Synthetic Metals 105 Ž1999. 91–98 Electrochemistry of conductive polymers XXIII: polyaniline growth studied by electrochemical quartz crystal microbalance measurements Sheng-Yun Cui, Su-Moon Park ) Department of Chemistry and Polymer Research Institute, Pohang UniÕersity of Science and Technology, Pohang, 790-784, South Korea Received 26 January 1999; received in revised form 26 March 1999; accepted 7 April 1999 Abstract Polyaniline ŽPAn. growth has been studied in 0.50 M H 2 SO4 containing 0.030 M aniline using an electrochemical quartz crystal microbalance in situ during potentiodynamic and potentiostatic growth experiments. A quantitative analysis of the in situ gravimetric data and the faradaic charge suggests that the oxidative deposition of aniline is made of a few different steps with different mechanisms. The nucleation processes were observed during the first few potential cycles leading to the formation of short chain oligomers. Then, the number of electrons transferred for deposition approached to about 2.4 for each aniline molecule, suggesting that the number of electrons transferred for polymer growth almost agrees with the generally accepted stoichiometry. In later stages of polymerization, the number of electrons involved became less than 1.0, indicating that the PAn growth follows the autocatalytic mechanism. Analysis of weight data also suggests that there must be a change in polymer morphology as well as in growth mechanisms. q 1999 Elsevier Science S.A. All rights reserved. Keywords: Polymers; Polyaniline; Electrochemical quartz crystal microbalance 1. Introduction Polymers of aniline derivatives have been studied extensively due to the fundamental interest in reaction mechanisms as well as for their possible applications to practical devices including energy storage devices, electrochemicalrchemical sensors, electrochromic devices, and others w1–10x. Most applications require repeated injection and removal of charges from the polymer via doping and de-doping processes. This requires the reversibility of doping and de-doping processes, and degradation reactions or structural changes taking place during the dopingrde-doping processes greatly influence the reversibility. In order to obtain high quality polyaniline ŽPAn. for various applications, it is necessary to better understand the growth mechanism and the dopingrde-doping processes. The mechanism of the aniline polymerization reaction has been studied by a number of investigators w1,2x. The oxidative polymerization of aniline was shown to proceed via the formation of dimer molecules during the nucleation process, which is followed by the oligomerization reaction ) Corresponding author. Fax: q82-562-279-3399; e-mail: [email protected] in earlier stages of polymer growth w11–19x. Once short chain oligomers are formed, they grow to polymers via what is known as an autocatalytic mechanism w20–26x. These processes have been studied by transient electrochemical techniques including chronoamperommetric, cyclic voltammetric and spectroelectrochemical measurements w20–27x. However, few studies have addressed a question on the quantitative aspects of the electron stoichiometry and growth mechanisms in different stages of the aniline polymerization reaction. The stoichiometry, 2 xC 6 H 5 y NH 2 ™ Ž C 6 H 4 y NH . 2 x q 2 x Hqq 2 xey, has been generally accepted for the polymerization reaction of aniline without experimental evidences w1,2x. In our present report, PAn films were grown on platinum electrodes by potentiodynamic methods in a positive potential region, and the PAn growth was studied by in situ gravimetric analysis employing electrochemical quartz crystal microbalance ŽEQCM. measurements in efforts to address the quantitative aspect of the above stoichiometry. By measuring changes in resonant frequencies during the polymerization reaction, changes in mass can be monitored, which makes possible the quantitative interpretation of the polymerization reaction. In addition to the nucle- 0379-6779r99r$ - see front matter q 1999 Elsevier Science S.A. All rights reserved. PII: S 0 3 7 9 - 6 7 7 9 Ž 9 9 . 0 0 0 7 9 - X 92 S.-Y. Cui, S.