Training Manual - AMS Accuracy Management Services Ltd.

A.M.S. DCP05
Reference Manual DCP05-MS60
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and data used in examples herein are fictitious unless otherwise noted. No part of this
document may be reproduced or transmitted in any form or by any means, electronic
or mechanical, for any purpose, without the express written permission of A.M.S.
Accuracy Management Services Ltd.
 All rights reserved. The rights of DCP05 are owned by A.M.S. Accuracy
Management Services Ltd., Oulu, Finland.
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trademark of Microsoft Corporation in the USA and other countries.
Document reference data
Title:
DCP05-MS60 Reference Manual
Reference code:
0502 001
Software version:
1.21
Document release date:
Feb 2016
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CONTENTS

THE FIRST CONTACT ......................................................................... 1
1.1 INSTRUMENT DESCRIPTION ..................................................................... 1
1.2 CHARGING BATTERY ............................................................................... 1
1.3 DISPLAY / KEYBOARD.............................................................................. 1
1.4 LEVELLING UP WITH THE ELECTRONIC BUBBLE .......................................... 1
1.5 TDA WITH AUTOMATIC TARGET RECOGNITION ........................................... 1
1.6 ILLUMINATION ........................................................................................ 1
1.7 MEASUREMENTS, COORDINATES AND FILES WITHIN DCP05 ....................... 2

GETTING STARTED ............................................................................ 3
2.1 PREPARATIONS ...................................................................................... 3
2.2 MAIN MENU ........................................................................................... 5
2.3 INITIALIZATION ....................................................................................... 6

2.3.1
Initialization \Target ............................................................................................ 8
2.3.2
Initialization \ User .............................................................................................. 9
2.3.3
Initialization \ Unit ............................................................................................. 10
2.3.4
Initialization \ Atmospheric correction ............................................................... 11
ORIENTATION................................................................................... 12
3.1 ORIENTATION MENU ............................................................................. 12
3.2 DIRECTION ORIENTATION METHOD (DOM) MENU................................... 13
3.2.1
DOM \ Plane ..................................................................................................... 15
3.2.2
DOM \ Line........................................................................................................ 17
3.2.3
DOM \POINT \OFFSV ...................................................................................... 18
3.2.4
DOM \ POINT \ MEASV.................................................................................... 19
3.2.5
DOM \ ROTATE PLANE ................................................................................... 21
3.2.6
DOM \ ROTATE LINE ....................................................................................... 21
3.3 POINT ORIENTATION METHOD (POM) MENU .......................................... 22
3.3.1
Point Orientation Method (POM) \ Point ........................................................... 23
3.4 CHANGE STATION PROCEDURE ............................................................. 25
3.5 USER DEFINED ..................................................................................... 27

FILES................................................................................................. 28
4.1 3D-FILE .............................................................................................. 28
4.1.1
3D-File \ View ................................................................................................... 30
4.2 DIST -FILE ........................................................................................... 31
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Dist -file \ View .................................................................................................. 32
4.3 ANGLE -FILE ........................................................................................ 33
4.3.1
Angle -file \ View ............................................................................................... 34
4.4 CIRCLE -FILE ....................................................................................... 36
4.5 SHAFT ALIGNMENT -FILE ....................................................................... 37

MEASUREMENTS ............................................................................. 39
5.1 3D-MEASUREMENT MENU .................................................................... 39
5.2 SPECIAL FUNCTIONS MENU ................................................................... 41
5.2.1
Hidden point measurement .............................................................................. 42
5.2.2
Circle................................................................................................................. 44
5.2.3
X or Y or Z ........................................................................................................ 45
5.2.4
Separate recording ........................................................................................... 46
5.3 TOOL MENU ......................................................................................... 47
5.3.1

TOOL \ ADD Tool ............................................................................................. 48
CALCULATION .................................................................................. 49
6.1 CALCULATION MENU ............................................................................ 49
6.2 CALCULATION \ DISTANCE..................................................................... 50
6.3 CALCULATION \ ANGLE ......................................................................... 52
6.4 CALCULATION \ CIRCLE ........................................................................ 54

APPLICATION ................................................................................... 56
7.1 APPLICATION MENU ............................................................................. 56
7.2 3D LINE SETTING ................................................................................. 57
7.2.1
Line setting \ Set ............................................................................................... 58
7.3 3D ROLLER ALIGNMENT ........................................................................ 58
7.3.1
3D Roller alignment \ Single ............................................................................. 59
7.3.2
3D Roller alignment \ Back ............................................................................... 61
7.3.3
3D Roller alignment \ Front............................................................................... 63
7.3.4
3D Roller alignment \ F-B ................................................................................. 65
7.4 3D SHAFT ALIGNMENT .......................................................................... 66
7.4.1
Shaft alignment \ Line ....................................................................................... 68
7.4.2
Shaft alignment \ Circle .................................................................................... 69
7.4.3
Deviations ......................................................................................................... 70
7.5 SIMPLE SCANNING ............................................................................... 71
7.6 POINT CLOUD SCANNING ...................................................................... 73
NOTE BEFORE SCANNING: Instrument Offset Values ............................................... 75
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7.6.1 Point Cloud Scanning procedure .......................................................................... 76
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 The first contact
1.1 Instrument description
See the instrument’s User Manual.
1.2 Charging battery
See the instrument’s User Manual.
1.3 Display / keyboard
See the instrument’s User Manual.
1.4 Levelling up with the electronic bubble
See the instrument’s User Manual.
1.5 TDA with automatic target recognition
See the instrument’s User Manual.
