KNOWLEDGE RETENTION & TRANSFER TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce August 22-26, 2005 IAEA Workshop Managing Nuclear Knowledge Presented by: Ed Boyles Manager, Work Force Planning Tennessee Valley Authority 1 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Agenda Background and Overview • TVA’s Attrition Challenge • Integrated Staffing Plan • Retaining Critical Knowledge – Knowledge Retention Initiative – Application of KR at Sequoyah Nuclear Plant – Lessons Learned Application of Knowledge Retention 2 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 1 Who is TVA? • America’s largest public power producer • Through a network of 158 municipal and cooperative power distributors • 8 million customers; 7 states • 12,800 Employees • Capacity – 31,000 MW – 3 nuclear plants • Five units; 5,683 megawatts – 11 coal-fired plants – 29 hydroelectric dams – 1 pump storage facility 3 Tennessee TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce The Attrition Challenge Significant downsizing 1988 – 1997 From 28,000 to Less Than 12,800 Employees TVA Nuclear from 13,900 to Less Than 2,900 Very Limited Entry Level Recruiting Various Retirement Incentives to Aid Downsizing 4 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 2 The Attrition Challenge Average Age – approximately 47 1/3 can retire within next 5 years Timing Replacements??????? Manage Labor Cost 3500 Now 3000 5 Years Out 10 Years Out 2500 2000 1500 1000 500 5 65+ 61-65 56-60 51-55 46-50 41-45 36-40 31-35 26-30 18-25 0 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Integrated Staffing Plan Developed in 1998, TVA’s Integrated approach to Staffing includes: Work Force Planning Recruiting Training Key Initiatives Pipeline Leadership/Succession Planning Î Knowledge 6 Retention TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 3 Recruiting Initiatives • College Recruiting – Eight Targeted Universities – In Valley Recruiting (helps retention) • Maintenance and Operations Pipeline – Majority entry level trainees – 2 year degree required in technical area – EEI Testing – Supplement Maintenance with experience/journey level as needed – Navy Nuclear as available in Ops • Professional/Experienced Recruitment to Ensure Adequate Bench strength 7 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Training Pipeline The role of pipeline training and multi-skilling in knowledge transfer Currently Currently142 142trainees traineesinin Pipeline PipelineTraining TrainingPrograms Programs ••133 133Skilled SkilledCraft Craft ••99Engineers/Technical Engineers/Technical 8 Increased entry-level requirements and shorter training programs (2.5 vs 4 years) - Most require 2 year Technical Degree & EEI Test Use craft instructors/subject matter experts (SMEs) Use benchmarking to improve programs - faster to work Cross train incumbent employees- Multi-skilling Use of retirees as instructors and SMEs TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 4 Knowledge Retention Initiative 9 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Knowledge Retention 8 Knowledge Management Strategies • External Best Practice Sharing • Internal Best Practice Sharing • Competitive Intelligence (CI) • Knowledge of Customers • Innovation & Creation of New Knowledge • Intellectual Capital and CI Protection • Avoidance of Knowledge Loss Through Attrition • KM Information Technology Tools 10 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 5 Knowledge Retention Process Focus • Focusing on the critical positions where knowledge loss is the greatest threat • Identifying and prioritizing the specific knowledge and skills at risk • Developing concrete, actionable responses to mitigate this loss. 11 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Knowledge Retention TVA’s Knowledge Retention Process Retaining Critical Knowledge Three main subprocesses/activities: Step 1. Conduct a Knowledge Loss Risk Assessment Step 2. Determine Approach to Capture Critical Knowledge Step 3. Monitor and Evaluate 12 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 6 Knowledge Retention Step 1:Step 2 Step 3 “Knowledge Loss Risk Assessment” The “Knowledge Loss Risk Assessment” is