-M. Park r Synthetic Metals 105 (1999) 91–98 ation process at the very beginning of the polymerization reaction, more than one steps of PAn growth were recognized from these measurements. The first step was the formation of oligomers with relatively low columbic efficiencies; then polymer growth on the electrode surface follows Coulomb’s law with the stoichiometry summarized above. After the polymer grows to a certain extent, the polymer growth appears to be accelerated with a change in the growth mechanism. During the sequence of reactions, the structural change was also noticed through changes in admittance. 2. Experimental The EQCM measurements were carried out with a Seiko EG & G model 917 quartz crystal analyser ŽQCA. along with an EG & G model 273 potentiostatrgalvanostat. An AT-cut, 9 MHz platinum-plated quartz crystal Žmodel QA-AM9-PT. was used as a resonator and an electrode. The platinum-coated quartz crystal working electrode was mounted on a model QA-CL3 electrode holder. A threeelectrode system, which had the above working, a platinum wire counter, and an AgrAgCl Žin saturated KCl. reference electrodes, was employed and the measurements were carried out in a homemade electrochemical cell after the solution had been thoroughly de-aerated. The electrode was first pretreated by ultrasonically washing in acetone and then in doubly distilled, de-ionized water. Chemicals used in the experiments were of reagent grade and the solutions were prepared with doubly distilled, de-ionized water. The QCA, the potentiostatrgalvanostat, and the computer were connected through a GPIB interface card, which was controlled by EG & G PAR 270r250 electro- Fig. 1. Ža. Potentiodynamic polymerization of aniline at a platinum-coated quartz crystal electrode for 12 consecutive potential cycles in a 0.030 M aniline solution in 0.50 M H 2 SO4 at a scan rate of 40 mV sy1 ; Žb. Frequency shifts concurrently recorded with the cyclic voltammograms shown in Ža.. S.-Y. Cui, S.-M. Park r Synthetic Metals 105 (1999) 91–98 chemistry software. The sensitivity of the quartz crystal electrode was calibrated by potentiostatic deposition of silver from a silver nitrate solution using a relation, 93 3. Results and discussion D f s yM w Cf Qr Ž nF . , 3.1. PAn growth by potentiodynamic and potentiostatic methods where M w is the atomic weight of silver, Q is the cathodic charge passed for the deposition, n is the number of electrons involved in the electrochemical process, F is the Faraday constant, and Cf is the sensitivity constant derived from the Sauerbrey relationship w28x. We obtained a sensitivity factor of 8.0 " 0.6 ng cmy2 Hzy1 for a few quartz crystal electrodes used for our measurements, which is in reasonable agreement with the theoretically calculated sensitivity from the Sauerbrey equation using appropriate constants Ž5.45 ng cmy2 Hzy1 .. The deviation might have been arisen from the difference between the real and geometric areas of the electrode due to the surface roughness, differences between different electrodes, etc. Figs. 1 and 2 show cyclic voltammograms ŽCV. and corresponding frequency shifts concurrently recorded during consecutive potential cycles in a 0.50 M H 2 SO4 solution containing 0.030 M aniline in a potential range between y0.10 and 1.2 ŽFig. 1. or 1.0 V ŽFig. 2.. Steady PAn growth is observed from the decrease in frequency with the increasing number of cycles. Deposition of oxidized aniline starts from the very first cyclic voltammetric peak current for aniline oxidation ŽPeak F. during the first potential cycle. The deposition is seen more clearly in the dD frdt plot shown in Fig. 3, which actually displays the deposition rate. As can be seen from Fig. 3a, there is a Fig. 2. Ža. Potentiodynamic polymerization of aniline for 15 consecutive potential cycles in a 0.030 M aniline solution at a positive vertex potential of 1.0 V with a scan rate of 20 mV sy1 ; Žb. Frequency vs. potential plot concurrently recorded with CVs shown in Ža.. 94 S.-Y. Cui, S.-M. Park r Synthetic Metals 105 (1999) 91–98 Fig. 3. The dD frdt plots obtained from the D f vs. E plot shown in Fig. 1b for the first potential cycle Ža., sixth cycle Žb. and 12th cycle Žc.. Here dotted lines indicate CVs, while solid lines are for dD frdt. significant time delay during the first cycle Ž; 300 mV in voltage scale, ; 7 s in time scale. between the current rise and the potential, where the deposition of aniline starts. Also noticed is the continued deposition of aniline during the cathodic potential scan as judged from the negative dD frdt values until the potential reaches ; 400 mV. This is probably because the small oligomer molecules are not precipitated on the surface until they are supersatu- rated, which takes some time. Thus, the delay in deposition results from a time delay between the time for the generation of precursors for the deposition reaction and the time for actual deposition, rather than a potential dependent phenomenon. A large fraction of these molecules may be dissolved in solution and diffuse away from the electrode. This should be the reason for the very low electron efficiency observed for the oxidative deposition of aniline S.