CE ENTRAL ELECTRICITY R REGULATOR RY COMMISSION NEW W DELHI Petition No. 3/MP/20 012 m: Coram Dr. Pra amod Deo, Chairpersson Shri S.JJayarama an, Membe er Shri V..S.Verma, Member M Shri M.Deena Da ayalan, Me ember D DATE OF HE EARING: 9.2 2.2012 DATE D OF OR RDER: 13.6..2012 m of In the matter C Complianc ce with th he Regula ation 5.2 (f) of the Central Electricitty Regulattory Com mmission (Indian Ele ectricity Grid G Code e) Regulations, 2010 regarding Restric cted Gov vernor Ma ade of Operation O (RGMO) he by th ns-Condon ne the delay, extenssion of time e and exem mption fo or generating station o RGMO in variou us thermal and hyde el generating statio on implementation of ed by Karn nataka Pow wer Corp poration Ltd. (KPCL). operate And m of In the matter K Karnataka Power Corporation Ltd., L Banga alore … …Petitioner Vs. egional Lo oad Despa atch Centrre, Bangalo ore …Resspondent Southern Re ng were prresent: Followin 1. 2. 3. 4. Shri Guru u Prasad, KPCL K Shri V.Su uresh, SRLD DC Shri V.K.A Agarwal, NLDC N Miss Joy yti Prasad, NRLDC ORDER R Th his petition has be een filed b by the Ka arnataka Power Corporatio C on Limited (KPCL), for f condo onation the e delay, extension e of time and a Ord der in Petitio on No. 3/MP/2012 gran nt Page 1 exempttion from impleme enting the e Restricte ed Free Governor Mode of o Operation (RGMO) in the e thermal and hydro genera ating stations of th he ner, under Regulatio on 5.2 petition (ff) of the Central E Electricity Regulatorry Commission (Indian Electrricity Grid Code) Regulation R ns, 2010 (hereinafte ( er d "Grid Cod de"), as de etailed bellow: referred a) Condon nation of delay (a i BTPS-Unit-I (500 MW) M C Commissioned on 24.12.2010 ADPH H (1X15 MW W +5X55 Im mplementa ation in the MW) m month of No ovember, 20 011 iii (b b) Delay yed by 5 month hs (Approx)) Delay yed by 16 1 month hs (Approx)) Exten nsion of Tim me S. No. i ii iii iv v vi Thermal/H Hydro generating g sstations RTPS Unit-I,3 3 and 5 o of 210 MW W e each RTPS Unit-4 of 210 MW S Supa PH (2X X50 MW) Kadra PH (3 3X50 MW) Kodasalli PH (3X40 M MW) G Gerusoppa a PH (4X60 M MW) G Ghataprab bha PH (2X16 MW) V VUGPH (4 x115 x MW) NPH (5x150 MW +1x135 MW) LPH (2x27.5 MW) S SGS (10x103 3.5 MW) Bhadra (2x103.5 MW) Extension n Up to 31.12.201 12 31.12.201 12 31.12.201 12 31.12.201 12 31.12.201 12 31.12.201 14 (c c) Exemptiion from RGMO S. No. i ii iii Thermal/H Hydro generrating stattions Munirabad Hydro station (1x10 MW) M M M MGHE (4x21.6 MW +4X X13.2 MW) Y YDGS (6x18 8 MW)-Therm mal station Ord der in Petitio on No. 3/MP/2012 Page 2 Backgro ound 2. R Regulation 5.2.(f) of the of Grid Cod de provid des that all a therma al generating units of 200 MW W and ab bove and all hydro units of 10 MW and e synchron nized with the grid, irrespectiv ve of their ownership p, above which are ve their g governors in opera ation at all time iin shall be required to hav dance with h the provissions in su ub-clausess (i) to (iii) of o the Grid d Code. The accord provisio ons of gove ernor actio on is extrac cted as un nder:“G Governor Action A (i)) Following g Thermal and hydrro (exceptt those with up to three hou urs p pondage) g generating units shall b be operated d under resstricted gov vernor mod de of operation n with effec ct from the d date given below: a) Thermal generating g units of 200 MW and above, (a oftware bassed Electro Hydraulic Governor G (E EHG) system m : 1.8.2010 0 (1) So (2) Ha ardware ba ased EHG sy ystem: 1.8.2010 0 (b b) Hydro un nits of 10 MW W and abo ove: 1.8.2010 0 (iii) The restrricted gov vernor mod de of operation shalll essentiallly have th he fo ollowing fea atures: (a) There T shoulld not be any redu uction in g generation in case o of impro ovement in n grid frequ uency belo ow 50.2 Hzz. ( for exa ample if griid frequency chan nges from 49.3 4 to 49.4 4 Hz. then there shall not be an ny reduc ction in ge eneration). Whereas for any ffall in grid frequency y, generation from m the unit sh hould incre ease by 5% limited to 105 % of th he MCR of the unit subject to m machine capability. (b) Ripple filter of o +/- 0.03 H Hz. shall be provided so o that smalll changes in i gnored for