KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
Sub- Instrumentation Project Documentation & Execution (IPDE)
Class- BE
Semester-VIII (CBGS)
Prof- Pravin H. Nerpagar
Module-01 The Project
1) Define the Project and explain the term Predictability related to project. (05M) May 15/(05M) May
13/(05M) May 12.
Ans- Chapter 1, topic A & B of Michael D. Whitt, “Successful Instrumentation and Control systems
Design” ISA Publication, Page no. 1 & 2.
Hint (steps)- i) Project definition ii) Explain predictability & its types with examples.
2) Explain the Project Planning in details. (10M) May15.
Ans- Chapter 2, Topic 2.2 of Hiral shah, Chintan, “Project: Engineering, Planning & Managemnet ”
Chinttan Publication, Page no. 2.8-2.11.
Hint (steps)- i) Market survey ii) Location of industry & selection of site iii) Plant layout iv)
Design and drawing v) Material requirement vi) Operation planning viii) Time method ix)
method Study x) Machine loading xi) sub contracting consideration xii) Equipment requirement
xiii) organization layout and staff requirement xiv) Material handling xv) Budgeting xvi) Cost
calculation xvii) procurement of capital xviii) critical report on feasibility.(write at least 10 steps).
3) Write a short note on- Project Deliverables.
(10M) May 15/(10M) Dec 11/(10M) May 11. Or
Explain Project deliverables (10M) May 14.
Ans- Chapter 1, topic E of Michael D. Whitt, “Successful Instrumentation and Control systems
Design” ISA Publication, Page no. 20 & 26.
Hint (steps)- Draw the diagram and write the explanation of all 20 steps in short.
4) Explain Different types of Project. (05M) Dec 14/(05M) Dec 11/(05M) May 11.
Ans- Chapter 1, topic C of Michael D. Whitt, “Successful Instrumentation and Control systems
Design” ISA Publication, Page no. 6 & 10.
Hint (steps)- i) Time driven or cost driven iii) Cost plus iv) Fixed cost or lump sum v) Turnkey
vi) EPC project vii) Hybrid project
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
5) What do you mean by Project Execution? Explain three phases of project execution. (10M) Dec
14/(10M) Dec 12.
Ans- Chapter 1, topic D, Project Flow topic of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 10 & 19.
Hint (steps)- i) Preliminary ii) Investigation iii) Execution iv) Construction and Commissioning.
6) Explain Project scheduling techniques. (10M) Dec 14/(10M) May 13.
Ans- Chapter 2, Topic 2.3 of Hiral shah, Chintan, “Project: Engineering, Planning & Management ”
Chinttan Publication, Page no. 2.13-2.31(only theory not example/s).
Hint (steps)- i) Bar chart/Gant chart ii) Critical path Method (CPM) iii) Programme Evaluation &
Review Techniques (PERT)
7) Define project and explain project structure with the help of success triangle. (05M) May 14.
Ans- Chapter 1, topic A & C of Michael D. Whitt, “Successful Instrumentation and Control systems
Design” ISA Publication, Page no. 1 & 7.
Hint (steps)- i) Project definition ii) draw the success triangle and explain project with respect to
customer and service provider point of view .
8) Write a short note on- Project Structure. (10M) May 14/May 13.
Ans- Chapter 1, topic C of Michael D. Whitt, “Successful Instrumentation and Control systems
Design” ISA Publication, Page no. 6 & 10.
Hint (steps)- i) Time driven or cost driven iii) Cost plus iv) Fixed cost or lump sum v) Turnkey
vi) EPC project vii) Hybrid project
9) Explain project scheduling and deliverables. (10M) May 14.
Ans- For scheduling- Chapter 2, Topic 2.3 of Hiral shah, Chintan, “Project: Engineering, Planning &
Management ” Chinttan Publication, Page no. 2.13-2.31(only theory not example/s).