designed to identify positions/people where the potential knowledge loss is greatest and most imminent. Includes Ratings based on two factors: 13 ¾ Time until Retirement ¾ Position Criticality Provides focus - Identifies positions where steps to mitigate knowledge loss may be needed. TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Knowledge Retention Step 1:Step 2 Step 3 “Knowledge Loss Risk Assessment” Retirement X Position Risk = Factor Factor Total Attrition Factor Retirement Factor -- The projected retirement dates in the work force planning system (whether based upon employee estimates or calculated based on age and tenure data) will be assigned a retirement factor as follows: 5 - Projected retirement date within current or next fiscal year 4 - Projected retirement date within 3rd fiscal year 3 - Projected retirement date within 4th fiscal year 2 - Projected retirement date within 5th fiscal year 1 - Projected retirement date within or greater than 6th fiscal year 14 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 7 Knowledge Retention Step 1:Step 2 Step 3 “Knowledge Loss Risk Assessment” Retirement X Position Risk = Factor Factor Total Attrition Factor Position Risk Factor -- An estimate of the difficulty or level of effort required to replace the position incumbent. Managers/supervisors are responsible for making these ratings based upon the following criteria: 5 - Critical and unique knowledge and skills. Mission-critical knowledge/skills with the potential for significant reliability or safety impacts. TVA- or site-specific knowledge. Knowledge undocumented. Requires 3-5 years of training and experience. No ready replacements available. 4 - Critical knowledge and skills. Mission-critical knowledge/skills. Some limited duplication exists at other plans/sites and/or some documentation exists. Requires 2-4 years of focused training and experience. 3 - Important, systematized knowledge and skills. Documentation exists and/or other personnel on-site possess the knowledge/skills. Recruits generally available and can be trained in 1 to 2 years. 2 - Proceduralized or non-mission critical knowledge and skills. Clear, up-to-date procedures exist. Training programs are current and effective and can be completed in less than one year. 1 - Common knowledge and skills. External hires possessing the knowledge/skill are readily available and require little additional training. 15 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Knowledge Retention Step 1:Step 2 Step 3 “Knowledge Loss Risk Assessment” Retirement X Position Risk = Factor Factor Total Attrition Factor Total Attrition Factor -- An estimate of the effort and urgency necessary to effectively manage the attrition. 20-25 High Priority - Immediate action needed. Specific replacement action plans with due dates will be developed to include: method of replacement, knowledge management assessment, specific training required, on-the-job training/shadowing with incumbent. 16-19 Priority - Staffing plans should be established to address method and timing of replacement, recruitment efforts, training, shadowing with current incumbent. 10-15 High Importance- Look ahead on how the position will be filled/ work be accomplished. College recruiting, training programs, process improvements, reinvestment 1-9 16 Important - Recognize the functions of the position and determine the replacement need. TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 8 Knowledge Retention Step 1 Step 2 Step 3 “Determine Approach to Capture Critical Knowledge” Conduct Interview to ID potential knowledge loss areas Assess consequences of loss using interview results and organization specific critical skills inventories Prioritize and ID options to retain or mitigate Develop and implement action plans 17 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Knowledge Retention Step 1 Step 2 Step 3 Conduct Interview to ID potential Knowledge Loss Areas C . Q u e s tio n s A b o u t F a c ts o r In fo r m a tio n 1 . G e o g r a p h ic in fo . – D e s c r ib e a n y s p e c ia l g e o g r a p h ic in fo rm a tio n y o u m a y h a v e a b o u t w h e re A. General Questions