GROUND SOURCE EARTH COUPLING DESIGN PRINCIPLES Michael A. Weigand, P.E., Principal Weigand Associates, Inc., Gaithersburg, MD EARTH COUPLED WATER SOURCE HEAT PUMP (WSHP) SYSTEMS • WSHP extracts or rejects heat from one medium (a source) to another (a load). – Loads • Forced air for heating or cooling. • Chilled or hot water for HVAC systems. • Domestic hot water. – Source • The earth. GROUND SOURCE HEAT EXCHANGERS Heat Source/Sink for Earth Coupled Water Source Heat Pump Systems Heat is continually supplied to the ground in the form of solar energy. Approximately 46% of the sun’s energy is absorbed by the earth. The remaining 54% is either reflected back into space or absorbed by the earth’s atmosphere. At a depth of approximately 15 feet the ground temperature remains fairly constant, with an average temperature between 42-77°F year-round, depending on the local climate, terrain and soil type. Intent • Extract Heat • Reject Heat • Provide economical system operation via: – Fluid temperature for ideal equipment efficiency. • This is the primary efficiency controlling factor – Energy balancing HOT Cool Heat Cool Heat Heat Heat COOL COLD Warm Cold Cold Warm rm Wa WARM Wa rm rm Wa Common misconceptions about the geothermal earth coupling • Temperature: Water pumped out of the ground will be hot (i.e. a geothermal hot spring). – Loop temperatures can range from 25 °F to 100 °F • Geothermal earth coupling always has a higher first cost. – Earth coupling costs must be balanced against savings from: less equipment, less building area, lower utility connection fees. Ground Source Heat Exchangers • Ground source loops can be installed in a variety of ways, depending on: – Needs • Required heat transfer quantity and rate – Opportunity • Available area • Geographic features • Geological conditions – Economics • First costs – Excavation costs – Local market conditions • Life cycle costs Explanation of the methods: • • • • Vertical Closed Loop Horizontal Closed Loop (Slinky) Surface Water Loop Open Loop Vertical Closed Loop Vertical Closed Loop • Vertical Bore Holes 200 to 450 feet deep. – Undisturbed ground temperature does not change at these depths. • Arrayed on a minimum of 15’x15’ grid – The closer together the more heat build-up & higher risk bore holes might hit each other. – Recommend 20’x20’ when available. – 25’x25’ is ideal but usually impractical • Provides sufficient core volume to eliminate heat build-up in ground. – Greater the perimeter to area ratio the higher the efficiency. • Average 250 to 300 s.f. of surface area per ton. • Average 180 – 250 ft of borehole per ton. Vertical Closed Loop Vertical Closed Loop Vertical Closed Loop Vertical Closed Loop Vertical Closed Loop Vertical Closed Loop Vertical Closed Loop Horizontal Closed Loop (Slinky) Horizontal Closed Loop (Slinky) • Horizontal loops installed in trenches 5+ feet below ground surface. – Deeper trenches would require expensive shoring. – Trenches should be a minimum of 15 ft apart. • Undisturbed ground temperatures may change seasonally depending upon geographic location. • Average 2,500 s.f. of surface area per ton. – More applicable for smaller projects – Or projects with large available land area • Trench lengths average 150 – 220 ft per ton. • Installation under paved areas is not recommended. Horizontal Closed Loop (Slinky) Shallow Ground Temperature Variation with Season Surface Water Loop Surface Water Loop • Coils installed in a body of water. – Lake, pond, river. – Body of water may be constructed on-site. – Near the building Surface Water Loop • Coils installed in a body of water. – Lake, pond, river. – Body of water may be constructed on-site. – Near the building • • • • • Mass and surface area of water is critical. Pond depths are usually 12 feet minimum. Pond sizes average 10 – 50 tons per acre. May need regulatory approval. Potential temperature impact on aquatic life. Surface Water Piping Design • Typically 350 ft coils of ¾” HDPE pipe. • Each coil rejects ~ 1 ton. • Coils are assembled in frames – floated into place – then filled with water and allowed to sink. • Antifreeze is common even in warm climates. • Special attention is required where piping leaves the water body to prevent damage. Summer heat transfer occurs at the water surface via evaporation, so the process closely tracks water temperature and ambient wet bulb temp. In winter, when the pond could be frozen, heat transfer is dominated by contact between the loops, the bottom water and the soil surface at the bottom of the pond. Ideal Temperature vs. Pond Depth Open Loop Open Loop • Directly uses ground water for heat exchange. • Aquifers that can furnish water at high flow rates are generally of coarse material such as gravel, but not clay, sand or bedrock • Key benefit is a constant water temperature (50°F to 60°F) at an ideal temperature. • An open loop earth coupling can be the lowest first cost and the highest efficiency method. Open Loop • These have the highest maintenance costs. – System fouling from untreated water. – Potential for clogging intake screens. Open Loop • Two types: – Reinjection (Diffusion) Wells – Surface Discharge Reinjection Reinjection • Commonly used in coastal areas where geological characteristics allow reinjection wells to return the water back to the aquifer. • Source well draws water from earth. • Reinjection (diffusion) well returns the water. • Separation in feet = (btu/hr design X 0.2)0.5 • Must be approved by the U.S. EPA and local AHJ’s. Surface Discharge • Usually small scale applications only. • Must be able to contain the discharge volume. • Need an adequate source Open Loop Design Issues • • • • • • • Untreated water must be potable (no brackish or rotten egg odors). The water table should usually be within 100 feet of the surface. The volume