For deliverables- Chapter 1, topic E of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 20 & 26.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
10) Give the types of project. Elaborate any one. (05M) Dec 12.
Ans- Chapter 1, topic C of Michael D. Whitt, “Successful Instrumentation and Control systems
Design” ISA Publication, Page no. 6 & 10.
Hint (steps)- i) Time driven or cost driven iii) Cost plus iv) Fixed cost or lump sum
v) Turnkey vi) EPC project vii) Hybrid project
11) How the project are developed and executed? Explain with typical industrial project flow. (08M)
May 12.
Ans- Chapter 1, topic D, Project Flow topic of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 10 & 19.
Hint (steps)- i) Preliminary ii) Investigation iii) Execution iv) Construction and Commissioning.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
Module-02 Project Team
1) Explain the role of Designer. (05 M) May 15.
Ans- Chapter 2, topic B, The Designer topic of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 30 & 31.
Hint (steps)- i) Project Manager ii) Project Engineer iii) Discipline project engineer
iv) Discipline Engineer staff v) Design supervisor vi) Discipline technical support staff.
2) Explain the role of Constructor. (05 M) May14 / Dec 13/May13.
Ans- Chapter 2, topic B, The Designer topic of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 32 & 33.
Hint (steps)- i) E/I construction superintendent ii) E/I field engineer and coordinator
iii) E/I general foreman iv) Instrument foreman v) Instrument fitter or mechanic vi) Pipe fitter
vii) Instrument electrical foreman.
3) Explain the role of each member of engineering design team. (05 M) Dec 12.
Ans- Chapter 2, topic A, B, C, Customer, Designer & constructor topic of Michael D. Whitt,
“Successful Instrumentation and Control systems Design” ISA Publication, Page no. 28 & 33.
Hint (steps)- i) The Customer ii) The Designer iii) The Costructor.
4) Classify and explain the role of Technical support design staff. (05 M) May 12.
Ans- Chapter 2, topic B, The Designer topic of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 30 & 31.
Hint (steps)- i) Project Manager ii) Project Engineer iii) Discipline project engineer
iv) Discipline Engineer staff v) Design supervisor vi) Discipline technical support staff.
5) Explain the role of customer and designer in a project team. (10 M) Dec 11.
Ans- Chapter 2, topic A, The Customer topic of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 28 & 29.
Hint (steps)- i) Project Manager ii) Production representative iii) Technical representative
iv) Construction Liasion.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
Module-03 Standards used in instrumentation project
1) Explain Conduit & tray schedule. (05 M) May 15.
Ans- Chapter 5, topic b, Conduit and tray schedule topic of Michael D. Whitt, “Successful Instrumentation
and Control systems Design” ISA Publication, Page no. 73.
Hint (steps)- Take any one example and make the conduit and tray schedule.
2) Draw and explain electronic and pneumatic loop wiring diagram for level control loop. (10 M) May 15.
Ans- Chapter 1, Loop wiring diagram topic of Andrew William, “Applied Instrumentation in Process
Industries” Vol-II, Gulf Publishing Company, Page no. 06-11.
OR
Chapter 5, Topic 5.13 of Hiral shah, Chintan, “Project: Engineering, Planning & Management ”
Chinttan Publication, Page no. 5.23-5.25.
Hint (steps)- Electronic & pneumatic loop wiring diagram should contain Field, Junction box, Back of
panel & front of panel .
3) Explain the ISA tagging process to indicate the instrument and its function. (05 M) May 15/Dec 13/May 13/
May 12.
Ans- Chapter 7, topic C, Content topic of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 142 & 144.
Hint (steps)- write the meaning of tagging and explain the tagging process with any one example .
4) Explain the following- i) Junction box schedule ii) Air header schedule. (10 M) May 15/ May 14/May 12.
Ans- For junction box schedule- Chapter 5, Topic 5.13 of Hiral shah, Chintan, “Project: Engineering,
Planning & Management ” Chinttan Publication, Page no. 5.29.