load l correc ction, in ord der to preve ent governo or frequency are ig ng. huntin (c) If any a of thesse generatin ng units is re equired to b be operate ed without its i governor in op peration a as specifie ed above, the RLDC shall b be imme ediately adv vised abou ut the reaso on and dura ation of such operation n. All go overnors sha all have a droop d settin ng of betwe een 3% and d 6%. (d) After stabilisa ation of freq quency aro ound 50 Hz,, the CERC may review w the above a pro ovision reg garding the e restricted d governo or mode o of opera ation and frree governor mode off operation n may be introduced. Ord der in Petitio on No. 3/MP/2012 Page 3 er generatin ng units in ncluding th he pondag ge up to 3 hours Ga as (iiii) All othe tu urbine/Com mbined Cycle C Powe er Plants, wind and solar generators an nd N Nuclear Pow wer Stationss shall be exxempted frrom Section ns 5.2 (f), 5.2 (g), 5.2 (h h) a and ,5.2(i) tilll the Comm mission revie ews the situ uation.” 3. C Commission n vide its order da ated 4.10.2 2011 in Su uo-motu Petition P No o. 191/201 11 observe ed as unde er: "2 2. It ha as been brought b to o the notiice of the e Commisssion by th he N National Lo oad Despa atch Centre e that out of the 700 0 generating stationss/ units, about 560 gene erating sta ations have e not yet switched over to th he o operation u under restrricted gov vernor mod de. The lisst of such generating sttations / un nits is enclo osed as Ap ppendix to o this orderr. NLDC ha as submitted th hat adequ uate respon nse is not c coming fro om genera ating units which w hav ve d declared th hemselves in RGMO. The fluctu uation in system freq quency alsso o occurs at sy ystem boun ndary due to load change overr or sudden n increase in i g generation due to ch hange in schedule. With W all the e units ope erating witth RGMO the fluctuation n in system frequency y would ha ave been restricted r t to arge extent. la 3. a the generating sstations arre not on n the RGM MO mode e, As all ower system m fluctuation in system frequency is adverssely affectting the po a and the ge enerating stations. N Non-operation of the e generatting station ns under the restricted d govern nor mode after 1.8.2010 amounts a t to he provision ns of the Grrid Code. non-compliance of th 4. t respon ndents are e directed d to expla ain by 25.10.2011 th he All the re easons for not n switching over to the restrictted govern nor mode of o operatio on a and to show w cause ass to why ap ppropriate action und der the Ele ectricity Ac ct, 2003 should d not be in nitiated against the re espondentts for non-c complianc ce o the provissions of the of e Grid Cod de." 4. In the bac ckdrop off the abov ve, we no ow examin ne the pra ayer of th he petition ner, in this petition p in the subseq quent paragraphs. 5. he petition ner has sub bmitted that all the governors g installed in n the powe er Th projectss has featu ure of FGM MO as defin ned in IEGC C. Howeve er, modifica ations hav ve to be carried c outt in all gov vernors to have fea atures of RGMO as directed d b by Ord der in Petitio on No. 3/MP/2012 Page 4 Commisssion vide order date ed 20.8.2009 in Petiition No. 66 6/2009 which require es conside erable tim me since e it is to be Manufa acturers (O OEMS`s) obtainin ng done e by the e Original Equipmen nt of o Govern nors and steps s to b be followe ed include quottations, processing p of quota ations, pla acement of orderrs, implementation after ava ailing consent from m SLDC petition ner has further subm mitted tha at he for shut down. Th the matter m wa as discusse ed in 229tth Technic cal Commiittee meetting of Boa ard of Direc ctors of the e Corporattion held on o 16.2.201 10. The said d Committtee recom mmended to t implement the Co ommission`s order regarding RGMO and a also rresolved to t seek e extension of o time fo or implanttation of orders. o Th he petitioner has further subm mitted that action ha as already y been inittiated to implement i t the Com mmission's order and d necessarry budgett provision was made in this re egard. The e petitione er vide itss letter No o. AIR8LC//247 date ed 5.3.2010 0 had req quested the e Commission to grant g tim me by initia al period of o one year for imp plementation of the Commissiion`s orders regarding RGMO O operattion . 