University of Central Florida Electronic Theses and Dissertations Doctoral Dissertation (Open Access) Radiation Studies Of The Tin-doped Microscopic Droplet Laser Plasma Light Source Specific To Euv Lithography 2006 Chiew-Seng Koay University of Central Florida Find similar works at: http://stars.library.ucf.edu/etd University of Central Florida Libraries http://library.ucf.edu Part of the Electromagnetics and Photonics Commons, and the Optics Commons STARS Citation Koay, Chiew-Seng, "Radiation Studies Of The Tin-doped Microscopic Droplet Laser Plasma Light Source Specific To Euv Lithography" (2006). Electronic Theses and Dissertations. Paper 759. This Doctoral Dissertation (Open Access) is brought to you for free and open access by STARS. It has been accepted for inclusion in Electronic Theses and Dissertations by an authorized administrator of STARS. For more information, please contact [email protected]. RADIATION STUDIES OF THE TIN-DOPED MICROSCOPIC DROPLET LASER PLASMA LIGHT SOURCE SPECIFIC TO EUV LITHOGRAPHY by CHIEW-SENG KOAY B.A. Physics, Gustavus Adolphus College, 1999 M.S. Physics, University of Minnesota-Twin Cities, 2001 M.S. Optical Science and Engineering, University of Central Florida, 2003 A dissertation submitted in partial fulfillment of the requirements for the degree of Doctor of Philosophy in the College of Optics and Photonics at the University of Central Florida Orlando, Florida Spring Term 2006 Major Professor: Martin C. Richardson © 2006 Chiew-Seng Koay ii ABSTRACT The extreme ultraviolet (EUV) lithography technology is being developed worldwide, to have it ready by 2009 as the next generation lithography technology. The technology will be used for high volume manufacturing of integrated circuit chips with feature size smaller than 35 nm. There are many technical challenges that must be overcome to make it viable for commercialization. One major challenge to its implementation is the development of a 13.5 nm EUV source of radiation that meets the requirements of current roadmap designs of the source of illumination in commercial EUVL scanners. The light source must be debris-free, in a free-space environment with the imaging EUV optics that must provide sufficient, narrow spectral band EUV power to print 100 wafers/hr. To meet this need, the Laser Plasma Laboratory (LPL) at CREOL is developing a laser plasma based on a tin-doped droplet target. The research has two main programs—radiation and debris. In the present work, optical techniques in the form of spectroscopy, radiometry, and imaging, were employed to characterize and optimize the EUV emission from the source. State of the art EUV spectrographs were employed to observe the source’s spectrum under various laser irradiation conditions. Comparing the experimental spectra to those from theory, has allowed the determination of the Sn ion stages responsible for emitting the useful EUV. The prediction of the Collision-Radiative Equilibrium model iii was also demonstrated in these studies. Moreover, extensive spectral measurements were accomplished from 1 nm to 30 nm, which surveys nearly the entire electromagnetic spectrum region defined as EUV. Absolutely calibrated metrology was employed with the Flying Circus instrument from which the source’s conversion efficiency (CE)—from laser to the useful EUV energy—was characterized under various laser irradiation conditions. Hydrodynamic simulations of the plasma expansion together with the CRE model predicted the condition at which optimum conversion could be attained. The condition was demonstrated experimentally, with the highest CE to be slightly above 2%, which is the highest value among all EUV source contenders. In addition to laser intensity, the CE was found to depend on the laser wavelength. For better understanding, this observation is compared to results from simulations. Through a novel approach in imaging, the size of the plasma was characterized by recording images of the plasma within a narrow band, around 13.5 nm. The size, approximately 100 μm, is safely within the etendue limit set by the optical elements in the EUV scanner. Finally, the notion of irradiating the target with multiple laser beams was explored for the possibility of improving the source’s conversion efficiency. In the other research program, debris mitigation and debris characterization of the source are also being carried out, and promising results have been demonstrated. iv For my parents. v ACKNOWLEDGMENTS As is the case with most accomplishments, successful completion of this PhD degree is not mine to acclaim; many people have provided support along the way. I want to thank Dr. Martin Richardson, my advisor, for his support, guidance and insights, which form the path of my PhD. Thanks to my committee members—Dr. James Harvey, Dr. Eric Johnson, and Dr. Donald Malocha—for spending their valuable time in reading this dissertation. I appreciate the help of all who have been involved in the Laser Plasma Laboratory research group during my time as a student in CREOL. They include: Christian Keyser, Maan Al-Ani, Arnaud Zoubir, Robert Bernath, Kazutoshi Takenoshita, Simi George, Tobias Schmid, Joshua Duncan, Christopher Brown, Ty Olmstead, Tony Teerawattanasook, Jose Cunado, Troy Anderson, Michael Hemmer, Ji Yeon Choi, Nicholas Barbieri, Dr. Moza Al-Rabban, Dr. Nikolai Vorobiev, and Dr. Etsuo Fujiwara. Thanks to Dr. William Silfvast, Dr. Greg Shimkaveg, and Dr. Peter Delfyett, for their inspiration. The kindness and helpfulness of the CREOL staff have in many ways facilitated the graduate school and made it more enjoyable, especially to Courtney Lewis, Richard Zotti, and Vicky Ortiz. Success is empty without the love of family. My deepest thanks go to my wife Hongyuan for her love and understanding. Finally, to my parents, thanks for their trust in vi me, and their enduring love for their son who has gone to the other side of the world to pursue his interest. vii TABLE OF CONTENTS LIST OF FIGURES ......................................................................................................... xiii LIST OF TABLES............................................................................................................ xx CHAPTER 1: INTRODUCTION ....................................................................................... 1 1.1 Mirrors for EUV Lithography................................................................................. 5 1.2 References............................................................................................................... 7 CHAPTER 2: SOURCE CONCEPT ................................................................................ 12 2.1 Source Power Requirement................................................................................... 12 2.2 Review .................................................................................................................. 13 2.3 Laser Plasma for EUVL........................................................................................ 14 2.4 Formation of Laser Plasma ................................................................................... 20 2.5 Absorption Processes in Laser Plasma ................................................................. 23 2.5.1 Inverse Bremsstrahlung Absorption ......................................................... 24 2.6 Radiation Processes in Laser Plasma.................................................................... 25 2.6.1 Bound-Bound (Line emission).................................................................. 25 2.6.2 Free-Free (Bremsstrahlung)...................................................................... 27 2.6.3 Free-Bound (Recombination) ................................................................... 29 2.7 Relative Population of Sn Ion Stages.................................................................... 29 2.8 Hydrodynamic Code Simulation........................................................................... 31 2.8.1 Intensity for optimum EUV emission ....................................................... 32 viii 2.9 Development of Radiation Modeling at Laser Plasma Laboratory ...................... 36 2.9.1 Non-LTE radiation transport modeling .................................................... 38 2.10 References............................................................................................................. 39 CHAPTER 3: SOURCE METHODS AND MATERIALS ............................................. 48 3.1 Source Creation..................................................................................................... 48 3.1.1 Precision interaction laser ......................................................................... 49 3.1.2 Measurement of beam diameter at focal region........................................ 50 3.1.3 Tin-doped droplet targets.......................................................................... 54 3.1.4 Interaction vacuum chamber..................................................................... 56 3.1.5 Droplet target imaging system .................................................................. 57 3.2 References............................................................................................................. 59 CHAPTER 4: INBAND SPECTROSCOPY .................................................................... 61 4.1 Methods and Materials.......................................................................................... 61 4.1.1 Flat-field spectrograph (FFS).................................................................... 61 4.2 Experiment............................................................................................................ 63 4.3 Results and Discussions........................................................................................ 64 4.3.1 Identifying Sn ion stages........................................................................... 69 4.3.2 Spot size dependence ................................................................................ 74 4.4 References............................................................................................................. 75 CHAPTER 5: OFF-BAND SPECTROSCOPY................................................................ 77 5.1 Methods and Materials.......................................................................................... 78 5.1.1 Transmission grating spectrograph ........................................................... 78 5.2 Experiment............................................................................................................ 82 ix 5.3 Results and Discussions........................................................................................ 83 5.4 Emission in the Ultraviolet, Visible, and Near Infrared ....................................... 88 5.5 References............................................................................................................. 89 CHAPTER 6: CALIBRATED METROLOGY................................................................ 91 6.1 Inband Energy Meter (The Flying Circus diagnostic) .......................................... 91 6.1.1 Use calibrated spectrometer as energy meter............................................ 95 6.2 Experiment............................................................................................................ 96 6.3 Calibration and Data Analysis .............................................................................. 98 6.4 Results and Discussions...................................................................................... 100 6.4.1 Conversion efficiency as function of focus position............................... 100 6.4.2 Conversion efficiency as function laser intensity ................................... 101 6.5 References........................................................................................................... 103 CHAPTER 7: SOURCE IMAGING AT INBAND WAVELENGTH........................... 103 7.1 Methods and Materials........................................................................................ 105 7.1.1 Detector and imager................................................................................ 105 7.2 Experiment.......................................................................................................... 106 7.3 Results and Discussions...................................................................................... 108 7.4 Confirmation by FC2 Visit ................................................................................. 108 7.5 Summary ............................................................................................................. 109 7.6 References........................................................................................................... 110 CHAPTER 8: TARGET IRRADIATION WITH 355 NM WAVELENGTH LASER.. 111 8.1 Methods and Materials........................................................................................ 112 8.1.1 Experimental setup.................................................................................. 112 x 8.1.2 355 nm wavelength laser ........................................................................ 114 8.2 Experiment.......................................................................................................... 116 8.3 Results and Discussion ....................................................................................... 117 8.3.1 Conversion efficiency ............................................................................. 117 8.3.2 Spectra..................................................................................................... 120 8.3.3 Plasma hydrodynamic simulation for different laser wavelengths ......... 123 8.4 Summary ............................................................................................................. 125 8.5 References........................................................................................................... 126 CHAPTER 9: TARGET IRRADIATION WITH TWO LASER BEAMS .................... 127 9.1 Methods and Materials........................................................................................ 127 9.1.1 Experimental setup.................................................................................. 127 9.1.2 Beam splitting and energy control .......................................................... 129 9.1.3 Design of experiment.............................................................................. 130 9.2 Results and Discussions...................................................................................... 132 9.2.1 Single beam illumination ........................................................................ 132 9.2.2 Simultaneous two beams irradiation....................................................... 136 9.2.3 Angular dependence of single beam irradiation ..................................... 137 9.3 Summary ............................................................................................................. 140 9.4 References........................................................................................................... 140 CHAPTER 10: CONCLUSION AND FUTURE DIRECTIONS .................................. 141 10.1 Conclusion .......................................................................................................... 141 10.2 Future directions ................................................................................................. 142 10.2.1 Irradiation with longer wavelength laser ................................................ 142 xi 10.2.2 Extended studies on two-beam configuration......................................... 143 10.2.3 High power EUV source demonstration ................................................. 143 10.3 References........................................................................................................... 144 xii LIST OF FIGURES Figure 1.1 Reducing illumination wavelength to improve image resolution...................... 2 Figure 1.2 Various sub-technologies and tools needed in a EUVL sytem ......................... 4 Figure 1.3 Theoretical reflectivity for a Mo/Si multilayer mirror, as calculated from CXRO, and a system of 8 mirrors. Here N is the number of bilayers, d is the thickness of a layer, Γ is the ratio of the thickness of Mo to Si and θ is the grazing angle of the incident light. ................................................... 6 Figure 2.1 Schematic of a EUVL system showing light energy propagation from the source, passing through the intermediate focus, until reaching the wafer. DMT is the debris mitigation scheme.................................................................... 12 Figure 2.2 Dependence of 4d-4f transition energies on atomic number Z [11].................................................................................................................................... 15 Figure 2.3 Theoretical spectra of the resonance transitions of Xe in ion stages Xe8+–Xe12+ Note that only Xe10+ contributes at 13.5 nm. [19] .............................. 17 Figure 2.4 Theoretical spectra of Sn in ion stages Sn7+–Sn12+. [24]................................. 18 Figure 2.5 EUV spectrum from laser plasma based on water droplet target [26].................................................................................................................................... 19 Figure 2.6 EUV spectrum from laser plasma based on lithium target [33] ...................... 19 Figure 2.7 Spatial profiles of the electron density, temperature and velocity are shown for a snap shot of an expanding laser plasma irradiated by a laser propagating from right to left. [39]................................................................... 23 Figure 2.8 EUV spectrum for Xe and Sn laser plasma, showing UTA structure [48]..................................................................................................................... 27 Figure 2.9 Relative Sn ion population as a function of electron temperature for a tin plasma, with electron density of 9.8 × 1020 cm−3 ............................................... 30 Figure 2.10 MED 103 simulation result for tin-doped droplet target, showing the electron temperature and density at a time corresponding to the peak of the laser pulse................................................................................................. 34 Figure 2.11 The maximum Te as a function of laser intensity as predicted by MED 103...................................................................................................................... 35 xiii Figure 2.12 MED 103 simulation result for pure tin planar target, showing the electron temperature and density at a time corresponding to the peak of the laser pulse [24 ] ........................................................................................................... 36 Figure 2.13 Relative energy levels in Sn8+and Sn10+ . [55, 61]......................................... 37 Figure 2.14 CRETIN calculated evolution spectral emission from lithium laser plasma, at laser intensity 5.0 x 1011 W/cm2. [60] ..................................................... 39 Figure 3.1 Precision Nd:YAG laser .................................................................................. 48 Figure 3.2 Optical layout of the precision Nd:YAG laser ................................................ 49 Figure 3.3 Far field beam profile of the precision laser.................................................... 50 Figure 3.4 Experimental setup to measure laser beam diameter. Top setup is for determining the optical magnification of the microscope objective, from the object plane to the image plane. Bottom setup, to measure beam diameter............................................................................................................................. 51 Figure 3.5 Image of calibrated object on the Spiricon CCD detector. The wire’s width at the image plane is 1326 μm. .................................................................... 52 Figure 3.6 The detailed map of the beam diameter near the focal region of an f = 10 cm lens............................................................................................................... 53 Figure 3.7 Ink-jet capillary module .................................................................................. 54 Figure 3.8 Photograph of a thin chain of droplet targets together with a cartoon of a laser beam focused on a droplet.................................................................... 55 Figure 3.9 Photograph of the vacuum chamber and the diagnostics connected to it ................................................................................................................... 56 Figure 3.10 Imaging system to observe droplet targets. The illumination system and the CCD detector are located outside the vacuum chamber. Droplet dimension is exaggerated..................................................................................... 57 Figure 3.11 The Luxeon V Star light-emitting diode, and its radiation spectrum centered in the green, approximately 530 nm. .................................................. 58 Figure 4.1 Photograph of the flat field spectrograph connected to vacuum chamber............................................................................................................................. 62 Figure 4.2 Schematic and working principle of the FFS .................................................. 63 xiv Figure 4.3 Focus scan along laser axis by translating the position of the lens. Droplet position is fixed. .......................................................................................... 64 Figure 4.4 Color coded image of the raw spectrum recorded by x-ray CCD camera. .............................................................................................................................. 65 Figure 4.5 (a) Spectra from tin-doped droplet target laser plasma for various laser intensities below 1.4 x 1011 W/cm2 at the target, and (b) Spectra from tin-doped droplet target laser plasma for various laser intensities above 1.4 x 1011 W/cm2 at the target. .............................................................. 66 Figure 4.6 (a) Spectra normalized to the peak of the oxygen line (at 13.0nm) for various intensities < 1.4 x 1011 W/cm2. Dotted lines I, II, III, and IV denotes the spectral features that respond sensitively to the variation in laser intensity. and (b): Spectra normalized to the peak of the oxygen line (at 13.0nm) for various intensities > 1.4 x 1011 W/cm2. The shape of the UTA, at the various intensities, remains the same. ...................................... 