For Air header schedule- Chapter 8, Air Header topic of Andrew William, “Applied Instrumentation
in Process Industries” Vol-II, Gulf Publishing Company, Page no. 210-233.
Hint (steps)- Draw and explain Junction box & Air Header schedule.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
5) Draw and explain hook up diagram for flow and temperature measurement. (10 M) May 15/Dec 14/Dec
13/Dec 12 or Draw and explain hook up diagram for any two instruments. (10 M) Dec 14/Dec 11.
Ans- Chapter 7, Topic 7.5.2 & 7.5.3 of Hiral shah, Chintan, “Project: Engineering, Planning &
Management ” Chinttan Publication, Page no. 7.28-7.29.
Hint (steps)- Take any instrument from flow and temperature and explain installation diagram.
6) Explain specification sheet for DP transmitter and control valve. (10 M) May 15.
Ans- Chapter 1, specification sheet topic of Andrew William, “Applied Instrumentation in Process
Industries” Vol-II, Gulf Publishing Company, Page no. 08.
OR
Appendix-A, Topic pressure transmitter and control valve of Hiral shah, Chintan, “Project:
Engineering, Planning & Management ” Chinttan Publication, Page no. Hint (steps)- According to the type of pressure transmitter and control valve make the specification
sheet.
7) Describe different standards used for instrumentation project. (10 M) May 15/May 11.
Ans- Chapter3, Topic 3.7 of Hiral shah, Chintan, “Project: Engineering, Planning & Management ”
Chinttan Publication, Page no. 3.54-3.62.
Hint (steps)- i) ISA ii) API iii) TAPPI iv) PIP v) SAMA vi) NEMA vii) IBR viii) ANSI
ix) ASME standards.
8) Draw and explain Instrumentation location plans with example. (10 M) May 15/May 13/Dec 12/May 12
/Dec 11/May 11.
Ans- Chapter 13, topic C, Instrument location plan topic of Michael D. Whitt, “Successful Instrumentation
and Control systems Design” ISA Publication, Page no. 258 -274.
Hint (steps)- i) Generate drawing background ii) Spot & classify instrument groups iii) Build a
cable schedule and size the field junction boxes iv) Spot field junction boxes v) Rout conduit vi)
Calculate conduit fill vii) Adjust conduit routine viii) Generate a component schedule.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
9) Explain any five SAMA symbols. (05 M) Dec 14/May 11.
Ans- Chapter 14, topic 8, SAMA logic standard topic of Michael D. Whitt, “Successful Instrumentation
and Control systems Design” ISA Publication, Page no. 258 -274.
Hint (steps)- explain SAMA symbols with any one example.
10) Draw P & ID for level control loop. Prepare instrument index sheet and explain the specification sheet for
any one instrument. (10 M) Dec 14/ May 14.
Ans- Chapter 5, Topic 5.11 of Hiral shah, Chintan, “Project: Engineering, Planning & Management ”
Chinttan Publication, Page no. 5.20, Appendix -A.
Hint (steps)- i) Draw PFD ii) P & ID iii) Instrument index sheet iv) specification sheet for either
level transmitter or control valve.
11) Explain pneumatic loop diagram with typical example. (10 M) Dec 14/Dec 12/Dec 11.
Ans- Chapter 1, Loop wiring diagram topic of Andrew William, “Applied Instrumentation in Process
Industries” Vol-II, Gulf Publishing Company, Page no. 06-11.
OR
Chapter 5, Topic 5.13 of Hiral shah, Chintan, “Project: Engineering, Planning & Management ”
Chinttan Publication, Page no. 5.23-5.25.
Hint (steps)- Electronic & pneumatic loop wiring diagram should contain Field, Junction box, Back of
panel & front of panel .
12) Give the list of elements that contains in typical P & ID. (05 M) May 14.