th in g s a re lo c a te d a n d h o w to g e t to p a r tic u la r lo c a tio n s . T h is in c lu d e s th e e a s ie s t w a y to g e t to lo c a tio n s . A ls o d e s c rib e a n y s u c h in fo r m a tio n th a t m a y b e c o m m o n to a n e x p e rie n c e d Interview Questionnaire 1. e m p loof y eknowledge e b u t w o u ldorp rskills o v e to c ritic a l ifhave n o t kthat n o wTVA n b y will a n in e x p emost r ie n cwhen e d e myou p lo yleave? ee. What kinds dob eyou now miss 2. If you had to leave TVA suddenly and only had one day left to brief your replacement, what would o f s p a re s , m a te ria ls , to o ls , a n d e q u ip m e n t. D e s c rib e a n y s u c h in fo rm a tio n th a t m a y b e you putcon tontell o myour m o n list to aofn things e x p e rie c e dthem. e m p lo y e e b u t w o u ld p ro v e to b e c r itic a l if n o t k n o w n b y a n 3. Looking back, what things do you wish TVA had taught you early in your job that you eventually 3 . Pthe eop le faway? c ts - D e s c r ib e a n y s p e c ia l in fo rm a tio n y o u m a y h a v e a b o u t k e y c o n ta c ts fo r e x p e r t learned hard 4. What are the key resources (procedures, manuals, etc.) that you use to do your job? 5. lo c a teofmknowledge a p s , lis ts , are d ra you w in gmost s , v eworried n d o r m aabout n u a ls“slipping , d e s ig n through d a ta , c athe lc u la tio n s , when e tc . Dyou e s c leave? r ib e a n y What pieces cracks” 2. Questionnaire In v e n to rie s - D e s c r ib e a n y s p e c ia l in fo r m a tio n y o u m a y h a v e a b o u t th e lo c a tio n o r e x is te n c e in e x p e rie n c e d e m p lo y e e . General questions Identifying At-Risk Knowledge a d v ic e , d e c is io n s , p e rm is s io n s , g e ttin g s o m e th in g p r o c e s s e d o r e x p e d ite d . D e s c rib e a n y s u c h in fo rm a tio n th a t w o u ld p r o v e to b e c ritic a l if n o t k n o w n b y a n in e x p e rie n c e d e m p lo y e e . 4. Task questions (how….) Fact or information questions (what…who…) S y s te m E q u ip m e n t F a c ts - D e s c rib e a n y s p e c ia l in fo rm a tio n y o u m a y h a v e a b o u t w h e r e to s u c h in fo rm a tio n th a t w o u ld p r o v e to b e c ritic a l if n o t k n o w n b y a n in e x p e rie n c e d e m p lo y e e . Instructions 6. Are5 .there important else c rib eof a nat-risk y s p e cknowledge ia l in fo rm athat tio ntake y o u amlong a y htime a v e for a b osomeone u t h o w to o rdtoe rlearn? p a r ts , V esome n d o r In fo . - D e stypes What are m athey? te ria ls , s e r v ic e s . W h e re a n d h o w to g e t e q u ip m e n t r e p a ir e d , c a lib ra t e d , e tc . D e s c r ib e a n y s u c h in fo rm a tio n th a t w o u ld p r o v e to b e c ritic a l if n o t k n o w n b y a n in e x p e rie n c e d e m p lo y e e . The purpose of this questionnaire is to help you identify your critical skills and knowledge, 7. How did you learn the things you know? What were the critical training programs, work assignments, especially those unique knowledge items and skills that might be lost when you leave TVA. etc.? What's unique about your background compared to the typical employee in positions like yours? . Q uaseyou s tio n sthrough A b othese u t Pquestions: a tte rn R e c o g n itio n K n o w le d g e Some things to thinkDabout work • 1 . C o m p le x tro u b le - s h o o tin g a n d d ia g n o s is – D e s c rib e o r lis t a n y n o n -s ta n d a r d ( i.e ., u n c o m m o n ) Knowledge or skill can mean several different things. We want to use a very broad definition k n o w le d g e th a t y o u p o s s e s s o r h a v e d e v e lo p e d a b o u t th e d ia g n o s is o f c o m p le x p ro b le m s . Questions About that couldB. include anything employees like T h e s e othat fte n new in v o lv e in te Tasks ra c tiowould n a m oneed n g s eto v eknow ra l p ieto c edo s oa f sjob y s te m yours c o m p o n e n ts . N a m e th e p ie c e s noted o r ty p e s o f e q u ip m e n t o r d e s c rib e th e ty p e o f fa ilu r e o r fix . (except for the exclusions below). • 2 . D ia g n o s is S h o rt-C u ts – D e s c rib e o r lis