1.6 Illumination
See the instrument’s User Manual.
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1.7 Measurements, coordinates and files within DCP05
The measurement values of the sensor (horizontal and vertical angle plus distance)
are converted into coordinates x, y, z of the Sensor Coordinate System (SCS) or the
Object Coordinate System (OCS).
The origin of the SCS is located in the center of the sensor (intersection point of the
tilting axis with the standing axis), and the arbitrary zero position of its horizontal
angle as the reference for the x-direction. The z-axis is defined by the standing axis
or the compensator.
The OCS is defined by a given coordinate system within the object, defined by
directions of its axes x, y, and z and the location of its origin, which given by the
coordinates of at least one object point.
The calculated actual coordinates may be compared with the given design
coordinates, and the deviations may be shown online on the display.
These coordinates of both SCS and / or OCS may be stored in 3D-files.
Sensor and Object Coordinate systems
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 Getting started
2.1 Preparations
Once the DCP05 software has been installed, prepare the instrument for
measurement as per the instrument’s own guidelines.
Starting procedure
1. Turn ON the device.
2. Start up the DCP05 software by selecting it from the program list.
Use the numerical keys to directly select the DCP05, or use the ARROW keys
to move the cursor to DCP05 and select with CONT key or ENTER key. The
DCP05 is often installed under the “measurement+” – menu.
3. Info display of the DCP05
The DCP05 boots up with the following INFO WINDOW:
Proceed by pressing the OK key.
4. Insert License code
When prompted, insert your license code and proceed by pressing CONT. (Or use the
program in the limited DEMO mode if available).
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5. The Main menu opens.
The Main menu of DCP05 is now ready to be used.
6. Check the PCMCIA card.
Insert the PCMCIA card to have access to the Design values and the memory
for the measured Actual values.
A note on control buttons:
All control buttons may not be visible on the bottom toolbar at all times. Any
‘hidden’ functions may be viewed by toggling the Fn modifier.
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2.2 Main menu
The numerical keys 1–6 can be used to select the menu items directly.
Press Quit or Shift-ESC to exit to the Leica Main menu programs.
1 Initialization
Allows configuration of features such as target, reflector constant, user
name, units, etc.
2 Orientation
Contains the following features:
 DOM – Direction Oriented Method (by plane, axis, point)
 POM – Point Oriented Method (by design coordinates of reference
points)
 CHST – Change Station routine
 USERDEF – User-defined, custom orientation method
3 File
Contains the following file operations:
 3D files,
 Distance files
 Angle files,
 Circle files
 Shaft alignment files
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4 Measurement
Allows measurement of 3D (x, y, z) -coordinates.
Display of Design (D) and Actual (A) values, as well as Actual-Design
deviations. In addition, the selection of special measuring functions is
available.
5 Calculation
Contains features for calculation of:
 Distance
 Angle
 Circle
6 Applications
Contains the following applications:
 Line Setting
 3D Roller alignment
 3D Shaft alignment
 Scanning
2.3
Initialization
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Display items
Target
Opens the Leica Target selection menu.
User
Create, save, and select usernames/codes (max. 10).
Units
Selection of unit and display resolution:
mm 0.01, 0.1, 1
inch 0.001, 0.01
feet 0.0001, 0.001
Atmospheric correction
Calculates a ppm-value based on actual temperature and air pressure values.
I & II face measurement
If activated (YES), the sensor automatically makes measurements in both
faces. The results are then averaged.
Nominal values in use
If activated (YES), design values of a 3D-file are used with AIM function.
Overwrite info
If activated (YES), a warning appears before overwriting any already existing
actual values.
Tool info
If activated (YES), information on the active targeting tool is displayed.
Auto increment
Automatic increment can be activated. If activated (YES), the increment affects
the numerical part of a point ID: MKH11 incremented to MKH12, or 90RITH
is incremented to 91RITH. The largest possible point ID contains 6 digits.
Average count
Selection of the number of distance measurements (1–5) to be measured and
averaged.
Average mode
Selection between automatic or manual modes. The automatic mode calculates
the average value of the number of distance measurement used. The manual
mode allows the measuring of separate points, which can then be averaged.
Left / Righthand
Selection between the left- or right-handed coordinate system.
Automatch
Searches the closest point from 3D-file after measurement when activated
(compares the measurement values to design values).
Note: The Point/Add -function cannot be used when Automatch is enabled.
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Log -file
Selection whether a Log file for recording measurement statistics is saved
(Leica format used).
Control buttons
TARG
Opens the target selection dialog.
USER
Opens the User selection dialog.
UNIT
Opens the Unit selection dialog.
PPM
Opens the PPM selection dialog.
CONT
Confirms the selection and returns control.
2.3.1 Initialization \Target
Target
Various tape or prism reflectors can be entered and selected. This action
simultaneously sets the relevant reflector constant.
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Initialization \ User
User
User names or codes (max. 10) can be created and selected.
Control buttons
CONT
Confirms the selection and returns control.
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Initialization \ Unit
2.3.3
Unit



Selection between the following unit types and resolutions (number of
decimals):
mm 0.01, 0.1
inch 0.001, 0.01
feet 0.0001, 0.001
Control buttons
CONT
Confirms the selection and returns control.
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2.3.4 Initialization \ Atmospheric correction
Atmospheric correction
Atmospheric pressure and temperature may be entered, after which the ppmvalue is automatically calculated based on them. After configuration, distance
measurements are corrected accordingly.
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 Orientation
3.1
Orientation Menu
Display items
Direct Orient. Method (dom)
Orientation to Object Coordinate System using DOM (OCSd). The orientation
is defined by measuring a plane, a line and a point.
