TURBOTAP HOME USER GUIDEBOOK www.micromatic.com © 2005 Laminar Technologies, LLC. All rights reserved. TurboTap is a registered trademark of Laminar Technologies, LLC. 2 www.micromatic.com TABLE OF CONTENTS INTRODUCTION ................................................................................................................... 4 READ THIS! ........................................................................................................................... 5 PARTS GLOSSARY ............................................................................................................... 6 TURBOTAP INSTALLATION .................................................................................................. 9 DRAFT TOWER INSTALLATION ........................................................................................... 10 FINAL CHECK LIST ............................................................................................................... 12 BEER TEMPERATURE GUIDELINES ................................................................................... 13 ADJUSTING KEG PRESSURE .............................................................................................. 14 DAILY TURBOTAP CLEANING .............................................................................................. 15 POURING BEER WITH TURBOTAP ...................................................................................... 16 TURBOTAP DO’S & DON’TS ................................................................................................. 18 TROUBLESHOOTING QUESTIONS ..................................................................................... 22 TOWER HOLE TEMPLATE .................................................................................................... 23 © 2005 Laminar Technologies, LLC. 3 INTRODUCTION THANK YOU... ...and congratulations on becoming part of the new revolution in draft beer. This booklet contains some of the basic, yet essential information you need to pour perfect draft beer at home. We hope your new TurboTap Kit helps you to maximize your draft system. Please take a few minutes to read over this information. You will find it useful, interesting, and maybe even a little entertaining. Next time you have friends over for beer, you can impress them with how much you know about the science behind the beer. Enjoy! 4 www.micromatic.com READ THIS IF NOTHING ELSE, AT LEAST... READ THIS! 1. Keep your beer cold. 38ºF is best. There is little room for error here. 2. Keep your pressure between 12 and 14 psi. Lowering the pressure really doesn’t help in the long run. It just makes your beer go flat. 3. Use the tubing, shank and faucet that we provided. 4. Remember to pour from the bottom-up and open and close the faucet quickly. 5. The most important thing, keep everything clean. © 2005 Laminar Technologies, LLC. 5 PARTS GLOSSARY PARTS GLOSSARY Tailpiece Shank (Straight) Hose Clamp Hex Nut Shank (Elbow) Beer Hose Washer 6 www.micromatic.com PARTS GLOSSARY Faucet Pressure Regulator TurboTap CO2 Tank Keg Coupler Draft Tower © 2005 Laminar Technologies, LLC. 7 8 www.micromatic.com INSTALLATION INSTRUCTIONS TURBOTAP INSTALLATION The TurboTap attaches to 2. To install, push the TurboTap 3. Be sure the end of the faucet 4. If working with a locking Tur1. conventional faucets using two o-rings. To make installation easier, first wet the o-rings with water or beer. up around the spout of the faucet. It may help to twist while pushing. has passed both o-rings. The Turbotap must be positioned against the end of the faucet spout. boTap, tighten the set screws to lock the TurboTap in place. To ensure proper alignment, tighten each screw an equal number of turns. Be careful not to overtighten, or the set screw may strip! © 2005 Laminar Technologies, LLC. 9 DRAFT TOWER INSTALLATION 1 2 The first step is to untap, or de-couple the keg. Open faucet to vent pressure from beer line With the keg untapped, unscrew the hex nut at the end of the existing tubing from the coupler. 3 Remove the four screws or bolts from your existing tower. If the old tower was attached using wood screws, save them. The new tower includes machine screws. Pull the old tubing out the top of the keg cooler as you remove the original tower. If your keg cooler was equipped with a standard 3” tower, you can skip this step. If your keg cooler was originally equipped with a 2.5” tower, you will need to drill new holes in the top of your cooler. Use the supplied template (inside back cover) as a guide to locating the new holes. Taping the template to the top of your keg cooler makes this job much easier. 