46101
Mechanical Training Systems
LabVolt Series
Datasheet
Festo Didactic
en 120 V - 60 Hz
06/2017
Mechanical Training Systems, LabVolt Series, 46101
Table of Contents
General Description _______________________________________________________________________2
Courseware______________________________________________________________________________2
eLearning Formats _______________________________________________________________________3
Model Utilization Chart ___________________________________________________________________3
Topic Coverage___________________________________________________________________________4
Features & Benefits _______________________________________________________________________4
List of Available Training Systems ___________________________________________________________4
Optional Equipment_______________________________________________________________________4
Optional Manual(s) _______________________________________________________________________4
Available Training Systems_________________________________________________________________5
Equipment Description __________________________________________________________________ 1 5
Optional Equipment Description __________________________________________________________ 4 2
General Description
The Mechanical Training Systems cover the installation, use, maintenance, and troubleshooting of mechanical
drive components. The systems are divided into five levels, and each level is further divided into specific topics
which deal with the components encountered in the industry. The learning is based on practical, hands-on
tasks.
Engineered for ease of use, the systems come with a universal steel base unit on which the students prepare
the setups using T-slotted extrusion bars. This innovative design allows the base to be configured as required
by the task. The universal base includes a disconnecting switch, current meter, the controls required to operate
the motors and the electromagnetic clutch-brake unit. It also includes a Start/Stop push-button station for local
or remote operation. The universal base can be installed on a regular table as well as on other optional
benches.
The learning is based on practical, hands-on tasks using industrial components such as pulleys, sprockets,
gears, various types of belts, single- and multi-strand chains, several types of couplings, shafts, bearings, ball
screws, clutches and brakes, and all the components required to assemble the proposed setups. Note that most
of the components of the Mechanical Training System are machined using the imperial system of units.
Courseware
The courseware consists of fully illustrated student manuals accompanied by an instructor guide. The manuals
are divided into two categories: Job Sheets and Work Orders.
Job Sheets include a description of the objectives, a list of required equipment, safety procedures, and the
detailed steps required to attain the objectives safely and efficiently. The topics are introduced in an
Information Job Sheet. A post-test at the end of each manual allows the student to verify what was learned in
the Job Sheets.
Work Orders can be used to evaluate students. They cover the same topics as the Job Sheets, but without the
detailed procedures. Each Work Order includes a brief description of the task, a drawing of the equipment setup
when necessary, and the general steps of the work to be done.
The instructor guides contain the measurements and calculation results as well as the answers to the posttests.
The Mechanical Training System courseware also includes a reference textbook. Refer to the Table of Contents
of the Student Manuals section for a list of the topics covered in the student manuals.
2
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
eLearning Formats
The courseware is also available in three eLearning formats for users who prefer computer-based approach:
•
eSeries, facilitated by the Mind-Sight eLearning System. See Mechanical Training System eSeries, Model 46649-E0.
•
SCORM-based, designed to be hosted by a third-party, SCORM 1.2 compliant Management System. See Mechanical
Training System SCORM, Model 46649-F0.
•
Stand-alone, available on CD-ROM. This format runs on a web browser and does not require any management system.
See Mechanical Training System Stand-Alone, Model 46649-G0.
Model Utilization Chart
This table does not include the optional tool packages, consumable components, and other optional equipment.
© Festo Didactic
3
Mechanical Training Systems, LabVolt Series, 46101
Topic Coverage
•
•
•
•
•
•
•
Introduction to Mechanical Drive Systems
Belt, Chains, and Gear Drives
Couplings and Shaft Alignment
Bearings and Linear Bearings
Gaskets, Seals, Ball Screws, Clutches, and Brakes
Laser Alignment, Lubrication, and Vibration Analysis
Estimated program duration: 188 hours
Features & Benefits
•
•
•
•
•
•
•
•
•
Modular system to fit different training needs and budgets
Heavy-duty equipment with industrial components
Fully illustrated job sheets direct students to complete tasks safely and efficiently
Lockout/tagout on the disconnecting switch and safety panels ensure student safety
Working space can be increased by adding a slave base unit
Universal base unit can be mounted on a regular table as well as optional benches
Quality industrial components are mounted on panels for storage and inventory control
Cost-effective solution with comprehensive curriculum
Provides hands-on, safe mechanical training
List of Available Training Systems
Qty Description
1
1
1
1
1
Mechanical Training System
Mechanical Training System
Mechanical Training System
Mechanical Training System
Mechanical Training System
–
–
–
–
–
Level
Level
Level
Level
Level
1
2
3
4
5
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
Model
number
46101-10
46101-20
46101-30
46101-40
46101-50
Optional Equipment
Model
number
Extended Warranty for the Mechanical Training System _____________________________________ 46101-EW 1
Mechanical Training System - eSeries ____________________________________________________ 46649-E0 2
Qty Description
1
1
Optional Manual(s)
Model
number
Mechanical Training System (Manuals on CD-ROM) __________________________________________ 36737-A0
Qty Description
1
1 Price can be calculated as follows: for 1 additional year *7% of total net, for 2 additional years *12% of total net and for 3 additional years *15% of
total net. For details and options, contact [email protected].
2 Please refer to our website at www.labvolt.com for more information about the Mind-Sight, SCORM, and Stand-Alone eLearning formats.
4
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Available Training Systems
Mechanical Training System – Level 1
46101-10
The Mechanical Training System –
Level 1 gives an introduction to
Mechanical Drive Systems and covers
Belt Drives, Chain Drives, and Gear
Drives.
List of Equipment
Model
number
Universal Base Assembly _______________________________________________________________ 46603-00
Motor Package ________________________________________________________________________ 46609-00
Couplings – Shafts ____________________________________________________________________ 46610-00
Pillow Block Bearings __________________________________________________________________ 46611-00
Belt Drives 1 _________________________________________________________________________ 46612-00
Chain Drives 1 ________________________________________________________________________ 46613-00
Gear Drives 1 _________________________________________________________________________ 46614-00
Test/Measurement Package 1 ___________________________________________________________ 46630-00
Tool Box Component Package 1 _________________________________________________________ 46631-00
Prony Brake ___________________________________________________________________________ 3154-10
Binder for the Manuals in System 46101-1 _________________________________________________ 38369-00
Qty Description
1
1
1
1
1
1
1
1
1
1
2
© Festo Didactic
5
Mechanical Training Systems, LabVolt Series, 46101
List of Manuals
Manual
number
Introduction to Mechanical Drive Systems (Job Sheets - Student) __________________________________ 36737-20
Introduction to Mechanical Drive Systems (Job Sheets - Instructor) _________________________________ 36737-30
Introduction to Mechanical Drive Systems (Work Orders - Student) _________________________________ 36737-60
Introduction to Mechanical Drive Systems (Work Orders - Instructor) _______________________________ 36737-70
Industrial Maintenance (Student Manual) ______________________________________________________ 36737-80
Belt Drives 1 (Job Sheets - Student) ___________________________________________________________ 36891-20
Belt Drives 1 (Job Sheets - Instructor) _________________________________________________________ 36891-30
Belt Drives 1 (Work Orders - Student) _________________________________________________________ 36891-60
Belt Drives 1 (Work Orders - Instructor) ________________________________________________________ 36891-70
Chain Drives 1 (Job Sheets - Student) _________________________________________________________ 36892-20
Chain Drives 1 (Job Sheets - Instructor) ________________________________________________________ 36892-30
Chain Drives 1 (Work Orders - Student) ________________________________________________________ 36892-60
Chain Drives 1 (Work Orders - Instructor) ______________________________________________________ 36892-70
Gear Drives 1 (Job Sheets - Student) __________________________________________________________ 36893-20
Gear Drives 1 (Job Sheets - Instructor) _________________________________________________________ 36893-30
Gear Drives 1 (Work Orders - Student) ________________________________________________________ 36893-60
Gear Drives 1 (Work Orders - Instructor) _______________________________________________________ 36893-70
Description
Table of Contents of the Manual(s)
Introduction to Mechanical Drive Systems (Job Sheets - Student) (36737-20)
•
1 Introduction to the Mechanical Training System
•
2 Safety Procedure
•
3 Key and Setscrew Fasteners
•
4 Speed and Torque Measurements
•
5 Efficiency
•
6 Shafts and Pillow Block Bearings
•
7 Shaft Alignment and Flexible Couplings
•
8 Shaft Alignment and Rigid Couplings
•
9 Motor Soft Foot Detection and Correction
Introduction to Mechanical Drive Systems (Work Orders - Student) (36737-60)
•
1 Introduction to the Mechanical Training System
•
2 Safety Procedure
•
3 Key and Setscrew Fasteners
•
4 Speed and Torque Measurements
•
5 Efficiency
•
6 Shafts and Pillow Block Bearings
•
7 Shaft Alignment and Flexible Couplings
•
8 Shaft Alignment and Rigid Couplings
•
9 Motor Soft Foot Detection and Correction
Belt Drives 1 (Job Sheets - Student) (36891-20)
•
1 Introduction to Belt Drives
•
2 Sheave and Belt Installation
6
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
•
•
•
•
3 Sheave Alignment
4 Belt Tensioning
5 Speed, Torque, and Pulley Ratios
6 Sheave and Belt Maintenance
Belt
•
•
•
•
•
•
Drives 1 (Work Orders - Student) (36891-60)
1 Introduction to Belt Drives
2 Sheave and Belt Installation
3 Sheave Alignment
4 Belt Tensioning
5 Speed, Torque, and Pulley Ratios
6 Sheave and Belt Maintenance
Chain Drives 1 (Job Sheets - Student) (36892-20)
•
1 Introduction to Chain Drives
•
2 Sprocket Installation
•
3 Sprocket Alignment
•
4 Chain Installation
•
5 Chain Tensioning
•
6 Speed, Torque, and Sprocket Ratios
•
7 Sprocket and Chain Maintenance
Chain Drives 1 (Work Orders - Student) (36892-60)
•
1 Introduction to Chain Drives
•
2 Sprocket Installation
•
3 Sprocket Alignment
•
4 Chain Installation
•
5 Chain Tensioning
•
6 Speed, Torque, and Sprocket Ratios
•
7 Sprocket and Chain Maintenance
Gear Drives 1 (Job Sheets - Student) (36893-20)
•
1 Introduction to Gear Drives
•
2 Spur Gear Installation
•
3 Gear Alignment
•
4 Backlash Adjustment
•
5 Speed, Torque, and Gear Ratios
•
6 Gears Using Split Taper Bushings
•
7 Gear Trains
Gear Drives 1 (Work Orders - Student) (36893-60)
•
1 Introduction to Gear Drives
•
2 Spur Gear Installation
•
3 Gear Alignment
•
4 Backlash Adjustment
•
5 Speed, Torque, and Gear Ratios
•
6 Gears Using Split Taper Bushings
•
7 Gear Trains
© Festo Didactic
7
Mechanical Training Systems, LabVolt Series, 46101
Additional Equipment Required to Perform the Exercises
Model
number
Training on Introduction to Mechanical Drive Systems, 0.6 day ________________________________ 36737-TF 3
Qty Description
1
Optional Equipment
Model
number
Work Bench _________________________________________________________________________ 46601-00 4
Bench Panel Support _________________________________________________________________ 46602-00 5
Wall Panel Support ___________________________________________________________________ 46602-10 6
Slave Base Assembly __________________________________________________________________ 46603-10
Optional Tool Package 1 ________________________________________________________________ 46632-00
Spare Parts 1 for 46101 ________________________________________________________________ 46640-00
Consumables 1 for 46101 _______________________________________________________________ 46641-00
Qty Description
1
1
1
1
1
1
1
Mechanical Training System – Level 2
46101-20
The Mechanical Training System –
Level 2 covers Belt Drives, Chain
Drives, Alignment and Couplings, and
Lubrication.