Point Orient. Method (pom)
Orientation to Object Coordinate System using POM (OCSp). The orientation
is defined by measuring 3-20 reference points.
Change Station (chst)
Change Station procedure. The sensor can be moved between user-defined
Positions 1 and 2, while measurements are continued in the same OCS. With
DOM or POM the Sensor Coordinate System (SCS) is mapped to the Object
Coordinate System (OCS).
User defined (userdef)
Allows the user to define a custom orientation method.
Control buttons
CONT
Confirms the selection and opens the selected dialog.
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Direction Orientation Method (DOM) Menu
Display items
Status and selection of the menu item(s) are shown with the ± characters. The +
character indicates that the corresponding action has been carried out successfully,
while the – character indicates that the action has not been performed.
Plane
The reference plane.
Line
The reference line.
Point offset
Object Coordinate System [OCS (x,y,z)] coordinate values for the point which
is to be used as the reference point. The default values are (0,0,0).
Point measure
Measurement of the reference point.
Rotate plane
Rotation of the reference plane.
Rotate line
Rotation of the reference line.
Calculation
Calculation of DOM transformation.
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Control buttons
PLANE
Opens a dialog to select and define the reference plane.
LINE
Opens a dialog to select and define the reference line.
OFFSV
Opens a dialog to define the reference point in OCS coordinate system.
MEASV
Opens a dialog to measure the reference point in SCS coordinate system.
ROTAT
Opens a dialog to rotate the reference plane.
ROTLI
Opens a dialog to rotate the reference line.
CALC
Calculation of the coordinate transformation.
DEL
Deletion of the coordinate transformation.
CONT
Confirms the selection and returns control.
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3.2.1 DOM \ Plane
The reference plane can be defined as horizontal (HORIZ) or by measuring 3–20
points.
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Plane definition procedure
1. Select the XY, ZX or YZ plane.
2. If object is levelled, you may also select the direction of the instrument
horizontal plane with HORIZ.
3. If the selected plane is defined by measuring a set of points, press MEAS to
open the MEAS- dialog. Entering of any point ID is not
necessary. DEL deletes the plane points.
Control buttons
XY
Selection of XY plane as the reference plane.
ZX
Selection of ZX plane as the reference plane.
YZ
Selection of YZ plane as the reference plane.
HORIZ
Used to define that the direction of the Instrument plane is the direction of the
reference plane.
MEAS
Opens a dialog to measure the plane points for defining the reference plane.
DEL
Deletes the reference plane.
CONT
Confirms the selection and returns control.
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DOM \ Line
Select and define the reference line.
Line definition procedure
1. Define the coordinate axes by selecting X, Y or Z depending on the selected
plane. The previously selected plane defines the two possible axes as
follows:
XY-plane: X or Y axes
YZ-plane: Y or Z axes
ZX-plane: Z or X axes.
2. Select MEAS to open the MEAS display. Input of a point ID is not
necessary. The line can be defined by measuring 2–20 points.
Control buttons
X
Selection of the X axis as the reference line.
Y
Selection of the Y axis as the reference line.
MEAS
Opens a dialog to measure points for defining the reference line.
DEL
Deletes the active reference line.
CONT
Confirms the selection and returns control.
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3.2.3 DOM \POINT \OFFSV
The x, y, z values (in OCS) of an object point are set as the DOM reference point.
Manually enter the point coordinate (x,y,z)-values.
Copy the point coordinate values from a file or point list
1. Select a point from a file: Open the file list with the 3DF button, select the
desire file with cursor and confirm with CONT. Position the cursor on the
point you wish to select and confirm with CONT.
Or:
2. Select a point from a point list: Open the point list with PID. Select a point with
the cursor and confirm with CONT. The design values of a point are copied
to the DOM\PNT\OFFSV menu.
3. Continue with MEASV to open DOM\PNT\MEASV dialog to measure the
reference point.
Control buttons
3DF
Opens the 3DF file selection dialog.
PID
Opens the point selection dialog
MEAS
Opens a dialog to measure the reference point.
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DEL
Deletes the reference point.
CONT
Confirms the selection and returns control.
3.2.4 DOM \ POINT \ MEASV
The menu once the x, y, z values of the DOM reference object points have been
measured.
Measure procedure:
1. Enter the Point ID/PID.
2. Aim the instrument at the point.
3. Measure with ALL (or activate the initial automatic target search with DIST
in case a TDA sensor is used in Lock-in mode, after which measure with
ALL).
4. Return to DOM\Main Menu with CONT.
Control buttons
ALL
Activates the 3D measurement.
DIST
Activates the distance measurement.
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OFFSV
Opens the POINT\OFFSV display.
INIT
Opens the Initialization menu.
SPECI
Opens SPECIAL functions display.
I < > II
Instrument turns to the other face.
DEL
Deletes the x, y, z values.
CONT
Confirms the selection and returns control.
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3.2.5 DOM \ ROTATE PLANE
The selected reference plane defines the available rotation axis:
 XY-plane: X- or Y-axis
 YZ-plane: Y- or Z-axis
 ZX-plane: Z- or X-axis
The clockwise rotation angle is positive.
Plane rotation procedure
1. Enter the value of the rotation angle (in 360 degrees).
2. Return with the CONT-key.
Control buttons
CONT
Confirms the selection and returns control.
3.2.6
DOM \ ROTATE LINE
Functions in the same way as rotation of the plane on the Z-axis.
Control buttons
CONT
Confirms the selection and returns control.