10 www.micromatic.com DRAFT TOWER INSTALLATION 4 5 Holding the new tower, feed the new tubing into the keg cooler. There is no need to disassemble the tower. 6 Be sure the gasket is in place. The gasket prevents spilled beer from dripping down into your keg cooler. Secure the new TurboTap tower to your keg cooler using the machine screws provided or the wood screws that you saved from step 2. © 2005 Laminar Technologies, LLC. Connect the new tubing to the coupler by tightening the hex nut. Be sure to use the black rubber beer washer in all beer hose connections. Visually check all connections and be sure that faucet is in the “off” position before engaging the keg coupler. 11 FINAL CHECKLIST PRE-LAUNCH CHECKLIST The final “go / no-go” systems check before you pour a TurboTap beer: 12 • Faucet is secured to the shank • Regulator tight on CO2 tank • Faucet is in the off-position • Gas hose fastened to coupler • Beer hose secured to shank • Gas shutoff valve in “on” position • Beer washer in place • Secure keg coupler in keg valve • Beer and gas hose secured to coupler • Keg coupler handle firmly locked down • Hex nut firmly tightened • All connections checked for leaks www.micromatic.com BEER TEMPERATURE GUIDELINES PERFECT TEMPERATURE, PERFECT BEER Micro Matic and TurboTap are committed to providing the best draft beer experience possible. However draft beer can be tricky and it does require some care and attention. Most draft beer problems are the result of warm beer. Beer must be kept cold both in the keg and throughout its journey to the faucet. Most types of beer should be stored and served at 38°F. While the TurboTap will pour a beer at any temperature, TurboTap will deliver a perfect pour, every pour, when using cold beer. Beer Temperature Most types of beer should be served cold at 38 F. Most draft system problems are caused by warm beer. Use a thermometer to check the temperature of poured beer. For the most accurate reading, position the end of the probe in the middle of the glass. 0 Cooler Temperature The temperature inside the beer cooler should be 36 to 38 F. The air temperature inside a cooler can fluctuate quickly (for example, when opening the cooler door). For an accurate reading of the average cooler temperature, measure the temperature of the liquid in the cooler. Either use a specialpurpose liquid temperature thermometer, or simply take the temperature of a bottle of beer or water stored in the cooler. 0 It is quite simple to keep your beer at perfect temperature, and it is worth the effort. With the temperature just right your TubroTap will pour perfect beer every time. © 2005 Laminar Technologies, LLC. 13 ADJUSTING KEG PRESSURE PROPER GAS PRESSURE FOR PERFECT BEER Gas pressure to the keg serves two purposes, firstly in propelling the beer from the keg to the TurboTap, and secondly in allowing the beer to maintian its recommended level of carbonation when stored for several days or several weeks. 1 Close the shutoffvalve that sends gas from the gas regulator to the keg coupler. 14 2 Vent all the gas already in the keg by pulling the safety valve on the keg coupler. Pliers can make this process easier. The proper gas pressure to send to the keg varies depending on a number of factors, including beer type, gas type, gas blend, desired flow rate and elevation. However for most direct draw home systems (e.g. keg coolers and kegerators) setting the keg pressure at 12-14 psi will work well. The following steps will help you do this: 3 Use a screwdriver to adjust the pressure gauge until it reads 0 psi. It will take several counterclockwise turns before the pressure starts to drop. 4 5 Once the pressure gauge reads 0 psi, set the new pressure by slowly turning the set screw clockwise until the needle points to the desired pressure setting. For most direct draw systems, set the gauge to read 12-14 psi. Open the shutoff valve to allow gas to fill into the keg. As the gas fills, the needle on the pressure gauge may drop below the desired setting; this is normal. Allow the system a few minutes to stabilize. www.micromatic.com KEEPING TURBOTAP CLEAN DAILY CLEANING INSTRUCTIONS 1 Fill a clean glass or pitcher with warm water. © 2005 Laminar Technologies, LLC. 2 Completely submerge the TurboTap for five seconds. Repeat three time. 3 Clean the outside of the TurboTap by thoroughly wiping it down with a clean, moist cloth. 