Ans- Chapter 5, Topic P & ID of Hiral shah, Chintan, “Project: Engineering, Planning & Management ”
Chinttan Publication, Page no. 5.6-5.9.
Hint (steps)- i) Definition ii) Importance iii) Features iv) Elements included and not included in
P & ID..
13) Describe the Junction of box scheduling. (05 M) Dec 13.
Ans- For junction box schedule- Chapter 5, Topic 5.13 of Hiral shah, Chintan, “Project: Engineering,
Planning & Management ” Chinttan Publication, Page no. 5.29.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
14) Draw and explain P & ID for cascade control system with level control as primary and flow control as
secondary loop. (10 M) Dec 13/Dec 12.
Hint (steps)- Draw and explain cascade control loop for given example in which first apply the set point for
level loop then output of level loop acts as set point for flow loop.
15) Draw and explain electronic and pneumatic loop wiring diagram for flow control loop. (10 M) Dec 13/May
13.
Ans- Chapter 1, Loop wiring diagram topic of Andrew William, “Applied Instrumentation in Process
Industries” Vol-II, Gulf Publishing Company, Page no. 06-11.
OR
Chapter 5, Topic 5.13 of Hiral shah, Chintan, “Project: Engineering, Planning & Management ”
Chinttan Publication, Page no. 5.23-5.25.
Hint (steps)- Electronic & pneumatic loop wiring diagram should contain Field, Junction box, Back of
panel & front of panel .
16) Explain the importance of specification sheet and explain the specification sheet for RTD. (10 M) Dec 13
/Dec 11.
Ans- Appendix-A, Topic pressure transmitter and control valve of Hiral shah, Chintan, “Project:
Engineering, Planning & Management” Chinttan Publication, Page no. Hint (steps)- According to the RTD used make the specification sheet.
17) Explain different standards used in instrumentation project. (10 M) Dec 13.
Ans- Chapter3, Topic 3.7 of Hiral shah, Chintan, “Project: Engineering, Planning & Management ”
Chinttan Publication, Page no. 3.54-3.62.
Hint (steps)- i) ISA ii) API iii) TAPPI iv) PIP v) SAMA vi) NEMA vii) IBR viii) ANSI
ix) ASME standards.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
18) Explain the importance of spec. sheet and explain the specification sheet for control valve. (10 M) May 13.
Ans- Chapter 5, Topic 5.10, specification data sheet of Hiral shah, Chintan, “Project: Engineering,
Planning & Management ” Chinttan Publication, Page no. 5.16.
Appendix-A, Topic pressure transmitter and control valve of Hiral shah, Chintan, “Project:
Engineering, Planning & Management” Chinttan Publication, Page no. Hint (steps)- i) Define specification sheet ii) Purpose iii) Importance iv) specification sheet for
control valve.
19) Draw and explain P & ID for flow control loop. Prepare instrument index sheet and also draw the hook up
diagram for any instrument with bill of material. (10 M) May 13.
Ans- Chapter 5 & 7, Topic 5.11 & 7.5of Hiral shah, Chintan, “Project: Engineering, Planning &
Management ” Chinttan Publication, Page no. 5.21& 7.29.
Hint (steps)- i) Draw PFD ii) P & ID iii) Instrument index sheet iv) installation diagram for DP
transmitter.
20) Explain importance of cable and tray routing. (05 M) Dec 12.
Ans- Chapter 5, topic b, Conduit and tray schedule topic of Michael D. Whitt, “Successful Instrumentation
and Control systems Design” ISA Publication, Page no. 73.
Hint (steps)- Take any one example and make the conduit and tray schedule.
21) Explain symbol identification as per ISA standards. (05 M) Dec 12.
Ans- Chapter 7, topic C, Content topic of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 142 & 144.
Hint (steps)- write the meaning of tagging and explain the tagging process with any one example .
22) What are the documents to be prepared during process control project development? Give significance of
each. (10 M) Dec 12.