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Point Orientation Method (POM) Menu
The status of the menu items are displayed with a + (the action has been carried out
successfully) or – (the action has not been carried out) character. Object Coordinate
System (OCSp) defined by a point-orientation method (POM) procedure can be
established with 3–20 points. RMS-values and residuals are available after the
calculation. If 3 points are used, the POM-algorithm is as follows: The 1st point
defines the location, the 1st and 2nd points define the direction, and the 3rd point
defines the plane.
Select object points in OCS by using one of the two possibilities
FILE
FILE opens the file list. The design values of the first 20 points of a selected
file are copied to the BestFit point list.
POINT
POINT opens the POINT-dialog. The design values of 3–20 points in OCS are
either picked from a file or copied to the point list or/and manually entered or
edited.
Control buttons
MEAS
Opens the MEAS-dialog for measuring the points.
CALC
Activates the calculation of the POM transformation.
DEL
Used to delete all POM points.
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RMS
Displays the RMS values.
RESID
Show the residuals and provides the possibility to reject points from the
calculation.
CONT
Confirms the selection and returns control.
3.3.1 Point Orientation Method (POM) \ Point
‘Picking up’ or entering the points in the Object Coordinate System.
Control buttons
PICK
Pick up points.
NEXT
Moves to the next point on the list.
PREV
Moves to the previous point on the list.
PID
Enter or modify the point ID.
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ADD
Add a new point to the list.
CONT
Return to the upper level menu.
DEL
Deletes active point.
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Change Station procedure
This procedure can use 3–20 transfer points. If the HORIZ plane is selected in DOM,
at least 2 points are needed. (First point defines the position, the second point defines
the direction, and the horizontal plane of the instrument defines the plane.)
SELPT
Selects measured points to be used as reference for a station.
MEAPT
Measures new points to be used as reference for a station.
NEWST
Creates a new station.
Change Station procedure
1. Define reference points in POS 1.
One of two methods can be used:
Select points (SELPT)
Opens the point list of a selected 3D-file to pick existing points.
Measure points (MEAPT)
Measures the transfer points in the instrument POS 1.
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2. Move the instrument from POS 1 to New Station.
Activate the New Station (NEWST)
The reference points can be viewed and edited by using the points
(PNTS) button.
3. Measure the transfer points in POS 2.
NEWST
Opens the MEAS-display for measuring the reference points in the
new position.
CONT
Begins the calculation and displays the RMS values for x, y, z.
next CONT
Shows the residuals of x, y, z for each point.
REJEC
Rejects a point from the list and starts a new calculation. In order to
re-enable a rejected point, select it and press REJEC again.
RMS
Displays the RMS values.
RESID
Displays the residuals.
DEL
Deletes all values.
CONT
Returns to the previous display.
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User defined
Allows the user to configure a self-defined orientation method. The functions of this
menu operate identically to those found in the DOM menu, as specified earlier in this
manual (section 3.2).
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Files
The following file functions are available:
3D-File
For x, y, z design and actual coordinate values.
DIST-File
For results of distance calculations.
ANGLE-File
For results of angle calculations.
Circle-File
For results of circle calculations.
Shaft Alignment-File
For results of shaft alignment calculations.
4.1
3D-File
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Display items
3D-File
The name of the active file.
No of points
Number of points in the file.
Size
The size of the active file (in bytes).
Date & Time:
The date/time of the last modification to the file.
Free space
The available free space on the storage device.
Control buttons
OPEN
Opens the file selection list and position cursor.
NEW
Creates a new 3D-file. First enter a file name, then a starting point ID.
COPY
Copies a file to a file with another name.
SWAP
Moves Actual values A to Design values D and vice versa, and clears the
Actual fields.
CLOSE
Closes the active file.
DEL
Deletes the active file.
SAVE
Saves the Actual and Design values separately to .dat- and .ref-files.
VIEW
Opens the 3D-FILE\VIEW display.
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4.1.1 3D-File \ View
3D-FILE\VIEW allows viewing the points in a 3D-file.
Display items
3D-File (3DF)
The name of the active file with total number of points (xxx).
Point ID (PID)
The point identification code.
X/Y/Z design
The Design coordinate values
X/Y/Z Dev/Act
The Actual-Design X/Y/Z deviations and X/Y/Z actual coordinate values.
Control buttons
PID
Opens the point list of the selected file.
HOME
Moves the cursor to the first point.
END
Moves the cursor to the last point.
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PREV
Moves the cursor to the previous point
NEXT
Moves the cursor to the next point
DEL
Deletes the active point
CONT
Closes the menu.
4.2
Dist -file
Display items
DIST-file
Name of the active file.
No of points
Number of points in the file.
Size
The size of the active file (in bytes).
Date & Time:
The date/time of the latest update to the file.
Free space
The available free space on the storage device.
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Control buttons
OPEN
Opens the file selection list and position cursor.
NEW
Creates a new Dist-file. First enter a file name, then a starting point ID.
CLOSE
Closes the active file.
DEL
Deletes the active file.
VIEW
Opens the 3D-FILE\VIEW display.
CONT
Closes the display.
4.2.1 Dist -file \ View
The DIST\VIEW screen layout is identical to that of the 3D-FILE\VIEW (see 4.1.1).
Display items
No
Position number.
Distance ID
Identification for the calculated distance.
Dist
The calculated distance.
Note
User-defined note on the position number.
Control buttons
EDIT
Allows the user to edit the file.
END
Moves the cursor to the end of the file.
HOME
Moves the cursor to the beginning of the file.
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DEL
Deletes the file.
CONT
Confirms the selection and closes the menu.