15 STANDARD POURING INSTRUCTIONS 4 EASY STEPS TO A PERFECT POUR 1 2 Touch bottom of cup to the bottom of the TurboTap. There is no need to tilt the cup! Quickly snap handle completely open. Keep cup touching the TurboTap. 16 3 4 When beer fills to top of cup, quickly snap handle completely closed. Lower cup from the TurboTap. www.micromatic.com MODIFIED POURING INSTRUCTIONS 4 STEPS TO A PERFECT POUR For glasses deeper than TurboTap can touch the bottom. 1 Position the TurboTap as close to the bottom of the glass as possible and touch it to the side of glass. 2 Quickly snap handle completely open. Keep glass touching the TurboTap. © 2005 Laminar Technologies, LLC. 3 When beer fills the top of glass quickly snap handle completely closed. 4 Lower glass from the TurboTap. 17 DO’S AND DON’TS TURBOTAP DO’S AND DONT’S Draft beer can be tricky; the main problems result from warm beer, pouring technique and glassware. These Do’s and Don’ts have been developed to help you diagnose and correct issues as soon as they arise. 18 Temperature Technique DO - Store and serve your beer at 38o F (or the brewery recommended temperature). DO - Begin your pour by touching the bottom of the cup to the bottom of the TurboTap. DON’T - Pour warm beer. Most draft systems problems are the result of warm beer. (TurboTap will pour a better beer at any temperature, but 38o F is recommended) DON’T - Begin your pour with the bottom of the TurboTap hovering over the cup. www.micromatic.com DO’S AND DON’TS Technique DO - Keep at least the end of the TurboTap nozzle submerged throughout the pour. DO - For tall cups, position the TurboTap as close to the bottom of the cup as possible and touch it to the side of the cup. DO - When pouring pitchers, position the TurboTap as close to the bottom as possible and touch it to the side of the pitcher. DON’T - Begin your pour with the bottom of the TurboTap positioned at the lip of the cup. DON’T - Begin pouring a tall cup without touching the end of the TurboTap to the side of the cup. DON’T - Begin pouring a pitcher without touching the end of the TurboTap to the side of the pitcher © 2005 Laminar Technologies, LLC. 19 DO’S AND DON’TS TURBOTAP DO’S AND DONT’S (continued) Technique 20 DO - Open and close the tap using the base of the tap handle. DO - Open and close the tap quickly and completely. DON’T - Operate the TurboTap by grabbing the top of the draft handle. Grabbing the top of the draft handle will cause the faucet to open and close too slowly for TurboTap use. DON’T - Open and close the tap slowly or partially. www.micromatic.com DO’S AND DON’TS Technique Glassware DO - Keep at least the end of the TurboTap nozzle submerged throughout the pour. DO - Pour your beer into clean, chilled or room temperature glasses. DO - Use clear, clean cups, glasses and pitchers. DON’T - Expose the end of the TurboTap nozzle durring the pour. Excessive foaming will result. DON’T - Pour your beer into frozen glasses. Frozen glasses will cause extra foaming and could alter the consistency of the beer. DON’T - Use waxcoated, styrofoam or opaque cups. Wax and styrofoam react with beer to cause extra foaming. © 2005 Laminar Technologies, LLC. 21 TROUBLESHOOTING TOP 10 QUESTIONS 1. What is the temperature of the beer in the glass? Is it 380F? 2. What is the temperature of liquid in the cooler? Is it 360 to 380F? 3. Have you given a new keg enough time to chill? It takes approximately 24 hours to achieve a stable and correct temperature. 4. Can you see tiny bubbles in the beer tubing? 5. Is your keg pressure set at 12 to 14 psi? 6. Are there any kinks in the beer line? 7. Are you opening and closing the faucet quickly and completely? 8. Are you pouring beer with the TurboTap at/near the bottom of your glass? 9. Is your beer fresh? 10. Is your system clean? 22 www.micromatic.com TOWER HOLE DRILLING TOWER HOLE DRILLING TEMPLATE If you are changing from a 2.5” to a 3” diameter draft tower, you will need to drill new mounting holes. Use this template as a guide. Use a 1/4” drill bit to bore the holes. DRILL HERE DRILL HERE Tape this template to the counter top before drilling. NOTE: Use smaller pilot holes if attaching the tower to a wooden counter using wood screws. 2.75” DRILL HERE DRILL HERE WARNING: TO AVOID RISK OF SHOCK, UNPLUG KEG COOLER PRIOR TO DRILLING! © 2005 Laminar Technologies, LLC. 23 TurboTap is distributed by: TurboTap is manufactured by: Laminar Technologies, LLC US Patent #7040359 with additional US and foreign patents pending LIT-60-010 © 2005 Laminar Technologies, LLC.
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