Ans- Chapter 5, Topic 5.4 -5.15 , of Hiral shah, Chintan, “Project: Engineering, Planning &
Management ” Chinttan Publication, Page no. 5.1-5.29.
Hint (steps)- i) PFD ii) P & ID iii) Instrument index sheet iv) Spec sheet v) Cable & tray
schedule vi) Installation diagram etc.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
23) Explain the junction box and cable scheduling with neat diagram. (10 M) Dec 12.
Ans- For junction box schedule- Chapter 5, Topic 5.13 of Hiral shah, Chintan, “Project: Engineering,
Planning & Management ” Chinttan Publication, Page no. 5.29.
For cable schedule- Chapter 5, topic b, Conduit and tray schedule topic of Michael D. Whitt,
“Successful Instrumentation and Control systems Design” ISA Publication, Page no. 73.
24) Give instrument specification sheet for temperature transmitter. (05 M) Dec 12.
Ans- Appendix-A, Topic pressure transmitter and control valve of Hiral shah, Chintan, “Project:
Engineering, Planning & Management” Chinttan Publication, Page no. Hint (steps)- According to the temperature transmitter make the specification sheet.
25) Explain the cable laying Methodology. (10 M) Dec 12.
Ans- Chapter 8, Topic 8.4, cable installation of Hiral shah, Chintan, “Project: Engineering, Planning &
Management” Chinttan Publication, Page no. 8.6.
Hint (steps)- Make the cable schedule according to example.
26) Generate BOM for control panel arrangement considering following points.
Cabinet, Junction boxes, Conduits and its fitting.
(05 M) May 12.
Ans- Chapter 5, topic b, Conduit and tray schedule topic of Michael D. Whitt, “Successful Instrumentation
and Control systems Design” ISA Publication, Page no. 73.
Hint (steps)- Take any one example and make the Bill of material.
27) What do you mean by instrument specification sheet? What is its need? Prepare such a sheet for level
transmitter. (10 M) May 12.
Ans- Chapter 5, topic 5.10 & Appendix-A, Topic pressure transmitter and control valve of Hiral shah,
Chintan, “Project: Engineering, Planning & Management” Chinttan Publication, Page no.5.16.
Hint (steps)- i) Define specif. sheet ii) Importance of specification sheet iii) Explain spec. sheet for
level transmitter.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
28) What is primary purpose of process flow diagram? (08 M) May 11.
Ans- Chapter 5, topic 5.4 ,Process Flow diagram, Topic pressure transmitter and control valve of Hiral
shah, Chintan, “Project: Engineering, Planning & Management” Chinttan Publication, Page
no.5.4-5.5.
Hint (steps)- i) Define PFD ii) Importance of PFD iii) Purpose iv) Topics included and not included
in PFD.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
Module-04 System Integration
1) Explain Sequential Function Chart (SFC) with example. (05 M) May 15/May 14.
Ans- Chapter 10, topic C-3, Continuous Function Chart topic of Michael D. Whitt, “Successful
Instrumentation and Control systems Design” ISA Publication, Page no. 191.
Hint (steps)- Explain the term CFC with example.
2) Explain in short HMI specification. (10 M) May 15/May 14/Dec 11.
Ans- Chapter 10, topic C-3, Continuous Function Chart topic of Michael D. Whitt, “Successful
Instrumentation and Control systems Design” ISA Publication, Page no. 216-228.
Hint (steps)- i) Animation plan ii) Screen Diagram iii) Tag name database, Device driver, I/O
mapping iv) Finishing graphics screen v) Alarm Manager vi) Historian vi) HMI report generator .
3) Explain the following project activity- O & M manual. (05 M) May 15/Dec 13/May 12/Dec 11.
Ans- Chapter 10, topic 6, O & M Manuals topic of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 234-235.
Hint (steps)- i) operation ii) Maintenance.