68 Figure 4.7 Cartoon of oscillator strength lines from Cowan code.................................... 70 Figure 4.8 An example of oscillator strength lines data from Cowan code. Horizontal axis is wavelength in nanometer..................................................................... 71 Figure 4.9 Theoretical spectra obtained after convolving the oscillator lines in Figure 4.8 with Gaussian function of w = 0.05.................................................... 71 Figure 4.10 Comparison between experimental and theoretical spectra .......................... 72 Figure 4.11 Normalized spectra for laser intensities between 2.9 x 1011 and 1.4 x 1011 W/cm2 recorded with constant laser spot size.................................................. 75 Figure 5.1 Spectrum from laser plasma based on targets solid plastic spherical targets coated with tin. Note the intense and broad emissions below 10 nm. [1] ............................................................................................................... 77 Figure 5.2 Scanning electron micrograph of a free-standing 100-nm period grating (50 nm wide bars) ................................................................................................. 79 Figure 5.3 Schematic of the TGS...................................................................................... 79 Figure 5.4 Photograph of the TGS connected to the target chamber................................ 80 Figure 5.5 Transmission data obtained from CXRO for Al, Sn and Zr metal filters of thickness 500nm. ...................................................................................... 81 Figure 5.6 Color coded picture of the raw spectrum recorded by the CCD camera. .............................................................................................................................. 83 xv Figure 5.7 Complete spectrum from TGS ranging from 1 - 28 nm. Appearing in the spectrum are oxygen lines and the prominent Sn UTA. ....................... 84 Figure 5.8 Spectrum from 1nm to 10nm. Majority of structures are most likely due to Sn ions.......................................................................................................... 85 Figure 5.9 Spectrum from 7 - 12 nm showing the identified structures a through g........................................................................................................................... 85 Figure 5.10 Spectrum from 10 - 20 nm covering the 13.5nm UTA. ................................ 87 Figure 5.11 Spectrum from 20 - 28 nm............................................................................ 87 Figure 5.12 Spectra obtained for de-ionized water target and Sn-doped droplet target, under vacuum conditions. The difference in counts of the two spectra is due to the longer exposure time used for the pure water experiment. Feature identification of visible and near-IR region [8]. .............................. 88 Figure 5.13 Cowan calculations for OI, OII, and OIII transitions in the visible region [8] ............................................................................................................... 89 Figure 6.1 Schematic of the Flying Circus EUV energy meter ........................................ 92 Figure 6.2 Flying Circus connected to our vacuum chamber ........................................... 92 Figure 6.3 Mo/Si mirror reflectivity calibrated by NIST.................................................. 93 Figure 6.4 Transmission of Zr metal filter (500 nm thick) calculated from the CXRO website ............................................................................................................ 94 Figure 6.5 Transmission of Zr metal filter measured by NIST......................................... 95 Figure 6.6 Experimental setup. The EUV energy meter and the spectrograph view the plasma at 30 degrees and 90 degrees with respect to the incident laser beam...................................................................................................... 97 Figure 6.7 A photograph of the screen of an oscilloscope that contains the signal from the photodiode and the signal from the FC instrument. The laser pulse duration is actually 11.5 ns (FWHM) but appears broadened due to the reduced sampling bandwidth (20MHz) setting. ............................................... 98 Figure 6.8 CE as function of focal position. Inset diagram shows the relative positions of target and focal spot. ...................................................................... 101 Figure 6.9 Conversion efficiency of the tin-doped droplet target laser plasma source as a function of laser intensity................................................................. 102 xvi Figure 7.1 Imaging concept ............................................................................................ 105 Figure 7.2 Schematic of the experimental setup............................................................. 106 Figure 7.3 Image of a needle tip ..................................................................................... 107 Figure 7.4 Inband images of the source as function of target position in the focal region ..................................................................................................................... 108 Figure 7.5 Cross sections of the source image (inset) measured by Flying Circus 2 team .................................................................................................................. 109 Figure 7.6 Inband source image recorded using two different schemes. The image from the FC2 instrument suffers from pixelation due to its low magnification of 2. .......................................................................................................... 109 Figure 8.1 Laser plasma system. Photograph shows the complete system, equipped with infrastructure to support the chamber lid, optical breadboard, various state-of-the-art instrumentations, optics and laser beam line, and data acquisition station. .......................................................................... 113 Figure 8.2 Schematic diagram of the experimental setup, consisting the laser beam line, vacuum chamber, diagnostics, and energy monitors. Each of diagnostics, the spectrograph and the Flying Circus, is aligned to the plasma and oriented with the same viewing angle (30 degrees) from the laser direction.................................................................................................................. 114 Figure 8.3 Mirror reflectivity vs. laser wavelength. Narrow band, high reflectivity at 45 degrees incidence for either S or P polarization. Data obtained from CVI laser website. ................................................................................... 115 Figure 8.4 The 355 nm laser beam diameter in the focal region of a planoconvex lens of f = 100 mm nominal. The minimum diameter is approximately 20 μm. ..................................................................................................... 116 Figure 8.5 The position of the focusing lens is adjustable along laser axis, with respect to the droplet position. The laser intensity irradiating the droplet target depends on the laser pulse energy and the beam diameter at which the droplet is located in the focal region. ............................................................. 117 Figure 8.6 Signal of the laser pulse and EUV pulse, as measured on an oscilloscope. Both are normalized at their peaks. The laser pulse appears broadened due to reduced sampling speed (20 MHz) setting. ........................................ 118 Figure 8.7 The source’s conversion efficiency, from laser energy into useful EUV, as a function of the focus position. The CE variation is nearly symmetrical. The dip at position zero corresponds to the position where xvii the droplet is located at the minimum beam spot. The CE is higher when the droplet target is at some distances from the minimum spot...................................... 119 Figure 8.8 Conversion efficiency as function of laser intensity. .................................... 120 Figure 8.9 Spectra for different laser intensities < 0.98 x 1012 W.cm-2. ......................... 121 Figure 8.10 Spectra for different laser intensities > 0.98 x 1012 W.cm-2. ....................... 121 Figure 8.11 Normalized spectra for different laser intensities < 0.98 x 1012 W.cm-2............................................................................................................................. 122 Figure 8.12 Normalized spectra for different laser intensities > 0.98 x 1012 W.cm-2............................................................................................................................. 122 Figure 8.13 Hydrodynamic expansion of the laser plasma based on the tindoped target, under the same irradiation conditions except for the wavelength. The effect of three laser wavelengths, 0.35 μm, 1.0 μm and 10 μm, are compared............................................................................................................ 124 Figure 9.1 Two beam irradiation .................................................................................... 128 Figure 9.2 Experimental setup. Beam 1 and 2 are collinear but in opposing directions. The EUV energy meter and the spectrograph connect to the vacuum chamber at 30 degrees with respect to Beam 1 each......................................... 129 Figure 9.3 The optical assembly for controlling the energy in Beam 1 and 2....................................................................................................................................... 130 Figure 9.4 Scanning the lens position with respect to the target position, to vary the laser intensity irradiating the target................................................................... 133 Figure 9.5 (Top) Conversion efficiency measured for various positions of Lens 1 along the laser beam, with only Beam 1 irradiating the target. (Bottom) Conversion efficiency measured for various positions of Lens 2 along the laser beam, with only Beam 2 irradiating the target. ...................................... 134 Figure 9.6 Conversion efficiency as function of laser intensity for Beam 1 only (top), and Beam 2 only (bottom). ........................................................................... 135 Figure 9.7 Conversion efficiency as function of laser intensity for three cases: Beam 1 only, Beam 2 only, and two beams together. .......................................... 136 Figure 9.8 Conversion efficiency in polar coordinate for the case when only Beam 1 irradiates the target. ................................................................................... 138 xviii Figure 9.9 Polar plot of the conversion efficiency as function of viewing angle for all three cases................................................................................................... 139 xix LIST OF TABLES Table 2.1 Input parameters for MED 103 code ................................................................ 33 Table 5.1 Observed and calculated wavelengths for the a to g arrays.[7]........................ 86 Table 8.1 Critical densities for different laser wavelengths ........................................... 123 xx CHAPTER 1: INTRODUCTION In 1965, Gordon Moore described the progress of semiconductor devices: “the number of transistors on a computer chip doubles every two years”. Since then, his observation, popularly known as Moore’s Law, has been the roadmap for both the chip manufacturers and the suppliers of chip production tools. Computers have become compact and increasingly powerful mainly because of lithography, an imaging process that allows more and more circuits to be printed onto a computer chip. The two fundamental relationships describing a lithography imaging system, resolution (RES) and depth of focus (DOF), are given by RES = k1 λ Eqn 1.1 NA and DOF = k2 λ Eqn 1.2 NA2 where λ is the wavelength of illumination used for imaging and NA is the numerical aperture of the projection optics in the image field. The case k1 = k2 = 0.61 corresponds to the Rayleigh definition of diffraction-limited imaging. The constants are largely 1 dominated by the optical system, but in practice, are also dependent on photoresist recording and processing. The equations show that if smaller structures are needed, one can reduce k1, increase the NA, or reduce the wavelength. All three approaches have been extensively used during the last two decades as illustrated in Figure 1.1. The current lithography technology, which uses deep ultraviolet light of 193 nm wavelength from the argonfluoride excimer laser, has been pushed just about as far as it can go [1]. Semiconductor manufacturers must find a new horse, of lithography, upon which to depend in the next generation of microchip manufacturing. Figure 1.1 Reducing illumination wavelength to improve image resolution The technologies competing to be the next generation lithography technology include 193nm immersion, nanoimprint, electron beam projection, electron beam direct write, maskless lithography, and EUV lithography. The winning solution will not only 2 include a technical demonstration of working devices, but also an economic advantage and projected profit margins. Among other choices, EUV lithography is the leading candidate. In comparison with the currently used deep UV lithography, EUVL improves resolution by using drastically shorter wavelength. Along with this benefit, however, many new challenges arise as well [2]. For example, because transmissive optics cannot be used to focus EUV light, the only means are by reflective optics. In particular, the wavelength of illumination is chosen to be 13.5 nm due to the availability of molybdenum-silicon multilayer coated mirrors. Such mirrors can provide the highest reflection coefficient up to 70% at 13.5 nm, at normal incidence. The earliest papers proposing the use of EUV for projection lithography were published in the late 1980s [3, 4, 5]. The semiconductor industry expects high-volume manufacturing using the EUV lithography (EUVL) technology to support 100 nm imaging, by the year 2009, [2, 6]. Eventually this technology is expected to produce chips with feature sizes smaller than 35 nm [7]. Ref 8 gives comprehensive descriptions of the various sub-technologies needed in a scanner, as shown in Figure 1.2 3 Figure 1.2 Various sub-technologies and tools needed in a EUVL sytem [9] At present in 2006, there is a concerted international effort in developing the tools, including the light source, needed for EUVL. The light can be obtained from a variety of sources including laser plasma, discharge plasma, synchrotron radiation, and highharmonic generation with femtosecond laser pulses. Only the first two have been under development for EUVL when the issues of output power, manufacturing costs and source lifetime are taken into consideration [10, 11]. Regarding the source’s performance, there are two key issues: radiation and debris. First, the source must provide sufficient power at the operating wavelength to yield the required wafer throughput, i.e. the number of wafers printed per hour. Second, it 4 must operate in a scheme that can prevent the delicate and costly condenser mirrors from suffering the deleterious effects of target debris emanated from the plasma. 1.1 Mirrors for EUV Lithography All the optics in a EUV lithography scanner will be based on reflective elements. For a collector, normal incidence mirrors would be more advantageous compared to those of grazing incidence because large solid angle collector can be built from normal incidence mirror. However, materials have low reflectivity at normal incidence in the EUV. With the advances in multilayer mirror technology, normal incidence mirrors having high reflectivity can be built. Because the multilayer mirror operates by the principles of constructive interference, its reflectivity is narrow band. The multilayer coating is fabricated with alternating thin film layers of low and high index of refraction materials. The low index material generally has low atomic number (low Z) and is referred to as a spacer because its absorption coefficient is much lower than that of the high index, high Z material. Multilayer mirror having reflectivity as high as 70% at 13.5 nm, and a narrow band of 0.5 nm, has been achieved [12]. The mirror coating is based on MolybdenumSilicon multilayers. The wavelength of peak reflectivity may be varied by adjusting the layer spacing, although the wavelength of choice is currently set at 13.5 nm. 5 Figure 1.3 Theoretical reflectivity for a Mo/Si multilayer mirror, as calculated from CXRO, and a system of 8 mirrors. Here N is the number of bilayers, d is the thickness of a layer, Γ is the ratio of the thickness of Mo to Si and θ is the grazing angle of the incident light. Figure 1.3 shows the theoretical reflectivity of the Mo-Si multilayer mirror. The data was calculated from the website hosted by the Center for X-ray Optics (CXRO). It shows a peak reflectivity of 74%, and a bandwidth of 0.6 nm, for single reflection from the mirror. A EUV scanner is expected to have eight of these mirrors between the source and the photoresist. Therefore, after eight bounces, the final reflectivity is significantly low, with a narrower bandwidth. The light power within this bandwidth, defined at its FWHM, is the useful EUV that would finally get to the photoresist. 6 1.2 References 1 B. Fay, “Advanced optical lithography development, from UV to EUV,” Microelectronic Engineering 61–62 (2002) 11–24 2 C. Gwyn et. al.., “Extreme ultraviolet lithography,” J. Vac. Sci. Technol. B 16 (6), Nov/Dec 1998, pp. 3142-3149 3 A. M. Hawryluk and L. G. Seppala, J. Vac. Sci. Technol. B 6, 2162 (1988) 4 T. Silfvast and O. R. Wood II, Microelectron. Eng. 8, 3 (1988) 5 H. Kinoshita, K. Kurihara, Y. Ishii, and Y. Torii, J. Vac. Sci. Technol. B 7, 1648 (1989). 6 SEMATECH Annual Report 2004, http://www.sematech.org/corporate/annual/annual04.pdf 7 P. 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SPIE, vol. 4144, pp. 68-75 (2000) M.A. Klosner, W.T. Silfvast, “High-temperature lithium metal-vapor capillary discharge extreme-ultraviolet source at 13.5 nm,” Applied Optics, vol. 39, pp. 3678-3682 (2000) N. Fornaciari, J. Chang, D. Folk, S. Gianoulakis, J. Goldsmith, G. Kubiak, B. Long, D. O'Connell, G. Shimkaveg, Silfvast et al., “Development of an electric capillary discharge source,” Proc. SPIE, vol. 3997, pp. 120-125 (2000) J. Pankert, K. Bergmann, J. Klein, W. Neff, O. Rosier, S. Seiwert, C. Smith, R. Apetz, J. Jonkers, Loeken et al., “Physical properties of the HCT EUV source,” Proc. SPIE, vol. 4688, pp. 87-93 (2002) I. Fomenkov, R. Ness, I. Oliver, S. Melnychuk, O. Khodykin, N. Bowering, C. Rettig, J. Hoffman, “Performance and scaling of a dense plasma focus light source for EUV lithography,” Proc. SPIE, vol. 5037, pp. 807-821 (2003) M. McGeoch, C. Pike, “Star pinch scalable EUV source,” Proc. SPIE, vol. 5037, pp. 141-146 (2003) 8 J. Pankert, K. Bergmann, J. Klein, W. Neff, O. Rosier, S. Seiwert, C. Smith, S. Probst, D. Vaudrevange, Siemons et al., “Status of Philips' extreme UV source,” Proc. SPIE, vol. 5374, pp. 152-159 (2004) U. Stamm, “Extreme ultraviolet light sources for use in semiconductor lithography-state of the art and future development,” J. Phys. D (Applied Physics), vol. 37, pp. 3244-3253 (2004) T. Krucken, K. Bergmann, L. Juschkin, R. Lebert, “Fundamentals and limits for the EUV emission of pinch plasma sources for EUV lithography,” J. Phys. D (Applied Physics), vol. 37, pp. 3213-3224 (2004) Y. Teramoto, H. Sato, K. Bessho, G. Niimi, T. Shirai, D. Yamatani, T. Takemura, T. Yokota, K. Paul, Kabuki et al., “High-power and high-repetition-rate EUV source based on Xe discharge-produced plasma,” Proc. SPIE, vol. 5751, pp. 946953 (2005) U. Stamm, J. Kleinschmidt, K. Gabel, G. Hergenhan, C. Ziener, I. Ahmad, D. Bolshukhin, V. Korobotchko, A. Keller, Geier et al., “Development status of gas discharge produced plasma Z-pinch EUV sources for use in beta-tools and high volume chip manufacturing tools,” Proc. SPIE, vol. 5751, pp. 848-858 (2005) J. Pankert, R. Apetzl, K. Bergmann, G. Derra, M. Janssen, J. Jonkers, R. Klein, T. Krucken, A. List, Loeken et al., “Integrating Philips' extreme UV source in the alpha-tools,” Proc. SPIE, vol. 5751, pp. 279-290 (2005) 11 G. Kubiak, L. Bernardez, K. Krenz, “High-power extreme ultraviolet source based on gas jets,” Proc. SPIE, vol. 3331, pp. 81-89 (1998) 9 M. Richardson, D. Torres, C. DePriest, F. Jin and G. Shimkaveg, “Mass-limited, debris-free laser-plasma EUV source,” Optics Communications, vol. 145, pp. 109-112 (1998) L. Rymell, L. Malmqvist, M. Berglund and H. M. Hertz, “Liquid-jet target laserplasma sources for EUV and X-ray lithography,” Microelectronic Engineering, vol. 46, pp. 453-455 (1999) G. Kubiak, L. Bernardez, K. Krenz, W. Sweatt, “Scale-up of a cluster jet laser plasma source for extreme ultraviolet lithography,” Proc. SPIE, vol. 3676, pp. 669-678 (1999) M. Segers, M. Bougeard, E. Caprin, T. Ceccotti, D. Normand, M. Schmidt and O. Sublemontier, “Development of a laser-produced plasma source at 13.5 nm for the French extreme ultraviolet lithography test bench,” Microelectronic Engineering, vol. 61-62, pp. 139-144 (2002) C-S. Koay, C. Keyser, K. Takenoshita, E. Fujiwara, M. Al-Rabban, M. Richardson, I. Turcu, H. Rieger, A. Stone, J. Morris, “High-conversion-efficiency tin material laser-plasma source for EUVL,” Proc. SPIE, vol. 5037, pp. 801-806 (2003) J. Hoffman, A. Bykanov, O. Khodykin, A. Ershov, N. Bowering, I. Fomenkov, W. Partlo, D. Myers, “LPP EUV conversion efficiency optimization,” Proc. SPIE, vol. 5751, pp. 911-920 (2005) M. Richardson, C. Koay, S. George, K. Takenoshita, R. Bernath, M. Al-Rabban, 10 H. A. Scott, V. Bakshi, “EUV source parameters of the laser-produced tin-doped micro-plasma,” SPIE Microlithography Symposium (San Jose, CA, USA, 2005), 1-4 March 2005. M. Richardson, C. Koay, S. George, K. Takenoshita, R. Bernath, T. Schmid, M. Al-Rabban, V. Bakshi, “Cost-effective laser-plasma sources for EUVL,” SPIE Microlithography Symposium (San Jose, CA, USA, 2006), 19–24 February 2006. 