List of Equipment
Qty Description
1
1
1
1
1
1
1
Belt Drives 2 _________________________________________________________________________
Chain Drives 2 ________________________________________________________________________
Alignment and Couplings _______________________________________________________________
Lubrication ___________________________________________________________________________
Test/Measurement Package 2 ___________________________________________________________
Tool Box Component Package 2 _________________________________________________________
Binder for the Manuals in System 46101-2 _________________________________________________
Model
number
46612-10
46613-10
46615-00
46616-00
46630-10
46631-10
38369-10
3 Optional product training. Price provided on demand. For details and options, contact [email protected].
4 Can be replaced by equivalent provided by end-user. Other benches and storage units are available. Refer to the datasheet for models 46601-1,
46601-2, 46601-3, and 6303-C/6301.
5 Can be replaced by equivalent provided by end-user.
6 Can be replaced by equivalent provided by end-user.
8
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
List of Manuals
Manual
number
Belt Drives 2 (Job Sheets - Student) ___________________________________________________________ 36963-20
Belt Drives 2 (Job Sheets - Instructor) _________________________________________________________ 36963-30
Belt Drives 2 (Work Orders - Student) _________________________________________________________ 36963-60
Belt Drives 2 (Work Orders - Instructor) ________________________________________________________ 36963-70
Chain Drives 2 (Job Sheets - Student) _________________________________________________________ 36964-20
Chain Drives 2 (Job Sheets - Instructor) ________________________________________________________ 36964-30
Chain Drives 2 (Work Orders - Student) ________________________________________________________ 36964-60
Chain Drives 2 (Work Orders - Instructor) ______________________________________________________ 36964-70
Lubrication (Job Sheets - Student) ____________________________________________________________ 36966-20
Lubrication (Job Sheets - Instructor) __________________________________________________________ 36966-30
Lubrication (Work Orders - Student) __________________________________________________________ 36966-60
Lubrication (Work Orders - Instructor) _________________________________________________________ 36966-70
Alignment and Couplings (Job Sheets - Student) ________________________________________________ 52540-20
Alignment and Couplings (Job Sheets - Instructor) _______________________________________________ 52540-30
Alignment and Couplings (Work Orders - Student) _______________________________________________ 52540-60
Alignment and Couplings (Work Orders - Instructor) _____________________________________________ 52540-70
Description
Table of Contents of the Manual(s)
Belt
•
•
•
•
•
•
•
Drives 2 (Job Sheets - Student) (36963-20)
1 Wedge and Notched Wedge V-Belts
2 Multiple-Belt Drives
3 Multiple-Speed Belt Drives
4 Variable-Speed Belt Drives
5 Synchronous Belt Drives
6 High Torque Synchronous Belt Drives
7 Pulley Idlers
Belt
•
•
•
•
•
•
•
Drives 2 (Work Orders - Student) (36963-60)
1 Wedge and Notched Wedge V-Belts
2 Multiple-Belt Drives
3 Multiple-Speed Belt Drives
4 Variable-Speed Belt Drives
5 Synchronous Belt Drives
6 High Torque Synchronous Belt Drives
7 Pulley Idlers
Chain Drives 2 (Job Sheets - Student) (36964-20)
•
1 Multiple-Chain Drives
•
2 Silent Chain Drives
•
3 Sprocket Idlers
Chain Drives 2 (Work Orders - Student) (36964-60)
•
1 Multiple-Chain Drives
•
2 Silent Chain Drives
•
3 Idler Sprockets
© Festo Didactic
9
Mechanical Training Systems, LabVolt Series, 46101
Lubrication (Job Sheets - Student) (36966-20)
•
1 Viscosity Measurement
•
2 Pillow Block Bearing Lubrication
•
3 Chain Lubrication
•
4 MSDS and Lubrication Chart
Lubrication (Work Orders - Student) (36966-60)
•
1 Viscosity Measurement
•
2 Pillow Block Bearing Lubrication
•
3 Chain Lubrication
•
4 MSDS and Lubrication Chart
Additional Equipment Required to Perform the Exercises
Model
number
Training Mechanical Training System Level 2, 0.4 day ________________________________________ 36965-TF 7
Qty Description
1
Optional Equipment
Model
number
Optional Tool Package 2 ________________________________________________________________ 46632-10
Spare Parts 2 for 46101 ________________________________________________________________ 46640-10
Consumables 2 for 46101 _______________________________________________________________ 46641-10
Qty Description
1
1
1
Mechanical Training System – Level 3
46101-30
The Mechanical Training System –
Level 3 covers Gear Drives, Bearings,
and Gaskets and Seals.
List of Equipment
Qty Description
1
1
1
1
Gear Drives 2 _________________________________________________________________________
Bearings _____________________________________________________________________________
Gaskets and Seals _____________________________________________________________________
Tool Box Component Package 3 _________________________________________________________
Model
number
46614-10
46617-00
46618-00
46631-20
7 Optional product training. Price provided on demand. For details and options, contact [email protected].
10
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Model
number
Binder for the Manuals in System 46101-3 _________________________________________________ 38369-20
Qty Description
1
List of Manuals
Manual
number
Gear Drives 2 (Job Sheets - Student) __________________________________________________________ 37855-20
Gear Drives 2 (Job Sheets - Instructor) _________________________________________________________ 37855-30
Gear Drives 2 (Work Orders - Student) ________________________________________________________ 37855-60
Gear Drives 2 (Work Orders - Instructor) _______________________________________________________ 37855-70
Bearings (Job Sheets - Student) ______________________________________________________________ 37856-20
Bearings (Job Sheets - Instructor) ____________________________________________________________ 37856-30
Bearings (Work Orders - Student) ____________________________________________________________ 37856-60
Bearings (Work Orders - Instructor) ___________________________________________________________ 37856-70
Gaskets and Seals (Job Sheets - Student) ______________________________________________________ 37857-20
Gaskets and Seals (Job Sheets - Instructor) ____________________________________________________ 37857-30
Gaskets and Seals (Work Orders - Student) ____________________________________________________ 37857-60
Gaskets and Seals (Work Orders - Instructor) ___________________________________________________ 37857-70
Description
Table of Contents of the Manual(s)
Gear Drives 2 (Job Sheets - Student) (37855-20)
•
1 Helical Gears
•
2 Worms and Worm Gears
•
3 Miter Gears
•
4 Gearboxes
Gear Drives 2 (Work Orders - Student) (37855-60)
•
1 Helical Gears
•
2 Worms and Worm Gears
•
3 Miter Gears
•
4 Gearboxes
Bearings (Job Sheets - Student) (37856-20)
•
1 Plain Bearings
•
2 Ball Bearings
•
3 Angular Ball Bearings
•
4 Roller Bearings
•
5 Bearing Lubrication
Bearings (Work Orders - Student) (37856-60)
•
1 Plain Bearings
•
2 Ball Bearings
•
3 Angular Ball Bearings
•
4 Roller Bearings
•
5 Bearing Lubrication
Gaskets and Seals (Job Sheets - Student) (37857-20)
•
1 Gaskets
© Festo Didactic
11
Mechanical Training Systems, LabVolt Series, 46101
•
•
•
2 O-rings
3 Lip Seals
4 Mechanical Seals
Gaskets and Seals (Work Orders - Student) (37857-60)
•
1 Gaskets
•
2 O-rings
•
3 Lip Seals
•
4 Mechanical Seals
Additional Equipment Required to Perform the Exercises
Model
number
Training Mechanical Training System Level 3, 0.3 day ________________________________________ 37855-TF 8
Qty Description
1
Optional Equipment
Model
number
Optional Tool Package 3 _______________________________________________________________ 46632-20 9
Optional Tool Package 3 _______________________________________________________________ 46632-25 10
Spare Parts 3 for 46101 ________________________________________________________________ 46640-20
Consumables 3 for 46101 _______________________________________________________________ 46641-20
Qty Description
1
1
1
1
Mechanical Training System – Level 4
46101-40
The Mechanical Training System –
Level 4 covers Clutches and Brakes,
and Ball Screws and Linear Bearings.