-Y. Cui, S.-M. Park r Synthetic Metals 105 (1999) 91–98 Table 1 Anodic Ž Qa . and cathodic Ž Qc . charges, corresponding changes in frequency Ž D fa and D fc ., and net mass Ž Mnet . of polymer accumulated during potentiodynamic growth of PAn at a scan rate of 40 mV sy1 to a vertex potential of 1.20 V CN a Qa ŽmC. D fa ŽHz. Qc ŽmC. D fc ŽHz. D Mnet Žmg. Qnet ŽmC. nb 1 2 3 4 5 6 7 8 9 10 11 12 4215.2 2425.0 2328 2404.1 2545.7 2707.3 2867.1 3009.6 3149.8 3256.7 3348.0 3448.6 y290 y450 y470 y510 y570 y660 y700 y694 y596 y550 y516 y488 445.7 422.5 456.8 533.4 653.1 794.3 946.5 1095.7 1279.1 1467 1675.8 1748.7 10 40 70 70 130 120 150 166 192 232 264 280 0.448 0.656 0.64 0.704 0.704 0.864 0.880 0.845 0.646 0.509 0.403 0.333 3769.5 2002.5 1871.2 1870.8 1892.6 1913.0 1920.6 1913.9 1870.8 1789.7 1672.2 1699.9 8.14 2.95 2.83 2.57 2.60 2.14 2.11 2.19 2.80 3.40 4.01 4.94 a b CNs potential cycle number. ns number of electrons transferred. during the first few cycles Žmore on this below.. As the film grows, the anion insertion and de-insertion becomes increasingly important as can be seen from the relative rates of weight increase during the 6th and 12th cycles as shown in Fig. 3b and c. The rate of weight increase due to the dopingrde-doping process overwhelms the growth reaction in the 12th cycles as can be seen in Fig. 3c, although the currents Žor charges. for the two processes are comparable. This is probably because of degradation reactions taking place when the film is thick and the counter ion diffusion limits the PAn growth. In general, the deposition process shows time delays compared to the current as can be seen in Fig. 3. This is because of the impedance of ion insertion and expulsion processes during oxidation and reduction of the polymer, which is readily expected. As a result, the dD frdt curves, which should follow the current if there is no mass transport impedance, are not as well defined as the currents. Mass transport impedance experienced during doping and de-doping of conductive polymers has been treated recently by Yang and Kwak w29,30x. As pointed out above, significant decreases in frequency are observed in later potential cycles when the potential passes CV peak A, which corresponds to the anion insertion due to the p-doping of the polymer. Also noticed in Figs. 1Žb., 2Žb. and 3Žb. is that the weight increase becomes more significant past peak D than peak A except during the first cycle. In other words, the weight increase is observed only after the oxidation of aniline during the first cycle. However, from the second cycle on the weight increase is also observed beyond peak D without having to oxidize aniline. This observation is consistent with the earlier contention that the polymer grows as long as a polymer species produced at peak D is generated w22x. From the second cycle on, peak F disappears and 95 another peak E is visible, suggesting that short chain oligomers formed on the surface are being oxidized. As the potential cycles increase, peak E shifts slowly to peak D indicating that the chain length becomes longer. Results obtained from the CV and EQCM experiments are summarized in Tables 1 and 2, in which mass gains, electrical charges during anodic and cathodic potential scans, and the number of electrons required for the polymer growth are listed. Charges were calculated from the integration of the cyclic voltammetric currents. The number of electrons transferred for polymer growth was calculated from the net anodic charge used for aniline oxidation and the net amount of aniline units deposited. The net anodic charge Ž Qnet . used for aniline oxidation was obtained from Qa, n y Qc, n , where subscripts a and c denote anodic and cathodic processes during the nth cycle. Since Q c, n contains the charge used for de-doping the doped PAn obtained during the nth anodic scan and Qa, n measures