12 S. Bajt, J. B. Alameda, T. W. Barbee, Jr., W. M. Clift, J.A. Folta, B.B. Kaufmann, and E. A. Spiller, “Improved reflectance and stability of Mo/Si multilayers,” Proc. SPIE 4506, pp.65-75 (2001) 11 CHAPTER 2: SOURCE CONCEPT 2.1 Source Power Requirement Because of the high wafer throughput requirement of 100 wafers per hour, which is to ensure that EUVL is economically feasible, source developers have concentrated their efforts to improving the level of EUV output power. At least 115 watt of inband EUV power is required at the so-called intermediate focus [1], which is located at the entrance of the illumination optics in a EUV lithography scanner, as shown in Figure 2.1. The inband power refers to a 2% spectral bandwidth, which is equivalent a width of 0.27 nm and centered at 13.5 nm. Figure 2.1 Schematic of a EUVL system showing light energy propagation from the source, passing through the intermediate focus, until reaching the wafer. DMT is the debris mitigation scheme. Although the power requirement at the intermediate focus has been decided, the requirement at the source is not. Amount of light collectable from the source depends on the size and geometry of the source. These properties are specific to the method of 12 plasma formation used in the scanner. The tool manufacturers have not finalized which type of source would be used in a commercial scanner. As mentioned earlier, both laser plasmas and discharge plasmas are being developed by various groups in the world. Significantly less EUV source power is required from laser plasma. Because its size is smaller than the other, from the principle of etendue conservation, up to 5 sr of its light can be collected—about 3 times more than that of a discharge system [2]. In a discharge plasma system, the collection angle is limited by the discharge architecture. Instead of emitting the radiation in all directions, its emission is confined to within a cone, and thus only small collection angle collector optics can be used. The estimated power requirements from the sources are 350 W and 1 kW (of inband EUV power radiated from the source into solid angle of 2π steradian) for the laser plasma and the discharge plasma, respectively [2, 3]. 2.2 Review Two approaches are being used to improve the source’s EUV output power. One is by increasing the source’s repetition rates, and the other is by optimizing the source’s conversion efficiency (CE). For laser plasma, useful EUV is converted from laser energy; for discharge plasma, it is from electrical energy. Although the discharge plasma sources are efficient, because the electrical energy is directly converted to EUV, their electrode lifetime and the achievable output power are limited. Increasing the repetition rate causes tremendous heat accumulation on the electrode. If heat is not removed efficiently, this can melt the electrode and destroy the 13 source [4, 5, 6]. Hence, thermal management and electrode lifetime are major problems to overcome. On the other hand, laser plasma is a promising approach because of its physical principle. Since the laser energy is delivered to the source through optical coupling, the laser and its associated infrastructure can be located separate from the scanner. The discharge source, on the other hand, requires much of its cooling and power system to be integral. Depending on geometry and laser architecture, a laser plasma source can easily extend to greater dose stability because the source’s repetition rate increases conveniently beyond 10 kHz [7, 8, 9, 10]. As a result, the EUV output power from laser plasma can easily be scaled upward to meet the high throughput requirement. 2.3 Laser Plasma for EUVL Having a suitable laser plasma concept is important to obtaining high CE, high repetition rate and low debris. This involves using the right material as the target so that copious emission in the EUV can be obtained. The target delivery system must be able to generate fresh targets at a high repetition rate. And the target constituents, geometry and architecture, must produce minimal amount of debris after interacting with the laser pulse. The wavelength of intense emission from laser plasma depends upon the atomic number, Z of the target material. Figure 2.2 shows that the 4d-4f transition energy depends on Z, according to Ref. 11. For efficient radiation near 13 nm (photon energy 92 eV), laser plasmas of target material having Z close to 50 would be advantageous. 14 Figure 2.2 Dependence of 4d-4f transition energies on atomic number Z [11]. Laser plasma that uses tin (Sn, atomic number = 50) as the target material produces intense emission around 13.5 nm [12, 13]. However, tin target was thought unsuitable as a source material in a EUV lithography system because it produces copious debris when used in conventional metallic form. This led to the utilization of xenon (Xe, atomic number = 54) with which a number of laser plasma schemes have been investigated for EUVL [14, 15, 16, 17, 18]. They include the high density, pulsed or continuous cluster targets, liquid jets or liquid droplets targets. Most of the source developers favored xenon because of the perception that the inert gas has a better potential to succeed as a debris-free source although for xenon plasma, only one ion stage (Xe10+) [14, 19, 20, 21] contributes to the in-band 15 emission at 13.5 nm as compared to tin plasma, which has many (Sn7+ to Sn12+)[12, 13, 22]. Figure 2.3and Figure 2.4 are the theoretical oscillator strength (gf value) calculated from the Cowan suite of codes [23] for xenon [19] and tin [24] ions. Attempts have also been made to use water targets [25, 26, 27, 28, 29], from which line emission at 13.0 nm is produced by oxygen ion stage O5+ (Figure 2.5). To date, both the xenon and the water laser plasma sources showed conversion efficiencies of less than 1.0% into 2%BW×2π×sr, a value that makes achieving the power requirement difficult with the available laser technology [30], which puts out an average power of 4.5 kW at 5 kHz repetition rate. Quoting the conversion efficiency in the units of “percent of energy radiated into solid angle of 2π steradian and within a 2% spectral bandwidth at 13.5 nm” is a convention among the EUV source community. The source development based on water target has been abandoned, and although xenon persists, many source developers are switching to tin due to its high efficiency of emission into 13.5 nm. Recently there is a new interest to revive lithium laser plasma [31, 32], which has a line emission at 13.5 nm [33, 34], as shown in Figure 2.6. 16 Xe8+ Xe9+ Xe10+ Xe11+ Xe12+ Figure 2.3 Theoretical spectra of the resonance transitions of Xe in ion stages Xe8+–Xe12+ Note that only Xe10+ contributes at 13.5 nm. [19] 17 Figure 2.4 Theoretical spectra of Sn in ion stages Sn7+–Sn12+. [24] 18 Figure 2.5 EUV spectrum from laser plasma based on water droplet target [26] Figure 2.6 EUV spectrum from laser plasma based on lithium target [33] 19 Since 1992, the Laser Plasma Laboratory at UCF has been investigating laser plasmas based on the mass-limited targets, using water/ice as target material [25, 35, 36]. Mass-limited approach leads to low debris operation, by using targets created in the form of microscopic liquid droplets. The plasmas created from such targets have demonstrated extended operating lifetimes without significant debris contamination [37]. In our new approach, we incorporate tin with the mass-limited concept, from which we create the tin-doped microscopic droplet targets. These droplets can easily be produced at high repetition rates, beyond 10 kHz. Details about the target will be described in the next chapter. The advantage of this approach is that we combine all the best features needed for a successful source: high CE, high repetition rate and low debris. This is the source whose radiation is studied and reported in this dissertation. 2.4 Formation of Laser Plasma A laser beam, focused at sufficient intensity on a target, can produce very high temperature, high density plasma, which are localized in a small spatial volume. In fact, the electron density (i.e. the density of free electrons) and the electron temperature of such plasma can reach values as high as ne ≈ 1020 −1023 cm−3 and Te ≈ 102 −103 eV (1 eV ≈ 11600 K), respectively. These properties make laser plasma an ideal media for efficient conversion of the impinging laser energy into x-ray radiation. The typical laser pulse durations range from some tens of nanosecond down to some hundreths of femtosecond. The intensity on the target is in the range 1010−1019 W/cm2. The duration of the x-ray emission is comparable to that of the laser pulse. 20 Plasma formation begins at the laser-target surface through multiphoton absorption, which produces free electrons. The target material is heated as the impinging laser electromagnetic field accelerates these free electrons causing collisions with the target. As the target surface is rapidly heated, it evaporates and forms a layer of vapor at the surface. Collisions between the target vapor and free electrons lead to ionization of the vapor and thus plasma formation. The particles, ions or atoms, near the free electrons are either ionized to the next ionization stage or excited to a higher excitation level in the same ionization stage. As the plasma rapidly expands, it continues to absorb laser energy. The propagation of electromagnetic wave in a plasma is influenced by the presence of the free electrons and follows this dispersion relation [38] ω 2 = k 2c 2 + ω pe 2 Eqn 2.1 The electron plasma frequency, ωpe is given by ω pe 2 = 4π ⋅ ne ⋅ e 2 me Eqn 2.2 where ne and me are the electron density and the electron mass respectively. The group velocity of the wave in the plasma is thus ω pe dω vg = = c 1− 2 dk ω 2 Eqn 2.3 The relation implies that an electromagnetic wave of frequency ωL can propagate inside the plasma only in regions where ωL > ωpe, which corresponds to regions where the electron densities 21 ne < ncr = me ⋅ ω L 4π ⋅ e 2 Eqn 2.4 The quantity ncr(ωL) is called the critical density for frequency ωL. In terms of wavelength λL, the critical density is ncr = 4π 2c 2 meε o Eqn 2.5 e 2 λL 2 ncr [cm−3 ] = 1.12 × 1021 λL [ μm]2 Eqn 2.6 For a Nd:YAG laser with λL = 1.064 μm, the critical density is about 1021 cm-3. The laser beam penetrates into the plasma only up to the critical density, where it is reflected. The superposition of the incident and reflected waves produces a large amplitude field near the critical density. Due to the relatively high density at the point of reflection and the large amplitude of the electromagnetic field, most of the laser energy is absorbed near the critical density. Though the laser cannot penetrate into region where the electron density is higher than the critical density, more target material is ablated through conduction of the absorbed laser energy to the target surface. Figure 2.7 is a schematic showing some basic laser plasma parameters in space [39]. Near the critical density surface is the absorption front, where the temperature is very high. Most of the x-ray emission is generated in the region between the absorption front and the radiation ablation front, where there is a relatively high density and temperature. 22 Figure 2.7 Spatial profiles of the electron density, temperature and velocity are shown for a snap shot of an expanding laser plasma irradiated by a laser propagating from right to left. [39] 2.5 Absorption Processes in Laser Plasma In laser plasma, the laser energy is absorbed by the target material at its surface, followed by generation of high temperature, high density plasma on the surface. Light wave propagating through the plasma will be be absorbed, scattered, refracted, and reflected by it. The major absorption processes in laser plasma are free-free absorption (or inverse bremsstrahlung absorption, IBA), bound-free absorption (photoelectric absorption), and bound-bound absorption (resonance and line absorption). The most efficient mechanism for converting the laser energy to the plasma thermal energy is collisional absorption or IBA [39, 40]. The conversion can be up to 100% given an appropriate plasma density gradient and temperature. In comparison with 23 IBA, resonance absorption is very ineffective in converting laser energy into thermal energy. For the laser plasma considered in this study, IBA is the most contributing factor. Other absorption mechanisms for laser plasmas in general are described in Ref. 40. 2.5.1 Inverse Bremsstrahlung Absorption The electric field of the laser’s electromagnetic wave causes the free electrons in the plasma to oscillate at the so-called quiver velocity vq = e⋅E meω L Eqn 2.7 The energy in this oscillatory motion is absorbed by the plasma as thermal energy through the collisions between the electrons and the ions. The fraction of the incident energy absorbed from the electromagnetic wave after traversing a distance L is given by α abs = 1 − exp(− k IB ⋅ L) Eqn 2.8 where kIB is the IBA absorption coefficient, given by [39] k IB [cm −1 ] = 3.10 × 10 −7 ⋅ ln Λ ⋅ Z ⋅ ne2 Te [eV ] 3/ 2 ⋅ 1 ⎛ ω pe ⎞ ⎟ ω L 2 ⋅ 1 − ⎜⎜ ⎟ ω ⎝ L ⎠ 2 Eqn 2.9 Here ln Λ is the Coulomb logarithm, which is related to the minimum impact parameter, and Z is the average charge per ion. The expression for the IBA coefficient shows the absorption mechanism is efficient when there are high electron density, low temperature, a highly ionized plasma, 24 and short laser wavelength. Most of the laser energy is deposited near critical density given these conditions and a plasma scale length that is not too short. At high laser intensities, IBA is diminished through two different ways. First, the electrons would oscillate faster at higher intensities, causing the electrons’ effective temperature to increase and in turn diminishes IBA. The other is due to the electrons’ velocity distribution departing from Maxwellian at high intensity. 2.6 Radiation Processes in Laser Plasma In laser plasma, the radiated photons are not usually in equilibrium with the material particles in the plasma. Therefore its radiation cannot completely be described by blackbody radiation. Once the plasma has gained thermal energy, radiation is emitted via bound-bound, free-free, and free-bound mechanisms. The first mechanism produces line emission because of transitions between discrete levels of the ionized atoms. The second mechanism gives rise to a continuum electromagnetic spectrum when free electrons in the plasma interact with the Coulomb potential of the ions. The third mechanism also produces a continuum spectrum when free electrons recombine with ionized atoms. 2.6.1 Bound-Bound (Line emission) In this mechanism, radiation occurs when a transition is made between two bound states of an ion, of energies Ei and Ef , that generates a line emission at a frequency νo described by hνo = Ei − Ef . Line emission comes from both resonance transitions (transitions from excited states to the ground state) and transitions between excited states. 25 Resonance transitions are the stronger of the two types. The spectral line shape can be influenced by the natural lifetime for the transitions between the two states, the motion of the emitting ion and its interactions with the plasma particles and fields. Line emission is the most important radiation process in hot dense plasmas, particularly in intermediate and high-Z plasmas in which the ions are not fully ionized [41]. As the number of ion stages increases, the spectrum from such plasma becomes very complex; many line emissions in some parts of the spectrum become so dense and closely spaced that their spacing is smaller than their linewidths. Consequently they become unresolvably close to each other, and form an unresolved transition array (UTA) [41, 42]. Assigning any characteristic wavelength to the lines within a UTA is difficult because (i) there too many lines to identify the individual transitions and (ii) the individual lines cannot be resolved within the limits of spectrographic instrument. The UTA in the EUV region emitted by plasma of a range of elements have been studied [43, 44]. The most prominent UTA of tin and xenon are located near 13.5 nm [13, 45] and 11 nm respectively [20, 46, 47], as shown in Figure 2.8. The xenon spectrum is obtained from xenon gas puff target, while the tin spectrum is obtained solid tin planar target [48]. 26 Xe Sn Figure 2.8 EUV spectrum for Xe and Sn laser plasma, showing UTA structure [48]. 2.6.2 Free-Free (Bremsstrahlung) Bremsstrahlung radiation occurs when a free electron is accelerated by a scattering interaction with the electric field of an ionized atom. Because the electron is free before and after the scattering event, the radiation mechanism is referred to as a free- 27 free transition. This process is particularly important for plasmas produced by irradiating low-Z targets, where the plasma mostly consists of fully stripped ions, from which little line emission can occur. The spectral energy density (energy per volume per frequency) due to Bremsstrahlung is given by [39] 32π WB = 3 ν ⎛ 2π ⎜⎜ ⎝ 3k B Te me ⎞ ⎟⎟ ⎠ 1/ 2 ⎛ hν exp⎜⎜ − me ⋅ c ⎝ k B Te Z ⋅ e 6 ne2 3 ⎞ ⎟⎟ ⎠ Eqn 2.10 or numerically in terms of energy per volume per wavelength, WBλ = 2 × 10 −27 Z ⋅ ne2 (Te ( K ) ) 1/ 2 ⎛ hc exp⎜⎜ − λ ⎝ λ ⋅ k B Te 1 2 ⎞ ⎟⎟ [ergs −1cm − 4 ] ⎠ Eqn 2.11 The radiation is a continuum spectrum and depends strongly on the electron density, ionic charge, and the electron temperature. The expression implies the peak of the spectrum occurs for λmax[nm] = 620/Te[eV]. The functional form of the expression is similar to that of blackbody radiation. This is because plasmas behave to a certain degree as if they were in thermal equilibrium and have an emission spectrum similar to that of black body radiation. The wavelength where maximum emission occurs for blackbody radiation is given by λmax[nm] = 250/Te[eV], which is significantly shorter than for Bremsstrahlung. 28 2.6.3 Free-Bound (Recombination) In this mechanism, radiation is emitted by an initially free electron when it is captured by a (Z+1)-fold ionized atom, leading to a transition to a bound state of a Z-fold ionized atom. The energy of the photon emitted is hν = KE + E Zn Eqn 2.12 where KE is the initial kinetic energy of the electron. The other term on the right hand side is the energy of the final atomic state, Z is the ion charge and n is the principal quantum number. Since the initial electron energies can take values over a contimuum, the radiation is emitted in a continuum spectrum. The spectrum of recombination radiation satisfies the condition hν ≥ EZn, and will therefore have sudden jumps representing recombination into different energy levels. The spectral intensity of the recombination continuum can be expressed in terms of that of bremsstrahlung as [39] Wr Z 2 EH ≈ 2.4 WB k B Te Eqn 2.13 It shows that for low-Z and/or high-temperature plasmas, bremsstrahlung emission overcomes recombination emission. 2.7 Relative Population of Sn Ion Stages The radiation emitted from plasma depends on the interplay of a number of physical processes involving atomic physics, collisional and radiative ionization, 29 recombination, excitation and deexcitation. To simulate the radiation emission and energy transport, all these processes taken into consideration for numerous energy levels and ionization stages. If the duration time of a laser produced plasma is much longer than the electron-ion relaxation time within the plasma (which is of the order of 10 ps), a collisional-radiative equilibrium (CRE) regime can be established. In CRE, collisional ionization and excitation are balanced by radiative and three-body recombination [49]. High-temperature, high-density laser plasma is most appropriate to be modeled with the CRE model [50] from which it is possible to calculate the relative ion stage population in Relative ion population the plasma as a function of the electron temperature and density. Sn6+ Sn13+ Sn10+ Figure 2.9 Relative Sn ion population as a function of electron temperature for a tin plasma, with electron density of 9.8 × 1020 cm−3 [51]. 30 Figure 2.9 is the relative ion stage population in the plasma as a function of the electron temperature, at electron density equals to 80% of the critical density (1 x 1021 cm-3) [51]. It is known from the Cowan code result in Figure 2.4 that ion stages Sn9+, Sn10+, and Sn11+ have the most crowded, intense oscillator lines in the 13.5 nm region, and thus they would radiate strongly in that region. Therefore, to optimize the radiation, the presence of those ions stages must be optimized, which requires plasma temperatures approximately between 30 eV and 45 eV. The plasma temperature can be controlled by adjusting the laser intensity at which the target is irradiated. There should be a range of incident laser intensities that corresponds to that range of temperature. Hydrodynamic simulations will be used to determine this relationship. 2.8 Hydrodynamic Code Simulation Radiation from laser plasma depends on the plasma conditions such as electron temperature and electron density, which are influenced by the laser and target parameters. In developing an efficient laser plasma source, an important question we want to answer is: At what laser intensity should our target be irradiated to obtain the optimum EUV emission? The MED 103 code was used to simulate the hydrodynamic expansion of our laser plasma. This is a well-known code, developed from an original code by Christiansen et. al. [52]. It has been widely used in many laboratories for simulating the hydrodynamic expansion of laser plasmas for many different plasma conditions. This 31 one-dimensional, 90-cell Lagrangian code models the laser plasma coupling physics, electron and radiation transport. Energy balance transport from one cell to the next is calculated in a series of time steps. In each cell the electron and ion densities, temperatures, the average ion state and many other plasma parameters are determined. The ions in the code are always considered to have a perfect gas equation of state, usually with electron density obtained from the Fermi-Dirac distribution. The user adjusts laser and target parameters: laser pulse duration, intensity, wavelength, pulse shape, target atomic mass and composition. 2.8.1 Intensity for optimum EUV emission For laser plasma based on solid tin target of planar geometry, some predictions for the laser intensity at which optimum EUV emission occurs were made in early 1990s. By assuming that the plasma radiates as a blackbody, Silfvast et. al. derived its radiation efficiency for a specific emission wavelength (13 nm) and bandwidth (0.3 nm) as a function of laser intensity [ 53]. The maximum efficiency was predicted to occur at intensity slightly less than 2 x 1011 W/cm2. Another prediction was made by computer simulation, which calculated the conversion efficiency within a narrowband (2.2 eV) near 13 nm as a function of laser intensity [54]. The maximum efficiency is found to occur at intensity around 1 x 1011 W/cm2. However, the predictions may not apply for the tin-dopet droplet target, whose tin concentration and target geometry are very different from that of solid tin planar target. Therefore decision was made to generate some simulations on the tin-doped droplet target to determine the intensity for optimum EUV emission. 