activity assays, less dilution of the samples and duplicate experiments. Concerning the effect of the other tested supports, only the covalent-binding to Sepabeads EC-EP without glycine blockage shows a mild positive effect in arginase thermal stability. The immobilization in this supports leads to a 20 % increase in residual activity when compared with the soluble enzyme after 6 hours of incubation at 60°C. The immobilization of arginase in Sepabeads EC-HFA and Eupergit C 250 L appears to have a negative effect in the enzyme’s stability. The deactivation of the immobilized derivatives for both these supports is faster than the deactivation observed for the free enzyme, although the blockage of Sepabeads EC-HFA with glycine seems to lead to an increase in the derivatives stability. 48 The results are not in accordance with the results reported by Mateo et al. . This author claims that the immobilization of different enzymes in all the three tested supports consistently increases the enzymes’ thermal stability. Again, the results showed in the present study are not extremely reliable and future duplicate experiments are essential to draw objective conclusions. 3.2.4. Analytical Methods The fluorescamine derivatization and HPLC analysis method utilized were suitable for the experiments performed. The peeks obtained in the chromatogram show good separation and are of easy integration (figure 3.5). The concentrations of arginine and ornithine in the analyzed samples were calculated without difficulties using a linear standard curve. Figure 3.8. Example of a typical HPLC chromatogram obtained for an activity assay sample. 48 Enzymatic Hydrolysis of L-Arginine Concerning the Bradford assay, it was verified that high buffer concentrations interfere with the absorbance reading. This interference was observed during the analysis of samples from immobilization of arginase in Sepabeads EC-EP and Eupergit C 250 (0.8 M sodium phosphate buffer). The results were corrected accordingly. 49 Conclusions and Future Perspectives 4. Conclusions and Future Perspectives Chemical Hydrolysis of L-Arginine The results obtained show that the chemical catalysis of arginine hydrolysis is not, at this moment, a suitable method for ornithine production on an industrial scale. The maximum yield of ornithine obtained was 15.2% at 125°C with pH initially adjusted to pH=12 with sodium hydroxide. Not only were the yields obtained disappointing when compared to the 13 values mentioned in literature (90% by Murray et al. ), but also the optimization of the reaction would probably involve the use of buffers or the constant correction of pH with acid or alkali, techniques undesirable in an industrial process. Nonetheless, on a lab scale study these changes to the protocol could produce interesting results. The addition of small quantities of acid or alkali in certain moments of the reaction for pH correction would require the alteration of the experimental setting, as the reactors utilized do not allow this procedure. A potential alternative for industry could be manipulation of pH through the continuous separation of the different components of the reaction mixture. Unfortunately, the high temperatures employed do not allow the recovery of urea, a considerably valuable side product. Nonetheless, the production of ammonia can still provide a substantial source of income in an industrial scale process. The tested metal salts showed no influence either on arginine consumption rate or ornithine yield. The solid catalyst utilized, NaY zeolite, showed limited catalytic effects even at high concentrations (5 g/l). It also