List of Equipment
Qty Description
1
1
1
1
Clutches and Brakes ___________________________________________________________________
Ball Screws and Linear Bearings _________________________________________________________
Tool Box Component Package 4 _________________________________________________________
Binder for the Manuals in System 46101-4 _________________________________________________
Model
number
46619-00
46620-00
46631-30
38369-30
8 Optional product training. Price provided on demand. For details and options, contact [email protected].
9 For 120 V - 60 Hz ac power networks.
10 For 220 V - 50 Hz, 220 V 60 Hz, and 240 V 50 Hz ac power networks.
12
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
List of Manuals
Manual
number
Clutches and Brakes (Job Sheets - Student) ____________________________________________________ 37858-20
Clutches and Brakes (Job Sheets - Instructor) ___________________________________________________ 37858-30
Clutches and Brakes (Work Orders - Student) ___________________________________________________ 37858-60
Clutches and Brakes (Work Orders - Instructor) _________________________________________________ 37858-70
Ball Screws and Linear Bearings (Job Sheets - Student) __________________________________________ 37859-20
Ball Screws and Linear Bearings (Job Sheets - Instructor) _________________________________________ 37859-30
Ball Screws and Linear Bearings (Work Orders - Student) _________________________________________ 37859-60
Ball Screws and Linear Bearings (Work Orders - Instructor) _______________________________________ 37859-70
Description
Table of Contents of the Manual(s)
Clutches and Brakes (Job Sheets - Student) (37858-20)
•
1 Roller Ramp Clutches
•
2 Torque Limiters
•
3 Electromagnetic Clutch-Brake Units
Clutches and Brakes (Work Orders - Student) (37858-60)
•
1 Roller Ramp Clutches
•
2 Torque Limiters
•
3 Electromagnetic Clutch-Brake Units
Ball
•
•
•
•
•
Screws and Linear Bearings (Job Sheets - Student) (37859-20)
1 Ball Nuts and Ball Screws
2 Linear Bearings
3 Backlash Measurement
4 Lead and Speed Ratio
5 Maintenance
Ball
•
•
•
•
•
Screws and Linear Bearings (Work Orders - Student) (37859-60)
1 Ball Nuts and Ball Screws
2 Linear Bearings
3 Backlash Measurement
4 Lead and Speed Ratio
5 Maintenance
Additional Equipment Required to Perform the Exercises
Model
number
Training Mechanical Training System Level 4, 0.3 day _______________________________________ 37858-TF 11
Qty Description
1
Optional Equipment
Model
number
Spare Parts 4 for 46101 ________________________________________________________________ 46640-30
Consumables 4 for 46101 _______________________________________________________________ 46641-30
Qty Description
1
1
11 Optional product training. Price provided on demand. For details and options, contact [email protected].
© Festo Didactic
13
Mechanical Training Systems, LabVolt Series, 46101
Mechanical Training System – Level 5
46101-50
The Mechanical Training System –
Level 5 covers Laser Alignment,
Vibration Metering, and Vibration
Analysis (optional).
List of Equipment
Model
number
Laser Alignment System, Add-On to Mechanical Training System _______________________________ 46621-00
Vibration Metering ____________________________________________________________________ 46622-00
Qty Description
1
1
List of Manuals
Manual
number
Vibration Metering (Work Orders - Student) ____________________________________________________ 38607-60
Vibration Metering (Work Orders - Instructor) __________________________________________________ 38607-70
NCCER Vibration Analysis (Student Manual) ____________________________________________________ 38932-00
Laser Alignment (Work Orders - Student) ______________________________________________________ 52621-60
Laser Alignment (Work Orders - Instructor) _____________________________________________________ 52621-70
Description
Table of Contents of the Manual(s)
Vibration Metering (Work Orders - Student) (38607-60)
•
1 Introduction to the Vibration Metering System
•
2 Data Acquisition
Laser Alignment (Work Orders - Student) (52621-60)
•
1 Introduction to the Laser Alignment System
•
2 Soft Foot
•
3 Shaft Alignment
Additional Equipment Required to Perform the Exercises
Model
number
Training on Laser Alignment, 0.3 day _____________________________________________________ 38606-TF 12
Training on Vibration Metering, 0.2 day __________________________________________________ 38607-TF 13
Qty Description
1
1
Optional Equipment
12 Optional product training. Price provided on demand. For details and options, contact [email protected].
13 Optional product training. Price provided on demand. For details and options, contact [email protected].
14
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Model
number
Vibration Analysis _____________________________________________________________________ 46623-00
Qty Description
1
Equipment Description
Prony Brake
3154-10
The Prony Brake is used for loading
motors. The brake is complete with
scales and pulley. The torque is
determined from the lever arm length
and the value indicated by the scales.
Specifications
Parameter
Value
Torque Range
0-6 N·m (0-54 lbf·in)
Physical Characteristics
Dimensions (H x W x D)
280 x 305 x 100 mm (11 x 12 x 3.9 in)
Net Weight
1.8 kg (4 lb)
Binder for the Manuals in System 46101-1
38369-00
Model 38369 is a binder for holding the various manuals comprised in the Mechanical Training System - Level 1,
Model 46101-1.
Binder for the Manuals in System 46101-2
38369-10
Model 38369-1 is a binder for holding the various manuals comprised in the Mechanical Training System - Level
2, Model 46101-2.
Binder for the Manuals in System 46101-3
38369-20
Model 38369-2 is a binder for holding the various manuals comprised in the Mechanical Training System - Level
3, Model 46101-3.
Binder for the Manuals in System 46101-4
38369-30
Model 38369-3 is a binder for holding the various manuals comprised in the Mechanical Training System - Level
4, Model 46101-4.
© Festo Didactic
15
Mechanical Training Systems, LabVolt Series, 46101
Universal Base Assembly
46603-00
The Universal Base Assembly consists
of a universal base on which
mechanical components are
assembled, T-slotted extrusion bars,
transparent safety panels, and security
devices.
The universal base includes a
disconnecting switch to control the
power of the system, and the devices
required to lock and tag the switch as
required by regulations.
Switches, knobs, power outlets, and a meter located on the control panel are used to control and monitor the
universal base output power.
A Start/Stop push-button station including an emergency stop button is connected to the control panel.
List of Manuals
Manual
number
Introduction to Mechanical Drive Systems (Job Sheets - Student) __________________________________ 36737-20
Introduction to Mechanical Drive Systems (Job Sheets - Instructor) _________________________________ 36737-30
Introduction to Mechanical Drive Systems (Work Orders - Student) _________________________________ 36737-60
Introduction to Mechanical Drive Systems (Work Orders - Instructor) _______________________________ 36737-70
Industrial Maintenance (Student Manual) ______________________________________________________ 36737-80
Description
Table of Contents of the Manual(s)
Introduction to Mechanical Drive Systems (Job Sheets - Student) (36737-20)
•
1 Introduction to the Mechanical Training System
•
2 Safety Procedure
•
3 Key and Setscrew Fasteners
•
4 Speed and Torque Measurements
•
5 Efficiency
•
6 Shafts and Pillow Block Bearings
•
7 Shaft Alignment and Flexible Couplings
•
8 Shaft Alignment and Rigid Couplings
•
9 Motor Soft Foot Detection and Correction
Introduction to Mechanical Drive Systems (Work Orders - Student) (36737-60)
•
1 Introduction to the Mechanical Training System
•
2 Safety Procedure
•
3 Key and Setscrew Fasteners
•
4 Speed and Torque Measurements
•
5 Efficiency
•
6 Shafts and Pillow Block Bearings
16
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
•
•
•
7 Shaft Alignment and Flexible Couplings
8 Shaft Alignment and Rigid Couplings
9 Motor Soft Foot Detection and Correction
Specifications
Parameter
Value
Universal Base
Dimensions (H x W x D)
1041 x 572 x 102 mm (41 x 22.5 x 4 in)
Control Panel
Power Requirement
12 A
Disconnecting Switch Characteristics
30 A
Control Buttons Functions
Selector switches, speed control knob
Start-Stop Push-Button Station
1 start, 1 stop, and 1 emergency stop
Other Accessories Included
Light, ammeter, breaker, ac outlets, and clutch/brake outlet
Side Safety Panels
Dimensions (H x W x D)
581 x 574 x 6 mm (22.9 x 22.6 x 0.25 in)
Front and Back Safety Panels
Dimensions (H x W x D)
874 x 581 x 6 mm (34.4 x 22.9 x 0.25 in)
T-Slotted Extrusion Bars
Dimensions (H x W x D)
842 x 38 x 38 mm (33 x 1.5 x 1.5 in)
Other Items Included
Lockout devices, padlocks, and tags
Physical Characteristics
Total Net Weight
64 kg (142 lb)
Motor Package
46609-00
The Motor Package consists of a
constant speed motor and a variable
speed motor, both with their
respective mounting base. The motors
are controlled and monitored using
the control panel and the Start/Stop
push-button station.
Specifications
Parameter
Value
Constant-Speed Motor
Voltage
115 V
Power
249 W (0.33 hp)
Speed
1725 r/min
Current
6.6 A
Frame
56C 65
Mounting Base Dimensions (H x W x D)
280 x 103 x 61 mm (11 x 4.1 x 2.4 in)
Variable-Speed Motor
Voltage
115 V
Power
52 W (0.07 hp)
Speed
54 r/min
Current
1.3 A
Mounting Base Dimensions (H x W x D)
199 x 96 x 39 mm (7.8 x 3.8 x 0.25 in)
Other Items Included
Screws and kep nuts
Physical Characteristics
Total Net Weight
© Festo Didactic
18 kg (40 lb)
17
Mechanical Training Systems, LabVolt Series, 46101
Couplings – Shafts
46610-00
The Couplings – Shafts panel contains
the couplings and shafts required to
perform the jobs. It includes a sleeve
coupling, a jaw coupling, and stainless
steel shafts. The shafts come with a
keyseat and a flat running on their
entire length.
A panel is provided for storage,
identification, and inventory control of
the components.
Specifications
Parameter
Value
Jaw Coupling
Bore Diameters
13 mm (0.5 in) / 16 mm (0.625 in)
Max. Parallel Misalignment
0.38 mm (0.015 in)
Max. Angular Misalignment
1°
Sleeve Coupling
Max. Parallel Misalignment
0° (rigid)
Max. Angular Misalignment
0° (rigid)
Shafts
Lengths
229 mm (9 in) / 356 mm (14 in)
Diameter
16 mm (0.625 in)
Panel
Quantity
1
Dimensions (H x W x D)
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight
18
6.4 kg (14 lb)
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Pillow Block Bearings
46611-00
The Pillow Block Bearings panel holds
the pillow block bearings required to
perform the setups. The housings are
made from cast iron and the bearings
are self-aligning to accommodate shaft
misalignment. A fitting on the top of
the housing makes lubrication easy.