t a n y s p e c ia l k n o w le d g e th a t y o u m a y h a v e a b o u t Do not include standard skills that are common to your particular job or that are assumed for a s p e c ific p ie c e s o f e q u ip m e n t o r u n iq u e p ie c e s o f e q u ip m e n t th a t w o u ld le a d to ra p id d ia g n o s is How tooTest and Maintain Equipment – What are the are types of equipment that you must know how to particular1.certification degree able f or fa ilu r e . N a(e.g., m e th journeymen e p ie c e s o r tyelectricians p e s o f e q u ip m eexpected n t o r d e s cto ribbe e th e tyto p eread o f fa ilu re o r fix . test, maintain, or repair? Produce lists or logical groupings of equipment along with the tasks a blueprint, etc.). If you're not sure it is common, include it here. • rnwere s o f etraining q u ip m enew p eemployees rfo r m a n c ewho e te rio rlater a tio nreplace th a t p re d ic thow m a jo r s y s te m prioritize fa ilu r e s . In repair).pIfa tte you will you, would thiso th e r Some of the questions will appear to askn tthe same thingd several different ways. We do thisyou on list? w o r d s , th e s e a re p a tte rn s th a t a re n o t o b v io u s a n d w o u ld e a s ily b e m is s e d b y in e x p e rie n c e d purpose to make sure we notA miss When the p e rs o ndo n e l. re th evaluable re d iffe reinformation. n t p a tte r n s fo r p a r tic u laanswer r p ie c e sisosomething f e q u ip m e n t? A r e th e re th in g s (s o u n d s , rsimply e a d in gsay s , e tc th a t m than ig h t brepeat e th o u g h t information to in d ic a te aagain. p ro b le m b u t a r e a c tu a lly r o u tin e ? you have2.already so.)types rather of special toolsthe must you know how to use to do your job? How discussed, to use special tools - What • D e sunique c r ib e otor your a ntype y s pof e cwork. ia l k n oIfwyou le d gwere e y o training u m a y hnew a v e employees a b o u t fa iluwho re p a tte rn s 4 . would F a ilu rebePtools a tt e rn s - are that When we askThese you tofo describe or list things, give uslis at general description and not a detailed rreplace p a r tic uyou, la r phow ie c e would s o f e qyou u ip m e n t th a t this w o ulist? ld le a d y o u to d o p re e m p tiv e in s p e c tio n o r will later prioritize description. Don’t tryreto use how something. back p latell cem n t. N to a mdo e th e p ie c e s o rWe ty pwill e s ocome f e q u ip m e nand t o r dgather e s c rib this e th elevel ty p e o f fa ilu re o r fix . A re th e rwe e aare n y ajust n n utrying a l o r sto e abuild s o n a l p a tte s th a t a r e n o tprioritize. o b v io u s ? of detail later. For now torn evaluate and - Whatlists types of special equipment must you know how to operate to 3. Operation of special equipment These questions tend to produce lists. Remember, there is no need to recreate lists that already exist. Pattern recognition / lessons-learned questions associated assembly/disassembly, e s c rib e o r lis t a n y s p e c ia l k n o w letest, d g e conduct y o u th inPM, k y odiagnose u m a y h a&v e a b o u t 3 . P rewith d ic tiveach e P atype tte r n(e.g., s – Dinstallation, do 5your Ifleyou – D e cranes, s c r ib e atest n y devices, h is to ric aetc.)? l know d g ewere (le s straining o n s -le anew ) y o u h a v e th a t . Hjob is to(e.g., ry o f lifts, M a jobucket r E r ro rs For each major piece ofhknowledge, tryetortrucks, give us some sense of how important it is and howrn e demployees m ig t hreplace e lp a v oyou, id t hhow e pwould e a t o fyou a mprioritize a jo r e rr o this r in th e fu tu r e . D e s c rib e th e ty p e o f fa ilu re , r e la t e d who will later list? much trouble we may inedue Tell e q be u ip m n t, ato n dattrition. tim e f ra m e . us if the knowledge is written down somewhere not, whoofknows besides- What you, what likely happentasks if no(energize, one knewde-energize, this, types would of system operation switching, 4. or Operation systemitdevices how long it takes someone to etc.) learnmust it, etc. tag-out, isolation, you master to do your job? If you were training new employees who will later replace howBwould you prioritize this list? cases