of available water should be equal to twice the peak demand flow. Wells drilled into shallow bedrock and specifically into karst (cavernous limestone) formations function best if the casing can extend below the pumping water level. (Shallow water is easily contaminated.) Wells drilled into sand and gravel formations function best if a well screen is installed. Well screens dramatically increase the capacity of a well and assure a longer lasting and more reliable water supply. Screens for sand have smaller openings than for gravel. Screens for diffusion wells must be twice the size of screens for supply wells Common Design Considerations • Well depths and costs – Sand and gravel • wells are drilled with an air rotary drilling rig. The steel casing is driven down with a casing hammer as the well is being drilled. • These are usually shallower and less expensive per foot. • 6”, 8”, & 12” diameter boreholes. – Bedrock • • • • • Wells are drilled with a down-hole hammer. Have casing in the upper part of the well. Longer time to drill, more expensive. Deeper holes 6” & 8” diameter boreholes. Common Design Considerations • Fluid vs. Ground Temperature Difference – provides the impetus for the energy to move Common Design Considerations • Fluid vs. Ground Temperature Difference – Deep Earth Temperature Common Design Considerations • Fluid vs. Ground Temperature Difference – Temperatures near surface Common Design Considerations • Fluid vs. Ground Temperature Difference – Design fluid temperature • Balancing ground exchanger size with equipment performance • Typical SWT for cooling = ground temp + 30 F • Typical SWT for heating = ground temp – 10 F • Need to add propylene glycol if return temperatures approach 32 F. Common Design Considerations • Thermal conductivity/resistance – Pipe Common Design Considerations • Thermal conductivity/resistance – Pipe – Grout (vertical wells) Common Design Considerations • Thermal conductivity/resistance – Pipe – Grout (vertical wells) – Ground Common Design Considerations • Thermal conductivity/resistance – Pipe – Grout (vertical wells) – Ground – Best to determine with an In-Situ Thermal Conductivity Test Common Design Considerations • Effects of ground water – Ground water movement through the bore hole field can have a large impact on its performance. – Ground water recharge (vertical flow) and ground water movement (horizontal flow) can all carry away large amounts of energy. – Evaporation can also cool the surface soil and improve horizontal loop performance Common Design Considerations • Energy load and heat balance over time – Ground temperatures change as a result of system heat transfer: • Over the short term • Annually • Long Term – A commercial well field may have a 6 degree F increase every 10 years. – May need to add additional well field area over time Common Design Considerations • Loop flow rates – Flow rate should be based upon connected equipment load – ASHRAE 90.1 requires 10 HP pump systems to be variable flow. – The design load flow rate will be less than max pumping rate. – Laminar flow concerns • Laminar flow is acceptable at part load conditions since the plastic pipe thermal resistance is dominate. • Turbulent flow is required for design load conditions. Common Design Considerations • Loop flow rates – Flow rate should be based upon connected equipment load – ASHRAE 90.1 requires 10 HP pump systems to be variable flow. – The design load flow rate will be less than max pumping rate. – Laminar flow concerns Common Design Considerations • Piping – High Density Polyethylene Piping (HDPE) with thermal fused joints – HDPE piping uses Standard Dimension Ratio (SDR) not traditional schedule sizes (SoDR & SiDR). – Thermally fused piping must be SODR which is based on outside diameter – SDR pressure ratings are consistent regardless of pipe diameter. • SDR-17 is generally rated at 100 PSI • SDR-11 is generally rated at 160 PSI • SDR-9 is generally rated at 200 PSI – Pipe selection needs to consider: • • • • Elevation head System fill pressure ½ of pump head External Pressures (from water table – a benefit) Positive & Negative Aspects Comparison Summary • Vertical Loop – POSITIVES • • • • Smallest area requirement No surface temperature impacts Closed Loop – No ground water quality issues Potential for mass energy storage (balancing) – NEGATIVES • Potential for field temperature rise over time • May need to add wells over time • High drilling cost Positive & Negative Aspects Comparison Summary • Horizontal Loop – POSITIVES • Closed Loop – No ground water quality issues • Can be less expensive than drilling • Does not require special equipment – NEGATIVES • Surface temperature impact (seasonal) • Requires large surface area Positive & Negative Aspects Comparison Summary • Surface Water – POSITIVES • Closed Loop – No ground water quality issues • Summer evaporation effect • Can be lowest first cost closed loop system – NEGATIVES • Surface temperature impact (seasonal) • Requires a large water body • Antifreeze: derating of equipment, increased viscosity Positive & Negative Aspects Comparison Summary • Open Loop – POSITIVES • Ideal source fluid temperature • No temperature loading issues • Can have the highest system efficiency – NEGATIVES • Open Loop – Water quality issues • May need a secondary heat exchanger • Potential for additional equipment maintenance issues • Well screen maintenance • Regulatory compliance • Requires a high flow/volume capacity source Credits • • • ASHRAE – Ground Source Heat Pump Systems: Design of Geothermal Systems for Commercial and Institutional Buildings McQuay – http://www.mcquay.com/McQuay/DesignSolutions/Geothermal NYC Department of Design and Construction – Geothermal Heat Pump Manual Questions?
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