A panel is provided for storage, and
inventory control of the pillow block
bearings.
Specifications
Parameter
Value
Pillow Block Bearings
Dimensions (H x W x D)
127 x 65 x 38 mm (5 x 2.6 x 1.5 in)
Panel
Quantity
1
Dimensions (H x W x D)
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight
© Festo Didactic
12.7 kg (28 lb)
19
Mechanical Training Systems, LabVolt Series, 46101
Belt Drives 1
46612-00
The Belt Drives 1 model consists of
three V-Belt sheaves. The assembly
also includes a rubber V-Belt, a belt
tension tester, and sheave gauges. A
panel is provided for storage,
identification, and inventory control of
the sheaves.
List of Manuals
Manual
number
Belt Drives 1 (Job Sheets - Student) ___________________________________________________________ 36891-20
Belt Drives 1 (Job Sheets - Instructor) _________________________________________________________ 36891-30
Belt Drives 1 (Work Orders - Student) _________________________________________________________ 36891-60
Belt Drives 1 (Work Orders - Instructor) ________________________________________________________ 36891-70
Description
Table of Contents of the Manual(s)
Belt
•
•
•
•
•
•
Drives 1 (Job Sheets - Student) (36891-20)
1 Introduction to Belt Drives
2 Sheave and Belt Installation
3 Sheave Alignment
4 Belt Tensioning
5 Speed, Torque, and Pulley Ratios
6 Sheave and Belt Maintenance
Belt
•
•
•
•
•
•
Drives 1 (Work Orders - Student) (36891-60)
1 Introduction to Belt Drives
2 Sheave and Belt Installation
3 Sheave Alignment
4 Belt Tensioning
5 Speed, Torque, and Pulley Ratios
6 Sheave and Belt Maintenance
Specifications
Parameter
Value
Sheaves
20
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Parameter
Value
Pitch Diameter
76 mm (3 in), 102 mm (4 in), 127 mm (5 in)
For Belt Type
4L (A) and 5L (B)
V-Belt
Designation
4L400
Sheaves and Belt Gauge
Includes
8 gauges for grooves and 2 for belts
Belt Tension Tester
Maximum Tension
15.9 kg (35 lb)
Panel
Quantity
1
Dimensions (H x W x D)
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight
6 kg (13.3 lb)
Belt Drives 2
46612-10
The Belt Drives 2 model consists of
several pulleys commonly used in the
industry. It includes two single-groove
wedge pulleys with a bore specially
machined to receive a split taper
bushing, two double-groove wedge
pulleys with a bore specially machined
to receive quick disconnect bushings,
and two step-cone pulleys.
It also includes two timing belt pulleys, a variable pitch pulley, two high torque drive (HTD) timing belt pulleys,
and an idler pulley. The provided belts are a 4L V-Belt, two 3V wedge V-Belts, two cogged wedge V-Belts, a
timing belt, and a high torque drive (HTD) timing belt.
Two panels are provided for storage, identification, and inventory control of the pulleys.
List of Manuals
Manual
number
Belt Drives 2 (Job Sheets - Student) ___________________________________________________________ 36963-20
Belt Drives 2 (Job Sheets - Instructor) _________________________________________________________ 36963-30
Belt Drives 2 (Work Orders - Student) _________________________________________________________ 36963-60
Belt Drives 2 (Work Orders - Instructor) ________________________________________________________ 36963-70
Description
Table of Contents of the Manual(s)
Belt
•
•
•
•
•
•
•
Drives 2 (Job Sheets - Student) (36963-20)
1 Wedge and Notched Wedge V-Belts
2 Multiple-Belt Drives
3 Multiple-Speed Belt Drives
4 Variable-Speed Belt Drives
5 Synchronous Belt Drives
6 High Torque Synchronous Belt Drives
7 Pulley Idlers
© Festo Didactic
21
Mechanical Training Systems, LabVolt Series, 46101
Belt
•
•
•
•
•
•
•
Drives 2 (Work Orders - Student) (36963-60)
1 Wedge and Notched Wedge V-Belts
2 Multiple-Belt Drives
3 Multiple-Speed Belt Drives
4 Variable-Speed Belt Drives
5 Synchronous Belt Drives
6 High Torque Synchronous Belt Drives
7 Pulley Idlers
Specifications
Parameter
Value
Wedge Pulleys
Number of Grooves, Pitch Diameter
1, 113 mm (4.45 in); 1, 84 mm (3.3 in); 2, 85 mm (3.35 in); 2, 127 mm (5 in)
For Belt Type
3V
Step Cone Pulleys
Step Pitch Diameters
45 mm (1.75 in); 70 mm (2.75 in); 95 mm (3.75 in)
For Belt Type
4L (A)
Timing Belt Pulleys
Number of Teeth, For Belt Type
18, normal (x2); 30, HTD; 24, HTD
Variable Pitch Pulley
Pitch Diameter Range
86 to 112 mm (3.4 to 4.4 in)
For Belt Type
4L (A)
Pulley Idler
Outside Diameter
76 mm (3 in)
For Belt Type
4L (A)
Wedge V-Belts
Type, Designation
Normal, 3V400; Cogged, 3VX400
V-Belt
Designation
4L500
Timing Belts
Type, Designation
Normal, 367L050; HTD, 9608M20
Bushings
Type, Size
Split taper, H; Quick disconnect, SH
Panels
Quantity
2
Dimensions (H x W x D)
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Net Weight
22
16 kg (35.2 lb)
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Chain Drives 1
46613-00
The Chain Drives 1 model consists of
three sprockets. Two pieces of roller
chain are provided with required
connecting links. A chain breaker and
a chain puller are also supplied. A
panel is provided for storage,
identification, and inventory control of
the sprockets.
List of Manuals
Manual
number
Chain Drives 1 (Job Sheets - Student) _________________________________________________________ 36892-20
Chain Drives 1 (Job Sheets - Instructor) ________________________________________________________ 36892-30
Chain Drives 1 (Work Orders - Student) ________________________________________________________ 36892-60
Chain Drives 1 (Work Orders - Instructor) ______________________________________________________ 36892-70
Description
Table of Contents of the Manual(s)
Chain Drives 1 (Job Sheets - Student) (36892-20)
•
1 Introduction to Chain Drives
•
2 Sprocket Installation
•
3 Sprocket Alignment
•
4 Chain Installation
•
5 Chain Tensioning
•
6 Speed, Torque, and Sprocket Ratios
•
7 Sprocket and Chain Maintenance
Chain Drives 1 (Work Orders - Student) (36892-60)
•
1 Introduction to Chain Drives
•
2 Sprocket Installation
•
3 Sprocket Alignment
•
4 Chain Installation
•
5 Chain Tensioning
•
6 Speed, Torque, and Sprocket Ratios
•
7 Sprocket and Chain Maintenance
© Festo Didactic
23
Mechanical Training Systems, LabVolt Series, 46101
Specifications
Parameter
Value
Sprockets
Number of Teeth
15, 20, 30
For Chain Type
No 40
Chains
Designation
No 40
Length
1067 mm (42 in), 457 mm (18 in)
Connecting Links
For Chain Type
No 40
Chain Breaker
For Chain Type
No 35, 40, 41, 50
Chain Puller
For Chain Type
No 35 to No 60
Maximum Jaw Spread
51 mm (2 in)
Panel
Quantity
1
Dimensions (H x W x D)
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Net Weight
6.5 kg (14.3 lb)
Chain Drives 2
46613-10
The Chain Drives 2 model consists of a
pair of double-row roller chain
sprockets with a bore specially
machined to receive a taper bore
bushing, a pair of silent chain
sprockets, and an idler sprocket.
Chains corresponding to the sprockets
described previously are provided.
A panel is provided for storage,
identification, and inventory control of
the sprockets.
List of Manuals
Manual
number
Chain Drives 2 (Job Sheets - Student) _________________________________________________________ 36964-20
Chain Drives 2 (Job Sheets - Instructor) ________________________________________________________ 36964-30
Chain Drives 2 (Work Orders - Student) ________________________________________________________ 36964-60
Chain Drives 2 (Work Orders - Instructor) ______________________________________________________ 36964-70
Description
24
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Table of Contents of the Manual(s)
Chain Drives 2 (Job Sheets - Student) (36964-20)
•
1 Multiple-Chain Drives
•
2 Silent Chain Drives
•
3 Sprocket Idlers
Chain Drives 2 (Work Orders - Student) (36964-60)
•
1 Multiple-Chain Drives
•
2 Silent Chain Drives
•
3 Idler Sprockets
Specifications
Parameter
Value
Roller Chain Sprockets
Number of Teeth
17, 20
For Chain Type
No 40
Silent Chain Sprockets
Number of Teeth
17
For Chain Type
SC404
Sprocket Idler
Number of Teeth
18
For Chain Type
No 40
Roller Chain
Designation
No 40-2
Length
914 mm (36 in)
Silent Chain
Designation
SC404
Length
737 mm (29 in)
Bushings
Type
Taper bore
Size
1008, 1610
Panel
Quantity
1
Dimensions
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Net Weight
© Festo Didactic
8.3 kg (18.4 lb)
25
Mechanical Training Systems, LabVolt Series, 46101
Gear Drives 1
46614-00
The Gear Drives 1 model consists of
six spur gears. Four spur gears have a
finished bore with a setscrew, and two
spur gears have a bore specially
machined to receive a split taper
bushing. A panel is provided for
storage, identification, and inventory
control of the spur gears.
List of Manuals
Manual
number
Gear Drives 1 (Job Sheets - Student) __________________________________________________________ 36893-20
Gear Drives 1 (Job Sheets - Instructor) _________________________________________________________ 36893-30
Gear Drives 1 (Work Orders - Student) ________________________________________________________ 36893-60
Gear Drives 1 (Work Orders - Instructor) _______________________________________________________ 36893-70
Description
Table of Contents of the Manual(s)
Gear Drives 1 (Job Sheets - Student) (36893-20)
•
1 Introduction to Gear Drives
•
2 Spur Gear Installation
•
3 Gear Alignment
•
4 Backlash Adjustment
•
5 Speed, Torque, and Gear Ratios
•
6 Gears Using Split Taper Bushings
•
7 Gear Trains
Gear Drives 1 (Work Orders - Student) (36893-60)
•
1 Introduction to Gear Drives
•
2 Spur Gear Installation
•
3 Gear Alignment
•
4 Backlash Adjustment
•
5 Speed, Torque, and Gear Ratios
•
6 Gears Using Split Taper Bushings
•
7 Gear Trains
Specifications
26
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Parameter
Value
Spur Gear
Number of Teeth, Pressure Angle, Diametral Pitch
20, 14.5°, 12
30, 14.5°, 12
40, 14.5°, 12
48, 20°, 16
64, 20°, 16
Bushings
Type
Split taper
Size
H
Panel
Quantity
1
Dimensions (H x W x D)
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Net Weight
8.4 kg (18.5 lb)
Gear Drives 2
46614-10
The Gear Drives 2 model consists of
gears commonly found in the industry.