4) Explain Network single line diagram. (05 M) Dec 14/May 13/Dec11.
Ans- Chapter 10, topic E, Continuous Function Chart topic of Michael D. Whitt, “Successful
Instrumentation and Control systems Design” ISA Publication, Page no. 228.
Hint (steps)- In this show how the elements/Instruments are connected by single line.
5) Explain Continuous Function Chart (CFC) with example. (10 M) Dec 14/Dec 13/Dec 11/May 11.
Ans- Chapter 10, topic C-3, Continuous Function Chart topic of Michael D. Whitt, “Successful
Instrumentation and Control systems Design” ISA Publication, Page no. 191.
Hint (steps)- Explain the term CFC with example.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
6) Prepare control logic and HMI for bottle filling plant.
(10 M) Dec 14/Dec 12.
Ans- Chapter 10, topic C-3, Continuous Function Chart topic of Michael D. Whitt, “Successful
Instrumentation and Control systems Design” ISA Publication, Page no. 216-228.
Hint (steps)- i) Animation plan ii) Screen Diagram iii) Tag name database, Device driver, I/O
mapping iv) Finishing graphics screen v) Alarm Manager vi) Historian vi) HMI report generator .
7) Explain with example the stages used to develop control logic specification. (10 M) Dec 14/ May 12.
Ans- Chapter 10, topic C, Control Logic Development topic of Michael D. Whitt, “Successful
Instrumentation and Control systems Design” ISA Publication, Page no. 168-228.
Hint (steps)- i) Control overview ii) SFC
iii) CFC.
8) Prepare system integration service checklist required in design and deploying a control packages. (05 M)
May 14/May 12.
Ans- Chapter 10, topic A, Division of Labor topic of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 184.
Hint (steps)- List the service checklist and explain all in short..
9) Define system integrator. What is its need? Prepare such a sheet for level transmitter. (10 M) May 12.
Ans- Chapter 10, topic A, Introduction topic of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 183-184.
Hint (steps)- i) Define system integration ii) Division of labor iii) Control logic specification
iv) HMI
10) What is HMI? Explain the importance of graphics in process industry. Prepare graphical user interface
templates. (10 M) May 12.
Ans- Chapter 10, topic C-3, Continuous Function Chart topic of Michael D. Whitt, “Successful
Instrumentation and Control systems Design” ISA Publication, Page no. 216-228.
Hint (steps)- i) Animation plan ii) Screen Diagram iii) Tag name database, Device driver, I/O
mapping iv) Finishing graphics screen v) Alarm Manager vi) Historian vi) HMI report generator .
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
Module-05 Procurement, installation and Commissioning
1) Explain the following project activity-Commissioning.
(10 M) May 15/May 14/Dec 13/ May 13.
Ans- Chapter 9, topic 9.9, commissioning Topic of Hiral shah, Chintan, “Project: Engineering, Planning &
Management” Chinttan Publication, Page no.9.8-9.11.
Hint (steps)- i) Start up ii) Stabilization iii) Close up.
2) Write a short note on- checkout procedure for temperature transmitter and control valve. (10 M) May
15/May 14/May 13/Dec 11/May 11.
Ans- Chapter 9, topic 9.3.3 & 9.3.4, Loop checking Topic of Hiral shah, Chintan, “Project: Engineering,
Planning & Management” Chinttan Publication, Page no.9.4-9.5.
Hint (steps)- i) Loop checking for temp transmitter ii) control valve.
3) Explain the importance of cable & tray routing. (05 M) Dec 14.
Ans- Chapter 8, Topic 8.4, cable installation of Hiral shah, Chintan, “Project: Engineering, Planning &
Management” Chinttan Publication, Page no. 8.6.
Hint (steps)- Make the cable schedule according to example.
4) What is “Bump & stroke” phase? Prepare sample start up readiness.
(10 M) Dec 14/May 12.