6. Th he petition ner has sub bmitted that in termss of the Re egulations 5.2(f) 5 of th he IEGC, RGMO R could nott be imple emented in its various pow wer projects within th he speciffied time due d to delay in respo onse by th he Original Equipmen nt Manufa acturers of governo ors and re equested to condo one the delay. d Th he petition ner has enu umerated the reason ns for delay as under: S.N No. 1 Generrating station n BTPS-U Unit-I (500 MW) M Present status Commissioned d on 24.12.2010 Ord der in Petitio on No. 3/MP/2012 Reason n for delay Period P o of d delay Implem mented during 5 month hs annuall mainttenance (Approx) ( period Page 5 2 7. Imp ADPH plementatio on (1X15 MW in the month +5X55 MW) of Novembe er, 2011 Order was plac ced on 16 1 month hs ( BHEL on 6.9.2010. Scheme (Approx.) not could be mented earlier since implem it is a seasonal station (55 MW W unit wo ork only during rainy season) and 15 MW W station irrig gation. It was im mplemented d in the month of Novemb ber 2011 when there t was re estricted discharrge through h units. Th he petition ner has su ubmitted tthat RGM MO is bein ng implem mented the following ge enerating stations and acc cordingly, has req quested iin t to grant tim me to implement it. S.No. Station Prese ent status 1. RTPS: (Units-1, Installed durin ng ual 3 and 5: , 210 annu MW each) main ntenance o on 20.112012 Simulation cking done. chec The scheme s is tto be teste ed on-lo oad. 2. RTPS: Unit- 4 of M/s. Sumitom mo 210 MW Corp poration ha as been n requeste ed to furnish th he offer. Matter is being g followe ed up with firm m. y is awaited d. Reply Supa PH (2 2X50 P.O. date ed MW) Kadra a PH 14/17 71-11 an nd (3X50 MW). M 2.2.20 011 place ed Kodasalli PH on M/s. M BHEL for (3X40 supplly, MW). M the Gerusoppa a supervision of PH (3X60 MW), M an nd erecttion 3. Ord der in Petitio on No. 3/MP/2012 Reason n for delay Likely on completio period/de elay Orders placed on M/s. BHEL Time requ uired on 20.11.2010. M M/s. BHEL up to has co upplies of 31.12.2012 ompleted s 2 materia als at site. Implem mentation was w taken annual up during mainte enance sh hut down period.. Any mo odification require ed could be e done by during next annual enance perriod. mainte Firm ha as been req quested to Time requ uired to furnish the offer. Matter is up being followed f up p with firm. 31.12.2012 2 They have h raised certain queriess and same e is under discussion. Deliverry period is quite Time requ uired long. Shut S down of units is up to require ed for ere ection of 31.12.2012 2 equipm ment. Dela ay is due to long g delivery p period and erectio on period required thereaffter. Page 6 Ghataprab bha PH (2X16 MW) M 4. VUGPH (4X X115 MW), N NPH (4X150 MW+2X135 5 LPH MW) W) (2X27.5 MW 5. SGS (10X103.5 MW) commissioning of Gove ernor an nd HMC C cubicles for Supa a power house, electron nic cubic of cles gove ernors of Ghattaprabha, Kadra, Kodasa alli and Gerusopp pa er house es. powe Deliv very period is 18 months for Supa a and 1 14 montths for other proje ects. Inspe ection of EHGC C panels of all the abov ve proje ects ha as been n carried out at BHEL, EDN N, and Bangalore in the last week of ch, 2011. Marc EHGC C cubicle es were e dispatche ed from BHE EL, Bhop pal an nd receiived at site. M/s. Andritz hav ve furnisshed the eir prelim minary offe er. Clariffication on o the offer ha as n sought been from the firm m. Being g followe ed up with w the firrm regarding clariffications. M/s. Alsthom ha as furnisshed th he scheme. A comment ha as been n furnishe ed on the scheme. me Revissed schem from the firm is awaiited. Ord der in Petitio on No. 3/MP/2012 There was d delay in Time requ uired response from the Original up to ment Man nufacturer. 31.12.2012 2 Equipm Now, they t have furnished their preliminarry offer. Offer is under discussion he firm. H Hence the with th delay. was d delay in Time requ uired There response from the Original unto ment Man nufacturer. 