the charge spent for oxidation of aniline in the bulk solution along with that used for doping the de-doped PAn grown during the nth cycle, their difference, Qa, n y Q c, n , represents a net charge used for the growth during the nth potential scan. The charge calculated in this way includes the charge to oxidize a new batch of aniline without the charge required for doping the newly grown polymer. The number of electrons transferred for each anilinium monomer unit deposited is then calculated from the net anodic charge and the weight deposited. This calculation is based on the assumption that: Ž1. the sulfate or bisulfate ions inserted during the oxidative deposition of aniline on the surface are completely expelled from the polymer surface during the cathodic scan, and Ž2. there are no or negligible amounts of solvent Žwater. molecules trapped during the deposition of aniline. These assumptions are Table 2 Anodic and cathodic charges, corresponding changes in frequency, and net mass accumulated during potentiodynamic growth of PAn at a scan rate of 40 mV sy1 to a vertex potential of 1.0 V CN Qa ŽmC. D fa ŽHz. Qc ŽmC. D fc ŽHz. D Mnet Žmg. Q net ŽmC. n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1412.0 1076.6 1141.5 1302.9 1508.4 1783.4 2142.3 2668.0 3252.2 4015.9 4859.8 5748.9 6692.0 7654.9 8580.9 9923.4 y50 y100 y130 y190 y260 y390 y540 y720 y870 y1020 y1190 y1430 y1632 y3016 y3018 y3310 138.0 124.4 148.8 197.5 275.0 392.2 517.5 743.9 989.1 1308.3 1734.8 2264.0 2861.8 3723.8 4383.8 5931.9 20 30 20 40 40 70 90 120 220 290 410 452 y704 y232 y20 y140 0.048 0.112 0.176 0.240 0.352 0.512 0.720 0.960 1.040 1.168 1.248 1.565 3.738 5.197 4.861 5.520 1274.0 952.1 992.7 1105.4 1233.4 1391.2 1624.8 1924.1 2263.1 2707.6 3125.1 3484.8 3830.2 3931.1 4197.1 3991.5 28.45 8.11 5.59 4.65 3.61 2.85 2.35 2.17 2.33 2.51 2.75 2.48 1.14 0.89 0.97 0.97 S.-Y. Cui, S.-M. Park r Synthetic Metals 105 (1999) 91–98 96 justified from Orata and Buttry’s report, in which quantitative, stoichiometric insertion and de-insertion of anions were observed w31x. There are two points to be noticed from the data listed in Table 1. First, the number of electrons required for the deposition of a mole of aniline monomer units in the first cycle is very large at about eight per each mole of aniline. This means that the columbic efficiency is very low, suggesting that electrolysis products obtained during the first voltammetric cycle must have small molecular weights and, thus, have a relatively large solubility. We therefore believe that the product is made of mostly various dimers in agreement with earlier reports w13,32,33x, as larger molecules would precipitate almost quantitatively on the surface when formed. From the second cycle on, the number of electrons required for the deposition of PAn quickly approaches two. When the aniline deposition is relatively hefty as in the case shown here, the polymer growth takes place in a relatively short time. Second, the n-value increases back to three to five again during the last few cycles. This is probably because the degradation reaction starts to play roles in determining the amount of aniline deposition when the PAn growth becomes significant. The degradation reaction produces soluble products such as p-benzoquinone andror p-aminophenol, which would reduce the amount of aniline deposition w34–36x. The degradation reaction is more severe when the aniline concentration is low and the vertex potential is high w34x. When the positive vertex potential is reduced to 1.00 V, the nucleation process becomes slower in comparison to that at 1.20 V Žsee Fig. 2b; Table 2.. However, the rate of polymer growth at the vertex potential of 1.00 V in later stages is comparable to that at 1.20 V. This observation suggests that the polymer growth would be about the same as long as peak D is produced on the polymer if other experimental conditions are about the same. Here, the number of electrons for aniline deposition in the first cycle is much larger by about three times compared to the value at 1.20 V ŽTable 1.. Then it decreases relatively slowly to about two in about five to six cycles. It then decreases further to less than one during the last few cycles. From this point on, the autocatalytic mechanism may take over, and just the oxidation of PAn films to produce peak D would lead to polymerization of aniline without having to oxidize aniline