4.3 Angle -file
Display items
Angle-file
Name of the active file.
No of points
Number of points in the file.
Size
The size of the active file (in bytes).
Date & Time:
The date/time of the latest update to the file.
Free space
The available free space on the storage device.
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Control buttons
OPEN
Opens the file selection list and a position cursor.
NEW
Creates a new Angle-file. First enter a file name, then a starting point ID.
CLOSE
Closes the active file.
DEL
Deletes the active file.
VIEW
Opens the display to view the file.
CONT
Closes the display.
4.3.1 Angle -file \ View
The ANGLE\VIEW screen layout is identical to that of the 3D-FILE\VIEW (see
4.1.1).
Display items
No
Position number
Angle ID
Identification for the calculated angle.
Angle
The calculated angle.
Note
User-defined note.
Control buttons
EDIT
Allows the user to edit the file.
END
Moves the cursor to the end of the file.
HOME
Moves the cursor to the beginning of the file.
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DEL
Deletes the file.
CONT
Confirms the selection and closes the menu.
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4.4 Circle -file
Display items
Circle -file
Name of the active file.
Size
The size of the active file (in bytes).
Date & Time
The date/time the file has been updated last time.
Free space
The available free space on the storage device.
Control buttons
OPEN
Opens the file selection list, position cursor and confirm with CONT.
NEW
Creates a new Circle-file.
CLOSE
Closes the active file.
DEL
Deletes the active file.
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VIEW
This command is not available.
CONT
Closes the display.
4.5 Shaft alignment -file
Display items
SHAFT -file
Name of the active file.
Size
The size in bytes of the active file.
Date & Time
The date/time the file has been updated last time.
Free space
The available free space on the storage device.
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Control buttons
OPEN
Opens the file selection list, position cursor and confirm with CONT.
NEW
Creates a new Circle-file.
CLOSE
Closes the active file.
DEL
Deletes the active file.
VIEW
This command not functional at this time.
CONT
Closes the display.
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 Measurements
5.1
3D-Measurement Menu
Measurement of 3D (x,y,z) coordinates values. Displays actual and design values as
well as actual-design deviations, if design values are used (see Init menu).
Display items
3D-File (3DF)
Name of the 3D-file in use.
Point ID
Point identification to be measured.
X/Y/Z Design
The Design X/Y/Z coordinate values of the point.
X/Y/Z actual/dev
Display of the deviation between the Actual-Design X/Y/Z values after
measurement.
INFO
Displays the user name, target, coordinate system, units, ppm-value and tool
information.
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Control buttons
ALL
Activates the distance and angle measurement.
DIST
Activates search with the ATR-sensor (which requires a TDA sensor) and
subsequent measurement. ATR must be activated in sensor menu aF.
POINT
Opens the point command list.
AIM
Activates automatic aiming with design values.
PID
Opens the list of the point IDs if a 3D-file has been selected. Displays status
for each point: –/–, A/–, –/D, A/D, Actual (A), Design (D).
The CONT-key confirms the selected point and transfers it to the 3D-Measmenu.
INIT
Opens the Initialization menu.
SPECI
Opens the special function menu
TOOL
Opens the Tool menu
CALC
Opens the menu for calculating the distance between two points.
I < > II
Causes the sensor to turn to the other face.
NEXT (point command list)
Selects the next point.
ADD (point command list)
Adds a point to a 3D-file.
PREV (point command list)
Selects the previous point.
SWAP (point command list)
Switches the Actual and Design x, y, z values of the active point in a 3D-file.
3DF (point command list)
Opens the file list or FILE/3D-file display.
CLEAR (point command list)
Clears the Actual values.
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CONT
Closes the 3D-Measurement-Menu and returns to main menu.
5.2
Special functions Menu
Display Items
Hidden point
Hidden points are measured with a Hidden point bar.
X or Y or Z
Each coordinate value is measured separately
Circle
Centre point and diameter/radius are calculated using the measured points.
Separate recording
Allows the measuring of angles and distance separately, which is useful when
measuring to half-targets.
Home points
Home points are used to pick up a measuring beam in Remote Control Mode
with RCS1100.
The points can be measured and defined in OCS and SCS. If OCS is defined
then the program asks to select SCS or OCS.
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Control buttons
CONT
Confirms the selection and closes the menu.
5.2.1 Hidden point measurement
Hidden points are measured with a Hidden Point Bar (HPB), which has to be
configured prior to the initial use.
Display items
Point no (Point number)
Defined in CONF menu. 1st point is always the nearest point of the HPB to the
tip. To change Point press NEXT (indication of point 5 as the one furthest from
the tip) and go backwards by PREV.
Point dist (Point distance)
Defined for each HPB-point as the distance to the HPB-tip.
x, y, z
Measured x, y, z-values of a HPB-point.
Control buttons
ALL
Activates distance and angle measurement.
DIST
Activates the distance measurement.
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NEXT/PREV
Select next/previous HPB-point.
CALC
Activates the calculation of the Hidden Point.
CLEAR
Clears the actual values.
CONF
Opens the Configuration display.
INIT
Exits to the Initialization menu.
CONT
Confirms the selection and closes the menu.
Hidden point \ Configuration
Configuration of a Hidden Point Bar (HPB).
Display items
Dist 1–5
Distance of each HPB-point to the bar tip, enter manually.
Dist 1
Distance 1 is always nearest point to the HPB-tip.
Control buttons
CONT
Confirms the selection and closes the menu
Hidden point \ Results
Results are displayed after calculation (CALC) of the hidden point, after which the
calculated x, y, z – values can either be discarded (ABORT) or saved (OK).