these lists will already • The questions under you, section will produce lists. In many exist in job descriptions, training programs, PM procedures, and/or in various databases. If so, simply refer to the appropriate source or list and tell us how to find it. In other words, there is no need to try to rewrite the list in the interview. • 18 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 9 Knowledge Retention Step 1 Step 2 Step 3 Assess the Consequences and Develop Plan ANALYSIS FORM FOR ASSESSING KNOW LEDGE/SKILL CRITICALITY What is the relative importance of this knowledge item? Position: Incum bent: G eneral position description: Importance What is the rarity of the knowledge item? What is the difficulty (cost and feasibility) of recovery for this knowledge loss item? Factors to C onsider • Impact on safe, reliable, and efficient operations • Localized vs. system-wide impact • Existence of alternative methods Rating scale 1 = Low Rarity of Know ledge Develop & Implement Knowledge Retention Plan • Documentation or records exist • Lead time needed to document or transfer 3 = M oderate Importance t-risk skill or knowledge Recovery D ifficulty • Redundancy of knowledge locally and TVA-wide • TVA-specific knowledge • Existence & cost of outside resources • New hires with this knowledge available • Loss gradual or abrupt 5 = H igh Rarity of Knowledge Recovery Difficulty CRIT ICAL ITY SCO RE X X = X X = X X = X X = X X = X X = X X = X X = X X = X X = X X = X X = Knowledge/Skill C riticality Worksheet, rev. 2 19 M ay 2001 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Knowledge Retention Step 1 Step 2 Step 3 ID Options to Retain or Mitigate Knowledge Loss Codification Engineer It Out z z z z Documentation & Procedures Checklists, Inventories, etc. Performance Support Systems Concept Mapping z z z z z z Agency/site/department expert Rotational or “Visiting” Staff Multi-skilling or Cross-training Contractors, part-timers, retirees z z z z z z 20 Process Improvement Update Equipment “Smart” tools and technology Eliminate task, product or service Education & Training Alternative Resources z z Classroom and Simulator Training CBT, Video-based, and alternative delivery Coaching and Mentoring OJT and Targeted Work Assignments Coaching, Shadowing and Mentoring Apprenticeship Programs TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 10 Knowledge Retention Step 1 Step 2 Step 3 Monitor and Evaluate Knowledge Retention Plans 9 Review updated Work Force Planning Attrition Data - Annually during Business Planning ¾ Review previous Knowledge Retention Plans ¾ ID areas that need to be reassessed (Repeat Conduct Knowledge Loss Risk Assessment - Step 1) 9 Quarterly Work Force Reviews (Succession Planning Meeting) 9 Bi-Annual Leadership Review Meetings 21 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce End Overview 22 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 11 Implementation of TVA’s Knowledge Retention Process at Sequoyah Nuclear Plant 23 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Sequoyah Nuclear Plant – Quick Facts • 2-Units / 2320MW • 4-loop, Westinghouse designed PWR with Ice Condenser Containment • Commercial Operation, 1981 (Unit 1) • 852 Employees • Contractors for security, etc . . . 24 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 12 Sequoyah KR Demographics Status/Results of Assessments: • All employees have been assessed and have a “Score” (851 current employees) • 10 “High Priority” KR Action Plans initially developed • 4 “High Priority” KR Action Plans currently being monitored Breakdown of Assessments: 4 “High Priority” 12 “Priority” 136 “High Important” 699 “Important” 25 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Sequoyah Nuclear Plant: KR Update Background/History • First KR assessment November, 2003 - initially identified 10 “High Priority” candidates • Internal consultant conducted interviews with all 10 candidates – Develop Action Plans • Of 10 initially identified as “High Priority” 4 are still considered as “High Priority” today • Disposition of the other 6: – Employee 1, Civil Engineer: Moved retirement date 2 years out, which moved score