32 MED 103 code was used to observe the maximum electron temperature as a function of laser intensity: from 1 x 1010 – 3 x 1013 W/cm2. The laser and the target parameters were chosen to resemble experimental condition. Laser: an 11.5 ns duration Gaussian pulse at 1064 nm wavelength. Target: a 35 μm diameter sphere containing 30% tin by mass. Table 2.1 Input parameters for MED 103 code Pulse width(FWHM) = 11.5ns beam waist = 35microns , I =1.0e11W/cm2 Sn salt spherical target 35um diam geom - 3 layers ************************************************ $newrun xamda1=1.06e-6, gauss=1.0, anpuls=1.0, toff=1.0e-1, plenth=7.0e-9, pmax=3.0626e5, pmult=1.5, ngeom=3, piq(55)=0.0, teini=1.0e4, tiini=1.0e4, mesh=90, rini=17.5e-6, RHOGAS=2440, RF1=0.9600, XZ=11.71, XMASS=24.76, FNE=1.0, ZGLAS=0, DRGLAS=0, ROGLAS=0, RF2=0.99999, XZ2=0, XMASS2=0, FNE2=0.0, ZPLAS=0, DRPLAS=0, ROPLAS=0, RF3=0.99999, XZ1=0, XMASS1=0, HYDROG=0.0, NPRNT=-1000.0,TSTOP=20.0E-9, NRUN=1300000, AK0=100.0, AK2=0.25, AK3=0.25, AK4=0.25, PONDF = 0.0, NP3=1, NLEMP=F, NLPFE = T, STATE = 3.0, NLABS=T, NLBRMS=T, FLIMIT=10, SAHA=0.0, ANABS=0.05, FHOT=0.1, FTHOT= -1.0, RHOT=1.0, ICXRL=0, ISTAGE=2, IPUFLG=0, NLP=1, NLMAX=2, $END Figure IFRSTA=1, ILOSTA=1, IHISTA=3, IDFLG=0, ROPMUL=0.0, ITBFLG=1, ISTFLG=0, TPON=2.15E-10, TPOFF=2.85E-10, NUP=3, RMPD=0.002, DLAMDA=1.298E-6, FLSHORT=0.001, FLLONG=0.02, 2.10 is a simulation result of the electron temperature and density at the time corresponding to the peak of the laser pulse. The horizontal axis is the distance 33 measured from the center of the target. The result shows that the absorption (i.e. mainly inverse Bremsstrahlung) region of the plasma, which is located at distances from the center of the target and below the critical electron density (1021 cm-3), has expanded to fill the laser spot at target region. The electron temperature reaches a maximum value around the same region. 1.0E+24 50 Te Te, max 1.0E+23 40 0 ns 1.0E+22 30 1.0E+21 Laser direction 20 Te(eV) Electron density (cm-3 ) Ne 1.0E+20 10 1.0E+19 1.0E+18 0 50 100 150 0 200 R (μm) Figure 2.10 MED 103 simulation result for tin-doped droplet target, showing the electron temperature and density at a time corresponding to the peak of the laser pulse 34 100 Te , max (eV) 80 60 40 20 0 1.0E+10 1.0E+11 1.0E+12 2 Intensity (W/cm ) Figure 2.11 The maximum Te as a function of laser intensity as predicted by MED 103. When the maximum electron temperature (Te,max) is plotted against laser intensity, the relation is found.to be a smooth function as shown in Figure 2.11. In the CRE model discussed previously, the range of plasma temperature that would give optimum emission at 13.5 nm is between 30 eV and 45 eV. Then according to the new result, within this temperature range the laser intensity would be approximately 1 x 1011 W/cm2. Figure 2.12 is the result of hydrodynamic simulation for a 100 μm thick, solid tin planar target [24], under the same irradiation conditions as those for the tin-doped droplet target (Figure 2.10). The differences in the temperature and the density profile of the two targets are significant, due to differences in the target geometry as well as tin concentration. For pure tin target, the plasma scale length is very much longer and the temperature very much hotter than that of the doped target. For the doped target, the 35 temperature profile shows that the plasma cools off very quickly as it expands outward Te (eV) ne (cm-3) into the vacuum. R (μm) Figure 2.12 MED 103 simulation result for pure tin planar target, showing the electron temperature and density at a time corresponding to the peak of the laser pulse [24 ] 2.9 Development of Radiation Modeling at Laser Plasma Laboratory Detailed understanding of the complex UTA emission from Sn laser plasmas is important to the development of efficient 13.5 nm source. In a parallel research effort, the Laser Plasma Laboratory at UCF is also developing a comprehensive theoretical modeling approach to laser plasma sources, utilizing state-of-the-art hydrodynamic and radiation transport plasma codes [55, 56, 57, 58, 59, 60]. 36 Laser plasma coupling physics, electron transport and plasma expansion is treated with the MED 103, which was described in the previous section. Besides having predicted the laser irradiation condition for optimum emission in the case of the tin-doped target, this model has been compared to experimental determinations of the plasma electron density distributions, arising from laser plasma based on water droplet target [9, 55]. Basic atomic physics of ion emission is deduced by the use of COWAN and FAC codes, from which a complete atomic physics data for Sn ion in the 13.5 nm emission region have been calculated [55, 61]. The relative energy levels for a two Sn ions are shown in Figure 2.13, and the data on Sn ion oscillator strengths were shown in the previous sections. Figure 2.13 Relative energy levels in Sn8+and Sn10+ . [55, 61] 37 2.9.1 Non-LTE radiation transport modeling One principal challenge in understanding the plasma and radiation physics of high Z material-based EUV sources is the development of a capability that could accurately predict the spectral emission within the useful EUV region (13.365 nm - 13.635 nm). Because line emissions are predominant from the plasma, this requires a complete characterization of the energy flow within the energy band structure of those ion stages within the plasma. Moreover, the means through which the spectral emission can be quantitatively estimated must be developed. This is an exceedingly complex problem especially for discharge sources that are inherently three dimensional. Since laser plasma based on spherical targets can be considered one-dimensional to the first order, it simplifies the computation challenge. Nonetheless, the complexity of the radiation transfer involving multitude of excited states of ion stages still presents many problems. The approach taken in this development is to use codes that are multi-dimensional, and treat the plasma evolution in the non-LTE, time dependant regime. CRETIN code [55, 62 ] is a multi-dimensional, LTE/non-LTE atomic kinetics radiation transfer code, developed at Lawrence Livermore National Laboratory (LLNL) for modeling laser plasmas. Energy transfer processes from laser to target such as inverse bremsstrahlung and resonance absorption, temporal evolution of plasma determined by the hydrodynamic and electron temperature calculations, and detailed calculations on atomic populations are all coupled to be included in CRETIN simulations. Description of plasma matter at the atomic level and transition strengths are supplied to the code as external files. 38 Figure 2.14 CRETIN calculated evolution spectral emission from lithium laser plasma, at laser intensity 5.0 x 1011 W/cm2. [60] While the code is currently being developed to model the emission spectra for tindoped target, it has produced some synthetic spectra of laser plasma from lithium, which is a simpler element [60]. Shown in Figure 2.14 are calculated spectra from lithium laser plasma, at input laser intensity of 5.0 x 1011 W/cm2 for a plasma diameter of 50 μm. The predicted line emission at 13.5 nm is the characteristic emission from H-like Li2+ ion, which was also observed experimentally and reported in Ref. 60 . 2.10 References 1 Y. Watanabe, K. Ota and H. Franken, 2004 Joint requirements—ASML, Canon, Nikon Proc. CD. SEMATECH EUV Source Workshop (Santa Clara, CA, USA, (22 February 2004) 39 2 U. Stamm, “Extreme ultraviolet light sources for use in semiconductor lithography—state of the art and future development,” J. Phys. D: Appl. Phys. 37 (2004) 3244–3253 3 V. Banine and R. Moors, “Plasma sources for EUV lithography exposure tools,”J. Phys. D: Appl. Phys. 37 (2004) 3207–3212 4 O. Rosier, R. Apetz, K. Bergmann, et. al., “Frequency Scaling in a HollowCathode-Triggered Pinch Plasma as Radiation Source in the Extreme Ultraviolet,” IEEE Trans. Plasma Sci. vol. 32, (2004) 5 U. Stamm, I. Ahmad, V. M. Borisov, et. al.., “High power EUV sources for lithography —A comparison of laser produced plasma and gas discharge produced plasma,” Proc. SPIE Vol. 4688 (2002) pp. 122-133 6 W. Partlo, I. Fomenkov, D. Birx, “EUV (13.5nm) Light Generation Using a Dense Plasma Focus Device,” Proc. SPIE Vol. 3676 (1999), pp.846-858 7 F. Jin and M. Richardson, “New laser plasma source for extreme-ultraviolet lithography,” Appl. Optics, v. 34 (1995), pp. 5750-5760 8 L. Malmqvist, L. Rymell, and H. M. Hertz, “Droplet-target laser-plasma source for proximity x-ray lithography,” Appl. Phys. Lett. 68 (19), 6 May 1996 9 C. Keyser, R. Bernath and M. Richardson, “Laser light coupling physics in high repetition rate laserplasma droplet-target x-ray point sources,” Proc. SPIE, v. 4504 , 2001, pp. 56-61 40 10 W.P. Ballard; L.J. Bernardez; R.E. Lafon, “High-power laser-produced-plasma EUV source,” Proc. SPIE, v. 4688, part 1 of 2, 2002, pp. 302-309 11 G. O'Sullivan and P. K. Carroll, “4d-4f emission resonances in laser-produced plasmas,” J. Opt. Soc. Am. vol. 71 (1981) pp.227-230 12 C. Cerjan, “Spectral characterization of a Sn soft X-ray plasma source,” J. App. Phys, v. 76 (1994) pp. 3332-3336 13 G. O’Sullivan and R. Faulkner, “Tunable narrowband soft x-ray source for projection lithography,” Opt. Eng. v. 33 (1994) pp. 3978-3983 14 H. Fiedorowicz, A. Bartnik, M. Szczurek et. al., “Generation of soft x-ray radiation by laser irradiation of a gas puff xenon target,” Proc. SPIE vol. 2523 (1995) pp. 60-69 15 G.D. Kubiak, L.J. Bernardez, K. Krenz, “High-power extreme ultraviolet source based on gas jets,” Proc. SPIE, vol. 3331 (1998) pp. 81-89 16 B.A.M. Hansson, L. Rymel, M. Berglund, and H.M. Hertz, “A liquid-xenon-jet laser-plasma X-ray and EUV source,” Microelectronic Eng. 53, 667-670 (2000) 17 S. Ter-Avetisyan et. al.., “Efficient extreme ultraviolet emission from xenoncluster jet targets at high repetition rate laser illumination,” J. App. Opt. 94, 5489 (2003) 18 T. Abe, T. Suganuma, Y. Imai et. al.., “Development of liquid-jet laser-produced plasma light source for EUV lithography,” Proc. SPIE, vol. 5037 (2003) pp. 776783 41 19 G. Duffy, A. Cummings, P. Dunne, G. O'Sullivan, “Investigation of EUV sources for 13.5-nm operation,” Proc. SPIE, vol. 4876 (2003) pp. 533-540 20 F. Gilleron, M. Poirier, T. Blenski, M. Schmidt, and T. Ceccotti, “Emissive properties of xenon ions from a laser-produced plasma in the 100–140 Å spectral range: Atomic-physics analysis of the experimental data,” J. App. Phys. vol. 94, (2003) pp. 2086-2896 21 M. A. Klosner and W. T. Silfvast, “Intense xenon capillary discharge extremeultraviolet source in the 10–16-nm-wavelength region,” Opt. Exp.Lett. vol. 23 (1998) pp. 1609-1611 22 W. Svendsen and G. O’Sullivan, “Statistics and characteristics of xuv transition arrays from laser-produced plasmas of the elements tin through iodine,” Phys. Rev. A, v. 50 (1994) pp. 3710-3718 23 R. D. Cowan, The Theory of Atomic Structure and Spectra, University of California Press, Berkeley, Califonia (1981) 24 S. George, C-S. Koay, K. Takenoshita, R. Bernath, M. Al-Rabban, C. Keyser, V. Bakshi, H. Scott, M. Richardson, “EUV spectroscopy of mass-limited Sn-doped laser microplasmas,” Proc. SPIE, vol. 5751, pp. 798-807 (2005) 25 F. Jin, M. Richardson, G. Shimkaveg, and D. Torres, “Characterization of a laser plasma water droplet EUV source,” Proc. SPIE, vol. 2523, pp. 81-87, (July 1995) 26 C. Keyser, G. Schriever, M. Richardson and E.Turcu, “Studies of high-repetitionrate laser plasma EUV sources from droplet targets,” Appl. Phys. A 77, 217–221 (2003) 42 27 R.C. Constantinescu, J. Jonkers, P. Hegeman, and M. Visser, “A laser generated water plasma source for extremeultraviolet lithography and at wavelength interferometry,” Proc. SPIE, vol. 4146, 101-112 (2000) 28 S. Dusterer, H. Schwoerer, W. Ziegler, C. Ziener, and R. Sauerbrey, “Optimization of EUV radiation yield from laser-produced plasma,” App. Phys. B, 73, 693-698 (2001) 29 U. Vogt, H. Stiel, I. Will, M. Wieland, T. Wilhein, P.V. Nickles, and W. Sandner, “Scaling-up a liquid water jet laser plasma source to high average power for Extreme Ultraviolet Lithography,” Proc. SPIE, vol. 4343, 87-93 (2001) 30 JMAR laser, diode-pumped 5000W, 100 kHz or Northrop-Grumman laser (formerly TRW-CEO laser), diodepumped Nd:YAG, 4500W, 5kHz 31 N. R. Böwering, J. R. Hoffman, O. V. Khodykin, C. L. Rettig, B. A. M. Hansson, A. I. Ershov, “Metrology of laser-produced plasma light source for EUV lithography,” Proc. SPIE, vol. 5752 (2005), pp.1248-1256 32 J.R. Hoffman, A.N. Bykanov, O.V. Khodykin, A.I. Ershov, N.R. Böwering, I.V. Fomenkov, W.N. Partlo, D.W. Myers, “LPP EUV Conversion Efficiency Optimization,” Proc. SPIE, vol. 5751 (2005) pp. 892-901 33 D. J. O’Connell, “Characterization of a lithium laser produced plasma at 13.5 nm for extreme ultraviolet projection lithography,” MS Thesis (1994) Univ. of Central Florida 34 M. Al-Rabban, S. George, G. Shimkaveg, W. Silfvast, C-S. Koay, K. Takenoshita, R. Bernath, M. Richardson, H. Scott, “EUV generation from lithium laser plasma 43 for lithography,” SPIE Microlithography Symposium (San Jose, CA, USA, 2006), 19–24 February 2006. 35 F. Jin, K. Gabel, M. Richardson, M. Kado, A.F. Vassiliev, and D. Salzmann, “Mass-limited laser plasma cryogenic target for 13-nm point x-ray sources for lithography,” Proc. SPIE, vol. 2015, pp. 151-159, (1993) 36 M. Richardson, D. Torres, C. DePriest, F. Jin, and G. Shimkaveg, “Mass-limited, debris-free laser plasma EUV source,” Optics Comm., 145, pp. 109-112 (1998) 37 G. Schriever, M. Richardson and E.Turcu, (submitted for publication) 38 W.L. Kruer, The physics of laser plasma interaction, Addison-Wesley (1988) 39 D. Giulietti and L.A. Gizzi, “X-ray emission from laser-produced plasmas,” La Rivista del Nuovo Cimento, vol. 21, number 10 (1998) 40 R. More, “Atomic physics of laser produced plasmas,” Handbook of Plasma Physics, vol. 3, chap. 2, editors: Rosenbluth and Sagdeev, (1991) Elsevier 41 D. Salzmann, Atomic Physics in Hot Plasmas (Oxford Univ. Press, 1998) 42 C. Bauche-Arnoult and J. Bauche, “Statistical approach to the spectra of plasmas,” Physica Scr. T40, 58-64 (1992) and references therein. 43 W. Svendsen and G. O’Sullivan, “Statistics and characteristics of xuv transition arrays from laser-produced plasmas of the elements tin through iodine,” Phys. Rev. A, v. 50 (1994) pp. 3710-3718 44 44 G. M. Zeng, H. Daido, K. Murai, M. Nakatsuka, and S. Nakai, “Line x-ray emissions from highly ionized plasmas of various species irradiated by a compact solid-state lasers,” J. Appl. Phys. 72, 3355-3362 (1992) 45 I. W. Choi et. al., “Detailed space-resolved characterization of a laser-plasma softx-ray source at 13.5nm wavelength with tin and its oxides,” J. Opt. Soc. Am. B, 17, 1616-1625 (2000) 46 G. Schriever, K. Bergmann, and R. Lebert, “Extreme ultraviolet emission of laserproduced plasmas using a cryogenic xenon target,” J. Vac. Sci. Technol. B, 17, (1999) pp. 2058-2060 47 N. Bowering, M. Martins, W.N. Partlo, I.V. Fomenkov, “Extreme ultraviolet emission spectra of highly ionized xenon and their comparison with model calculations,” J. App. Phys, 95, 17 (2004) 48 H. Fiedorowicz, A. Bartnik, H. Daido, I. W. Choi, M. Suzuki, S. Yamagami, “Strong extreme ultraviolet emission from a double-stream xenon/helium gas puff target irradiated with a Nd:YAG laser,” Optics Comm., 184, pp. 161-167 (2000) 49 I.C.E. Turcu and J.B. Dance, X-rays from Laser Plasmas, John Wiley and Sons, (1999) 50 D. Colombant and G. F. Tonon, “X-ray emission in laser-produced plasmas,” J. Appl. Phys., 44, pp. 3524-3537 (1973) 51 P. Hayden, P. Sheridan, G. O'Sullivan, P. Dunne, L. Gaynor, N. Murphy, and A. Cummings, “EUV laser produced plasma source development for lithography,” Proc. SPIE, vol. 5826, pp. 154-164 (2005) 45 52 J.P. Christiansen, D.E.T.F. Ashby, and K.V. Roberts, “MEDUSA: A OneDimensional Laser Fusion Code,” Comp. Phys. Comm. 7 271–287 (1974) 53 W.T. Silfvast, M. Richardson, H. Bender, A. Hanzo, V. Yanovsky, F. Jin, J. Thorpe, “Laser produced plasmas for soft x-ray projection lithography,” J. Vac. Sci, Technol. B, 10 (1992) pp. 3126-3133 54 C. Cerjan, “X-ray plasma source design simulations,” App. Optics, vol. 32 (1993) pp. 6911-6913 55 M. Al-Rabban, C. Keyser, S. George, H. Scott, V. Bakshi, M. Richardson, “Radiation transport modeling for Xe and Sn-doped droplet laser-plasma sources,” Proc. SPIE, vol. 5751, pp. 769-778 (2005) 56 M. Al-Rabban, M. Richardson, "Radiation code calculations of tin plasma EUV emission," 2nd International Symposium on EUV Lithography (Antwerp, Belgium), 30 September-3 October 2003. 57 M. Al-Rabban, S. George, C-S. Koay, C. Keyser, M. Richardson, "Model calculations of plasma expansion and EUV emission from Xe and Sn laser plasmas," EUV Source Workshop (Santa Clara, CA), 21 February 2004. 58 M. Al-Rabban, M. Richardson, T. Blenski, M. Pourier, F. Gilleron, H. Scott, V. Bakshi, "Modeling laser-plasma sources for EUV," International Symposium on EUV Lithography (Miyazaki, Japan), 1-5 November 2004. 59 M. Al-Rabban, M. Richardson, C-S. Koay, S. George, H. Scott, V. Bakshi, "Radiation transport modeling for Xe and Sn-doped droplet laser-plasma 46 sources ," International Symposium on EUV Lithography (Miyasaki, Japan), 1-5 November 2004. 60 M. Al-Rabban, S. George, G. Shimkaveg, W. Silfvast, C-S. Koay, K. Takenoshita, R. Bernath, M. Richardson, H. Scott, “EUV generation from lithium laser plasma for lithography,” SPIE Microlithography Symposium (San Jose, CA, USA, 2006), 19–24 February 2006. 61 M. Al-Rabban, “Term structure of 4d-electron configurations and calculated spectrum in Sn-isonuclear sequence,” J. Quantitative Spectroscopy & Radiative Transfer, 97, pp. 278–316 (2006) 62 H. A. Scott, “Cretin—a radiative transfer capability for laboratory plasmas,” J. Quantitative Spectroscopy and Radiative Transfer, 71, pp. 689-701 (2001) 47 CHAPTER 3: SOURCE METHODS AND MATERIALS 3.1 Source Creation Three main components necessary for creating the laser plasma source are: a laser, a target, and an interaction vacuum chamber. The laser interacts with the target to create the appropriate plasma density and temperature. Because EUV is easily absorbed by air, the plasma must be produced in vacuum. Figure 3.1 Precision Nd:YAG laser 48 3.1.1 Precision interaction laser The laser is a precision Q-switched Nd:YAG oscillator-amplifier system (λ = 1064 nm). It operates at 1 Hz repetition rate, and produces up to 1.6 J of energy per pulse with a pulse duration of 11.5 ns (FWHM). The system consists of a master oscillator and three amplifier modules. In its layout, the laser beam from the oscillator makes two passes through the first amplifier, followed by a single pass through the remaining amplifiers (Figure 3.2). The far field beam profile recorded with a commercial beamprofiler (Spiricon) is shown in Figure 3.3. Having an M2 ≈ 1.5 and a Gaussian fit correlation ≈ 0.93, the laser beam quality is close to the diffraction limit. Figure 3.2 Optical layout of the precision Nd:YAG laser 49 Figure 3.3 Far field beam profile of the precision laser 3.1.2 Measurement of beam diameter at focal region A minimum spot of 35 μm diameter is achievable when the laser beam is focused by a plano-convex lens having nominal focal length of f = 100 mm (BK7, uncoated, 25.4 mm diameter, KPX094 from Newport). It is important to measure the beam diameters near the focal region, and map them along the beam axis. For a given pulse energy and a target’s position in the focal region, the measurements would allow the laser intensity at that position to be determined accurately. The method involves two setups as depicted in Figure 3.4. In the first part, a calibrated object is placed at the working distance of a microscope objective. The object used is a wire grid of known dimension. The microscope objective is a DIN 20X. The object is back illuminated with a flashlight. A CCD detector, which is connected to a Spiricon, is placed behind the microscope objective to capture the image of the wire grid. The position of the CCD is 50 adjusted, by varying the distance between the microscope objective and the CCD, until a sharp image of the wire grid is obtained. The CCD type is a Pulnix TM-745, and image acquisition is made through a Spiricon video capture card, which includes an image processing software, all controlled by a computer. The image of the wire grid form on the CCD detector plane is shown in Figure 3.5. Calibrated Microscope object objective Illumination Object plane Laser beam ND filter CCD camera to Spiricon Image plane at CCD detector Test lens Figure 3.4 Experimental setup to measure laser beam diameter. Top setup is for determining the optical magnification of the microscope objective, from the object plane to the image plane. Bottom setup, to measure beam diameter. 