It includes three helical gears, a set of
miter gears, a worm and a worm gear,
and various accessories such as
collars, sleeves, thrust bearings, and a
mandrel to assemble the gears on the
universal base.
It also includes a gearbox and a panel
for storage, identification, and
inventory control of the gears and
accessories.
List of Manuals
Manual
number
Gear Drives 2 (Job Sheets - Student) __________________________________________________________ 37855-20
Gear Drives 2 (Job Sheets - Instructor) _________________________________________________________ 37855-30
Gear Drives 2 (Work Orders - Student) ________________________________________________________ 37855-60
Gear Drives 2 (Work Orders - Instructor) _______________________________________________________ 37855-70
Description
Table of Contents of the Manual(s)
Gear Drives 2 (Job Sheets - Student) (37855-20)
•
1 Helical Gears
•
2 Worms and Worm Gears
•
3 Miter Gears
•
4 Gearboxes
© Festo Didactic
27
Mechanical Training Systems, LabVolt Series, 46101
Gear Drives 2 (Work Orders - Student) (37855-60)
•
1 Helical Gears
•
2 Worms and Worm Gears
•
3 Miter Gears
•
4 Gearboxes
Specifications
Parameter
Value
Helical Gears
Hands
1 left hand, 2 right hands
Number of Teeth
24
Pressure Angle
14.5°
Diametral Pitch
12
Miter Gears
Number of Teeth
30
Pressure Angle
20°
Diametral Pitch
12
Worm Gear
Hand
Right
Number of Teeth
30
Pressure Angle
14.5°
Diametral Pitch
10
Worm
Hand
Right
Number of Threads
1
Pressure Angle
14.5°
Diametral Pitch
10
Gearbox
Type
Parallel shaft (with spur gears)
Ratio
11.08:1
Frame
56C
Other Items Included
Bearings, collars, shaft, support plate, and mandrel
Panel
Quantity
1
Dimensions
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Net Weight
28
10.4 kg (23 lb)
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Alignment and Couplings
46615-00
The Alignment and Couplings model
consists of an extensive selection of
couplings commonly found in the
industry. It includes a gear coupling
with a plastic sleeve, a flexible sleeve
coupling, a flange coupling, a chain
coupling with a cover, a grid coupling
with a cover, and two universal joints.
Two panels are provided for storage,
identification, and inventory control of
the couplings.
List of Manuals
Manual
number
Alignment and Couplings (Job Sheets - Student) ________________________________________________ 52540-20
Alignment and Couplings (Job Sheets - Instructor) _______________________________________________ 52540-30
Alignment and Couplings (Work Orders - Student) _______________________________________________ 52540-60
Alignment and Couplings (Work Orders - Instructor) _____________________________________________ 52540-70
Description
Specifications
Parameter
Value
Gear Coupling
Max. Parallel Misalignment
0.4 mm (0.016 in)
Max. Angular Misalignment
1°
Flexible Sleeve Coupling
Max. Parallel Misalignment
0.254 mm (0.01 in)
Max. Angular Misalignment
0.889 mm (0.035 in)
Flange Coupling
Max. Parallel Misalignment
0 (rigid)
Max. Angular Misalignment
0 (rigid)
Chain Coupling
Max. Parallel Misalignment
0.305 mm (0.012 in)
Max. Angular Misalignment
2°
Grid Coupling
Max. Parallel Misalignment
0.305 mm (0.012 in)
Max. Angular Misalignment
0.254 mm (0.01 in)
Universal Joint
Max. Angle Offset
25°
Max. Speed
1750 r/min
Bushings
Type
Split taper
Size
H
Panels
Quantity
© Festo Didactic
2
29
Mechanical Training Systems, LabVolt Series, 46101
Parameter
Value
Dimensions (H x W x D)
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight
12.9 kg (28.4 lb)
Lubrication
46616-00
The Lubrication model consists of
equipment required to manually
lubricate chains and pillow block
bearings. It includes a hand-held lever
grease gun with a grease cartridge, a
container of SAE grade 30 oil, and a
chain oiler. A viscometer and a
thermometer are supplied to
determine the viscosity of oils. An
empty container for storing the oil is also provided.
List of Manuals
Manual
number
Lubrication (Job Sheets - Student) ____________________________________________________________ 36966-20
Lubrication (Job Sheets - Instructor) __________________________________________________________ 36966-30
Lubrication (Work Orders - Student) __________________________________________________________ 36966-60
Lubrication (Work Orders - Instructor) _________________________________________________________ 36966-70
Description
Table of Contents of the Manual(s)
Lubrication (Job Sheets - Student) (36966-20)
•
1 Viscosity Measurement
•
2 Pillow Block Bearing Lubrication
•
3 Chain Lubrication
•
4 MSDS and Lubrication Chart
Lubrication (Work Orders - Student) (36966-60)
•
1 Viscosity Measurement
•
2 Pillow Block Bearing Lubrication
•
3 Chain Lubrication
•
4 MSDS and Lubrication Chart
Specifications
Parameter
Value
Viscometer
Type
Zahn 3
Accessory Included
Thermometer
Lever Grease Gun
Maximum Pressure
70 MPa (10 000 psi)
Grease Flow
53 mL (1.8 oz) per 40 strokes
Manual Chain Oiler
Capacity
355 mL (12 oz)
Oil
SAE Grade
30
30
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Parameter
Value
Grease Cartridge
NLGI Grade
2
Empty Can
Capacity
1 L (0.264 gal)
Physical Characteristics
Total Net Weight
4.3 kg (9.4 lb)
Bearings
46617-00
The Bearings model consists of an
extensive selection of bearings and
accessories commonly found in the
industry. It includes several ball and
roller bearings as well as various
accessories used to install, remove,
and lubricate bearings.
The Bearings model includes sleeve,
grooved sleeve, flange sleeve, and
thrust plain bearings. It also includes
open, shielded, sealed, angular
contact, and thrust ball bearings. Tapered, needle, and thrust roller bearings are supplied as well.
A bearing packer and a grease cartridge are included in the package.
Two panels are provided for storage, identification, and inventory control of the bearings and accessories.
List of Manuals
Manual
number
Bearings (Job Sheets - Student) ______________________________________________________________ 37856-20
Bearings (Job Sheets - Instructor) ____________________________________________________________ 37856-30
Bearings (Work Orders - Student) ____________________________________________________________ 37856-60
Bearings (Work Orders - Instructor) ___________________________________________________________ 37856-70
Description
Table of Contents of the Manual(s)
Bearings (Job Sheets - Student) (37856-20)
•
1 Plain Bearings
•
2 Ball Bearings
•
3 Angular Ball Bearings
•
4 Roller Bearings
•
5 Bearing Lubrication
Bearings (Work Orders - Student) (37856-60)
•
1 Plain Bearings
•
2 Ball Bearings
•
3 Angular Ball Bearings
•
4 Roller Bearings
•
5 Bearing Lubrication
Specifications
© Festo Didactic
31
Mechanical Training Systems, LabVolt Series, 46101
Parameter
Value
Plain Bearings
Type, Length or Thickness
Sleeve, 38 mm (1.5 in); Grooved sleeve, 25 mm (1 in); Flange, 25 mm (1 in); Thrust, 1.5 mm (0.06 in)
Inside Diameter
16 mm (0.625 in)
Radial Ball Bearings
Type
Open, Shielded, Sealed
Inside Diameter
20 mm (0.79 in)
Outside Diameter
42 mm (1.65 in)
Angular Ball Bearings
Inside Diameter
20 mm (0.79 in)
Outside Diameter
47 mm (1.85 in)
Thrust Ball Bearing
Thickness
9 mm (0.342 in)
Inside Diameter
16 mm (0.625 in)
Tapered Roller Bearings
Type
Separable cone and cup
Inside Diameter
20 mm (0.79 in)
Outside Diameter
42 mm (1.65 in)
Needle Bearing
Inside Diameter
16 mm (0.625 in)
Outside Diameter
21 mm (0.8125 in)
Trust Needle Bearing
Thickness
4 mm (0.16 in)
Inside Diameter
35 mm (1.38 in)
One-dot Housing
Overall Dimensions
140 x 51 x 38 mm (5.5 x 2 x 1.5 in)
Bore Diameter
22 mm (0.875)
One-dot Shaft
Journal Diameter
16 mm (0.625 in)
Length
229 mm (9 in)
Other Housings
Overall Dimensions
140 x 65 x 52 mm (5.5 x 2.2 x 2 in)
Bore Diameters
42 mm (1.65 in) (x2), 47 mm (1.85 in)
Other Shafts
Journal Diameters
20 mm (0.79 in)
Lengths
229 mm (9 in)
Grease Cartridge
NLGI Grade
2
Bearing Packer
Minimum Inside Diameter
15 mm (0.594 in)
Maximum Outside Diameter
89 mm (3.5 in)
Other Items Included
Collar, sleeve, mandrels, screws, washers, O-rings, retaining nuts, lockwashers, and spacers
Panels
Quantity
2
Dimensions (H x W x D)
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight
32
14.4 kg (31.8 lb)
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Gaskets and Seals
46618-00
The Gaskets and Seals model consists
of various seals and tools used to seal
surfaces in the industry. It includes Orings, oil seals, gasket material, and a
mechanical seal. A punch and a lip
seal tool are also supplied.
A panel is provided for storage,
identification, and inventory control of
the accessories.