to a less priority – Employee 2, Rad. Chemist: Moved retirement date 4 years out, which moved score to a less priority – Employee 3, Ops Specialist: Moved retirement date 4 years out, which moved score to a less priority – Employee 4, Maintenance Specialist: Retired after knowledge loss was captured through Action Plan – Employee 5, Electrical Design Engineer: Retired after knowledge loss was captured through Action Plan – Employee 6, Mech Maintenance Engineer: Moved retirement date, which moved score to a less priority 26 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 13 Sequoyah Nuclear Plant: KR Update Current State • 4 “High Priority” candidates. Plans last reviewed in March 2005: – Employee A, Periodic Test Program Specialist: Replacement person hired from outside with turnover in progress. Retire in August. – Employee B, System Engineer (Pumps, Valves): Knowledge captured through this process and turnover to in-house personnel. Retirement Dec. – Employee C, System Engineer (Primary water side): Knowledge captured through this process and turnover to inhouse personnel. Retirement early 2006. – Employee D, Electrical Design Engineer: Knowledge captured through this process and turnover to in-house personnel. Retirement in August. • Sequoyah recently updated attrition information on all employees, surfaced 5 additional names to the potential “High Priority” status. After evaluations and review by the team, determined they were not in the “High Priority” category - Action Plans not needed. • Immediate Next Steps • Develop KR Action Plans for the 5 employees on site with a position risk factor of “Critical” • Continually evaluate the effectiveness of the program 27 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Sample KR Plan – Sequoyah Engineer KNOWLEDGE RETENTION PLAN Employee: Position: Engr. Mech. General (NUC) Position Risk Factor: 4 Retirement Factor: 5 Total Attrition Factor: 20 Summary and Situation Assessment: The incumbent has in depth knowledge of and expertise in piping analysis with emphasis on use of the T Pipe software. This software is unique to SQN and little duplication of knowledge exists. Though a replacement person with an engineering degree could become proficient in the use of this software in about six months, at least two years on-the-job training is needed to respond quickly to urgent questions related to piping analysis. In addition to the T Pipe system, there must be extensive knowledge of the Class II computer system, SDP – NEDP9, and SQN LDC 13.1 and 24.2. Though a person with a two year degree may be knowledgeable, it is preferable to have someone with a four year degree in either Civil or Mechanical Engineering. Currently Employee A is being cross-trained on the T Pipe system. Employee B also works with this system and has significant knowledge. Employee C and Employee D work in the Chattanooga TVAN Corporate office and also have knowledge of the system. Because the T Pipe system is unique to SQN there is no external training on its use. However ASME does provide training on piping analysis and code requirements. Knowledge or Skill Criticality Actions (Required of Criticality 4-5) List steps which can and will be taken to retain this critical knowledge/skill and/or minimize the impact of (1-5) its loss) Rigorous and alternate piping analysis, component qualification of code components and pipe rupture analysis skills 5 Development Plans 5 • • • • • • • Target Date(s) for Completion Status and Issues Identify a replacement person for the critical skills Replacement person complete ASME courses in piping analysis and code requirements Replacement person develop a working knowledge of T-Pipe Code, ASME Code, procedures and criteria through reading and mentoring of _____ and _______. Dec 2004 Sept 2005 Employee A and Employee B are being crossed trained in T-Pipe. Sept 2005 Will send both to ASME Course when offered by TVA Training. Supervisor assign replacement person “trail tasks” under the direction of _____ and/or ____ Replacement complete qualification card under mentor sponsorship Include mentoring in _____ and ___ PR&D and developmental goals in replacement individual