displays the tendency to accumulate in the reactor walls, which would generate serious complications in industry. As an alternative, other materials with catalytic properties could be utilized including: zeolites ion-exchanged with metal ions that + + + generate stronger basic sites (Cs , Rb , K ); alkaline earth oxides; diverse heterogeneous 19 superbasic catalysts . Enzymatic Hydrolysis of L-Arginine The results obtained were promising, with Bacillus subtllis arginase being successfully immobilized in three different supports suitable for industrial application. The covalent binding to the three tested supports did not show a significant increase in arginase’s thermal stability and the activity of the immobilized derivatives is considerably low when compared with the soluble form. The blockage of the un-reactive epoxy groups with glycine did not show significant increase in stability/activity. Similar results were obtained for all the tested supports, however, Sepabeads supports are of easier handling and should be preferred over Eupergit C 250 L. Further research should focus on identifying the operational conditions that maximize the production of ornithine and the stability of immobilized arginase. Bacillus subtilis arginase’s properties have not been the subject of extensive studies. Thus, experimental work should be realized to determine: optimum pH and temperature; effects of product inhibition; 51 Conclusions and Future Perspectives 2+ optimum Mn concentrations. The manganese concentration is a particularly important factor when considering industrial-scale application, as high salt concentrations can interfere with downstream processing. Naturally, the next research step would be the lab-scale simulation of a batch or continuous process for ornithine production with recovery and re-utilization of the immobilized arginase Finally, it should be noted that any possible industrial application of arginase would require the large scale production of this enzyme at affordable prices. Presently the enzyme is only available in diagnostic quantities at high expenses, being usually purified from mammal liver. Final Remarks The research done on the chemical and enzymatic catalysis of the hydrolysis of L-arginine can not be objectively compared. While the experimental setup utilized to study the chemically catalyzed reaction is similar to a potential industrial process, the work realized on the enzymatic conversion was primarily focused on the immobilization of arginase in industrial suitable supports and not on the optimization of L-ornithine production. Nonetheless, the biocatalysis approach seems to be the be the most promising. The arginase catalyzed reaction is very clean when compared to the alkali catalyzed reaction, with the only secondary product produced being urea. Of course, urea is actually an economically attractive side product that cannot be obtained from the alkali catalyzed conversion of L-arginine due to the high temperatures employed. The major drawbacks of arginase application to a large scale process are the already mentioned dependence on manganese ions and limited availability. 52 References 5. References 1. Eggersdorfer, M., Use of renewable resources for non-food materials. 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Arch Biochem Biophys 1997, 344, (1), 37-42. 56 Appendix A Appendix A – Gradient Curves During the elution of a sample through the HPLC system, the rate of change of solvent composition over time depends on the curve number and the length of the gradient segment. The gradient curve profile specified in each row of the gradient table (table 2.3) affects both solvent composition and flow rate. The different curves identified by a specific number are represented in figure A.1. Figure A.1. Different gradient curves identified by the input number. 