51 1326 μm Figure 3.5 Image of calibrated object on the Spiricon CCD detector. The wire’s width at the image plane is 1326 μm. The optical magnification, by the microscope objective, from the object plane to the image plane is calculated from the following. Wire width (on image) = 1326 μm Wire width (object) = 36 μm Magnification = 1326/36 = 37 After the magnification is determined, the calibrated object is removed from the setup. A neutral density (ND) filter assembly and the test lens are added to the setup as shown in bottom part of Figure 3.4. The test lens is centered on the optical axis of the microscope objective. The laser beam is aligned to be centered on the same axis as well. The lens is mounted on a linear translation stage which allows adjustments along the optical axis. 52 The separation distance between the test lens and the microscope objective is approximately 100 mm, which is equal to the lens’ nominal focal length. When the laser beam is turned on, an image is formed on the CCD and can be captured by the Spiricon. The image corresponds to the intensity profile of the beam at the object plane. The image’s intensity on the CCD can be controlled by adding the proper amount of ND filter. The position of the test lens is translated along the optical axis at a constant step size. An image is captured for each step until a complete scan in the focus region is obtained. The beam diameter (FWHM) of each image is measured in the Spiricon software. The true beam size is then calculated since the magnification is known. Figure 3.6 shows the map of the beam diameter in the focal region. Figure 3.6 The detailed map of the beam diameter near the focal region of an f = 10 cm lens 53 3.1.3 Tin-doped droplet targets To minimize the effects of target debris emanated from the source, mass-limited targets are used [1, 2]. The targets are liquid droplets of 30 - 50 μm diameter, with each containing a small amount of tin mixed in low-Z material. The liquid is prepared by mixing tin salt (tin-chloride, SnCl2) and deionized water. Each droplet contains about 1013 tin atoms, and the number can be controlled by varying the concentration of the solution. This approach limits the target to one whose mass and size, approximates that of simply the number of atomic radiators required for emission. Supposing the target is ionized uniformly, there should be no particulate debris at all. Then, the real problem will be to protect the collection mirrors from the ions coming from the plasma. Ions can be controlled with electric and magnetic fields, and are slowed by recombination, in contrast with particulate neutral matter. Studies of this source’s debris and its mitigation schemes are reported in Ref. 3. Figure 3.7 Ink-jet capillary module Commercial ink-jet capillary (Figure 3.7) is used to create the droplet targets. As the liquid is forced through a capillary, a piezo-electric module located within the 54 capillary is driven at a high frequency to produce a thin chain of droplets out of a nozzle (Figure 3.8). Generating the droplets at high repetition rate of 10 - 100 kHz is advantageous because, if each droplet could be heated by a laser pulse, then the emitted EUV power can conveniently be scaled upward to meet the source power requirement. When the source is in operation, each target is synchronized to a laser pulse with a phaselocked loop electronics so that the positional stability of the high velocity (typically 2 x 104 cm/s) droplet target in the target region is about 3 μm at distances of 10 mm from the nozzle’s exit. Droplet dispenser Droplet targets 10 mm Focused laser Figure 3.8 Photograph of a thin chain of droplet targets together with a cartoon of a laser beam focused on a droplet. 55 3.1.4 Interaction vacuum chamber The vacuum chamber is a 45 cm diameter cylinder having 12 vacuum ports positioned around its body. The axes of all the ports intersect at the center of the chamber, where the target is positioned during the experiments. Through these ports, various instruments can be connected to the chamber. The setup in Figure 3.9 shows two instruments, a flat-field spectrometer and a Flying Circus [4] instrument positioned at 90o and 30o respectively from the input laser beam axis. During experiments, a turbo pump (backed with a roughing pump) maintains the pressure in the chamber below 1 mT. At this pressure, the absorption of EUV by the air inside the chamber is less than 1% for a distance of 100 cm [5]. Figure 3.9 Photograph of the vacuum chamber and the diagnostics connected to it 56 3.1.5 Droplet target imaging system Visible light imaging of the droplets in the target region is used in the laser plasma system to monitor the droplet stability and droplet positioning during experiment. In the imaging system, shown in Figure 3.10, the droplets are back illuminated, and the droplet image is detected with a visible light CCD. The source of illumination is provided by a light-emitting diode (LED). It is a green Luxeon V Star, model # LXHL-LM5C, with lambertian radiation pattern. The LED provides high brightness illumination, as high as 160 lumens. Collector & illuminator Droplets Imaging lens LED Visible CCD Window Window Vacuum chamber Figure 3.10 Imaging system to observe droplet targets. The illumination system and the CCD detector are located outside the vacuum chamber. Droplet dimension is exaggerated. The LED, collector, and illuminator, are located outside the vacuum chamber. The collected light passes through a vacuum window and illuminates the droplets uniformly. The illumination is pulsed at the same repetition rate as droplets’, to provide stroboscopic lighting. The power supply controlling the LED acquires its input electrical signal from the phase-locked loop, which also provides the signal that drives the droplets. Illumination brightness can also be adjusted by the power supply. 57 Figure 3.11 The Luxeon V Star light-emitting diode, and its radiation spectrum centered in the green, approximately 530 nm. For the imaging system, an uncoated BK7 lens with focal length of 75 mm is used to create a real image on the visible CCD. The imaging lens is placed inside the vacuum chamber while the CCD is outside. A black and white TV monitor is used to observe the image captured by the CCD. The position of the CCD was adjusted to its best position where the sharpest image of the droplets is observed. The total magnification of the system, from the droplet to the image on the TV monitor, is about 600. 58 3.2 References 1 M. Richardson, D. Torres, C. DePriest, F. Jin and G. Shimkaveg, “Mass-limited, debris-free laser-plasma EUV source,” Optics Communications, vol. 145, pp. 109-112 (1998) 2 F. Jin, K. Gabel, M. Richardson, M. Kado, A.F. Vassiliev, and D. Salzmann, “Mass-limited laser plasma cryogenic target for 13-nm point x-ray sources for lithography,” Proc. SPIE, vol. 2015, pp. 151-159, (1993) F. Jin, M. Richardson, G. Shimkaveg, and D. Torres, “Characterization of a laser plasma water droplet EUV source,” Proc. SPIE, vol. 2523, pp. 81-87, (July 1995) 3 K. Takenoshita, C-S. Koay, M. Richardson, I.C.E.Turcu, “Repeller field debris mitigation approach for EUV sources,” Proc. SPIE, vol. 5037, pp. 792-800 (2003) K. Takenoshita, C-S. Koay, S. Teerawattanasook, M. Richardson, “Debris studies for the tin-based droplet laser-plasma EUV source,” Proc. SPIE, vol. 5374, pp. 954-963 (2004) K. Takenoshita, C-S. Koay, S. Teerawattansook, M. Richardson, “Debris characterization and mitigation from microscopic laser-plasma tin-doped droplet EUV sources,” Proc. SPIE, vol. 5751 (2005) pp. 563-571 4 F. Bijkerk, R. Stuik, C. Bruineman, “Flying Circus 2: a concerted effort of EUV source development,” SEMATECH EUV Source Workshop (Santa Clara: 2002) available at http://www.sematech.org/resources/litho/meetings/euvl/20020303/14Bijkerk.pdf 59 5 X-ray interaction calculation provided by Center for X-ray Optics at http://wwwcxro.lbl.gov/ 60 CHAPTER 4: INBAND SPECTROSCOPY The source’s spectra are characterized in the inband region as a function of laser intensities from 1010 – 1013 W/cm2. The intensity for optimum EUV emission is expected to occur within this range. From the spectra, the Sn ion stages that radiates into the inband region could hopefully be identified, and spectral signatures associated to the optimum condition could be determined. 4.1 Methods and Materials 4.1.1 Flat-field spectrograph (FFS) To obtain the source’s spectrum around the inband region, a flat-field spectrograph (Figure 4.1) was designed and built to record high resolution spectra across 12 – 18 nm. The FFS is a convenient tool for studying soft x-ray emission from laser plasmas. Light incidents at a grazing angle of 3o on its diffraction grating, whose surface is gold coated. Having a concave surface with varied-space grooves (Harada type 1200 lines per mm grating fabricated by Hitachi) [1], the grating images the dispersed light uniformly on to a plane, at which a flat detector is located to record the spectrum (Figure 4.2). The detector used is a 512 x 512 pixel array of back-thinned x-ray CCD from Princeton Instruments (model PI-SX: 512) 61 Spectrographs having the same grating have been used and characterized by several researchers [2, 3, 4]. Although the instrument is has a flat-field spectral range from 4 nm - 30 nm, usually the effective detection range is limited by the detector’s size. Resolving powers of up to 3000 have been achieved. Figure 4.1 Photograph of the flat field spectrograph connected to vacuum chamber. 62 Q λ2 λ1 Dispersed light Image plane 90o P 87o A Slit Filter Grating Figure 4.2 Schematic and working principle of the FFS 4.2 Experiment The tin-doped droplet target is set at a concentration of 30% tin by mass. The concentration is quoted as “% tin by mass”, which is equal to the mass of tin in the target divided by the total mass of the target. The droplet dispenser is setup to allow the droplets to fall vertically to the center of the chamber. While the energy of the incident laser pulse is kept constant, the laser intensity irradiating the target is varied by translating the focusing lens along the laser axis. In doing so, we effectively change the laser spot size irradiating the target (Figure 4.3). The amount of defocus is controlled with a precision positioner; it controls the distance between the lens and the target. Since the laser spot size is known from the detailed map at the focal region (Figure 3.6), the intensity can be determined accurately. 63 Figure 4.3 Focus scan along laser axis by translating the position of the lens. Droplet position is fixed. 4.3 Results and Discussions The spectrometer is connected to the target chamber as shown in Figure 4.1. It is carefully aligned to the source such that light emitted radially from the source would enter the slit and reach the grating. The slit width is 120 μm, and the source-to-slit distance is 395 mm. For each laser intensity, a spectrum is recorded by the x-ray CCD camera exposed for the duration of 20 laser shots. A computer program is developed to analyze the spectra. It converts the raw spectra (Figure 4.4) recorded by the x-ray CCD into their true spectra by removing the effects from the Zr filter’s transmission. 64 Figure 4.4 Color coded image of the raw spectrum recorded by x-ray CCD camera. 65 (a) a: b: c: d: e: f: Photon Count (A.U.) f 2.8 x 1010 W/cm2 3.4 x 1010 5.4 x 1010 7.0 x 1010 9.5 x 1010 1.4 x 1011 e d c b a 0 11 12 13 14 15 Wavelength (nm) (b) f: g: h: i: Photon Counts (A.U.) f 16 17 1.4 x 1011 W/cm2 3.8 x 1011 8.6 x 1011 1.1 x 1012 g h i 0 11 12 13 14 15 Wavelength (nm) 16 17 Figure 4.5 (a) Spectra from tin-doped droplet target laser plasma for various laser intensities below 1.4 x 1011 W/cm2 at the target, and (b) Spectra from tin-doped droplet target laser plasma for various laser intensities above 1.4 x 1011 W/cm2 at the target. 66 Figure 4.5 (a) and (b) show that the peak of the tin UTA at 13.5nm, which has a narrow width of 1 nm (FWHM), increases in height with intensity until a particular intensity, after which the height drops. According to Ref.5, this UTA is primarily due to 4p64dN → 4p54dN+1 + 4p64dN-14f transitions from Sn8+ to Sn11+ ion stages overlapping in energy. In this series of spectra, the intensity at which the tin UTA reaches the maximum height (spectrum f) is 1.4 x 1011 W/cm2. The result is consistent with the prediction provided by the hydrodynamic code. To observe the effects the laser intensity has on the structures within the UTA, the spectra are normalized to the peak of the oxygen lines (13.0 nm and 15.1 nm) that appear in the spectra. Figure 4.6 (a) and (b) are the spectra after normalization. Below the optimum intensity, the spectra show at least four features (approximately denoted by dotted lines I, II, III and IV) within the UTA that respond sensitively to the laser intensity. 67 I II Normalized Photon Counts (A.U.) (a) III IV a: b: c: d: e: f: f e d 2.8 x 1010 W/cm2 3.4 x 1010 5.4 x 1010 7.0 x 1010 9.5 x 1010 1.4 x 1011 c b a Wavelength (nm) 0 Normalized Photon Count (A.U.) 12.5 13.0 13.5 14.0 (b) 14.5 15.0 15.5 f: g: h: i: 1.4 x 1011 W/cm2 3.8 x 1011 8.6 x 1011 1.1 x 1012 14.5 15.0 Wavelength (nm) 0 12.5 13.0 13.5 14.0 15.5 Figure 4.6 (a) Spectra normalized to the peak of the oxygen line (at 13.0nm) for various intensities < 1.4 x 1011 W/cm2. Dotted lines I, II, III, and IV denotes the spectral features that respond sensitively to the variation in laser intensity. and (b): Spectra normalized to the peak of the oxygen line (at 13.0nm) for various intensities > 1.4 x 1011 W/cm2. The shape of the UTA, at the various intensities, remains the same. 68 A significant increase in emission near 13.5nm, mainly due to features I and II, is observed as the intensity increases. This can be explained by the fact that there is an increase in the relative abundance of Sn ion stages that emit into this wavelength. Above the optimum intensity, the peak of the UTA drops (Figure 4.5 b), indicating that there are lesser ions emitting into the UTA. This behavior is understood to be the result of the increased electron temperature at higher intensity creating more ions of higher ionization stages, thus reducing the ions that emit into the UTA. Although the change in the spectral peak is substantial, the result in Figure 4.6 (b) shows that the overall UTA shape remains unchanged with increasing intensity. This suggests that the relative abundance of the ions stages, of those contributing to the UTA, remains unaffected. 4.3.1 Identifying Sn ion stages By comparing the experimental spectra (Figure 4.6 a) to theoretical spectra, the Sn ion stages that emits into the UTA may be identified. Theoretical spectra can be created by convolving the theoretical oscillator strength (gf value) [6, 7], calculated from the Cowan codes, with Gaussian function of narrow width. A fictitious collection of oscillator strength lines is shown in Figure 4.7. For a line located at wavelength xj, its strength would be Yj. The total number of lines N is usually in the thousands. The theoretical spectrum is then calculated from 69 ⎛ − (λ − X j ) 2 N spec(λ ) = ∑ Y j ⋅ exp⎜ ⎜ w2 j =1 ⎝ ⎞ ⎟ ⎟ ⎠ Eqn 4.1 where w is the width of the Gaussian function. An example of such calculation based on real data is in Figure 4.8 and Figure 4.9. The total number of lines is approximate 50. Because the number of lines is rather small, and the separations quite large, the result of convolution shows fairly clearly the Gaussian line shape. Data with a large number of lines that crowd among themselves may no longer show the Gaussian feature noticeably. Yj Y2 YN Y1 X1 X2 Xj Figure 4.7 Cartoon of oscillator strength lines from Cowan code. 70 XN Y 11 12 13 14 15 16 17 18 X Figure 4.8 An example of oscillator strength lines data from Cowan code. Horizontal axis is wavelength in nanometer. spec( x) 11 12 13 14 15 16 17 18 x Figure 4.9 Theoretical spectra obtained after convolving the oscillator lines in Figure 4.8 with Gaussian function of w = 0.05. 71 a: 2.8 x 1010 W/cm2 f f: 1.4 x 1011 W/cm2 a 12 13 14 15 16 17 Sn7+ Sn8+ 1 2 1 3 1 4 1 5 1 6 1 7 Sn9+ Sn10+ Sn11+ Sn12+ 12 13 14 15 Wavelength (nm) 16 Figure 4.10 Comparison between experimental and theoretical spectra 72 17 73 In the theoretical spectra shown in Figure 4.10, the region of intense emission shifts towards shorter wavelength for increasing ionization. In experiment, the spectrum changes from a to f with increasing laser intensity. The comparison shows that spectrum a, at which the laser intensity is low, consists predominantly of emissions from Sn7+, Sn8+, and Sn9+. At higher laser intensity, higher ionizations Sn9+, Sn10+, and Sn11+ become dominant and form spectrum f. These results are to be expected because that the most abundant ion stage in the plasma shifts towards higher ionization with increasing electron temperature, which increases with laser intensity. This experimental observation demonstrated the prediction by the CRE model discussed in Chapter 2 concerning the relative ion population of Sn plasma. 4.3.2 Spot size dependence In the same experimental run, another set of spectra is recorded to determine whether the laser’s spot size affected the intensity dependence of the spectra. In these measurements, the laser spot size is kept constant while the laser pulse energy is varied. The lens is fixed at the position where spectrum f is recorded. At this position, the laser spot size on the target was 100 μm in diameter. The input laser pulse energy is varied with a light valve. The result of the measurements for intensities lower than 1.4 x 1011 W/cm2 is shown in Figure 4.11. Comparing it with Figure 4.6 (a), they are essentially the same, implying that the laser spot size has negligible effect on the UTA’s intensity dependence. 74 The spectra recorded for intensities higher than 1.4 x 1011 W/cm2 also give the same conclusion. Int1: 1.4 x 1011 W/cm2 Int2: 2.9 x 1010 Normalized Photon Counts (A.U.) Int1 Int2 Wavelength (nm) 0 12.5 13.0 13.5 14.0 14.5 15.0 15.5 Figure 4.11 Normalized spectra for laser intensities between 2.9 x 1011 and 1.4 x 1011 W/cm2 recorded with constant laser spot size. 4.4 References 1 T. Harada and T. Kita, “Mechanically ruled aberration-corrected concave gratings,” App. Optics, vol. 19 (1980) pp. 3987-3993 2 W. Schwanda, K. Eidmann, and M.C. Richardson, “Characterization of a flatfield grazing-incidence XUV spectrometer,” J. X-ray Sci. and Tech., vol. 4, pp. 817 (1993) 75 3 I.W. Choi, J.U. Lee, and C.H. Nam, “Space-resolving flat-field extreme spectrograph system and its aberration with wave-front aberration,” App. Optics, vol. 36 (1997) pp. 1457-1466 4 A. Saemann and K. Eidmann, “Absolute calibration of a flat field spectrometer in the wavelength range 10–70 Å,” Rev. Sci. Instrum., Vol. 69, No. 5, May 1998, pp.1949-1954 5 G. O’Sullivan and R. Faulkner, “Tunable narrowband soft x-ray source for projection lithography,” Opt. Eng. v. 33 (1994) pp. 3978-3983 6 M. Al-Rabban, “Term structure of 4d-electron configurations and calculated spectrum in Sn-isonuclear sequence,” Journal of Quantitative Spectroscopy & Radiative Transfer, 97, pp. 278–316 (2006) 7 D. Salzmann, Atomic Physics in Hot Plasmas (Oxford Univ. Press, 1998), Chapter 6 76 CHAPTER 5: OFF-BAND SPECTROSCOPY The previous spectroscopic study concentrated on the inband spectral region near 13.5 nm. Aside from the necessity to achieve high inband radiation, source developers are concerned about the possibility of intense radiation in other wavelengths emitted from the sources. Intense and broad emissions below 10 nm were observed from laser plasma based on solid plastic spherical targets coated with tin (Figure 5.1) [1]. Figure 5.1 Spectrum from laser plasma based on targets solid plastic spherical targets coated with tin. Note the intense and broad emissions below 10 nm. [1] 77 Such intense off-band radiation can add heating effects on the Mo-Si multilayer coating, resulting in the degradation of the image quality at the wafer. Therefore, spectral data outside the inband region for emission from the tin-doped droplet laser plasma becomes necessary in the source characterization effort. For this purpose, a transmission grating spectrograph is used to record spectrum across a broader range (1 – 30 nm). 5.1 Methods and Materials 5.1.1 Transmission grating spectrograph A transmission grating spectrograph (TGS) was designed and built for this experiment. Such a spectrograph is widely used, and its working principles and designs have been previously reported [2, 3, 4, 5]. A freestanding 10000 lines/mm (100 nm period) grating from XOPT is installed in the TGS. It is fabricated in thin silicon nitride membranes supported by a silicon frame (Figure 5.2). The grating is capable of suppressing the second-order diffraction to isolate the first-order diffraction from higher order effects. As shown in Figure 5.3, the TGS is connected to a target vacuum chamber in which the EUV source is located. The light entering the spectrograph is first filtered by a thin layer of freestanding metal. The transmitted light passes a pinhole and incidents normally on the grating. The grating disperses the light into various directions whose angles are dependent on the wavelength of the dispersed light. 78 Figure 5.2 Scanning electron micrograph of a free-standing 100-nm period grating (50 nm wide bars) Figure 5.3 Schematic of the TGS A detector located at the end of the exit arm is used to record the dispersed light. The detector used is a back-thinned soft x-ray CCD (Princeton Instrument: SX-512 x 512). A flexible bellow allows the exit arm to pivot about the grating. By recording the dispersed light across angles, a spectrum over a large spectral range can be obtained. 79 Stray light arising from the reflections of the dispersed light within the metal pipe are blocked from getting to the detector by baffles placed along the exit arm. Figure 5.4 Photograph of the TGS connected to the target chamber. Included in the spectrograph is an assembly in which three types of metal filters are held by a linear adjuster. The filters are Zirconium (Zr), Tin (Sn), and Aluminum (Al), each having a thickness of 500 nm. The transmissions of the three filters, obtained from the CXRO website, are shown in Figure 5.5. During experiment, the filter can be selected as needed without having to break the vacuum. This enables spectral data acquisition over a wide spectral range to be achieved in only one experiment. 80 Figure 5.5 Transmission data obtained from CXRO for Al, Sn and Zr metal filters of thickness 500nm. 81 The relevant parameters of the setup are as below: Source-to-grating distance, Lsg = 645 mm Grating to detector plane, Lgc = 313 mm Grating period, d = 100 nm Pinhole diameter, w = 100 μm Source size diameter, s = 100 μm The diffraction limited spectral resolution Δλg of the TGS is given by Δλ g = λ mN Eqn 5.1 where m is the diffraction order and N is the number of illuminated line pairs. For this spectrograph, m = 1 and N = 1000, hence the ideal resolutions for wavelengths 2 nm and 20 nm are 0.002 nm and 0.02 nm, respectively. However, because of the finite dimension of the plasma source and the slit, they introduce a resolution limit expressed as ⎛w+ s w ⎞⎟ Δλ s = d ⎜ + ⎜ Lsg L gc ⎟⎠ ⎝ Eqn 5.2 where the resolution limit Δλs is 0.06 nm for a 100 μm source size. 5.2 Experiment The laser used in this experiment is a commercial Nd:YAG laser (Spectra-Physics Quanta Ray GCR-190): 13 ns pulse duration, 100 Hz, 1064 nm. The 1 Hz, precision laser 82 (mentioned in Chapter 3) is not used because its low repetition rate cannot supply enough EUV to be recorded by the TGS. For each metal filter, a series of spectra is recorded by scanning the exit arm through increasing angle. Figure 5.6 is the raw spectrum recorded by the detector. It spans from 1 nm to 30 nm, and is put together by stitching the spectra taken across all angles. The horizontal line is the spectrum to be analyzed. Because of dispersion in the vertical direction, diagonal lines also appear in the picture. However, they are not useful in the spectrum analysis. Figure 5.6 Color coded picture of the raw spectrum recorded by the CCD camera. During experiment, the laser irradiation condition is set at which optimum inband EUV is produced. The exposure time of the CCD varies from 6 - 12 s, depending on the type of metal filter used. Since the effect from the filter transmission is contained in the raw spectrum, a computer program written to extract the true spectrum. 