Recruit/hire person to replace replacement person March 2005 Both being Mentored On going replacements are Dec 2005 Sept 2004 Oct 2005 Incumbent to develop a piping analysis, component Sept 2004 qualification and pipe rupture reference library of handbooks, procedures, criteria and process in conjunction with replacement person. Knowledge Retention Plan Prepared by: _OE Consultant____________ Date: November 6, 2003 Last Update: _7/22/04; Manager__ Documentation 28 5 On going will be completed by Sept. TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 14 Sequoyah Nuclear Plant: KR Update Monthly Report Fiscal Year 2005 TVAN Indicator: TVA Employees - Sequoyah June 2005 03 04 O FY Actual Headcount Actual Permanent Emps Actual TempTenure Emps Total TVA Emps Approved Forecast Variance to Approved FC N D FY Target Oct 873 0 873 876 3 Nov 871 0 871 876 5 J F M A M Total TVA Emps Dec 866 0 866 876 10 Jan 859 0 859 876 17 Feb 856 0 856 876 20 Mar 856 0 856 876 20 J J May 859 0 859 876 17 Jun 873 0 873 876 3 Numbers left of the bold line are actual. Numbers right of the bold line are projected. Attrition/Replacement Oct Nov Dec Jan Feb Mar Apr Retirements 1 3 6 9 2 4 3 Other Attrition 0 0 2 1 0 0 1 Transfers to Other Orgs 0 1 1 1 3 1 1 Total Attrition 1 4 9 11 5 5 5 New Hires/Rehires 3 1 3 4 2 5 7 Transfers from Other Orgs 4 1 1 1 0 0 1 Total Replacements 7 2 4 5 2 5 8 n/a 870 865 860 857 857 859 Revised Forecast n/a 6 11 16 19 19 17 Variance to Approved FC 700% 180% 93% 72% 45% 71% 83% FYTD Replacement % May 3 1 2 6 5 3 8 858 18 89% DEFINITION: Total TVA employees includes part time employees. Attrition and replacement counts are for permanent employees only. Replacement % is the total permanent replacement YTD divided by the total attrition of permanent employees YTD. 29 A S Approved Forecast Apr 857 0 857 876 19 876 F C S T GOOD 02 829 876 876 867 882 * AFI - Succession Planning 852 Number PROBLEM AREA 940 920 900 880 860 840 820 800 780 760 05 06 07 Revised Forecast Jul Aug Sep 06 A 07 A 876 876 876 876 829 Jun Jul Aug Sep Total 4 4 3 3 45 0 0 0 0 5 1 0 1 0 12 5 4 4 3 62 18 0 3 11 62 1 0 0 0 12 19 0 3 11 74 872 869 868 876 4 7 8 0 118% 109% 107% 119% IMPROVEMENT ACTION PLANS Conduct attrition survey Review Knowledge Retention updates Succession Planning 18 Positions identified 24 Candidates identified Complete Talent Assessment Develop & Update IDPs Next Succession Planning Meeting External Additions/Projections Accepted/Not reported (2) Approval/Offer Pending (1) In-process (11) On-going Classes Mech Tech (13) Elect Tech (12) I&C Tech (9) SGPO (16) DUE DATE Complete Complete Complete Complete Complete Sep-05 09/22/05 Jul-06 Jul-06 Jul-07 Sep-06 Knowledge Retention High Priority (20-25) Knowledge Retention Position Risk (5) Diversity Hires 3 4 27% BASIS TVAN FY 2005 Performance Plan Staffing Plan Printed: 07/29/2005 SPONSOR: H. K. Fogleman CONTACT: A. K. Hamala, 2682-C TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Examples of KR Options Used Codification • Incumbent, in conjunction with the replacement, developed reference library of handbooks, procedures, criteria, and processes for the key knowledge area. Engineer it Out • While not purely KR issue, a side benefit/example of this could include redesign/replacement of problematic controllers, which are maintenance intensive and difficult to operate (case where expertise to operate and maintain equipment limited to a few). Alternative Resources • In the case of Mechanical Engineer alternate resources were identified in Corporate Office that possessed a portion of this knowledge / expertise. Education and Training • Elec Engr Design. w/ expertise in Protective relaying, Switch Gear, breakers, etc. – selected a replacement, then used mentoring, formal training, and OJT to develop the replacement. • Routinely, utilize subject matter experts as instructors in Technical Training classes to pass on / share critical knowledge items. 