57 Appendix B Appendix B – NMR Spectra of L-Arginine -0.0000 30.4308 26.8074 43.4372 57.0779 159.7801 177.0880 ARG-acid (13C NMR in D2O + D2SO4 + TSP) *** Current Data Parameters *** NAME : abg-acid EXPNO : 2 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 10:08:47 DATE_d : Aug 07 2008 NS : 1024 NUCLEUS : off PARMODE : 1D SW : 238.8728 ppm *** Processing Parameters *** GB LB : : OFFSET : SI : 0.0000000 1.00 Hz 222.3916 ppm 32768 *** 1D NMR Plot Parameters *** Height 180 160 140 120 100 (ppm) Figure B.1. 13 80 60 40 20 : 14.78 cm Start : 200.00 ppm Stop : -2.00 ppm ppm_cm : AQ_time : NUCLEUS : 9.14 1.3631490 sec off 0 C-NMR spectrum of L-arginine. 30.4235 26.8001 43.4299 57.0706 ARG-acid (DEPT135 in D2O + D2SO4 + TSP) *** Current Data Parameters *** NAME : EXPNO : abg-acid 3 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 10:24:32 DATE_d : Aug 07 2008 NS : 256 NUCLEUS : off PARMODE : 1D SW : 238.8728 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 1.00 Hz 222.3916 ppm 32768 *** 1D NMR Plot Parameters *** Height 180 160 140 120 100 (ppm) 80 60 40 Figure B.2. DEPT spectrum of L-arginine. 58 20 0 : 14.78 cm Start : 200.00 ppm Stop : -2.00 ppm ppm_cm : AQ_time : NUCLEUS : 9.14 1.3631490 sec off 1.7679 1.7510 1.7347 1.7109 1.6877 1.6707 1.6538 1.6444 1.9398 1.9304 1.9141 1.8984 3.2555 3.2386 3.2210 3.8181 3.8030 3.7874 Appendix B *** Current Data Parameters *** NAME : ABG-ACID EXPNO : 1 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 09:07:56 DATE_d : Aug 07 2008 NS : 16 NUCLEUS : off PARMODE : SW : 1D 20.5503 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 0.30 Hz 16.5079 ppm 32768 3.8 3.6 3.4 3.2 3.0 2.8 (ppm) 2.6 2.4 2.2 2.0 Height : Start : Stop : ppm_cm : AQ_time : NUCLEUS : 13.78 cm 4.00 ppm 1.50 ppm 0.11 3.9845890 sec off 2.0677 2.0381 2.0480 1.0000 Integral *** 1D NMR Plot Parameters *** 1.8 1.6 1 Figure B.3. H-NMR spectrum of L-arginine. 59 Appendix C Appendix C – NMR Spectra of L-Ornithine -0.0000 25.5899 30.2413 41.7312 56.9612 176.8911 ORN (13C NMR in D2O + TSP) *** Current Data Parameters *** NAME : orn EXPNO : 2 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 16:57:48 DATE_d : Jun 19 2008 NS : 1024 NUCLEUS : off PARMODE : SW 1D : 238.8728 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 1.00 Hz 222.2822 ppm 32768 *** 1D NMR Plot Parameters *** Height 180 160 140 120 100 (ppm) Figure C.1. 13 80 60 40 20 : 14.78 cm Start : 200.00 ppm Stop : -4.99 ppm ppm_cm : AQ_time : NUCLEUS : 9.28 1.3631490 sec off 0 C-NMR spectrum of L-ornithine. 25.5753 30.2340 41.7239 56.9539 ORN (DEPT135 in D2O + TSP) *** Current Data Parameters *** NAME : EXPNO : orn 3 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 17:13:01 DATE_d : Jun 19 2008 NS : 256 NUCLEUS : off PARMODE : 1D SW : 238.8728 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 1.00 Hz 222.2822 ppm 32768 *** 1D NMR Plot Parameters *** 190 180 170 160 150 140 130 120 110 100 (ppm) 90 80 70 60 50 40 30 Figure C.2. DEPT spectrum of L-ornithine. 60 20 10 Height : 14.78 cm Start : 200.00 ppm Stop : ppm_cm : AQ_time : NUCLEUS : 0.01 ppm 9.05 1.3631490 sec off 3.0893 3.0705 3.0523 2.1003 2.0658 2.0508 2.0357 2.0282 2.0025 1.9874 1.9680 1.9523 1.9272 1.9128 1.8940 1.8802 1.8476 1.8288 1.8137 1.7999 0.0000 4.1097 4.0940 4.0784 4.8178 4.7657 4.7187 Appendix C *** Current Data Parameters *** NAME : OBN-ACID EXPNO : 1 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 14:38:06 DATE_d : Aug 07 2008 NS : 16 NUCLEUS : off PARMODE : SW : 1D 20.5503 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 0.30 Hz 16.5223 ppm 32768 8.0 7.0 6.0 5.0 (ppm) 4.0 3.0 2.0 Height : 13.78 cm Start : 10.00 ppm Stop : -0.10 ppm ppm_cm : AQ_time : NUCLEUS : 0.46 3.9845890 sec off 2.0328 2.0784 9.0 2.0145 1.0000 Integral *** 1D NMR Plot Parameters *** 1.0 1 Figure C.3. H-NMR spectrum of L-ornithine. 