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Circle
Display items
Define circle plane
Begin by selecting a circle plane on the coordinate system planes, or define it
by measuring.
Tool radius
User-defined radius for targeting tools used.
Control buttons
PLANE
Select or define the circle plane.
CIRCLE
Measure the circle points.
CONT
Confirms the selection and closes the menu
PLANE / XY / ZX / YZ
Select one of the coordinate system planes
PLANE / MEAS
Define the plane by measuring the plane points.
PLANE / C-PNT
Define the plane by measuring the circle points
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5.2.3 X or Y or Z
Display items
Point ID
Point identification of the active point.
x/y/z
x/y/z coordinate values of the poin.
INFO
Additional information.
Control buttons
ALL
Activates the x, y, z coordinate measurement.
X/Y/Z
Activates the X or Y or Z coordinate measurement respectively.
INIT
Opens the initialization display.
TOOL
Opens the TOOL menu.
CONT
Confirms the selection and closes the menu
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Separate recording
Display items
Point ID
Point identification of the active point.
x/y/z
x/y/z coordinate values of the point.
INFO
Additional information.
Control buttons
DIST
Measures the distance.
REC
Measure the angles and calculates the coordinate values of the point.
INIT
Opens the initialization display.
TOOL
Opens the TOOL menu.
CONT
Confirms the selection and closes the menu
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Tool menu
Display items
Tool ID (TID)
Tool identification.
Constant
Reflector constant (Tape = 34.4).
Translation x/y/z
Tool translation values in Object coordinates.
Tool / Total x/y/z
Additional point translation value and the total translation in Object
coordinates.
Control buttons
TID
Opens Tool list to select a tool.
ADD
Creates a tool, opens ADD tool dialog to define the translation values and the
constant.
NEXT
Next option.
PREV
Previous option.
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DEL
Deletes the active values
CONT
Confirms the selection and closes the menu
5.3.1 TOOL \ ADD Tool
Display items
Tool ID
Define the tool identification.
Target
Selected point target.
Constant
Reflector constant (Tape = 34.4).
x/y/z
Tool translation- and total values in Object coordinates.
Control buttons
TARG
Opens the target selection menu.
CONT
Confirms the selection and closes the menu
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 Calculation
6.1
Calculation Menu
Display items
Distance
Activates the menu for distance calculations
Angle
Activates the menu for angle calculations
Circle
Activates the menu for circle calculations
Control buttons
Cont
Confirms the selection and closes the display.
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Calculation \ Distance
Display items
3D-File (3DF)
Name of the active 3D-file.
DIST- file (DIST)
Name of the active Distance -file.
Ref type (REF)
Type of the reference point/line or plane.
Trg type (TARG)
Type of the target.
Ref ID
Identification for the reference.
Target ID
Identification for the target.
Distance ID
Identification for the calculated distance.
Distance
The calculated distance between target and reference.
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Control buttons
3DF
Opens a menu to select the 3D file.
DISTF
Opens a menu to select the distance file.
REF
Opens a menu to select the reference (point/line/plane)
TARG
Opens a menu to define the target point.
SAVE
Opens a menu to save the calculated distance
CLEAR
Clears the distance related fields in the display
VIEW
Opens a menu to view the distance file
CONT
Confirms the selection and closes the display
POINT (shift)
Opens a menu to select the point.
LINE (shift)
Opens a menu to calculate a line as a reference.
PLANE (shift)
Opens a menu to calculate a plane as a reference
CONT (shift)
Confirms the selection and closes the display
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Calculation \ Angle
Display items
3D-File (3DF)
Name of the active 3D-file.
Angle- file (ANG)
Name of the active Angle -file.
Ref type (REF)
Type of the reference point/line or plane.
Trg type (TRG)
Type of the target.
Ref ID
Identification for the reference.
Target ID
Identification for the target.
Angle ID
Identification for the calculated distance.
Angle
The calculated angle between target and reference.
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Control buttons
3DF
Opens a menu to select the 3D file.
ANGF
Opens a menu to select the angle file
REF
Opens a menu to select the reference.
TARG
Opens a menu to select the target.
SAVE
Opens a menu to save the calculated distance
CLEAR
Clears the distance related fields in the display.
VIEW
Opens a menu to view the angle file.
CONT
Confirms the selection and closes the display.
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Calculation \ Circle
Display items
3D-File (3DF)
Name of the active 3D-file.
Diameter
Diameter of the calculated circle.
Radius
Radius of the calculated circle.
RMS
The RMS value of the calculation.
Cx/Cy/Cz
X/Y/Z coordinate values of the center point of the calculated circle.
Control buttons
3DF
Opens a menu to select the 3D file.
CIRCL
Pick up the circle points from the file.
CLEAR
Clears the circle-related fields in the display.
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VIEW
This option is non-functional at this time (software version 6.00).
CONT
Confirms the selection and closes the display.
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 Application
7.1
Application Menu
Display items
Line setting
Opens the Line setting menu
3D Roller alignment
Opens the 3D Roller Alignment menu.
3D Shaft alignment
Opens the 3D Shaft Alignment menu.
Scanning
Opens the Scanning menu.
Control buttons
CONT
Confirms the selection and closes the display.
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3D Line setting
The 3D Line setting procedure is as follows:
 Define the reference line in DOM orientation routine (Plane and the the
line in the plane)
 Open set dialog to define the angle between the instrument aiming line
and the reference line
 The instrument then turns to the defined angle.
Display items
Horizontal
Horizontal angle from the reference.
Vertical
Vertical angle from the reference.