itself w22–24x. In this case, the number of electrons would become smaller because the electrons extracted during the polymer oxidation are cancelled out during the cathodic scans in our charge calculation. If the PAn growth solely follows the autocatalytic mechanism, extraction of an electron from each aniline molecule in solution would be required for growth as the generation of PAn oxidation peak D would lead to polymerization of aniline according to the stoichiometry, sem ox Ž An. x ™ Ž An. x q xey ox ox red Ž An. x q An ™™™ Ž An. xy1 Ž An. 2 where An is an each anilinium unit, ŽAn. sem is a partially x oxidized form of PAn with cation radicals or polarons present in the polymer backbone, and ŽAn. ox is a fully x oxidized form, i.e., dications or bipolarons present. This mechanism w22x requires an electron for each aniline molecule deposited, which is consistent with our observation. Thus, the fact that the extraction of approximately one electron is required for the polymer to grow suggests that the polymer growth takes place primarily via the autocatalytic mechanism. Although we might have had some contribution from the degradation reaction, the contribution must be relatively unimportant as the degradation reaction would not be significant at this potential. The general pattern described here was reproducibly observed when two different vertex potentials were used, although the specific numbers vary to some extent. Unfortunately, we were not able to vary the growth conditions such as aniline concentrations, scan rates and other experimental variables known to control the PAn growth, to a large extent. Even when the scan rate was changed to slower than 20 mV sy1 , which speeded up the growth quite a bit due to the long polymerization time, the frequency decrease became too large to make further measurements difficult with our equipment. The polymerization time during the potential scan is just the time spent while the potential stays more positive than peak D. As a result, we had to use a very low aniline concentration, lower than ; 0.050 M, for the growth experiments. In this case, however, the growth is known to compete with degradation w22x. This was the reason why we lowered the vertex potential to see the effects of slow polymer growth. The change in the growth mechanism can also be seen clearly from a plot of the amount of aniline deposited vs. net anodic charge shown in Fig. 4, which used the data in Table 2 from the 7th to 16th cycles. Two linear parts are realized, suggesting that two different mechanisms of polymer growth are at work depending on the amount of the polymer film on the electrode surface. The first linear part Fig. 4. The amount of aniline monomeric units accumulated vs. the net anodic charge. The data were taken from the 7th to 16th cycles in Table 2. S.-Y. Cui, S.-M. Park r Synthetic Metals 105 (1999) 91–98 indicates the stoichiometric growth while the second part the autocatalytic growth. The number of electrons involved is calculated to be about 2.18 from the slope during stoichiometric growth, which is larger than 2.0 by about 10%. As pointed out, this is due primarily to the degradation of the polymer, albeit small. From the 13th cycle, the n-value drops to about 0.75, suggesting that the autocatalytic growth plays a more important role than the degradation reaction. When the vertex potential is high at 1.20 V, the degradation reaction overwhelms the autocatalytic growth of the polymer film particularly when the film is thick, leading to a large n-value as already discussed above. Aniline was also polymerized by a potentiostatic method at an applied potential of 1.0 V, and the amount of anilinium units deposited vs. the consumed charge recorded during the potentiostatic polymerization is shown in Fig. 5. It is more difficult to interpret the data as we have no way of knowing the amount of counter anions inserted during the polymerization reaction. During potentiodynamic polymerization reactions, counter anions are supposed to be expelled at the end of each cathodic scan and the polymer would then be completely de-doped. At least, this was the assumption made, which some reports supported w31x. However, the same cannot be stated during the potentiostatic polymerization as counter anions are being accumulated as long as the polymerization reaction proceeds. Therefore, it is difficult to make a quantitative