List of Manuals
Manual
number
Gaskets and Seals (Job Sheets - Student) ______________________________________________________ 37857-20
Gaskets and Seals (Job Sheets - Instructor) ____________________________________________________ 37857-30
Gaskets and Seals (Work Orders - Student) ____________________________________________________ 37857-60
Gaskets and Seals (Work Orders - Instructor) ___________________________________________________ 37857-70
Description
Table of Contents of the Manual(s)
Gaskets and Seals (Job Sheets - Student) (37857-20)
•
1 Gaskets
•
2 O-rings
•
3 Lip Seals
•
4 Mechanical Seals
Gaskets and Seals (Work Orders - Student) (37857-60)
•
1 Gaskets
•
2 O-rings
•
3 Lip Seals
•
4 Mechanical Seals
Specifications
Parameter
Value
Seal Hub 1
Dimensions (H x W x D)
76 x 66 x 28 mm (3 x 2.6 x 1.1 in)
Seal Hub 2
Dimensions (H x W x D)
76 x 66 x 15 mm (3 x 2.6 x 0.6 in)
Seal Hub 3
I.D. x O.D.
© Festo Didactic
16 x 44 mm (0.625 x 1.75 in)
33
Mechanical Training Systems, LabVolt Series, 46101
Parameter
Value
Length
48 mm (1.875 in)
Lip Seal Tool
I.D. x O.D.
16 x 36 mm (0.625 x 1.4 in)
Length
40 mm (1.6 in)
O-Ring
Type
213
Lip Seal
I.D. x O.D.
25 x 40 mm (0.98 x 1.6 in)
Mechanical Seal
Type
21
Cork Sheets
Dimensions (H x W x D)
914 x 305 x 2 mm (36 x 12 x 0.09 in)
Punch
Hole Diameter
8 mm (0.31 in)
Other Items Included
Shaft, nut, washer, and collar
Panel
Quantity
1
Dimensions (H x W x D)
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight
5.3 kg (11.6 lb)
Clutches and Brakes
46619-00
The Clutches and Brakes model
consists of an electromagnetic clutchbrake unit, a torque limiter with a
sprocket, a roller ramp clutch installed
in a sprocket, an inertia load, and
various accessories. It also includes a
panel for storage, identification and
inventory control of the equipment.
List of Manuals
Manual
number
Clutches and Brakes (Job Sheets - Student) ____________________________________________________ 37858-20
Clutches and Brakes (Job Sheets - Instructor) ___________________________________________________ 37858-30
Clutches and Brakes (Work Orders - Student) ___________________________________________________ 37858-60
Clutches and Brakes (Work Orders - Instructor) _________________________________________________ 37858-70
Description
Table of Contents of the Manual(s)
Clutches and Brakes (Job Sheets - Student) (37858-20)
•
1 Roller Ramp Clutches
34
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
•
•
2 Torque Limiters
3 Electromagnetic Clutch-Brake Units
Clutches and Brakes (Work Orders - Student) (37858-60)
•
1 Roller Ramp Clutches
•
2 Torque Limiters
•
3 Electromagnetic Clutch-Brake Units
Specifications
Parameter
Value
Electromagnetic Clutch-Brake Unit
Shaft Diameter
16 mm (0.625 in)
Maximum speed
3600 r/min
Voltage
90 V
Motor Frame
56C
Inertia Load
Moment of Inertia
0.017 kg·m² (0.403 lb·ft²)
Weight
5.64 kg (12.4 lb)
Roller Ramp Clutch
I.D. x O.D.
15.88 x 22.22 mm (0.625 x 0.875 in)
Sprocket (for Roller Ramp Clutch)
Type
No 40
Number of Teeth
20
Torque Limiter
Bore Diameter
16 mm (0.625 in)
Sprocket (for Torque Limiter)
Type
No 40
Number of Teeth
20
Shaft
Diameter
16 mm (0.625 in)
Length
229 mm (9 in)
Other Items Included
Collars, screws, and thrust bearings
Panel
Quantity
1
Dimensions (H x W x D)
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight
18.7 kg (41.2 lb)
Ball Screws and Linear Bearings
46620-00
The Ball Screws and Linear Bearings
model consists of various components
used to assemble a linear slide. It
includes a ball nut, a ball screw, linear
bearings, and two panels for storage,
identification, and inventory control of
the components.
© Festo Didactic
35
Mechanical Training Systems, LabVolt Series, 46101
List of Manuals
Manual
number
Ball Screws and Linear Bearings (Job Sheets - Student) __________________________________________ 37859-20
Ball Screws and Linear Bearings (Job Sheets - Instructor) _________________________________________ 37859-30
Ball Screws and Linear Bearings (Work Orders - Student) _________________________________________ 37859-60
Ball Screws and Linear Bearings (Work Orders - Instructor) _______________________________________ 37859-70
Description
Table of Contents of the Manual(s)
Ball
•
•
•
•
•
Screws and Linear Bearings (Job Sheets - Student) (37859-20)
1 Ball Nuts and Ball Screws
2 Linear Bearings
3 Backlash Measurement
4 Lead and Speed Ratio
5 Maintenance
Ball
•
•
•
•
•
Screws and Linear Bearings (Work Orders - Student) (37859-60)
1 Ball Nuts and Ball Screws
2 Linear Bearings
3 Backlash Measurement
4 Lead and Speed Ratio
5 Maintenance
Specifications
Parameter
Value
Driving Guides
Dimensions (H x W x D)
160 x 51 x 24 mm (6.3 x 2 x 0.9 in)
Main Supports
Dimensions (H x W x D)
216 x 102 x 25 mm (8.5 x 4 x 1 in)
Plate
Dimensions (H x W x D)
180 x 127 x 10 mm (7.1 x 5 x 0.4 in)
Ball Nut
Nominal Diameter
14 mm (0.6 in)
Lead
5 mm (0.197 in) per revolution
Linear Bearings
No. of Ball Circuits
5
Inside Diameter
16 mm (0.625 in)
Ball Screw
Nominal Diameter
14 mm (0.6 in)
Lead
5 mm (0.197 in) per revolution
Shafts
Diameter
16 mm (0.625 in)
Length
464 mm (18.3 in)
Other Item Included
Handwheel, retaining rings, flange bearing, angular ball bearings, bearing locknut, and screws
Panels
Quantity
2
Dimensions (H x W x D)
584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight
36
11.6 kg (25.6 lb)
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Laser Alignment System, Add-On to Mechanical Training System
46621-00
The Laser Alignment System consists
of a laser alignment kit and various
accessories to perform alignment. The
laser alignment kit includes a display
unit, measuring units, fixtures, shims,
measuring tape, instruction, carrying
case, and the accessories required to
learn how to perform alignment. The
courseware includes a student
manual, instructor guide, and a
textbook.
A stand-alone version of the Laser Alignment System is also available, see Model 46621-A.
List of Manuals
Manual
number
Laser Alignment (Work Orders - Student) ______________________________________________________ 52621-60
Laser Alignment (Work Orders - Instructor) _____________________________________________________ 52621-70
Description
Table of Contents of the Manual(s)
Laser Alignment (Work Orders - Student) (52621-60)
•
1 Introduction to the Laser Alignment System
•
2 Soft Foot
•
3 Shaft Alignment
Specifications
Parameter
Value
Laser Alignment Tool
Type
SKF Shaft Alignment Tool TKSA 31
Sensors and Communication
29 mm (1.1 in) CCD with red line laser Class 2, inclinometer ±0.5°, wired, USB cables
System Measuring Distance
0.07 m to 4 m (0.23 ft to 13.1 ft), up to 2 m (6.6 ft) with cables supplied
Measuring Errors
< 0.5% ±5 μm
Housing Material
20% glass-filled polycarbonate
Operating Device
12.7 cm (5.6 in) colour resistive touchscreen LCD display (supplied), high impact PC/ABS with overmould
Software/App Update
Via USB stick
DU Operating Time
7 hours of continuous use (100% backlight) 5 000 mAh rechargeable LiPo battery
Alignment Method
Alignment of horizontal shafts, 3 position measurement 9–12–3, 3 position automatic measurement 9–12–3, 3
position free measurement (with min. 140° rotation)
Alignment Correction
Live values for vertical and horizontal
Soft Foot Correction
Laser soft foot
Extra Features
Screen orientation lip
Physical Characteristics
Dimensions (H x W x D)
390 x 340 x 94 mm (15.3 x 13.4 x 3.7 in)
Net Weight
4.1 kg (9 lb)
© Festo Didactic
37
Mechanical Training Systems, LabVolt Series, 46101
Vibration Metering
46622-00
The Vibration Metering model
introduces students to vibration
metering. The equipment supplied
includes a portable vibration meter, a
balancing disk that fixes to the shaft of
a motor, and accessories. The
courseware includes a student
manual, instructor guide, and a
textbook. A personal computer (not
supplied) is required.
List of Manuals
Manual
number
Vibration Metering (Work Orders - Student) ____________________________________________________ 38607-60
Vibration Metering (Work Orders - Instructor) __________________________________________________ 38607-70
NCCER Vibration Analysis (Student Manual) ____________________________________________________ 38932-00
Description
Table of Contents of the Manual(s)
Vibration Metering (Work Orders - Student) (38607-60)
•
1 Introduction to the Vibration Metering System
•
2 Data Acquisition
Specifications
Parameter
Value
Disk
Diameter
200 mm (7.9 in)
Guard
Dimensions
272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in)
Vibration Meter
Velocity Range
0.5 to 200 m/s (0.02 to 7.87 in/s)
Acceleration Range
0.5 to 200 m/s² (2 to 656 ft/s²)
Dimensions
180 x 72 x 32 mm (7.1 x 2.8 x 1.3 in)
Data Acquisition Software
Includes
CD-ROM, interface cable
Other Items Included
Plastic box, kep nuts, and screws
Physical Characteristics
Total Net Weight
38
TBE
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Test/Measurement Package 1
46630-00
The Test/Measurement Package 1
consists of various instruments used
to make measurements. It includes a
photo-reflective tachometer, a dial
indicator, two levels, a combination
square, a feeler gauge, and a flat bar
to firmly hold the dial indicator in
place while making measurements.