5.3 Results and Discussions Figure 5.7 is the complete spectrum after the analysis. It contains many line emissions and UTAs. In the extraction process, the correspondence between the pixel 83 point and the wavelength is determined by identifying the prominent oxygen lines in the spectrum. They include lines at 12.99 nm, 15.15 nm, 17.3 nm, 19.28 nm and 20.39 nm, all of which are found from the NIST Atomic Spectra Database [6]. Sn (4d-4f) UTA 5.E+05 4.E+05 3.E+05 2.E+05 1.E+05 0.E+00 0 5 10 15 Wavelength (nm) 20 25 30 Figure 5.7 Complete spectrum from TGS ranging from 1 - 28 nm. Appearing in the spectrum are oxygen lines and the prominent Sn UTA. No intense emission from Sn ions is observed below 10 nm. In trying to determine the origins of the various spectral features, the spectrum is divided into four segments for detailed analysis, as shown in the rest of the figures in this section. For 1 - 10 nm, two oxygen lines appear in the region (Figure 5.8). The remaining structures of the spectrum in the figure are most likely due to Sn ions because there are no prominent oxygen lines in this region for laser plasma [3]. The structures within 3 – 7 nm are yet to be determined. They appear to be line emission because they are narrow 84 although they could be UTA. Above 7 nm, the UTA has been identified and will be discussed next. O VII Sn UTA (identified) Sn lines/UTA (to be identified) 1s2-1s2p 5.E+04 4.E+04 O VIII 1s-2p 3.E+04 2.E+04 1.E+04 0.E+00 0 1 2 3 4 5 6 Wavelength (nm) 7 8 9 10 Figure 5.8 Spectrum from 1nm to 10nm. Majority of structures are most likely due to Sn ions. O VI 1s22p-1s25d 3.E+04 b a 2.E+04 c d e f g 1.E+04 Sn UTA (identified) 0.E+00 7 8 9 10 Wavelength (nm) 11 Figure 5.9 Spectrum from 7 - 12 nm showing the identified structures a through g. 85 12 The Sn UTAs in Figure 5.9 have been observed in the EUV emission from laser plasma of solid planar tin target [7]. Structures a to g are from the 4dN – 4d N-1 (5f + 6p) transitions due to ion stages of Sn IX through Sn XIV (Table 1). Table 5.1 Observed and calculated wavelengths for the a to g arrays.[7] Figure 5.10 contains a familiar structure. It includes the spectral range the same as that obtained with the Flat-Field Spectrometer (FFS). In addition to the prominent Sn UTA from 4d – 4f transitions around the 13.5 nm, the TGS shows the spectral region beyond 18 nm (Figure 5.11), which could not be seen with the FFS. The oxygen lines in that region are identified by referring to the NIST Atomic Spectra Database. Spectrum over a wide range from 1 - 30 nm is successfully recorded by using the 10000 lines/mm grating TGS. No intense emission from Sn ions is observed below 10 nm. Apart from the most prominent structure is the Sn UTA near 13 nm, only a few strong but narrow oxygen lines are observed. The rest of the off-band emissions are negligible. 86 O VI Sn (4d-4f) UTA 5.E+05 1s22p-1s23d 4.E+05 OV 3.E+05 2s2p-2s3d OV O VI 2s2p-2s4d 1s22p-1s24d 2.E+05 O VI Sn UTA 1s22p-1s25d 1.E+05 0.E+00 10 11 12 13 14 15 16 Wavelength (nm) 17 18 19 20 Figure 5.10 Spectrum from 10 - 20 nm covering the 13.5nm UTA. OV 2p2-2p3d 2.E+05 OV OV 2p2-2p3s 2s2p-2s3s O III 1.E+05 OV O IV 2s2p-2s3d 2s2p2-2s2p3d 2s22p2-2s2p23p 2s22p-2s23d O IV 5.E+04 2s2p2-2s2p3d O IV 2s2p2-2s5p 0.E+00 20 21 22 23 24 25 Wavelength (nm) Figure 5.11 Spectrum from 20 - 28 nm. 87 26 27 28 5.4 Emission in the Ultraviolet, Visible, and Near Infrared LPL has also investigated the source’s spectrum in the ultraviolet, visible and near infrared, as reported in Ref. 8. Spectra of radiation emitted by laser plasmas based on the water droplet and the tin-doped droplet targets were obtained. The results show that every peak observed in the tin-doped spectra is also observed in the pure water droplet target signature (Figure 5.12). The spectral signature for both targets is identical, except for the difference in peak heights due to longer exposure for the water droplet case. Cowan code predictions show only one or two (very weak) transitions from tin ions in the 400 nm region, but many transitions from oxygen ions in the entire visible region (Figure 5.13). It was concluded that the emissions due to tin ions are negligible in the regions investigated. Also, the power level of the radiation in these spectral regions was detemined to be Counts within the requirement set for a feasible source for EUV scanner. Wavelength (nm) Wavelength (nm) Figure 5.12 Spectra obtained for de-ionized water target and Sn-doped droplet target, under vacuum conditions. The difference in counts of the two spectra is due to the longer exposure time used for the pure water experiment. Feature identification of visible and near-IR region [8]. 88 Figure 5.13 Cowan calculations for OI, OII, and OIII transitions in the visible region [8] 5.5 References 1 Y. Shimada, H. Nishimura, K. Hashimoto et. al., “Properties of EUV emissions from laser produced tin plasmas,” Proc. SPIE, vol. 5374 (2004) pp. 912-917 2 M. Chaker, V. Bareau, J.C. Kieffer, et. al.., “Calibrated soft x-ray spectroscopy using transmission grating, pinhole and film,” Rev. Sci. Instrum. 60 (1989) pp. 3386-3390 3 T. Wilhein, S. Rehbein, and D. Hambach et. al.., “A slit grating spectrograph for quantitative soft x-ray spectroscopy,” Rev. Sci. Instrum., Vol. 70 (1999) pp. 16941699 4 P. Desaute, H. Merdji, V. Greiner, T. Missalla , C. Chenais-Popovics, P. Troussel, “Characterization of a high resolution transmission grating,” Optics Commun. vol. 173 (2000) pp. 37–43 89 5 J. L. Weavera et. al.., “The determination of absolutely calibrated spectra from laser produced plasmas using a transmission grating spectrometer at the Nike laser facility,” Rev. Sci. Instrum., Vol. 72, No. 1, January 2001, pp. 108-118 6 NIST Atomic Spectra Database web site http://physics.nist.gov/cgibin/AtData/main_asd 7 W. Svendsen and G. O’Sullivan, “Statistics and characteristics of xuv transition arrays from laser-produced plasmas of the elements tin through iodine,” Phys. Rev. A, v. 50 (1994) pp. 3710-3718 8 S. George, C-S. Koay, K. Takenoshita, R. Bernath, M. Al-Rabban, C. Keyser, V. Bakshi, H. Scott, M. Richardson, “EUV spectroscopy of mass-limited Sn-doped laser microplasmas,” Proc. SPIE, vol. 5751, pp. 798-807 (2005) 90 CHAPTER 6: CALIBRATED METROLOGY To determine the source’s conversion efficiency, the inband EUV energy radiated by the source and the input laser energy needs to be measured precisely, and accurately. The EUV energy is measured using an energy meter equipped with calibrated optics and detector. In this study, the energy meter used is the same as the Flying Circus instrument, and its optics are calibrated by NIST. 6.1 Inband Energy Meter (The Flying Circus diagnostic) Through a collaborative effort, a few companies in Europe have built a portable instrument to benchmark the EUV sources being developed around the world [1, 2]. This benchmarking activity has become known as Flying Circus (FC). The instrument can make various measurements, including the absolute EUV energy. These measurements are to be performed on-site, at the laboratories of the different source developers. The instrument contains a mirror, a metal filter and a photodiode detector (Figure 6.1), all within in a vacuum compatible housing (Figure 6.2). The mirror is 24 mm in diameter, and has a radius of curvature of 500 mm. The mirror coating is based on Molybdenum-Silicon multilayer. The same type of energy meter is also available commercially from builder, and LPL has acquired one of them. Figure 6.3 shows the 91 reflectivity of the mirror used in LPL’s instrument. The data is measured at NIST with a synchrotron EUV source based reflectometer. Figure 6.1 Schematic of the Flying Circus EUV energy meter Figure 6.2 Flying Circus connected to our vacuum chamber 92 The mirror is used at near normal incidence. It collects the light from the plasma, which includes a whole range of spectrum, from EUV to visible light. The light reflected from the mirror is focused on to a photodiode detector. A thin layer of Zirconium metal filters the light before reaching the detector. The Zr metal filter was purchased from Lebow Inc. It is 500 nm thick, and Figure 6.4 shows the transmission curve for a Zr filter having the same thickness. This data was obtained from a calculation made at the internet website by the Center for X-ray Optics (CXRO), http://www-cxro.lbl.gov/. 0.6 Reflectivity Sample1 0.5 Sample2 0.4 0.3 0.2 0.1 0 12 12.5 13 13.5 14 14.5 wavelength (nm) Figure 6.3 Mo/Si mirror reflectivity calibrated by NIST. The filter blocks light with wavelengths longer than 20 nm. In the EUV region, the filter has a transmission window between 7 nm – 15 nm (FWHM), within which the reflectivity band of the Mo-Si mirror is located. The combination of Mo-Si mirror and the 93 Zr filter ensures that only EUV light within mirror’s the reflectivity band reaches the photodiode. The absolute transmission of the Zr filter used in our Flying Circus was also calibrated by NIST, and the data is shown in Figure 6.5. Figure 6.4 Transmission of Zr metal filter (500 nm thick) calculated from the CXRO website The photodiode for the Flying Circus instrument is the AXUV-100 from IRD Inc. It has a large detection area of 10 mm x 10 mm, and is capable of time resolved, as well as measurements at high repetition rates (~nanosecond range). The photodiode’s sensitivity is constant at 0.24 A/W for wavelengths in the EUV region. For energy measurement, the detector is used with a bias voltage of 20 volt. The electrical signal 94 from the bias box is fed to a high speed oscilloscope through a BNC cable and a 50 ohm termination. 0.17 Transmission 0.15 0.13 0.11 0.09 12 12.5 13 13.5 14 14.5 15 Wavelength (nm) Figure 6.5 Transmission of Zr metal filter measured by NIST 6.1.1 Use calibrated spectrometer as energy meter When a long duration experiment is needed to make many energy measurements, it is imperative to have consistency in each measurement. In such situation, there is a concern about maintaining the calibration of the Mo-Si multilayer mirror throughout the duration of the experiment because the reflectivity is sensitive to effects from target debris. For the purpose of preserving MLM reflectivity in the FC, a method was devised such that both the spectrograph (FFS) and the FC are used simultaneously to make a 95 single measurement. Using this particular measurement, a calibration of spectrograph against the FC is obtained. Then the FFS can be used effectively as an energy meter. The FC is needed to make only one measurement during an experiment, thus preserving its pristine calibration. The effect of target debris on spectrograph’s calibration is minimal because the instrument has a small slit and a metal filter placed between the source and its grating (Figure 4.2). Another advantage for using the spectrograph for energy measurement is that it allows precise conversion efficiency (CE) measurement because, as mentioned in chapter 4, the source’s spectra depend on the irradiation conditions. 6.2 Experiment The setup for measuring the CE as a function of laser focus position, and as a function of laser intensity, is shown in Figure 6.6. The plasma is created with the precision 1 Hz laser. An advantage of using the 1 Hz laser is that the EUV energy can be accurately determined for each laser pulse, since at such a low repetition rate, the pulse to pulse energy can be observed rather easily by using the following method. A photodiode measures the laser energy incident on the target. Its signal and the FC’s signal are observed simultaneously on a high speed oscilloscope. A webcam, to which the oscilloscope’s screen is imaged, records a video of the signals over the duration of 20 laser shots. A snap shot of the signals is shown in Figure 6.7. The spectrograph is calibrated against the Flying Circus at the beginning of the experiment. During the calibration the x-ray CCD is exposed for 20 laser shots to record 96 a spectrum, while the FC measures the EUV energy. For the rest of the experiment, only spectral data are recorded and no longer measure using the FC. X-ray CCD Flat Field Spectrometer Flying Circus Light valve Flat * Lens Plasma Target chamber PD Figure 6.6 Experimental setup. The EUV energy meter and the spectrograph view the plasma at 30 degrees and 90 degrees with respect to the incident laser beam. 97 Signal from FC Figure 6.7 A photograph of the screen of an oscilloscope that contains the signal from the photodiode and the signal from the FC instrument. The laser pulse duration is actually 11.5 ns (FWHM) but appears broadened due to the reduced sampling bandwidth (20MHz) setting. 6.3 Calibration and Data Analysis Assuming isotropic emission from the source, the EUV energy radiated into 2π steradian solid angle and within a 2% bandwidth centered on 13.5 nm, is given by the following expression [2] EBW ⎛ ⎞ ∫ I s ( λ ) dλ ⎟ 2πAscope ⎜ BW = ⎜ ⎟ ΩRscope ⎜ ∫ I s (λ ) Rmir (λ )Tg (λ )T f (λ )η diode (λ )dλ ⎟ ⎝ all ⎠ Eqn 6.1 where Ω is the collection solid angle of the FC mirror subtended from the source, Ascope is the integrated area under the EUV signal waveform displayed on an oscilloscope, Rscope is the impedance of oscilloscope channel, Tg(λ) is the transmission curve of the gas in the vacuum chamber (from CXRO), Rmir(λ) is the calibrated mirror reflectivity curve, Tf(λ) is 98 the transmission curve of filter(s) used to block visible light from entering the AXUV detector, ηdiode(λ) is the calibrated responsivity curve of the AXUV detector, and Is(λ) is the source’s spectrum in arbitrary units. A numerical program for data analysis and CE calculation was developed. The program takes a number of input files (i.e. the spectrum and the optics calibration files), and combines them according to Eqn. 6.1 through interpolation. Finally it performs numerical integrations to calculate the EUV energy. In the numerator, the limits of integration for the 2%BW (centered at 13.50nm) are from 13.365 nm to 13.635 nm. In the denominator, however, the integral is over all wavelengths but, in practice, it covers only the region where the integrand contributes significantly, which is determined by the product of Rmir(λ) and Tf(λ). The CE then is the ratio of the EBW to the laser energy at target. As a standard, the CE is quoted in the units of “percent over 2π str × 2%BW at 13.5nm”. The FFS is calibrated against the FC through the following relationship, Ascope ∝ ∫I s (λ ) Rmir ( λ )Tg (λ )T f (λ )η diode (λ ) dλ Eqn 6.2 all because it provides a way to relate the spectrum and EBW using this expression, EBW ∝ ∫ I (λ )dλ s Eqn 6.3 BW 99 A set of reference parameters is created from the reference measurement. For any other measurement, which has spectrum Is,i and input laser energy EL,i. the CE is calculated from ⎛ ∫ I s ,i ( λ ) d λ ⎜ CE i = ⎜ BW ⎜ ∫ I s , ref ( λ ) d λ ⎝ BW ⎞ ⎟ ⎛ E L , ref ⎟ ⎜⎜ ⎟⎝ E L ,i ⎠ ⎞ ⎟ CE ref ⎟ ⎠ 6.4 Results and Discussions 6.4.1 Conversion efficiency as function of focus position Eqn 6.4 An experiment to measure CE as a function focus position was conducted. The tin-doped droplet target contains 30% tin by mass. In this experiment, the laser pulse energy is set at 100 mJ. Then, the separation distance between the target position and the minimum focus position of the laser beam is varied by translating the position of the focusing lens along the laser axis. The unit step of separation is 317.5 μm. The position scan is made from one side of the focus to the other side, passing the minimum focus. For calibration, an energy measurement is made with the FC and simultaneously a spectrum is recorded with a 20 s exposure corresponding to 20 laser shots from the 1 Hz laser. Next, for subsequent separation, a spectrum is recorded with the same amount of exposure. Figure 6.8 shows that result of the experiment. The position of the dip in CE corresponds to when the target is located at the minimum focus. There are two maxima CE, each occurs when the target is placed at some distance from the minimum focus. One of them is higher than the other, although laser intensity is the same for both. The highest 100 CE occurs when the target is located at the back side of focus, where the laser beam is diverging. The reason for this behavior is not yet understood. Conversion Efficiency (%) 2.0 1.5 Z 1.0 0.5 0.0 -8 -4 0 Position 4 8 12 Figure 6.8 CE as function of focal position. Inset diagram shows the relative positions of target and focal spot. 6.4.2 Conversion efficiency as function laser intensity There are two approaches to measure CE as function of laser intensity. The first is to make use of the results from CE as function of focal position. The intensity dependence can be determined because the laser beam diameters in the focal region are known. Since the beam diameter and the laser energy are known, the laser intensity can be calculated. The other way is to position the target at a specific position whose beam size is known, and the laser energy is varied. The results from three experiments are 101 shown in Figure 6.9. In one experiment, the second method was used because it allows a tighter intensity scan at the region where optimum CE is located. Conversion Efficiency 2.0 1.5 1.0 0.5 0.0 0 5 10 15 20 10 -2 Laser Intensity (x10 Wcm ) 25 30 Figure 6.9 Conversion efficiency of the tin-doped droplet target laser plasma source as a function of laser intensity. From these results, the range of optimum laser intensities for producing the highest CE is found to be between 1 x 1011 W/cm2 and 1.5 x 1011 W/cm2. The CE starts at a very small value in the low intensity end. As the intensity is increased, the CE also increases until it reaches its peak 2%, and then it rolls off slowly. Towards the high intensity side ~1 x 1012 W/cm2, CE drops to very small value. This trend is also observed from the spectra as discussed in the previous section. The optimum intensity predicted by 102 the hydrodynamic code in Chapter 2 agrees with the experimental results, indicating the usefulness of theoretical prediction. 6.5 References 1 R. Stuik, R.C. Constantinescu, P.H. Hegeman, J. Jonkers, H.F. Fledderus, V. Banine, and F. Bijkerk, “Portable diagnostics for EUV light sources,” Proc. SPIE Int. Soc. Opt. Eng. 4146, 121 (2000) 2 R. Stuik, F. Scholzeb, J.Tummler, F. Bijkerk, “Absolute calibration of a multilayer-based XUV diagnostic,” Nuclear Instruments and Methods in Physics Research A 492 (2002) 305–316 103 CHAPTER 7: SOURCE IMAGING AT INBAND WAVELENGTH To transmit the necessary energy through the EUV scanners optical system with no geometrical losses, the source etendue must be equal to or smaller than the etendue of the optical system. The amount of the source energy that can be captured by a collector depends on the source size, and its collectable angle. The source etendue is defined as ε source = Ae ⋅ Ω Eqn 7.1 where Ae is its effective emission area, and Ω is its collectable solid angle. For a spherical source of diameter D, and a collector of Ωcol, ε source = π 4 D 2 ⋅ Ω col Eqn 7.2 Since EUV scanners require the source etendue to be < 3.3 mm2⋅sr [1], this places a limit on the source size. From Eqn. 7.1, if the source is used with a 5 sr collector module, the source’s diameter is limited to 4.5 mm. For a laser plasma, its size should be safely below the limit. However, for the purpose of the source characterization, its images in the inband spectral range are recorded to measure its size. 104 7.1 Methods and Materials 7.1.1 Detector and imager Figure 7.1 is the schematic of the imaging system including a detector unit. Instead of using an x-ray CCD as the detector, a EUV detector based on a luminescent material is used. Luminescent crystals are commonly used in detectors for applications in medical imaging, tomography, and gamma-imaging. Nd:YAG laser Mo/Si Multilayer mirror Detector unit Ce:YAG crystal Lens Visible CCD Source Zirconium filter Fiber optic coupler To the TV or computer Figure 7.1 Imaging concept The EUV source is imaged onto the crystal by a Mo-Si multilayer mirror. To observe source’s image only at the inband wavelengths, the mirror and a Zr metal filter combination is used. This limits the observed wavelength of light from the source to be that within the mirror bandwidth. The crystal converts the EUV light into visible green at 550 nm, and the image formed on the crystal is relayed, via a fiber optic coupler, to a visible CCD camera to record the image. 105 The detector unit was built as a student project for our college’s Research Experience for Undergraduates (REU) program [2]. The project is to develop a new mode of EUV detector based on Ce:YAG crystal as the luminescent material for imagedata recording purposes. This is an alternative to the conventional techniques, which rely on films, channel plates or expensive x-ray CCD. High-resolution images, high speed detections, good conversion efficiency from EUV to visible light are possible with it. 7.2 Experiment For this experiment, the source is created by using the commercial Nd:YAG laser (Spectra-Physics Quanta Ray GCR-190): 13 ns pulse duration, 100 Hz, 1064 nm. The 1 Hz precision laser mentioned in Chapter 3 was not used in this experiment because its low repetition rate cannot supply enough EUV to be recorded by the detector. Mirror manipulator EUV source Image arm Vacuum chamber Laser Figure 7.2 Schematic of the experimental setup 106 CCD camera Ce:YAG crystal housing Computer/ TV monitor The experimental setup is shown in Figure 7.2. The Mo-Si mirror is placed inside a manipulator, which is connected to the vacuum chamber. The mirror’s tilts can be adjusted to position the source’s image on the detector. On the image side, the distance between the detector plane and the mirror is adjusted to obtain a sharp image. For a mirror with a focal length of 250 mm, and an object distance of 300 mm, the magnification is 5. In addition, because the tapered fiber optic coupler magnifies the image by factor of 2.2, the total magnification of the system is 5 x 2.2 = 11. In aligning the imaging system prior to experiment, a needle tip is used to simulate an object, which is illuminated by a flashlight. Figure 7.3 is the image recorded by the detector without the metal filter. Figure 7.3 Image of a needle tip During experiment with the EUV source, the separation distance between the target position and the minimum focus of the laser beam is varied by translating the focusing lens along the laser axis. The unit step of translation is 200 μm, and an image is recorded at each position. This scanning process is made from one side of the focus to the other side, passing the minimum focus. 