analysis on the data shown in Fig. 5. Nonetheless, it is clear that changes in slopes are noticed during the polymerization experiment, suggesting that there are changes in growth mechanisms. The larger the slope is in this plot, the smaller the n-value is. Thus, the n-value starts out with an intermediate number, which starts to show an increase when the charge passed is more than about 15 mC. Then, a large decrease is observed from about 45 mC. These changes in slopes indicate the changes in growth mecha- Fig. 5. The amount of PAn vs. consumed charges during the potentiostatic polymerization at 1.0V in a 0.50 M H 2 SO4 solution containing 0.030 M aniline. 97 Fig. 6. Frequency shifts recorded during potentiodynamic PAn growth at scan rates of: Ža. 40 mV sy1 and Žb. 20 mV sy1 in a 0.030 M aniline solution in 0.50 M H 2 SO4 . nisms in three stages, i.e., the formation of oligomers first, followed by stoichiometric growth and autocatalytic growth, as was discussed more quantitatively during the discussion of potentiodynamic growth. 3.2. Parameters affecting PAn growth We studied the effects of various parameters on the polymer growth reaction, although we were not able to vary the experimental parameters to large extents. The first parameter studied was the scan rate, which controls the polymerization time w22x. Fig. 6 shows the frequency shifts recorded during the potential scans at 40 ŽA. and 20 ŽB. mV sy1 . As can be seen, the rate of polymer growth is faster at 20 than 40 mV sy1 . This is because the reaction time for polymerization is longer during slower potential scans as was pointed out in our previous work w22x. When the polymer grows to a certain extent, the growth becomes Fig. 7. Frequency shifts recorded in: Ža. 0.030 and Žb. 0.040 M aniline at 20 mV sy1 in a 0.5 M H 2 SO4 solution. 98 S.-Y. Cui, S.-M. Park r Synthetic Metals 105 (1999) 91–98 faster. The same is true when the aniline concentration is high, resulting in a faster growth ŽFig. 7.. The break in the growth rate was observed in all the experiments, where the amount of polymer deposited is greater for each electron extracted during the polymerization than what it used to be before this point. In other words, the n-values decrease after a certain point. This is because the PAn growth undergoes a change in mechanism at this stage of polymerization. As we see here, PAn growth is related to the monomer concentration, potential scan rate and applied potential as previously reported w22,23,37x. When the frequency shift is plotted along with the number of cycles in EQCM measurements, a large frequency shift is observed in a more concentrated aniline solution, at a slower scan rate, and at a more positive vertex potential during potentiodynamic PAn growth. An interesting observation is that a sharp break in frequency shifts was always observed in later stages of PAn growth when the amount of grown polymer is large ŽFigs. 6 and 7.. The sharp break in the frequency shifts during the polymer growth during both the potentiostatic and potentiodynamic growth may be explained by a variety of different mechanisms. The first is the change in mechanism as we pointed out above, resulting in a different electron efficiency. That is to say, the intermediate species produced on the electrode surface may act in a different capacity depending on the amount of polymer and the environment. The second possibility may be due to the change in properties of the polymer film such as morphology, as the amount of polymer accumulated on the electrode surface increases. 4. Conclusion Three different stages of aniline polymerization, in which different numbers of electrons involved, have been identified during the potentiodynamic and potentiostatic PAn growth. These include: the nucleation process with an n-value of much larger than 2, the stoichiometric growth with n ; 2.0, and the autocatalytic process with n ; 1.0. The large n-values during the first few cycles indicate low electron efficiencies during the nucleation process. Gradually decreasing n-values from the second cycle on are explained by the next series of reactions of oxidized oligomers to form larger oligomers. When the oligomers grow to the polymer, the polymer-coated electrode now acts as a catalyst for growth and the growth almost follows the columbic law with n-values smaller than 2.0. 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