Specifications
Parameter
Value
Feeler Gauge
Number of Blades
26
Thickness Range
0.038 to 0.635 mm (0.0015 to 0.025 in)
Dial Indicator Assembly
Range
0 to 25 mm (0 to 1 in)
Graduation and Accuracy
0.0254 mm (0.001 in)
Photo-Reflective Tachometer
Rotation
CW and CCW
Speed Range
0.5 to 20 000 r/min
Accuracy
0.05% + 1 digit
Other Items Included
Levels, combination square, and flat bar
Physical Characteristics
Total Net Weight
2.3 kg (5 lb)
Test/Measurement Package 2
46630-10
The Test/Measurement Package 2
consists of various items required to
align shafts. It includes a dial
indicator, two clamp attachments, two
swivel clamps, three lengths of rod for
assembling the dial indicator, and a
flat bar to firmly hold the dial indicator
in place while making measurements.
Specifications
Parameter
Value
Dial Indicator Assembly
Range
0 to 25.4 mm (0 to 1 in)
Graduation and Accuracy
0.0254 mm (0.001 in)
Flat Bar
Dimensions (H x W x D)
200 x 51 x 6 mm (7.9 x 2 x 0.25 in)
Other Items Included
Rods, clamp attachment, and swivel clamps
Physical Characteristics
Total Net Weight
© Festo Didactic
1.7 kg (3.8 lb)
39
Mechanical Training Systems, LabVolt Series, 46101
Tool Box Component Package 1
46631-00
The Tool Box Component Package 1
consists of various items used to
assemble components on the
universal base. It includes various
fasteners such as screws, flat washers,
T-nuts, and corner brackets. Plastic
containers and identification stickers
are provided. Shims with various
thicknesses are supplied. Standard
keys and keystock to use with the
shafts and mechanical components
are provided.
The Tool Box Component Package 1
also includes tensioners for adjusting
belt tension and chain sag, risers on
which pillow block bearings are assembled, a wood plate, a straightedge, and a tool box to store the items.
Specifications
Parameter
Value
Screws
Diameter and Thread
5/16 - 18
Length (HHCS)
16, 19, 29, 70, 83 mm (0.625, 0.75, 1.125, 2.75, 3.25 in)
Length (BHSCS)
16 mm (0.625 in)
T-Nuts
Diameter and Thread
5/16 - 18
Flat Washers
I.D. x O.D.
9 x 22 mm (0.34 x 0.88 in)
Corner Brackets
Dimensions (H x W x D)
38 x 38 x 33 mm (1.5 x 1.5 x 1.31 in)
Shims
Thickness
0.08, 0.13, 0.25, 0.51, 0.76 mm (0.003, 0.005, 0.010, 0.020, 0.030 in)
Risers
Dimensions (H x W x D)
140 x 55 x 40 mm (5.51 x 2.17 x 1.57 in)
Square Shaft Key
Width x Length
5 x 25 mm (0.19 x 1 in)
Square Keystock
Width x Length
5 x 305 mm (0.19 x 12 in)
Woodruff Key
Width x Length
3 x 13 mm (0.125 x 0.5 in)
Straightedge
Length
610 mm (24 in)
Tool Cabinet
Storage
6 drawers, 1 compartment, 0.06 m³ (3467 in³)
Overall Dimensions (H x W x D)
660 x 375 x 305 mm (26 x 14.75 x 12 in)
Other Items Included
Plastic boxes and bags, printed labels, tensioners, and wood plate
Physical Characteristics
Total Net Weight
40
26.9 kg (59.3 lb)
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Tool Box Component Package 2
46631-10
The Tool Box Component Package 2
consists of various items used to
assemble components on the
universal base. It includes a mounting
bracket, an inspection mirror, two riser
extensions on which pillow block
bearings are assembled, and
corresponding screws.
Specifications
Parameter
Value
Mounting Bracket
For Use With
Pulley idler and sprocket idler
Riser Extensions
Dimensions (H x W x D)
140 x 64 x 41 mm (5.5 x 2.5 x 1.6 in)
Screws
Diameter and Thread
5/16 - 18
Length
152 mm (6 in)
Other Item Included
Inspection mirror
Physical Characteristics
Total Net Weight
3.4 kg (7.6 lb)
Tool Box Component Package 3
46631-20
The Tool Box Component Package 3
model consists of various items used
to assemble and disassemble
bearings. It includes a pair of work
gloves, a puller, a bearing splitter and
a spanner wrench.
Specifications
Parameter
Value
Bearing Puller
Forcing Screw Length
140 mm (5.5 in)
Spread Range
3.2 x 51 mm (0.125 x 2 in)
Spanner Wrench
For Circle Diameter
19 x 51 mm (0.75 x 2 in)
Other Item Included
Work gloves
Physical Characteristics
Total Net Weight
© Festo Didactic
1.7 kg (3.7 lb)
41
Mechanical Training Systems, LabVolt Series, 46101
Tool Box Component Package 4
46631-30
The Tool Box Component Package 4
consists of retaining ring pliers and a
spanner wrench.
Specifications
Parameter
Value
Retaining Ring Pliers
Type
External
For Shaft Diameter
19 to 60 mm (0.75 to 2.38 in)
Spanner Wrench
Type
Hook style
For Circle Diameter
19 to 51 mm (0.75 x 2 in)
Physical Characteristics
Total Net Weight
0.3 kg (0.6 lb)
Optional Equipment Description
Extended Warranty for the Mechanical Training System (Optional)
46101-EW
The Festo Didactic Extended Warranty program offers you the flexibility to add to the standard two-year
manufacturer’s warranty. The Extended Warranty provides coverage for up to three additional years, for a total
of five years of protection on your investment for your mechanical training equipment.
Extended Warranty terms are the same as the terms for the current two-year manufacturer warranty.
Work Bench (Optional)
46601-00
The Work Bench consists of a solid
metal bench that accommodates the
work surfaces on which the universal
base is installed. It includes storage
for 20 component panels, the safety
panels, and the T-slotted extrusion
bars. The Work Bench is mounted on
four heavy-duty, swivelling, lockable
casters. It can accommodate two
teams working on a different universal
base at the same time.
Specifications
Parameter
Value
Number of Universal Bases it can Receive
2
Number of Component Panels it Can Hold
20
Number of Safety Panels it Can Hold
10
Physical Characteristics
Dimensions (H x W x D)
42
927 x 1861 x 971 mm (36.5 x 73.25 x 38.25 in)
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Bench Panel Support (Optional)
46602-00
The Bench Panel Support consists of a
vertical support for 12 component
panels. It is designed to be fixed to the
Work Bench, Model 46601.
Specifications
Parameter
Value
Mounting
On the Work Bench, Model 46601
Number of Component Panels it Can Hold
12
Physical Characteristics
Dimensions (H x W x D)
1845 x 1073 x 95 mm (72.625 x 42.25 x 3.75 in)
Total Net Weight
TBE
Wall Panel Support (Optional)
46602-10
The Wall Panel Support consists in a
horizontal support for five component
panels. It is designed to be fixed to a
wall.
Specifications
Parameter
Value
Mounting
On a wall
Number of Component Panels it Can Hold
5
Physical Characteristics
Dimensions (H x W x D)
1518 x 100 x 3 mm (59.8 x 3.9 x 0.12 in)
Total Net Weight
3.6 kg (8 lb)
Slave Base Assembly (Optional)
46603-10
The Slave Base Assembly is an
optional base which expands any drive
train the students or instructor might
want to assemble. It includes two
panels, two long T-slotted extrusion
bars, and two lexan holders to
assemble the safety panels of the
universal base and slave base
together. The Slave Base Assembly is
not required to perform the setups
proposed in the manuals.
© Festo Didactic
43
Mechanical Training Systems, LabVolt Series, 46101
Specifications
Parameter
Value
Slave Base
Dimensions (H x W x D)
895 x 591 x 70 mm (35.25 x 23.25 x 2.75 in)
Front and Back Safety Panels
Dimensions (H x W x D)
874 x 581 x 6 mm (34.4 x 22.9 x 0.25 in)
T-Slotted Extrusion Bars
Dimensions (H x W x D)
1740 x 38 x 38 mm (68.5 x 1.5 x 1.5 in)
Other Items Included
Lexan holders
Physical Characteristics
Total Net Weight
36.3 kg (80 lb)
Vibration Analysis (Optional)
46623-00
The Vibration Analysis model
introduces students to vibration
analysis. The equipment supplied
includes a vibration analyzer, a
vibration transducer, a balancing disk
that fixes to the shaft of a motor, a
pillow block bearing, a defective
bearing, and accessories. The
courseware includes a student
manual, instructor guide, and a
textbook. A personal computer (not
supplied) is required.
List of Manuals
Manual
number
Vibration Analysis (Work Orders - Student) _____________________________________________________ 89292-60
Vibration Analysis (Work Orders - Instructor) ___________________________________________________ 89292-70
Description
Table of Contents of the Manual(s)
Vibration Analysis (Work Orders - Student) (89292-60)
•
1 Introduction to the Vibration Analysis System
•
2 Introduction to Vibration
•
3 Overall Level Measurements
•
4 FFT Spectrum and Waveform Analyses
•
5 Machine Diagnosis
•
6 Vibration Data Analysis and Reporting
Additional Equipment Required to Perform the Exercises
44
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Model
number
Training on Vibration Analysis, 0.4 day ___________________________________________________ 89292-TF 14
Qty Description
1
Specifications
Parameter
Value
Portable Vibration Meter
Vibration Measurements
Displacement, velocity, acceleration
Functions
Overall level measurements, time waveform display, FFT spectrum analysis
Vibration Sensor Type
Accelerometer
Software
Data management software
Balancing Disk and Cover
Disk Diameter
200 mm (7.9 in)
Cover Dimensions
272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in)
Optional Tool Package 1 (Optional)
46632-00
The Optional Tool Package 1 consists
of the tools and instruments required
to assemble the setups and take
measurements.
It includes a hex key set, a wrench set
with open ends and box ends, needle
nose pliers, scissors, a rubber
hammer, a hacksaw, a dial caliper, a
machinist rule, a measuring tape, a
micrometer, a gear gauge, a file, a
sand belt, a wire brush, a soapstone holder with replacement soapstones, and a vise.
The package also includes a tool cabinet for extra storage space.
