THE MODERN HVAC SYSTEM J. Michael Carson P.E. Senior Mechanical Engineer Purdue University HVAC Systems Btu Ton Heat Gain & Heat Loss Air Handling Unit Fan Air Distribution Preheat Coil Cooling Coil Reheat Coil Double Duct Diffuser Grille Register Constant Volume VAV DOAS Chilled Beam UFAD 1 HVAC Systems 2 HVAC Systems Physical Sciences have a long history of discovery Galileo Fahrenheit Celsius Carrier Fulton Watt 3 HVAC Systems Leading to today’s HVAC Engineer Their work is based on energy transfer The energy they transfer is HEAT 4 HVAC Systems Heat is always moving Flows from higher energy (something hot) to lower energy (something cold) 5 HVAC Systems BTU (BRITISH THERMAL UNIT) How we measure heat in America 1 BTU = 1 lb of water 1°F 6 HVAC Systems QUIZ #1 If it takes one hour to heat 1 lb of water 1°F the heat transfer rate would be … Circle your answer 1 Btu/Hr 1 BTH 1 BTUH Being well read engineers understand Ralph Waldo Emerson “A foolish consistency is the hobgoblin of little minds” 7 HVAC Systems QUIZ #1 This helps you understand the HVAC engineer “A foolish consistency is the hobgoblin of little minds” 8 HVAC Systems QUIZ #2 What was a favorite treat Washington and Jefferson served summer visitors? How could they eat ice cream in the summer of 1700’s? 9 HVAC Systems ICE HARVESTING 10 HVAC Systems QUIZ #3 When one ton of ice melts in one day (24 hours) what do we call the heat absorbed by that ice each hour? 1 Ton 1 Ton = 12,000 Btu/Hr 11 HVAC Systems QUIZ #4 Is there such a thing as one ton of heat? No Now what did Emerson say? 12 HVAC Systems HEAT GAIN & LOSS CALCULATION What makes heat? Lights People Equipment Walls & Windows Solar THE BACKBONE OF HVAC DESIGN How do we get rid of the heat? 13 HVAC Systems AHU (AIR HANDLING UNIT) Fan, Cooling coil, Ductwork, Filters, Diffusers & grilles, Condensing unit, etc. Originally installed in special rooms 1950s more people wanted AC What did we do if we had multiple rooms? 14 HVAC Systems 1950S MULTIPLE AHUS ADVANTAGES DISADVANTAGES • Everybody gets AC • Exterior appearance • Maintenance • Noise • Floor space HOW WE REMOVED THE PROBLEMS 15 HVAC Systems 1960 CENTRAL STATION AHU ADVANTAGES DISADVANTAGES • Serves many rooms • Noise is isolated • Localized maintenance, few pieces of equipment • One zone • No outside air 16 HVAC Systems 1960 CENTRAL STATION AHU Energy Tips 1. No more OA than necessary ADVANTAGES DISADVANTAGES • • • • • One zone • Air can’t get back to the AHU Serves many rooms Noise is isolated Low maintenance Fresh air 17 HVAC Systems 1963 CENTRAL STATION AHU Energy Tips 1. No more OA than necessary 2. Fan operation ADVANTAGES DISADVANTAGES • • • • • • One zone • Cools in winter Serves many rooms Noise is isolated Low maintenance Fresh air Pressure Control 18 HVAC Systems 1965 AHU W/ ECONOMIZER Energy Tips 1. No more OA than necessary 2. Fan operation 3. Economizer operation 4. Damper operation ADVANTAGES DISADVANTAGES • • • • • • • One zone Serves many rooms Noise is isolated Low maintenance Fresh air Pressure Control Economizer 19 HVAC Systems 1966 DOUBLE DUCT Energy Tips 1. No more OA than necessary 2. Fan operation 3. Economizer operation 4. Damper operation 5. Remove simultaneous heating and cooling ADVANTAGES • • • • • • • DISADVANTAGES Serves many rooms • Uses a lot of energy Noise is isolated Low maintenance Fresh air Economizer Room level control Flexible OIL EMBARGO!! 20 HVAC Systems 1975 SHUT-OFF VAV ADVANTAGES • • • • • • • DISADVANTAGES Serves many rooms • Poor air quality Noise is isolated • Poor humidity Low maintenance control Fresh air • Poor temperature Pressure Control control Economizer Saves Money SICK BUILDING SYNDROME!! 21 HVAC Systems 1980S VAV WITH REHEAT ADVANTAGES • • • • • • • DISADVANTAGES Serves many rooms • No good speed Noise is isolated control (mechanical) Low maintenance Fresh air Pressure Control Economizer 1990S VFD!!!! Saves Money HOW DO THEY WORK? 22 HVAC Systems VFD OPERATION 30 Hz 45 Hz 60 Hz 60 Hz 23 HVAC Systems VFD OPERATION 30 Hz 45 Hz 60 Hz 60 Hz 24 HVAC Systems VFD OPERATION 30 Hz 45 Hz 60 Hz 60 Hz 25 HVAC Systems 30 Hz 45 Hz 60 Hz 60 Hz 26 HVAC Systems 1990S VAV REHEAT VFD BEEN THE 20 YEARS WHAT WORKHORSE FOR IS ON THE HORIZON? DOAS 27 HVAC Systems DOAS 28 HVAC Systems DOAS 29 HVAC Systems DOAS ADVANTAGES DISADVANTAGES • Small AHU • Small ductwork • Less energy?? • FCUs or other room level system OFFICES, DORMS, ETC. CHILLED BEAMS 30 HVAC Systems CHILLED BEAMS HOW DO THEY WORK? 31 HVAC Systems CHILLED BEAMS 32 HVAC Systems CHILLED BEAMS 33 HVAC Systems CHILLED BEAMS ADVANTAGES DISADVANTAGES • Small AHU • Small ductwork • Can take many chilled beams • Careful temp control UFAD 34 HVAC Systems UFAD 35 UFAD 36 HVAC Systems UFAD ADVANTAGES • Small AHU • Small ductwork • Less energy?? DISADVANTAGES • Careful construction details • Careful temp control 37 THE END OF THE MODERN HVAC SYSTEM J. Michael Carson P.E. Senior Mechanical Engineer Purdue University
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