61 Appendix D Appendix D – NMR Spectra of 3-Aminopiperid-2-one 29.7091 27.5511 25.6264 22.7393 44.2246 41.7021 52.3900 174.3467 171.7950 LAC-acid (13C NMR in D2O + D2SO4 + TSP) *** Current Data Parameters *** NAME : lac-acid EXPNO : 2 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 14:16:38 DATE_d : Aug 07 2008 NS : 1024 NUCLEUS : off PARMODE : SW 1D : 238.8728 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 1.00 Hz 222.4134 ppm 32768 *** 1D NMR Plot Parameters *** 180 160 140 120 Figure D.1. 100 (ppm) 13 80 60 40 20 Height : 14.78 cm Start : 200.00 ppm Stop : ppm_cm : AQ_time : NUCLEUS : -2.00 ppm 9.14 1.3631490 sec off 0 C-NMR spectrum of 3-aminopiperid-2-one. 55.1167 52.3682 LAC-acid (DEPT135 in D2O + D2SO4 + TSP) *** Current Data Parameters *** NAME : lac-acid EXPNO : 3 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 14:32:05 DATE_d : Aug 07 2008 NS : 256 NUCLEUS : PARMODE : SW : off 1D 238.8728 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 1.00 Hz 222.4134 ppm 32768 *** 1D NMR Plot Parameters *** 180 160 140 120 100 (ppm) 80 60 40 20 Figure D.2. DEPT spectrum of 3-aminopiperid-2-one. 62 0 Height : 14.78 cm Start : 200.00 ppm Stop : ppm_cm : AQ_time : NUCLEUS : -2.00 ppm 9.14 1.3631490 sec off Appendix D 0.0000 2.3361 2.3073 2.0847 2.0552 2.0251 1.9605 1.9047 1.8808 1.8582 1.8275 1.2361 3.3509 3.0937 3.0749 3.0567 4.8642 4.8121 4.7620 4.1680 4.1524 4.1367 4.0050 3.9780 LAC-acid (1H NMR in D2O + D2SO4 + TSP) *** Current Data Parameters *** NAME : LAC-ACID EXPNO : 1 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 13:17:00 DATE_d : Aug 07 2008 NS : NUCLEUS : off PARMODE : 1D SW : 16 20.5503 ppm *** Processing Parameters *** GB LB : : OFFSET : SI : 0.0000000 0.30 Hz 16.5524 ppm 32768 9.0 8.0 7.0 6.0 5.0 (ppm) 4.0 3.0 2.0 Height : 13.28 cm Start : 10.00 ppm Stop : ppm_cm : AQ_time : NUCLEUS : -0.10 ppm 0.46 3.9845890 sec off 0.4046 8.9424 5.5586 3.4375 1.9922 6.7758 3.2915 1.0000 Integral *** 1D NMR Plot Parameters *** 1.0 1 Figure D.3. H-NMR spectrum of 3-aminopiperid-2-one. 63 Appendix E Appendix E – NMR Spectra of Putrescine 0.0000 31.7067 43.0070 PUT-acid 08-08-08 (13C NMR in D2O + D2SO4 + TSP) *** Current Data Parameters *** NAME : pvt-acid EXPNO : 2 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 12:55:35 DATE_d : Aug 07 2008 NS : 1024 NUCLEUS : off PARMODE : 1D SW : 238.8728 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 1.00 Hz 221.5384 ppm 32768 *** 1D NMR Plot Parameters *** 180 160 140 120 100 (ppm) Figure E.1. 13 80 60 40 20 Height : 14.78 cm Start : 200.00 ppm Stop : ppm_cm : AQ_time : NUCLEUS : -2.00 ppm 9.14 1.3631490 sec off 0 C-NMR spectrum of putrescine. 31.6994 42.9998 PUT-acid 08-08-08 (DEPT135 in D2O + D2SO4 + TSP) *** Current Data Parameters *** NAME : EXPNO : pvt-acid 3 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 13:11:01 DATE_d : Aug 07 2008 NS : 256 NUCLEUS : off PARMODE : 1D SW : 238.8728 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 1.00 Hz 221.5384 ppm 32768 *** 1D NMR Plot Parameters *** Height 180 160 140 120 100 (ppm) 80 60 40 Figure E.2. DEPT spectrum of putrescine. 