Specifications
Parameter
Value
Gear Gauge
Number of Leaves
14
For Pressure Angle and Series
14.5° pressure angle, inch series
Diametral Pitch Range
6 to 80
Micrometer
Range
0 to 25 mm (0 to 1 in)
Graduation
0.00254 mm (0.0001 in)
Dial Caliper
Range
0 to 152 mm (0 to 6 in)
Graduation
0.0254 mm (0.001 in)
Machinist Rule
Length
152 mm (6 in)
Tape Rule
Length
2 m (6 ft)
Hex Key Set
8 pieces, 1.6 to 6.4 mm (0.063 to 0.25 in)
Wrench Set
9 pieces, 6.4 to 19 mm (0.25 to 0.75 in)
Rubber Hammer
Weight
0.567 kg (1.25 lb)
Hacksaw
Length
305 mm (12 in)
Bench Vise
14 Optional product training. Price provided on demand. For details and options, contact [email protected].
© Festo Didactic
45
Mechanical Training Systems, LabVolt Series, 46101
Parameter
Value
Maximum Opening
64 mm (2.5 in)
Tool Cabinet
Storage
3 drawers, 1 compartment, 0.136 m³ (8301 in³)
Overall Dimensions (H x W x D)
902 x 673 x 457 mm (35.5 x 26.5 x 18 in)
Other Items Included
Scissors, wire brush, file, sandpaper, pliers, and soapstone holder with soapstones
Physical Characteristics
Total Net Weight
45 kg (100 lb)
Optional Tool Package 2 (Optional)
46632-10
The Optional Tool Package 2 consists
of the tools and instruments required
to assemble the setups and take
measurements.
It includes a torque wrench with a
socket set, a slot screwdriver, a
stopwatch, a funnel, and a degreaser.
Specifications
Parameter
Value
Torque Wrench
Type
3/8 in square drive
Torque Range
2.8 to 28 N·m (25 to 250 lbf·in)
Socket Set
Diameter Range
10 pieces, from 0.03 to 0.09 mm (0.25 to 0.813 in)
Screwdriver
Type
Slot
Other Items Included
Degreaser, funnel, and a stopwatch
Physical Characteristics
Total Net Weight
2.7 kg (6 lb)
Optional Tool Package 3 (Optional)
46632-20
The Optional Tool Package 3 model
consists of an arbor press, a deadblow
hammer, a bearing heater, a bearing
support, and an infrared thermometer.
Specifications
Parameter
Value
Arbor Press
Capacity
1 ton
Clearance
127 mm (5 in)
Deadblow Hammer
Weight
46
0.51 kg (1.13 lb)
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Parameter
Value
Hot Plate
Dimensions (H x W x D)
127 x 127 x 102 mm (5 x 5 x 4 in)
Temperature Range
25 to 360°C (77 to 672°F)
Voltage
120 V - 60 Hz
Power
250 W
Current
2.1 A
Infrared Thermometer
Temperature Range
-20 to 500°C (-4 to 932°F)
Dimensions (H x W x D)
160 x 115 x 36 mm (6 x 5 x 1.5 in)
Other Item Included
Bearing support for hot plate
Physical Characteristics
Total Net Weight
22.7 kg (50 lb)
Optional Tool Package 3 (Optional)
46632-25
The Optional Tool Package 3 model
consists of an arbor press, a deadblow
hammer, a bearing heater, a bearing
support, and an infrared thermometer.
Specifications
Parameter
Value
Arbor Press
Capacity
1 ton
Clearance
127 mm (5 in)
Deadblow Hammer
Weight
0.51 kg (1.13 lb)
Hot Plate
Dimensions (H x W x D)
127 x 127 x 102 mm (5 x 5 x 4 in)
Temperature Range
25 to 360°C (77 to 672°F)
Voltage
120 V - 60 Hz
Power
250 W
Current
2.1 A
Infrared Thermometer
Temperature Range
-20 to 500°C (-4 to 932°F)
Dimensions (H x W x D)
160 x 115 x 36 mm (6 x 5 x 1.5 in)
Other Item Included
Bearing support for hot plate
Physical Characteristics
Total Net Weight
© Festo Didactic
22.7 kg (50 lb)
47
Mechanical Training Systems, LabVolt Series, 46101
Spare Parts 1 for 46101 (Optional)
46640-00
The Spare Parts 1 model includes
plastic containers, plastic bags,
identification stickers, soapstones,
keys, padlocks, two pieces of roller
chain, and a V-belt.
Specifications
Parameter
Value
V-Belt
See Model 46612 for details about this component.
Chains
See Model 46613 for details about these components.
Square Shaft Key
See Model 46631 for details about this component.
Woodruff Key
See Model 46631 for details about this component.
Other Items Included
Padlocks, soapstones, plastic boxes and bags, and printed labels
Physical Characteristics
Total Net Weight
2.7 kg (6 lb)
Spare Parts 2 for 46101 (Optional)
46640-10
The Spare Parts 2 model consists of
replacement parts. It includes an
empty can, a 4L V-Belt, two 3V wedge
V-Belts, two cogged wedge V-Belts, a
timing belt, a high torque drive (HTD)
timing belt, a double-strand roller
chain, and a silent chain. It also
includes a replacement grid for the
grid coupling.
Specifications
Parameter
Value
Wedge V-Belts
See Model 46612-1 for details about these components.
V-Belt
See Model 46612-1 for details about this component.
Timing Belts
See Model 46612-1 for details about these components.
Roller Chain
See Model 46613-1 for details about this component.
Silent Chain
See Model 46613-1 for details about this component.
Empty Can
See Model 46616 for details about this component.
Other Item Included
Replacement grid for grid coupling
Physical Characteristics
Total Net Weight
48
4.5 kg (10 kg)
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Spare Parts 3 for 46101 (Optional)
46640-20
The Spare Parts 3 model consists of
replacement parts. It includes several
bearings and seals, collars, assembly
components, and a pair of work
gloves.
Specifications
Parameter
Value
Bearings
Includes all the bearing described in Models 46614-1 and 46617
O-ring
See Model 46618 for details about this component.
Lip Seal
See Model 46618 for details about this component.
Mechanical Seal
See Model 46618 for details about this component.
Other Items Included
Collars, O-rings, screws, lockwashers, retaining nuts, lockwashers, and gloves
Physical Characteristics
Total Net Weight
2.3 kg (5 lb)
Spare Parts 4 for 46101 (Optional)
46640-30
The Spare Parts 4 model consists of
replacement parts. It includes a flange
bearing, linear ball bearings, bearing
locknuts, a roller ramp clutch, angular
ball bearings, and replacement balls
for the ball nut.
Specifications
© Festo Didactic
49
Mechanical Training Systems, LabVolt Series, 46101
Parameter
Value
Roller Ramp Clutch
See Model 46619 for the details of the component.
Angular Ball Bearings
See Model 46620 for the details of the component.
Linear Bearings
See Model 46620 for the details of the component.
Flange Bearing
See Model 46620 for the details of the component.
Bearing Locknut
See Model 46620 for the details of the component.
Other Item Included
Replacement balls for ball nut
Physical Characteristics
Total Net Weight
0.6 kg (1.3 lb)
Consumables 1 for 46101 (Optional)
46641-00
The Consumable Components 1 model
consists of connecting links and
keystock.
Specifications
Parameter
Value
Square Keystock
See Model 46631 for details about this component.
Connecting Links
See Model 46613 for details about these components.
Physical Characteristics
Total Net Weight
TBE
Consumables 2 for 46101 (Optional)
46641-10
The Consumable Components 2 model
consists of a container of SAE grade 30
oil, a grease cartridge, and a
degreaser.
Specifications
Parameter
Value
Oil
See Model 46616 for details about this component.
Grease Cartridge
See Model 46616 for details about this component.
Physical Characteristics
Total Net Weight
50
TBE
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Consumables 3 for 46101 (Optional)
46641-20
The Consumable Components 3 model
consists of gasket material and a
grease cartridge.
Specifications
Parameter
Value
Cork Sheets
See Model 46618 for details about these components.
Grease Cartridge
See Model 46617 for details about this component.
Physical Characteristics
Total Net Weight
TBE
Consumables 4 for 46101 (Optional)
46641-30
The model Consumable Components 4
consists of retaining rings.
Specifications
Parameter
Value
Retaining Rings
See Model 46620 for the details of the component.
Physical Characteristics
Total Net Weight
© Festo Didactic
TBE
51
Mechanical Training Systems, LabVolt Series, 46101
Mechanical Training System - eSeries (Optional)
46649-E0
This site-license course bundle is
intended to be used in conjunction
with the 46101 Mechanical Training
System. The Mechanical Training
System contains four courses, each of
which has a pretest and posttest. Each
course includes the topics covered in
the book-based content and their
related hands-on exercises. Exercise
procedures are presented in enhanced
PDF format. Completed exercises may
be printed, saved to a specific
location, and submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied
by voiceover narration to minimize the amount of on-screen reading.
The following learning platforms are available:
•
•
•
46649-E: Mechanical Training System - eSeries
46649-F: Mechanical Training System - SCORM
46649-G: Mechanical Training System - Stand-Alone
Topic Coverage
•
•
•
•
Level 1 - Introduction, Belt Drives, Chain Drives, and Gear Drives
Level 2 - More Belt and Chain Drives, Alignment, Couplings, and Lubrication
Level 3 - More Gear Drives, Bearings, Gaskets, and Seals
Level 4 - Clutches, Brakes, Ball Screws, and Linear Bearings
Specifications
Parameter
Computer Requirements
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Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Windows® 8.
© Festo Didactic
Mechanical Training Systems, LabVolt Series, 46101
Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production,
installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.
Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible
for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered
trademarks of their respective holders. © Festo Didactic Inc. 2017. All rights reserved.
Festo Didactic SE
Rechbergstrasse 3
73770 Denkendorf
Germany
P. +49(0)711/3467-0
F. +49(0)711/347-54-88500
Festo Didactic Inc.
607 Industrial Way West
Eatontown, NJ 07724
United States
P. +1-732-938-2000
F. +1-732-774-8573
Festo Didactic Ltée/Ltd
675 rue du Carbone
Québec QC G2N 2K7
Canada
P. +1-418-849-1000
F. +1-418-849-1666
www.labvolt.com
www.festo-didactic.com
© Festo Didactic
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