107 7.3 Results and Discussions The images of source along the focal axis are shown in Figure 7.4. The source size changes gradually as a function of position, from large to small to large, due to the gradual change of laser spot size along the axis. The plasma sizes across P0 – P8 varies from 75 – 125 μm. The smallest is at P4, at the minimum focal spot. As expected, the size is safely below the limit set by the etendue requirement. Figure 7.4 Inband images of the source as function of target position in the focal region 7.4 Confirmation by FC2 Visit In June 2004, the Flying Circus team from FOM-Institute of Plasma Physics in the Netherlands [3] visited the Laser Plasma Laboratory. The source size was measured with their Flying Circus 2 instrument used as an imager. The system is based on double reflections to image the source to CCD detector. The detector used is a backthinned x-ray CCD from Princeton Instrument. An image of the source was recorded (Figure 7.5) and the result shows that the source size is 75 μm x 79 μm, which is within the range of the results mentioned in the previous. 108 1 0.9 0.8 0.8 0.7 0.7 relative intensity relative intensity 1 0.9 0.6 0.5 0.4 0.6 0.5 0.4 0.3 0.3 0.2 0.2 0.1 0.1 0 200 100 0 width (μm) 100 0 200 200 100 0 height (μm) 100 200 Figure 7.5 Cross sections of the source image (inset) measured by Flying Circus 2 team 7.5 Summary The two types of imaging schemes give the similar result for the source size (Figure 7.6). This shows the feasibility of the new mode of detector. The source size, approximately 100 μm in diameter, is safely within the requirement for a EUV source. Figure 7.6 Inband source image recorded using two different schemes. The image from the FC2 instrument suffers from pixelation due to its low magnification of 2. 109 7.6 References 1 K. Ota, Y. Watanabe, H. Franken, V. Banine, “2004 Joint requirements—ASML, Canon, Nikon,” SEMATECH EUV Source Workshop (Santa Clara, CA, USA, (22 February 2004) available at http://www.sematech.org/resources/litho/meetings/euvl/20041105/02_EUV_Sour ce_Requirements_Ota.pdf 2 C. Mazuir, R. Bernath, A. Goury, C-S. Koay, M. Richardson, “In-band highresolution imaging of microscopic 13nm laser plasma,” International EUVL Symposium: Miyazaki, Japan (November 2004) 3 F. Bijkerk, R. Stuik, C. Bruineman, “Flying Circus 2: a concerted effort of EUV source development,” SEMATECH EUV Source Workshop (Santa Clara: 2002) available at http://www.sematech.org/resources/litho/meetings/euvl/20020303/14Bijkerk.pdf 110 CHAPTER 8: TARGET IRRADIATION WITH 355 NM WAVELENGTH LASER Due to plasma and atomic physics interactions, the spectrum of electromagnetic radiation from laser plasma is affected by the laser wavelength. In particular, the critical density of the plasma scales as λL-2, which allows shorter wavelength laser to penetrate deeper into the plasma. The critical density is given by ncr = 4π 2c 2 meε o Eqn 8.1 e 2 λL 2 ncr (cm− 3 ) = 1.12 × 1021 λL ( μm) 2 Eqn 8.2 where λL is the laser wavelength and the rest are common physical constants. Of interest is 351 nm, the wavelength of the XeF excimer laser, which Cymer Inc. is considering to use as a drive laser in a laser plasma system for producing high power, EUV radiation. Cymer is currently the world's leading supplier of excimer light sources, based on KrF and ArF, for deep UV lithography. It is also developing EUV source based on laser plasma. A project is conducted to observe the effects of laser wavelength on the EUV radiation emitted from the laser plasma based on tin-doped droplet target. In this work, the target is irradiated with a 355 nm laser, to imitate the XeF. The source’s inband 111 spectrum and conversion efficiency are characterized as a function of laser intensity. This work was initiated by Cymer for LPL. 8.1 Methods and Materials 8.1.1 Experimental setup The laser plasma system is shown in Figure 8.1. It is equipped with state-of-theart EUV diagnostics, and a precision laser. The components needed to produce the source have been mentioned in Chapter 3, in which the tin-doped droplet target, vacuum chamber, and laser, are described in detail. Figure 8.2 is the experimental setup for this study. The focusing lens and laser windows are made of fused-silica substrate with anti-reflection coatings. Two state-ofthe-art diagnostics, the flat-field spectrograph and the Flying Circus, are connected to the vacuum chamber. Each is accurately aligned to view the plasma, and oriented at 30o with respect to the incident laser direction. The spectrograph is coupled to an x-ray CCD camera to record spectra in digital format with a computer. The Flying Circus monitors the EUV energy of the source, and a calibrated photodiode monitors the input laser energy. Signals from both monitors are fed to a high-speed oscilloscope. 112 Figure 8.1 Laser plasma system. Photograph shows the complete system, equipped with infrastructure to support the chamber lid, optical breadboard, various state-of-the-art instrumentations, optics and laser beam line, and data acquisition station. 113 Figure 8.2 Schematic diagram of the experimental setup, consisting the laser beam line, vacuum chamber, diagnostics, and energy monitors. Each of diagnostics, the spectrograph and the Flying Circus, is aligned to the plasma and oriented with the same viewing angle (30 degrees) from the laser direction. 8.1.2 355 nm wavelength laser The 355 nm laser beam is obtained through the process of third-harmonic (3ω) generation. The laser providing the fundamental wavelength (1064 nm) is a precision Qswitched Nd:YAG oscillator-amplifier laser system operating at 1 Hz, producing up to 1.6 J per pulse, with a 11.5 ns (FWHM) pulse duration. The conversion crystals assembly is placed immediately after the final laser amplifier. The alignment for 3ω generation is optimized to obtain the highest pulse energy, and the best beam profile. All the optics thereafter, are based on 355 nm coatings. The mirrors, from CVILaser, are coated for high reflectivity at 45-degree incidence, which can also withstand 114 high energy pulse. Because of its narrow banded reflectivity, it avoids the fundamental and the 2nd harmonic from being carried through in the beam to the target. The window through which the laser beam would enter the vacuum chamber is an optical flat (fused silica) with anti-reflection coatings on both surfaces. Figure 8.3 Mirror reflectivity vs. laser wavelength. Narrow band, high reflectivity at 45 degrees incidence for either S or P polarization. Data obtained from CVI laser website. As shown in Figure 8.4, the beam diameter in the focal region is also accurately mapped out for a focusing lens with nominal f = 100 mm, plano-convex, fused silica substrate, anti-reflection coating for 355 nm, from CVI-laser. The smallest beam diameter measured is 19.0 ± 0.5 μm, and the maximum pulse energy is slightly more than 100 mJ, thus sufficient to create laser intensities up to 3 x 1012 W/cm2. 115 Beam diameter (μm) 150 100 50 0 -0.3 0.2 0.7 1.2 1.7 2.2 2.7 3.2 Position (mm) Figure 8.4 The 355 nm laser beam diameter in the focal region of a plano-convex lens of f = 100 mm nominal. The minimum diameter is approximately 20 μm. 8.2 Experiment The laser pulse energy at 3ω is set constant at an average value of 90 mJ. The target is located centrally in the 45 cm diameter target chamber, which is maintained at vacuum pressure below 10-3 Torr with a turbo-drag pump that is backed with a roughing pump. At this pressure, absorption of EUV radiation by the air inside the target chamber is < 1% for a distance of 100 cm. Similar to the experiment in Chapter 6, the spectrograph is calibrated against the EUV energy meter at the initial stage of the experiment. A series of spectra are recorded for various distances between the focusing lens and the droplet target. Each spectrum is recorded with the same amount of exposure. Of interest are the locations where the target is at the focal region. The distances are varied by translating the position of the focusing lens along the laser axis while keeping the target position fixed, as depicted in Figure 8.5. 116 A complete scan is made from one side of the focus to the other side, passing through the minimum focus. Figure 8.5 The position of the focusing lens is adjustable along laser axis, with respect to the droplet position. The laser intensity irradiating the droplet target depends on the laser pulse energy and the beam diameter at which the droplet is located in the focal region. 8.3 Results and Discussion 8.3.1 Conversion efficiency Figure 8.6 shows the laser and EUV signals recorded in the initial stage of instrument calibration. Since the spectrograph is calibrated against the Flying Circus conversion efficiencies can then be calculated from the spectra. Figure 8.7 shows the conversion efficiencies for the complete position scan through the laser focus. The dip near position zero corresponds to the CE when the target is at the minimum focus. The CE reaches very high values when the target is located at some distance from the focus. For even farther distance from the focus, the CE drops gradually to negligible value. Similar to the result in Chapter 6 where a 1064 nm laser was used to irradiate the target, there are two maxima CE in this result. One of them higher than the other, although the difference is not as obvious as the result with the 1064 nm laser. The highest CE also occurs when the target is located in the region where the laser beam is diverging. 117 Normalized amplitude 1.2 1.0 Laser pulse 0.8 EUV pulse 0.6 0.4 0.2 0.0 -50 0 50 100 Time (ns) 150 200 Figure 8.6 Signal of the laser pulse and EUV pulse, as measured on an oscilloscope. Both are normalized at their peaks. The laser pulse appears broadened due to reduced sampling speed (20 MHz) setting. Then the CE is obtained as a function of laser intensity based on the above result. Corresponding to each target position, the laser spot diameter irradiating the target is known since the detailed map in Figure 8.4 is available. The conversion efficiency increases gradually as a function of increasing laser intensity, and reaches an optimum value at intensity (1.0 ± 0.2) x 1012 W·cm-2, after which it drops rapidly to small values (Figure 8.8). The optimum CE measured is slightly above 0.5%. Compared to results obtained from 1064 nm laser, the CE measured here is significantly smaller. Notice also that it requires laser intensity about an order higher in magnitude to reach optimum EUV radiation. 118 Conversion Efficiency (%) 0.6 0.5 0.4 0.3 0.2 0.1 0.0 -10 -5 0 5 10 Position Figure 8.7 The source’s conversion efficiency, from laser energy into useful EUV, as a function of the focus position. The CE variation is nearly symmetrical. The dip at position zero corresponds to the position where the droplet is located at the minimum beam spot. The CE is higher when the droplet target is at some distances from the minimum spot. 119 Conversion Efficiency (%) 0.6 0.5 0.4 0.3 0.2 0.1 0.0 1E+10 1E+11 1E+12 1E+13 2 Laser intensity (W/cm ) Figure 8.8 Conversion efficiency as function of laser intensity. 8.3.2 Spectra The laser intensity also affects the spectrum. Spectra shown in Figure 8.9 and Figure 8.10 are recorded with the same amount of exposure each. Notice that the prominent spectral feature around 13.5 nm rises in magnitude for increasing laser intensity until spectrum H, at which the most inband EUV radiation is produced. This spectral feature is the unresolved transition array (UTA) of radiations from various Sn ion stages, ranging from Sn7+ to Sn11+ [1, 2]. The peak of the UTA drops rapidly when the laser intensity is increased further. The same behaviors were reported in Chapter 4. No noticeable difference on the spectral shape of the UTA is observed between this study and the one with 1064 nm laser irradiation. 120 6000 5000 Photon Count (a.u.) A: B: C: D: E: F: G: H: A B C D E F G H 4000 3000 3.47E+10 W/cm2 8.00E+10 1.74E+11 2.15E+11 3.00E+11 3.77E+11 5.37E+11 0.98E+12 2000 1000 0 12 13 14 15 16 17 18 19 Wavelength (nm) Figure 8.9 Spectra for different laser intensities < 0.98 x 1012 W.cm-2. 6000 5000 Photon Count (a.u.) H: 0.98E+12 W/cm2 I: 1.30E+12 J: 1.68E+12 K: 2.01E+12 L: 2.44E+12 H I J K L 4000 3000 2000 1000 0 12 13 14 15 16 17 18 19 Wavelength (nm) Figure 8.10 Spectra for different laser intensities > 0.98 x 1012 W.cm-2. 121 A B C D E F G H Normalized Photon Count 2.0 1.5 1.0 0.5 0.0 12 13 14 15 16 17 Wavelength (nm) Figure 8.11 Normalized spectra for different laser intensities < 0.98 x 1012 W.cm-2. Normalized Photon Count 2.0 H I J K L 1.5 1.0 0.5 0.0 12 13 14 15 16 17 Wavelength (nm) Figure 8.12 Normalized spectra for different laser intensities > 0.98 x 1012 W.cm-2. 122 8.3.3 Plasma hydrodynamic simulation for different laser wavelengths Hydrodynamic simulation of the plasma expansion is carried out to look at the effects of laser wavelengths on the plasma temperature and plasma density. Three laser wavelengths, 0.35 μm, 1.0 μm, and 10 μm, are compared. All simulation parameters are the same except for the laser wavelength. Table 8.1 Critical densities for different laser wavelengths LASER WAVELENGTH CRITICAL DENSITY 0.35 μm 8.9 x 1021 cm-3 1.0 μm 9.9 x 1020 cm-3 10 μm 9.9 x 1018 cm-3 Shown in Table 8.1 are the critical densities for three different laser wavelengths calculated from Eqn. 8.2. For shorter wavelength, the critical density would be higher. At 355 nm, the critical density is one order of magnitude higher than that of 1064 nm laser. At 10 μm, the wavelength similar to that of a CO2 laser, the critical density is two orders of magnitude lower than that of 1064 nm laser. Figure 8.13 is the simulation results from MED 103, comparing the plasma expansion parameters for the three different laser wavelengths. It shows the profiles of the electron density and temperature at the time when the laser pulse is at its peak. The laser pulse incidents from right to left. The target and laser paratmeters are to chosen 123 represent real experimental condition: 35 μm diameter spherical tin-doped droplet target with 30% tin by mass, laser intensity at target is 1 x 1021 W/cm2, and Gaussian pulse duration of 11.5 ns. λ = 0.35 μm 10 Tcrit 22 1.0E+22 0ns Te 22 1.0E+22 ne (cm-3) 20 20 10 50 0ns Tcrit 60 Te 40 40 20 1.0E+20 10 ne 20 20 10 Te 0 10 60 Ne 18 1.0E+18 Te 16 1.0E+16 10 Te (eV) ne 18 1.0E+18 λ = 1.0 μm 10 60 40 40 1.0E+20 1020 1.0E+24 24 60 Te (eV) 10 Ne ne (cm-3) 1.0E+24 24 100 150 R(≅m) 1.0E+24 24 1.0E+16 1016 00 200 100 0 0 200 60 λ = 10 μm 10 0 0ns Ne 60 Te 1.0E+22 22 ne (cm-3) Te 1.0E+20 1020 40 40 Tcrit 20 20 1.0E+18 18 10 ne 16 1.0E+16 10 Te (eV) 10 0 100 200 00 300 Figure 8.13 Hydrodynamic expansion of the laser plasma based on the tin-doped target, under the same irradiation conditions except for the wavelength. The effect of three laser wavelengths, 0.35 μm, 1.0 μm and 10 μm, are compared. Comparing the maximum electron temperature in the plasma, the interaction with shorter wavelength laser would require a higher laser intensity to get to the plasma temperature for it to get to the optimum emission condition. This behavior is the same as observed in this experiment. 124 For shorter laser wavelength, the critical density is higher, and thus the laser pulse would penetrate deeper into the plasma. The simulation shows that the plasma scale length is longer for shorter wavelength laser, where the plasma density remains higher for a longer distance from the target surface. Therefore, the EUV which is generated deep in plasma would have to travel through optically thicker plasma, and thus suffers from more absorption, before escaping into vacuum. This perhaps explains the low conversion efficiency obtained with the short wavelength laser. 8.4 Summary The EUV radiation from the laser plasma produced from the tin-doped droplet target irradiated with 3ω laser has been characterized using calibrated EUV energy meter and high-resolution spectrograph. The conversion efficiencies of the plasma were measured over a wide range of laser intensities (1010 – 1013 W.cm-2). The optimum CE was measured to be about 0.5%, and it occurred at the laser intensity of (1.0 ± 0.2) x 1012 W·cm-2. The spectral shape of the UTA shows no noticeable difference in contrast to studies made with 1064 nm laser irradiation. The source’s conversion efficiency is significantly lower when laser at 355 nm is used, as compared to the CE with 1064 nm. The low value is believed to be due to self-absorption. Results from hydrodynamic simulation indicate the same behavior. 125 8.5 References 1 G. O’Sullivan and R. Faulkner, “Tunable narrowband soft x-ray source for projection lithography,” Opt. Eng., vol. 33, pp. 3978-3983 (1994) 2 S. George, C-S. Koay, K. Takenoshita, R. Bernath, M. Al-Rabban, C. Keyser, V. Bakshi, H. Scott, M. Richardson, “EUV spectroscopy of mass-limited Sn-doped laser microplasmas,” Proc. SPIE, vol. 5751, pp. 798-807 (2005) 126 CHAPTER 9: TARGET IRRADIATION WITH TWO LASER BEAMS Time-resolved interferometry had been used to study the plasma expansion dynamics of the plasma created from water droplet irradiated with a single beam of Nd:YAG 1064 nm laser [1]. Under optimum EUV emission condition, the interferograms indicated that the plasma is not spherically uniform, especially in the transverse direction of the laser direction. In addition, the backside of the plasma appears not completely ionized, even at the end of the laser pulse. Because the target geometry and size of our tin-doped droplet is the same as that of the water droplet, the similar plasma expansion dynamics is to be expected. By irradiating the target with multiple laser beams would probably improve the plasma symmetry and the coupling of laser energy into the source. This could probably lead to increased conversion efficiency. 9.1 Methods and Materials 9.1.1 Experimental setup The experimental setup for this study involves irradiating the tin-doped droplet target with two laser beams simultaneously. The two beams are collinear but in opposing directions as shown in Figure 9.1. The precision Nd:YAG laser, which is mentioned in Chapter 3, is used to the 1064 nm wavelength. The main beam is splitted into two beams 127 on the laser’s optical table. Then, they are guided to the target chamber by means of mirrors. As in previous chapters, the tin-doped droplet target contains 30% of Sn by mass, which is prepared from a mixture of tin-salt (SnCl2) and deionized water. Figure 9.1 Two beam irradiation The laser beams enter the vacuum chamber through a vacuum window each, as shown in Figure 9.2. Each beam is aligned and focused on to the target, which is located at the center of the chamber, with an f = 100 mm focal length lens. The position of each lens, with respect to the target position, is controlled with translation stages. The lens for Beam 1 has XY linear translations, while the lens for Beam 2 has XYZ translations. The laser beam energy is measured with a calibrated Gentec energy meter. The Flying Circus EUV energy meter and the flat-field spectrograph are connected to the chamber, such that each instrument views the plasma at the same angle (30 degrees), with respect to the direction of Beam 1. 128 Flying Circus Plasma Beam 2 Lens 2 Lens 1 Beam 1 Vacuum chamber Flat-Field Spectrograph X-ray CCD Figure 9.2 Experimental setup. Beam 1 and 2 are collinear but in opposing directions. The EUV energy meter and the spectrograph connect to the vacuum chamber at 30 degrees with respect to Beam 1 each. 9.1.2 Beam splitting and energy control A beam control assembly built with a combination of a light valve and beam splitter was built. It is capable of controlling the laser beams’ energy at the target, as well as controlling the energy ratio between Beam 1 and 2. As shown in Figure 9.3, the main laser beam incidents on the beam control assembly from the right to left. The combination of half-wave plate HWP 1 and the glan laser functions as a light valve. The main beam’s linear polarization can be rotated by rotating HWP 1, which is on a rotation mount. In this setup, the glan laser passes the horizontal component of the polarization, 129 but dumps the vertical component. Therefore, the laser energy coming out of the glan laser can be controlled depending on HWP 1’s angular position. Beam 2 Beam splitter HWP 2 Glan laser HWP 1 Beam 1 To Dump Figure 9.3 The optical assembly for controlling the energy in Beam 1 and 2. The second part of the assembly consists of a half-wave plate HWP 2 and a polarizing beam splitter. Rotating HWP 2 can change the ratio of the energy between Beam 1 and Beam 2. In the experiment, the energy in both beams is set equal to each other. After beam splitting, each beam is guided to the target chamber by using multiple 45-degree incidence mirrors, with high reflection coating for 1064 nm. The path difference between the two beams creates a temporal delay of less than 1 ns. 9.1.3 Design of experiment The energy for both laser beams is set equal to each other at approximately 100 mJ. A few set of measurements, involving EUV energy and spectral data, are made to have a complete experiment. Initially the flat-field spectrograph is cross calibrated against the Flying Circus EUV energy meter. After this calibration, only spectral 130 measurements are needed. From these spectra, the value of conversion efficiency can be calculated from the method described in Chapter 6. The following are the measurements made, divided in a few parts. All parts are completed in one experimental run in the following order. a. Scanning Lens 1 position. The position of Lens 1 is translated, at a specific step size along the laser axis, to irradiate the target from one side of focus to the other. This varies the laser intensity irradiating the target. Each step size is 317.5 μm, equals to the distance traveled by one revolution of an 80 TPI fine thread screw. At each position, a EUV spectrum is recorded, with the x-ray CCD exposed over the duration of 10 laser shots. Beam 2 is blocked from entering the vacuum chamber throughout this part of experiment. b. Scanning Lens 2 position. In this part, the procedure is the same as the previous part. The only difference is that here, Beam 2 irradiates the target while Beam 1 is blocked. Position of Lens 2 is translated the same way as the previous part. c. Adjusting lenses to position for the highest EUV emission. After obtaining the spectral data from the two parts above, the spectra are inspected to determine the position for each lens when the greatest amount of EUV emission was observed during the scan. Then, the position of each lens is adjusted to its particular position. This position would correspond to where the maximum CE is achievable for each beam. 131 d. Energy scanning with two beams irradiation. In this part, the positions of the lenses have been adjusted such that each beam would produce the highest amount of EUV possible. It is important to make sure the two beams would irradiate the same target. Two steps are involved. First, allow only Beam 1 to irradiate the target. Then, the lateral position of Lens 2 is adjusted until Beam 2 irradiates the same target position. These two steps ensure the two beams are irradiating the same target. The phaselocked loop unit synchronizes the target to the laser pulses. After making sure the two beams are irradiating the same target, at the same time, spectral data are recorded. For each setting of laser energy, three spectra are recorded. The laser energy is varied by adjusting HWP 1 in the laser energy control assembly. The first spectrum is recorded for irradiation with only Beam 1. The second spectrum, for only Beam 2. The third spectrum is when both beams are irradiating the target. 