31.12.2012 2 Equipm Now, they t have furnished their offer. Offer is under discussion with the firm. Hence the delay. Page 7 Bhadra (2 2X12 To be e taken up MW River bed b Units) 6. Units are a they old and Time requ uired commiissioned du uring 1963. upto works 31.12.2014 Major R&M 4 ning to Turbine has pertain been taken t up a and orders placed d on M/s. A Andritz on 27.11.2009. As per the present status, turbines are o be reno ovated by likely to 2013. R&M of governors would be taken up after turbine ation of renova during which tim me RGMO could also a be don ne. he petitio oner has further requested d to grant exemp ption from m Th 8. implementation of o RGMO in terms of Regula ation 5.2 (f) of the IEGC. Th he ner has enu umerated reasons fo or not imple ementing the RGMO O as underr: petition S. No. i ii iii Re The ermal/Hydro o easons gene erating sta ations Mun nirabad (1x10 M//s Andrtiz Hydro Pvt.. Ltd. (OE EM) has MW)) infformed that RGM MO can nnot be im mplemented d in the exxisting gove ernor and governor require up p gradation of ele ectronics. This is irrigation cana al based po ower house e and unit rating is jusst 10 MW. Ge eneration depends on the discharges alllowed by y irrigation n authoritties and va ariations in dischargess are not authorities a an nd variatio ons in diischarges are not alllowed. Hen nce, exemp ption is requ uested tin im mplementation of RGM MO. MGH HE (4x21.6 OE EM (M/s Andritz A H Hydro Pvt. Ltd. has MW+ +4x13.2 MW W) infformed th hat RGM MO can nnot be im mplemented d in the existing gove ernor and upgradation of governor requires ectronics frrom DTL to SICAM 1703. Also ele sp pares have been procured p to o last for co onsiderable e period. RGMO proposed to be e taken up p when R&M M of gove ernors are taken up. Hence, exe emption is re equested in implementtation of RG GMO . YDG GS (6X18 MW) M It uses LSHS as fuel. Un nit size is le esser than 00MW. 20 Ord der in Petitio on No. 3/MP/2012 Page 8 9. C Considering g the submission off the petittioner and d the doc cuments on o record, we are of the view v that the stepss taken by b the pe etitioner fo or implementation of o the RGM MO in its un nits of the generating g g stations are a belated d. Subsequent revision in the schedule for implem mentation of RGMO to 1.8.2010 ended in para p 5.2 (ff) of IEGC C, cannot be a valid d reason for f delayed as ame action in this reg gard by the petitioner. Howe ever, conssidering th he difficultty b the petitioner, we w are not inclined to t take an ny action against th he faced by petition ner for dela ay in imple ementatio on of RGMO in BTPS (unit-I, 500 0 MW ) and ADPH (1X15 ( MW W+5X55 MW W) for a period of o 5 mon nths and 15 months, respecttively. 10. W With rega ard to the t petittioner`s p prayer fo or exemp ption from m implementation of o RGMO in its gene erating stattions menttioned in para p 8 of th his order, we obse erve that YDGS`s units bein ng of size e less than n 200 MW W, provisio ons of IEGC C regarding RGMO are not applicable e to these generatin ng stationss. In respe ect of oth her Hydro stations, namely n Mu unirabad (1x10 MW W), and NG GHE (4x 21.6 MW+4x13.2 MW), which w are operating on DTL-5 595, which is an obsolete tech hnology, the t petitio oner is dire ected to carry outt necessarry cation/up gradation g in the adjusting gov vernor ele ectronics at an earrly modific date. 11. he petition ner has alsso prayed for extenssion of time for imple ementatio on Th of RGM MO in the generation g n stations m mentioned d in para 7 of the this order. We W Ord der in Petitio on No. 3/MP/2012 Page 9 direct the pettitioner to o expedite and make a all-out efforts fo or implementation of o RGMO in the units of ge enerating stations . We furthe er ner to ensure that th hese therm mal and hy ydro gene erating units direct the petition are put on FGMO O with manual interve ention with h immediatte effect, till t such tim me RGMO is implem mented. 12. P Petition No. 3/MP/201 12 is dispossed of in te erms of the e above. Sd/NA DAYALA AN) (M.DEEN MEMBE ER sd/- sd/- sd/- (V.S.VERMA)) (S.JAYA ARAMAN) (Dr. PRAM MOD DEO) M MEMBER MEM MBER CHAIRPE ERSON Ord der in Petitio on No. 3/MP/2012 Page 10 1
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