64 20 0 : 14.78 cm Start : 200.00 ppm Stop : -2.00 ppm ppm_cm : AQ_time : NUCLEUS : 9.14 1.3631490 sec off Appendix E -0.0000 1.4537 1.4456 1.4362 1.4286 1.4205 2.6152 2.5983 2.5826 4.5870 PUT-acid 08-08-08 (1H NMR in D2O + D2SO4 + TSP) *** Current Data Parameters *** NAME : pvt-acid EXPNO : 1 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 11:54:59 DATE_d : Aug 07 2008 NS : 16 NUCLEUS : off PARMODE : SW : 1D 20.5503 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 0.30 Hz 16.2645 ppm 32768 9.0 8.0 7.0 6.0 5.0 (ppm) 4.0 3.0 Height : 13.28 cm Start : 10.00 ppm Stop : -0.10 ppm ppm_cm : AQ_time : NUCLEUS : 0.46 3.9845890 sec off 1.0088 1.0000 Integral *** 1D NMR Plot Parameters *** 2.0 1.0 1 Figure E.3. H-NMR spectrum of putrescine. 65 Appendix F Appendix F – NMR Spectra of 30 h Reaction Mixture -0.0000 30.2704 30.0590 27.6604 27.4490 26.7637 25.6336 22.7393 46.4701 44.2246 43.3862 41.7968 171.8387 HYDR-ARG30-acid (13C NMR in D2O + D2SO4 +TSP) *** Current Data Parameters *** NAME : hydr-a~1 EXPNO : 2 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 16:58:48 DATE_d : Aug 07 2008 NS : 1024 NUCLEUS : off PARMODE : 1D SW : 238.8728 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 1.00 Hz 222.3916 ppm 32768 *** 1D NMR Plot Parameters *** Height : 14.78 cm Start : 200.00 ppm Stop : ppm_cm : AQ_time : -2.00 ppm 9.14 1.3631490 sec NUCLEUS : 180 160 140 120 100 80 60 40 20 off 0 (ppm) Figure F.1. 13 C-NMR spectrum of 30h reaction mixture. 30.0517 27.4344 26.7491 22.7320 46.4628 44.2173 43.3716 41.7823 HYDR-ARG30-acid (DEPT135 in D2O + D2SO4 +TSP) *** Current Data Parameters *** NAME : EXPNO : hydr-a~1 3 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 17:14:14 DATE_d : Aug 07 2008 NS : 256 NUCLEUS : PARMODE : SW : off 1D 238.8728 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 1.00 Hz 222.3916 ppm 32768 *** 1D NMR Plot Parameters *** 180 160 140 120 100 (ppm) 80 60 40 20 Figure F.2. DEPT spectrum of 30h reaction mixture. 66 0 Height : 14.78 cm Start : 200.00 ppm Stop : ppm_cm : AQ_time : NUCLEUS : -2.00 ppm 9.14 1.3631490 sec off Appendix F 0.0000 2.3386 2.3123 2.0213 1.9699 1.9555 1.9435 1.9297 1.8852 1.8614 1.8338 1.7510 1.6751 4.7889 4.7475 4.7112 4.2025 3.9046 3.8896 3.8745 3.3490 3.2951 3.2599 3.2436 3.1395 3.0755 3.0567 3.0392 7.2800 HYDR-ARG30-acid (1H NMR in D2O + D2SO4 +TSP) *** Current Data Parameters *** NAME : HYDR-A~1 EXPNO : 1 PROCNO : 1 *** Acquisition Parameters *** DATE_t : 15:59:09 DATE_d : Aug 07 2008 NS : 16 NUCLEUS : off PARMODE : SW : 1D 20.5503 ppm *** Processing Parameters *** GB : LB : OFFSET : SI : 0.0000000 0.30 Hz 16.5110 ppm 32768 *** 1D NMR Plot Parameters *** 9.0 8.0 7.0 6.0 5.0 (ppm) 4.0 3.0 : 13.28 cm Start : 10.00 ppm Stop : -0.10 ppm ppm_cm : AQ_time : NUCLEUS : 0.46 3.9845890 sec off 37.889 4.1407 3.7722 0.8425 16.636 1.2616 1.0000 0.6784 0.4149 Integral Height 2.0 1.0 1 Figure F.3. H-NMR spectrum of 30h reaction mixture. 67 Appendix G Appendix G – Certificates of Analysis 68 Appendix G 69 Appendix H Appendix H – Recovered Support Masses Table H.1. Initial and recovered masses of the three tested epoxy-activated supports, including duplicates, during the immobilization and epoxy groups blockage steps. Support Sepabeads EC-HFA Duplicate I Duplicate II Duplicate I Blocked Duplicate II Blocked Sepabeads EC-EP Duplicate I Duplicate II Duplicate I Blocked Duplicate II Blocked Eupergit C 250 Duplicate I Duplicate II Duplicate I Blocked Duplicate II Blocked 70 Wet Support Water Content (%) 54 Initial Mass (mg) Dry Weight Wet Weight Recovered Mass (mg) 1002 1005 230 232 2179 2186 502 505 2152 2123 490 510 979 979 217 213 2331 2332 516 506 2368 2345 488 569 993 990 496 498 - 3938 4024 579 587 58 86
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