Ans- Chapter 9, topic 9.3.4, Loop checking Topic of Hiral shah, Chintan, “Project: Engineering,
Planning & Management” Chinttan Publication, Page no.9.4-9.5.
Hint (steps)- i) Loop checking for control valve.
5) Explain instrument installation and loop checking with suitable example. (10 M) Dec 14/Dec 12.
Ans- Chapter 9, topic 9.3.3 & 9.3.4, Loop checking Topic of Hiral shah, Chintan, “Project: Engineering,
Planning & Management” Chinttan Publication, Page no.9.4-9.5.
Hint (steps)- i) Loop checking for temp transmitter ii) control valve.
6) Explain testing, commissioning and calibration in general. (10 M) Dec 14/Dec 12.
Ans- Chapter 9, topic 9.16, calibration & testing Topic of Hiral shah, Chintan, “Project: Engineering,
Planning & Management” Chinttan Publication, Page no.9.24-9.25.
Hint (steps)- i) Calibration ii) testing iii) Commissioning.
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
7) Explain Factory Acceptance Test and Site Acceptance Test. (10 M) May 15/May 14/Dec 13/Dec 12.
Ans- Chapter 10, topic 3 & 4, Factory Acceptance Test and Site Acceptance Test topic of Michael D. Whitt,
“Successful Instrumentation and Control systems Design” ISA Publication, Page no. 231-233.
Hint (steps)- i) FAT ii) SAT .
8) Write a short note on procurement methods & procedure. (10 M) Dec 13/Dec 11/May 11.
Ans- Chapter 16, topic procurement of Michael D. Whitt, “Successful Instrumentation and Control
systems Design” ISA Publication, Page no. 231-237.
Hint (steps)- explain different procurement procedure.
9) How the cable is routed between control panel and junction box? Prepare a chart showing point to point
wiring information. (10 M) Dec 13/May 13/ May 12.
Ans- Chapter 5, topic 5.a, Inter cabinet wiring of Michael D. Whitt, “Successful Instrumentation and
Control systems Design” ISA Publication, Page no. 72-73.
Hint (steps)- i) Cable ii) Tray iii) Junction box iv) Computer.
10) Describe the types of cable.
(10 M)May 14.
Ans- Chapter 8, topic 8.6, classification of cable Topic of Hiral shah, Chintan, “Project: Engineering,
Planning & Management” Chinttan Publication, Page no.8.7-8.11.
Hint (steps)- i) Twisted pair cable
iv) Fiber optic cable.
ii) Twinax cable
iii) Coaxial cable
iv) Tray cable
KONKAN GYANPEETH COLLEGE OF ENGINEERING, KARJAT.
(Affiliated to University of Mumbai, Approved by A.I.C.T.E., New Delhi.)
Vengaon Road, Dahivali, Karjat, Dist.-Raigad.410201. (M.S.)
Module-06 Software packages for Instrumentation Project
1) Write a short note on- software packages for documentation. (10 M)May 15/May 14/Nov 13.
Ans- Chapter 6, topic 6.2, software packages for documentation topic of Key solution,
Hint (steps)- i) EPLAN
ii) INTOOL
iii) AUTOCAD
iv) Smart Plant automation
v) MS Project vi) AUTO Studio.
2) Discuss in details advantages of software packages for documentation. (05 M)Nov 14/May 14 /May
13/May 12/Nov 11.
Ans- Chapter 6, topic 6.1, software packages for documentation topic of Key solution,
Hint (steps)- Students has to write at least seven advantages.
3) List out software’s used in documentation and design. Give typical features of INTOOL. (10 M)Nov
14/Nov 12/May 11.
Ans- Chapter 6, topic 6.2, software packages for documentation topic of Key solution,
Hint (steps)- i) EPLAN
ii) INTOOL
iii) AUTOCAD
v) MS Project vi) AUTO Studio.
iv) Smart Plant automation