Control buttons
SET
Opens set line dialog.
CONT
Confirms the selection and closes the display.
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7.2.1 Line setting \ Set
Display items
Horizontal
Define the horizontal angle.
Vertical
Define the vertical angle.
Control buttons
0/90/180/270
Set the corresponding horizontal angle.
CONT
Confirms the selection and closes the display.
7.3 3D Roller alignment
3D roller alignment procedure is designed to support the measurement of pair of
points. The point identification code (Point ID) separates point-pairs from a single
point. In the way that the other end (BACK) point code ends with a letter b or B (for
example point p32b or P32B) and the corresponding point code on the other end
(FRONT) has f or F as the last character (e.g. p32f or P32B).
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When creating a point in the one end say FRONT e.g. P1f then DCP05 creates
automatically a point in the other end, BACK and in this case correspondingly P1b.
3D roller alignment procedure is as follows:
1. Measure a 3D point in the BACK end of the roller.
2. Measure a 3D point in the other end FRONT of the roller.
3. FRONT-BACK 3D actual coordinate deviations are then available.
4.
Separate menu SINGLE is available to measure individual 3D object
points.
7.3.1 3D Roller alignment \ Single
Display items
3D-File (3DF)
Name of the active 3D-file.
Point ID
Point identification of the point to be measured.
X/Y/Z Design
Design X/Y/Z coordinate values of the point.
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X/Y/Z actual/dev
Display of the deviation between the Actual-Design X/Y/Z values after
measurement.
INFO
Displays the user name, target, coordinate system, units, ppm-value and tool
information
Control buttons
ALL
Activates the distance and angle measurement.
POINT
Opens the point command list.
AIM
Activates automatic aiming with design values.
DSP
The display rotates BACK -> FRONT -> FRONT-BACK
PID
Opens the list of the point IDs, if a 3D-file has been selected. Displays of
status for each point: –/–, A/–, –/D, A/D, Actual (A), Design (D).
CONT-key confirms
the selected point and transfers it to the 3D-Meas-menu.
INIT
Opens the Initialization menu.
SPECI
Opens the special function menu
TOOL
Opens the Tool menu
CALC
Opens a menu for calculating the distance between two points.
I < > II
Causes the sensor to turn to the other face.
NEXT (point command list)
Selects the next point.
ADD (point command list)
Adds a point to a 3D-file.
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PREV (point command list)
Selects the previous point.
SWAP (point command list)
Switches the Actual and Design x, y, z values of the active point in a 3D-file.
Data editing must be set to YES for this function to work.
3DF (point command list)
Opens the file list or FILE/3D-file display.
CLEAR (point command list)
Clears the Actual values.
CONT
Confirms the selection and closes the display.
7.3.2 3D Roller alignment \ Back
Display items
3D-File (3DF)
Name of the active 3D-file.
Point ID
Point identification to be measured.
X/Y/Z Design
Design X/Y/Z coordinate values of the point.
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X/Y/Z Dev/Act
Actual- Design X/Y/Z deviation and the Actual X/Y/Z coordinate values.
INFO
Displays the user name, target, coordinate system, units, ppm-value and tool
information
Control buttons
ALL
Activates the distance and angle measurement.
POINT
Opens the point command list.
AIM
Activates automatic aiming with design values.
PID
Opens the list of the point IDs, if a 3D-file has been selected. Displays of
status for each point: –/–, A/–, –/D, A/D, Actual (A), Design (D).
CONT-key confirms the selected point.
DSP
The display rotates BACK -> FRONT -> FRONT-BACK
INIT
Opens the Initialization menu.
SPECI
Opens the special function menu
TOOL
Opens the Tool menu
CALC
Opens a menu for calculating the distance between two points.
I < > II
Causes the sensor to turn to the other face.
NEXT (point command list)
Selects the next point.
ADD (point command list)
Adds a point to a 3D-file.
PREV (point command list)
Selects the previous point.
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SWAP (point command list)
Switches the Actual and Design x, y, z values of the active point in a 3D-file.
Only if functionality for data editing is set to YES.
3DF (point command list)
Opens the file list or FILE/3D-file display.
CLEAR (point command list)
Clears the Actual values.
CONT
Confirms the selection and closes the display.
7.3.3 3D Roller alignment \ Front
Display items
3D-File (3DF)
Name of the 3D-file in use.
Point ID
Point identification to be measured.
X/Y/Z Design
Design X/Y/Z coordinate values of the point.
X/Y/Z Dev/Act
Actual- Design X/Y/Z deviation and the Actual X/Y/Z coordinate values.
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INFO
Displays the user name, target, coordinate system, units, ppm-value and tool
information
Control buttons
ALL
Activates the distance and angle measurement.
POINT
Opens the point command list.
AIM
Activates automatic aiming with design values.
PID
Opens the list of the point IDs, if a 3D-file has been selected. Displays of
status for each point: –/–, A/–, –/D, A/D, Actual (A), Design (D).
CONT-key confirms the selected point.
DSP
The display rotates BACK -> FRONT -> FRONT-BACK
INIT
Opens the Initialization menu.
SPECI
Opens the special function menu
TOOL
Opens the Tool menu
CALC
Opens a menu for calculating the distance between two points.
I < > II
Causes the sensor to turn to the other face.
NEXT (point command list)
Selects the next point.
ADD (point command list)
Adds a point to a 3D-file.
PREV (point command list)
Selects the previous point.
SWAP (point command list)
Switches the Actual and Design x, y, z values of the active point in a 3D-file.
Only if functionality for data editing is set to YES.