9.2 Results and Discussions 9.2.1 Single beam illumination Since the spectrograph has been calibrated against the EUV energy meter, a value of conversion efficiency can be calculated from each spectrum recorded by the x-ray CCD, by using the method described in Chapter 6. The first and second part of the experiment involves irradiating the droplet target with single laser beam. The lens position is translated, with a specific step size, along the laser axis to vary the laser intensity irradiating the target. The three main irradiation configurations are in Figure 9.4. 132 A B C Figure 9.4 Scanning the lens position with respect to the target position, to vary the laser intensity irradiating the target. Figure 9.5 shows two results, one with Beam 1 only, and the other with Beam 2 only. For both cases, the maximum conversion efficiency occurs when the droplet is located at some distances from the minimum focus. The horizontal axis indicates the lens position, with respect to the target, as it is scanned through focus. The dip in the middle indicates that very low EUV emission when the target is located in at the minimum focus, where the laser intensity is very high. Two maxima occur for configuration A and C. Their positions are the same for both Beam 1 and Beam 2. This result is similar to that mentioned in Chapter 6. This indicates the repeatability of the experiment. Although the intensity is the same for A and C, the conversion efficiency is higher for C than for A. The only difference between both configurations is that in A, the laser irradiating the 133 target is converging, wheras as C, the beam is diverging. This indicates the effect of irradiation geometry on the conversion efficiency. This effect is not yet understood. 2.5 Conversion efficiency (%) C 2.0 A 1.5 1.0 B 0.5 0.0 -10 -5 0 Position 5 10 5 10 Conversion efficiency (%) 2.5 2.0 1.5 C A 1.0 0.5 B 0.0 -10 -5 0 Position Figure 9.5 (Top) Conversion efficiency measured for various positions of Lens 1 along the laser beam, with only Beam 1 irradiating the target. (Bottom) Conversion efficiency measured for various positions of Lens 2 along the laser beam, with only Beam 2 irradiating the target. 134 Because the complete map of the beam diameter is known, the results in Figure 9.5 can be displayed as a function of laser intensity as in Figure 9.6. For both Beam 1, and Beam 2, the conversion efficiency reaches a maximum at laser intensity around 1 x 1011 W/cm2, which is the same as previous results. Conversion efficiency (%) 2.5 2.0 1.5 1.0 0.5 0.0 1E+09 Conversion efficiency (%) 1.5 1E+10 1E+11 Intensity 1E+12 (W/cm2) 1.0 0.5 0.0 1E+09 1E+10 1E+11 1E+12 Intensity (W/cm2) Figure 9.6 Conversion efficiency as function of laser intensity for Beam 1 only (top), and Beam 2 only (bottom). 135 9.2.2 Simultaneous two beams irradiation Both Beam 1 and Beam 2 made to irradiate the same target simultaneously. Lens 1 and Lens 2 are positioned in configuration C each, where the highest conversion efficiency was observed for each laser beam. The ratio of energy in both beams is set equal to each other. The intensity at which the target is irradiated is varied by adjusting HWP 1. For each laser intensity setting, three measurements are made: Beam 1 only, Beam 2 only, and two beams together. The results are shown in Figure 9.7. Conversion efficiency (%) 2.5 2.0 Beam 1 Two Beams Beam 2 1.5 1.0 0.5 0.0 1.0E+10 1.0E+11 Intensity (W/cm2) Figure 9.7 Conversion efficiency as function of laser intensity for three cases: Beam 1 only, Beam 2 only, and two beams together. Here, the conversion efficiency for Beam 1, and Beam 2, vary in the same manner as seen in Figure 9.6. For the case of two beams irradiation, the conversion efficiency takes into account of the sum of energies from the two laser beams. The result appears to 136 be in the middle, which is probably equal to the sum of the contributions from each beam and divided by 2. The result mentioned in Chapter 6 shows that a roll over occurs for the case of single beam irradiation, around 1 x 1011 W/cm2, where the conversion efficiency decreases when the laser intensity increases. This however may not be the situation for two beams irradiation due to a different distribution of plasma expansion, as will be discussed next. 9.2.3 Angular dependence of single beam irradiation The EUV energy meter observes the plasma at 30 degrees with respect to the direction of Beam 1, whereas for Beam 2, the angle is 150 degrees. Comparing the results from the two cases, the difference in the conversion efficiencies indicates that the radiation from the plasma is not isotropic. Using interferometry, Keyser et al. observed asymmetric plasma expansion in laser plasma based on water droplet target. This could be the explanation to this non-isotropic behavior. The angular dependence is modeled as described by CE (θ ) = CEo ⋅ cos(nθ ) Eqn 9.1 where θ is the observation angle with respect to the direction of the incident laser. Constants CEo and n are determined from the two values of conversion efficiencies obtained empirically (Figure 9.7). By taking CE(30 deg) = 2.25 and CE(150 deg) = 1.0, the two parameters can be solved numerically, resulting in CEo = 2.31 137 n = 0.43 The model is plotted in polar coordinate as shown in Figure 9.8. The origin could be regarded as the position of the source. The arrow (in dotted line) points to the direction of the EUV energy meter. The blue curve is the the conversion efficiency according to the model when the target is irradiated only by Beam 1. The circular black curve (dashed) denotes an isotropic distribution. The model shows that only the front part of the emission is isotropic. The top, bottom, and the back sides are depart from significantly from isotropicity. The emission within -90o and 90o contains 64% of the total emission. To EUV energy meter 2 CE = 2.25% 1 Beam 1 -2 -1 1 2 -1 -2 Figure 9.8 Conversion efficiency in polar coordinate for the case when only Beam 1 irradiates the target. The results in Figure 9.7 show that the conversion efficiency, for the case when the target is irradiated by two beams, is approximately half of the sum from the 138 contribution of each laser beam. According to this assumption, the green curve in Figure 9.9 would be the angular distribution for the two-beam configuration. The distribution is more isotropic compared to that of single-beam configuration. To EUV energy meter 1.5 1 0.5 Beam 2 -2 Beam 1 -1 1 -0.5 2 2.25% -1 1.0% -1.5 1.6% Figure 9.9 Polar plot of the conversion efficiency as function of viewing angle for all three cases. Due to the symmetry of the two-beam configuration, the front and back sides of the plasma would contain equal amount of emission. Comparing the blue and the green curves, considering the hemisphere facing Beam 1, there is more emission in the singlebeam configuration than the two-beam. Since the large solid angle (nearly 2π sr) collector optic in a EUV scanner would collect light emitted in a hemisphere, it seems more advantageous to use the single-beam configuration. 139 9.3 Summary Angular distribution of the EUV emission is found to be non-isotropic in the single-beam configuration. The two-beam configuration is explored as a possible method to increase conversion efficiency. Improvement is not observed under the range of observation made in this work, which covers only the region where the laser intensity is lower than 1 x 1011 W/cm2. Beyond this intensity, the conversion efficiency decreases for the case of singlebeam configuration, as was observed in Chapter 6. This may not be the situation for the two-beam configuration whose the angular distribution is significantly different from that of single-beam. Experiments at laser intensities higher than 1 x 1011 W/cm2 will provide evidence on whether its conversion efficiency will continue to increase. 9.4 References 1 C. Keyser, G. Schriever, M. Richardson, E. Turcu, “Studies of high-repetition-rate laser plasma EUV sources from droplet targets,” Appl. Phys. A 77, pp. 217–221 (2003) 140 CHAPTER 10: CONCLUSION AND FUTURE DIRECTIONS 10.1 Conclusion The Laser Plasma Laboratory at CREOL is developing a laser plasma based on a tin-doped droplet target specifically as a source of EUV illumination in a commercial EUVL scanner [1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11]. The approach incorporates tin with the mass-limited concept, from which the tin-doped microscopic droplet targets are created. These droplets can easily be produced at high repetition rates, beyond 10 kHz. Laser plasma that uses tin (Sn, atomic number = 50) has intense emission around 13.5 nm. In addition, the mass-limited approach leads to low debris operation. The advantage of this source concept is in its combination of all the best features needed for a successful source: high conversion efficiency, high repetition rate and low debris. In this work, characterization and optimization of the EUV emission from the source were accomplished through many optical techniques including spectroscopy, radiometry, and imaging. Through spectroscopy, the source’s spectrum was characterized under various laser irradiation conditions. The Sn ion stages responsible for emitting into the useful EUV were determined, and the prediction of the Collision-Radiative Equilibrium model was demonstrated experimentally. Moreover, an extensive survey of the source’s spectrum was achieved from 1 nm to 30 nm, which covers nearly the entire electromagnetic spectrum region defined as EUV. 141 The source’s conversion efficiency was characterized under various laser irradiation conditions using calibrated metrology. The predicted condition, at which optimum conversion could be attained, was demonstrated experimentally. The highest conversion efficiency measured is in excess of 2%, which is the highest value among all EUV source contenders. In addition, laser wavelength was shown to affect the source’s conversion efficiency, and this behavior was explained with simulation results. The size of the plasma was characterized and was determined to be safely within the etendue limit set by the optical elements in the EUV scanner. The angular distribution of the EUV emission from a single-beam irradiation was determined to be non-isotropic. Two-beam irradiation was explored for the first time and resulted in interesting observations. Debris mitigation and debris characterization are also being carried out in another research program in the development of this source. Promising results have been demonstrated from these studies [12, 13, 14]. Having these knowledge and accomplishments, the source is standing closer to be a high power EUV source than it was a few years ago. Some future directions are recommended in the following. 10.2 Future directions 10.2.1 Irradiation with longer wavelength laser The studies about the effects of laser wavelengths on the source’s radiation properties, and its conversion efficiency, indicate the advantages of irradiating the target with longer wavelength laser. Conversion efficiency and spectral measurements carried 142 out in experiments with carbon-dioxide laser at wavelength of 10 μm, is a possible test to investigate how high the conversion efficiency could get to. 10.2.2 Extended studies on two-beam configuration The two-beam configuration was explored as a possible method to increase conversion efficiency. Improvement is not observed in the region where the laser intensity is lower than 1 x 1011 W/cm2. Beyond this intensity, the conversion efficiency was observed to decrease for the case of single-beam configuration. This may not be the situation for the two-beam configuration whose the angular distribution is significantly different from that of single-beam. Therefore, extended measurements of the conversion efficiency at laser intensities higher than 1 x 1011 W/cm2 could provide evidence on whether its conversion efficiency would continue to increase. 10.2.3 High power EUV source demonstration The droplet targets can be produced at a rate beyond 10 kHz. However, all the radiation characterizations were made with the source operating at only 1 Hz. This limitation was due to the repetition rate of the driving laser. And therefore the source did not have a chance to prove its capability as a high power source during these studies. Although limited in this sense, the optimum conditions at which the source would perform have been very well characterized through this work. It is thus reasonable to have a future work in which the tin-doped droplet target is coupled to a high average power, high repetition rate laser. This will be the first high-power demonstration for this EUV source. 143 10.3 References 1 Martin C. Richardson, G. O'Sullivan, "EUV Sources – the case for tin," SEMATECH Workshop on Sources for EUV Lithography (Santa Clara, CA), 22 February 2003. C-S. Koay, C. Keyser, K. Takenoshita, M. Al-Rabban, M. Richardson, I.C.E. Turcu, H. Rieger, A. Stone, J. H. Morris, “High conversion efficiency Tin material laser plasma source for EUVL,” International Symposium on Microlithography (Santa Clara, CA), 23-28 February 2003 K. Takenoshita, C-S. Koay, M. Richardson, I.C.E. Turcu, “The repeller field debris mitigation approach for EUV sources,” International Symposium on Microlithography (Santa Clara, CA), 23-28 February 2003. 2 C. Keyser, C-S. Koay, K. Takenoshita, M. Richardson, I.C.E. Turcu, "High conversion efficiency mass-limited laser plasma source for EUV lithography," Conference on Lasers and Electro-Optics (CLEO) (Baltimore, MD), June 2003. 3 M. Richardson, C-S. Koay, C. Keyser, K. Takenoshita, E. Fujiwara, M. AlRabban, "High-efficiency tin-based EUV sources," Laser-Generated and Other Laboratory X-Ray and EUV Sources, Optics, and Applications, SPIE (San Diego, CA), volume 5196, number 14, August 2003. 4 M. Richardson, C-S. Koay, K. Takenoshita, C. Keyser, M. Al-Rabban, E. Fujiwara, “The case for tin as an EUV source,” EUV Source Workshop (Antwerp, Belgium), 29 September 2003. M. Richardson, "Modeling requirements for Sn laser plasma EUV sources," EUV 144 Source Workshop (Antwerp, Belgium), 28 September 2003. Invited paper. C-S. Koay, K. Takenoshita, M. Al-Rabban, C. Keyser, M. Richardson, “An efficient, mass-limited, tin-doped laser plasma source for EUVL,”2nd International Symposium on EUV Lithography (Antwerp, Belgium), 30 September-3 October 2003. M. Al-Rabban, M. Richardson, "Radiation code calculations of tin plasma EUV emission," 2nd International Symposium on EUV Lithography (Antwerp, Belgium), 30 September-3 October 2003. K. Takenoshita, C-S. Koay, S. Teerawattanasook, M. Richardson, “Repeller Field debris mitigation for mass-limited, tin-doped laser-plasma EUV sources,” 2nd International Symposium on EUV Lithography (Antwerp, Belgium), 30 September-3 October 2003. 5 M. Richardson, C-S. Koay, K. Takenoshita, C. Keyser, I.C.E. Turcu, “High conversion efficiency mass-limited Sn-based laser plasma source for EUV lithography,” International Conference for Electron, Ion & Photon Beam Technology and Nanofabrication, American Vacuum Society (Tampa, FL), 27-29 May 2003 6 C-S. Koay, K. Takenoshita, C. Keyser, M. Al-Rabban, S. George, M. Richardson,"Spectroscopic studies of the Sn-based droplet laser plasma EUV source," SPIE Microlithography Symposium (Santa Clara, CA), 22-27 February 2004. M. Al-Rabban, S. George, C-S. Koay, C. Keyser, M. Richardson, "Model calculations of plasma expansion and EUV emission from Xe and Sn laser 145 plasmas," EUV Source Workshop (Santa Clara, CA), 21 February 2004. K. Takenoshita, C-S. Koay, S. Teerawattanasook, M. Richardson, “Debris studies for the tin-based droplet laser-plasma EUV source," SPIE Microlithography Symposium (Santa Clara, CA), 22-27 February 2004. 7 M. Richardson, C-S. Koay, K. Takenoshita, C. Keyser, R. Bernath, S. George, S. Teerawattanasook, “Diagnostics of laser plasma EUV sources for Lithography,” Proceedings of the 25th International Congress on High Speed Photography, SPIE (Alexandria, VA, USA, 2004), 22-24 September 2004. 8 M. Richardson, C-S. Koay, S. George, K. Takenoshita, R. Bernath, M. Al-Rabban, H. Scott, V. Bakshi,"The tin-doped droplet laser-plasma EUV source," International Symposium on EUV Lithography (Miyazaki, Japan), 1-5 November 2004. Invited paper. C-S. Koay, S. George, K. Takenoshita, M. Al-Rabban, R. Bernath, E. Fujiwara, M. Richardson, “Precision 13.5 nm metrology of the tin-doped droplet laser plasma EUV source,” International Symposium on EUV Lithography (Mayazaki, Japan), 1-5 November 2004 S. George, C-S. Koay, Kazutoshi Takenoshita, R. Bernath, M. Richardson, M. AlRabban, H. Scott, V. Bakshi, “EUV spectroscopy of mass-limited Sn-doped laser plasmas,” International Symposium on EUV Lithography (Mayazaki, Japan), 1-5 November 2004 M. Al-Rabban, M. Richardson, T. Blenski, M. Pourier, F. Gilleron, H. Scott, V. Bakshi, "Modeling laser-plasma sources for EUV," International Symposium on EUV Lithography (Miyazaki, Japan), 1-5 November 2004. 146 M. Al-Rabban, M. Richardson, C-S. Koay, S. George, H. Scott, V. Bakshi, "Radiation transport modeling for Xe and Sn-doped droplet laser-plasma sources ," International Symposium on EUV Lithography (Miyasaki, Japan), 1-5 November 2004. K. Takenoshita, C-S. Koay, S. Teerawattanasook, M. Richardson, V. Bakshi "Ion emission characterization from microscopic laser-plasma tin-doped droplet sources,” International Symposium on EUV Lithography (Mayazaki, japan), 1-5 November 2004. C. Mazuir, R. Bernath, A. Goury, C-S. Koay, M. Richardson, “In-band highresolution imaging of microscopic 13 laser-plasma sources,” International Symposium on EUV Lithography (Miyazaki, Japan), 1-5 November 2004 9 M. Richardson, C-S. Koay, "EUV Lithography: Overcoming the Source Problem," 3rd Annual Optoelectronics Symposium of the Optics Center at UNCCharlotte (Charlotte, NC), 6 November 2004. Invited paper. C-S. Koay, K. Takenoshita, S. George, M. Al-Rabban, R. Bernath, E. Fujiwara, M. Richardson, "High repetition-rate laser-plasma light source for EUV lithography," Optics in the Southeast (Charlotte, NC), 4-5 November 2004. Invited paper. 10 M. Richardson, C. Koay, S. George, K. Takenoshita, R. Bernath, M. Al-Rabban, H. A. Scott, V. Bakshi, “EUV source parameters of the laser-produced tin-doped micro-plasma,” SPIE Microlithography Symposium (San Jose, CA, USA, 2005), 1-4 March 2005. C-S. Koay, S. George, K. Takenoshita, R. Bernath, E. Fujiwara, M. Richardson, 147 “High-conversion efficiency microscopic tin-doped droplet laser plasma source for EUVL,” SPIE Microlithography Symposium (San Jose, CA, USA, 2005), 1-4 March 2005. S. George, R. Bernath, C. Koay, K. Takenoshita, M. Richardson, M. Al-Rabban, H. A. Scott, V. Bakshi, “EUV spectroscopy of mass-limited Sn-doped laser micro-plasmas,” SPIE Microlithography Symposium (San Jose, CA, USA, 2005), 1-4 March 2005. M. Al-Rabban, M. Richardson, S. George, C. Koay, K. Takenoshita, R. Bernath, H. A. Scott, V. Bakshi, “Radiation transport modeling for Xe and Sn-doped droplet laser-plasma sources,” SPIE Microlithography Symposium (San Jose, CA, USA, 2005), 1-4 March 2005. K. Takenoshita, C. Koay, S. Teerawattansook, D. Malocha, M. Richardson, “Debris characterization and mitigation from microscopic laser-plasma tin-doped droplet EUV sources,” SPIE Microlithography Symposium (San Jose, CA, USA, 2005), 1-4 March 2005. 11 M. Richardson, C. Koay, S. George, K. Takenoshita, R. Bernath, T. Schmid, M. Al-Rabban, V. Bakshi, “Cost-effective laser-plasma sources for EUVL,” SPIE Microlithography Symposium (San Jose, CA, USA, 2006), 19–24 February 2006. C-S. Koay, S. A. George, K. Takenoshita, M. Richardson, M. M. Al-Rabban, “Factors affecting the conversion efficiency of tin laser plasma 13.5-nm source,” SPIE Microlithography Symposium (San Jose, CA, USA, 2006), 19–24 February 2006. 148 S. George, C-S. Koay, K. Takenoshita, R. Bernath, G. Shimkaveg, M. Richardson, M. Al-Rabban, V. Bakshi, “Out-of-band radiation from tin droplet laser plasma EUV source,” SPIE Microlithography Symposium (San Jose, CA, USA, 2006), 19–24 February 2006. M. Al-Rabban, S. George, G. Shimkaveg, W. Silfvast, C-S. Koay, K. Takenoshita, R. Bernath, M. Richardson, H. Scott, “EUV generation from lithium laser plasma for lithography,” SPIE Microlithography Symposium (San Jose, CA, USA, 2006), 19–24 February 2006. T. Schmid, K. Takenoshita, C-S. Koay, S. George, S. Teerawattansook, M. Richardson, “Debris mitigation for high-NA laser plasma EUVL sources,” SPIE Microlithography Symposium (San Jose, CA, USA, 2006), 19–24 February 2006. K. Takenoshita, C-S. Koay, S. George, T. Schmid, S. Teerawattansook, M. Richardson, “Ion flux and collector mirror erosion study for microscopic laserplasma tin-doped droplet EUV sources,” SPIE Microlithography Symposium (San Jose, CA, USA, 2006), 19–24 February 2006. 12 K. Takenoshita, C-S. Koay, M. Richardson, I.C.E.Turcu, “Repeller field debris mitigation approach for EUV sources,” Proc. SPIE, vol. 5037, pp. 792-800 (2003) 13 K. Takenoshita, C-S. Koay, S. Teerawattanasook, M. Richardson, “Debris studies for the tin-based droplet laser-plasma EUV source,” Proc. 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