3DF (point command list)
Opens the file list or FILE/3D-file display.
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CLEAR (point command list)
Clears the Actual values.
CONT
Confirms the selection and closes the display.
7.3.4 3D Roller alignment \ F-B
Display items
3D-File (3DF)
Name of the active 3D-file.
Point ID
Point identification to be measured.
X/Y/Z actual back
Actual X/Y/Z coordinate values of the point in the roller back.
X/Y/Z actual f-b
Actual X/Y/Z f-b (FRONT-BACK) coordinate deviations.
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INFO
Displays the user name, target, coordinate system, units, ppm-value and tool
information
Control buttons
PREV
Selects the previous point
A<>D
Changes actual /design values in the display.
NEXT
Selects the next point.
DSP
The display rotates BACK -> FRONT -> FRONT-BACK
PID
Opens PID menu.
7.4 3D Shaft alignment
The 3D shaft alignment procedure has been designed to align cylindrical structures.
The procedure gives as a result the coordinates of the centre point of the structure in
the object coordinate system, as well as the direction of the actual plane on which the
centre point is located. The actual plane is compared to a user-defined reference.
Statistical figures are also available.
The procedure is as follows:
1. Perform the instrument orientation using DOM.
2. Define the reference direction of the axes of the cylindrical object. (Select
one of the coordinates axes or define the direction by measuring two
points.)
3. Measure the circle points and as a result centre point of the circle is given
with the statistics.
4. Calculate the actual plane on which the centre point is located and as a
result deviations from the reference plane are given.
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Display items
Line
Reference line for the cylindrical object.
Circle
Measured (+) / not measured (-).
Control buttons
LINE
To select or to define the reference line for the object.
CIRCLE
To measure the circle points.
CALC
Activates the calculation of the reference plane.
DEL
Deletes the definitions and selections.
CONT
Confirms the selection and closes the display.
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Shaft alignment \ Line
Control buttons
X/Y/Z
Selects the X/Y/Z object coordinate axes as the reference direction for the
cylindrical object.
MEAS
Defines the reference direction of the object by measuring two points.
DEL
Deletes the definitions and selections.
CONT
Confirms the selection and closes the display.
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7.4.2 Shaft alignment \ Circle
Display items
Tool radius
Radius of the possible targeting tool used to measure the circle points.
Circle
Measured (+) / not measured (-).
Control buttons
CIRCLE
Used to measure the circle points.
DEL
Deletes the definitions and selections.
CONT
Confirms the selection and closes the display.
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7.4.3 Deviations
Displays deviations between the points and the reference plane.
Display items
No
Position of the item.
Point ID
The identification code of the circle point.
Deviation
Point deviation from the reference plane.
Control buttons
SAVE
Save the results in a file.
HOME
Moves to the beginning of the list.
END
Moves to the end of the list.
CONT
Confirms the selection and closes the display.
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Simple Scanning
This feature can be used to scan multiple points within a set boundary, which is
defined by 3 measured points. The points within the defined area are scanned in a
grid pattern, the height and width of which can be configured.
Display items
SCAN-File
The currently active SCAN file.
Point ID
The PointID of the scan.
Boundary
The defined boundary of the scanning area.
Grid Height
Height of the scanning grid.
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Grid Width
Width of the scanning grid.
Control buttons
BOUND
Initiates the scanning of the 3 required points to define boundaries of a
scanning area.
SCAN
Initiates the scan within the defined bounds.
ABORT
Aborts the current scan.
CONT
Confirms selection.
DEL
Deletes the active scan.
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Point Cloud Scanning
The Point Cloud Scanning function measures a high amount of points within
a user-defined area. The data gathered during the Point Cloud Scanning
procedure is initially stored into a .sdb – file. The Export function transfers the
scan data into a .pts (ASCII) format by running the data through a
transformation matrix.
Display items
Available scans
The current active scan. Opens into a drop-down menu to browse between
existing scans
No of points
The number of points in the active scan (if scan has been completed)
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Status
Displays whether the active scan has been scanned
Control buttons
NEW
Creates a new scan
CONF
Opens configuration menu
START
Initiates scan
DEL
Deletes the active scan
CONT
Confirms selection, returns user to the previous menu
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NOTE BEFORE SCANNING: Instrument Offset Values
To ensure that the Point Cloud Scan results are accurate, the Instrument
must not have any location offsets enabled. To ensure this is not the case,
the values of the following settings are to be set to 0.0 in the TS Current
Setup menu:
-
Instrument height
-
Northing
-
Easting
-
Height
Example of the desired values in the TSCS Info menu
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7.6.1 Point Cloud Scanning procedure
Ensure that an active scan file is selected before proceeding to configure the
Point Cloud Scan. Once the desired configurations have been carried out,
the scan can be initiated with the START button.
After selecting the scanning method, use Next to proceed to defining the
Scanning Area.
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A.M.S. DCP05
Reference Manual DCP05-MS60
The Instrument’s camera is used to define the Scanning Area
Add
Places a point at the centre of targeting reticule. These points will define the
Scanning Area which will be used. By default, the points and borders of the
defined area appear as red.
Distance
Measures the distance to the centre of the targeting reticule
Once the Scanning Area has been defined, use Next to proceed to
configuring Scan Resolution, Mode and Distance Filter.
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A.M.S. DCP05
Reference Manual DCP05-MS60
The Scan Resolution menu
Various settings related to the Scan Resolution can be tweaked in
accordance to user needs.
The Scan Mode menu
The scan range and scan speed can be defined in this menu, along with an
option to set an average scan distance. The approximated time required for a
scan is also displayed.
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