30 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 15 Lessons Learned • Less at-risk knowledge than suspected • Risk greatest in specialized technical positions and in problem solving strategies • Range of options to mitigate knowledge loss • Current procedures may be weak; rely on experienced personnel rather than strong processes and detailed plans • Self Assessment Areas for Improvement – – – – – 31 Program ownership at TVA level Closer alignment w/Succession Planning and Key Leadership Sharing of KR info among organizations Inclusion of collateral duties when assessing criticality Implementation and follow through/periodic reviews TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce Questions? 32 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 16 End Sequoyah Demo. 33 TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce KNOWLEDGE RETENTION PLAN Directions: Knowledge Retention Plans should be developed for knowledge and skills identified as most critical. Plans may include both methods to retain the critical knowledge and skills and actions necessary to mitigate the negative impact of losing the knowledge and skills. Options A variety of alternatives can be used to address impending loss of critical knowledge and skill. These include: Staffing 9 New hire or transfer 9 Current employee to assume responsibilities Education & Coaching 9 Classroom and Simulator Training 9 CBT, Video-based, and alternative delivery 9 Directed Self-Study 9 OJT and Qual Cards 9 Targeted Work Assignments 9 Coaching, Shadowing and Mentoring 9 Apprenticeship Programs Documentation and Codification 9 New or Revised Procedures 9 Checklists, Inventories, etc. 9 Performance Support Systems 9 Shared Folders, Intranet, Job Aids 9 Videotaped Instructions & Demonstrations 9 Photographic Record 9 Concept Maps Process Re-engineering 9 Process Improvement 9 Update Equipment 9 “Smart” tools and technology 9 Eliminate task, product or service Alternative or Shared Resources 9 Agency/site/department expert 9 Rotational or “Visiting” Staff 9 Multi-skilling, Cross-training, Collateral Duties 9 Contractors, part-timers, retirees Coordination: Some actions included on KR Plans need to be coordinated with other groups in order to be completed. In other instances, a potential knowledge loss issue at one site or within one group may suggest a more widespread threat. To complete the KR Plan or to address broader issues, coordination should occur with such groups as: Site training Peer Teams Process and Methods Other Sites Recruiting TVAN Corporate Key Leadership & Employee Technical Training Succession Planning & Organizational Effectiveness This coordination should be addressed as part of developing the KR Plan. As needed, senior management addresses coordination or implementation issues which cross major sites or divisions. Example At-Risk Knowledge or Skill Mary is designer of – and expert on --- client database (in Microsoft Access) 34 Actions Assigned To: Target Date(s) for Completio n Mary July 30 Mike Mary and Mike Mike, Mary, & supervisor July 30 Sept. 30 By quarterly review Steps which will be taken to retain this critical knowledge/ skill and/or minimize the impact of its loss. • • • • Develop up-to-date documentation of database. Complete MS Access training Mary cross-train Mike on database. All – Include these activities in PR&D Status and Issues TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 17 KNOWLEDGE RETENTION PLAN Employee: Employee X Position: Program Manager Elect Install & Cable Position Risk Factor: 25 Summary and Situation Assessment: The incumbent has a great deal of critical knowledge and experience related to wiring and cable at all TVAN sites. For example, the incumbent is the only one at TVA performing failure analysis on anything dealing with wire and cable. At present, his analysis can’t be checked since he is the only one who knows how to do the analysis. The incumbent has become known in the industry as an expert dealing with wiring and cable and receives inquiries from other TVA groups (esp. FPG and Hydro) and from outside TVA. The incumbent has designed, developed and facilitated training at all sites in an effort to establish some site expertise in this area. As a result of this training, there are pockets of knowledge at each site to handle day-to-day issues. The incumbent maintains more strategic responsibilities (monitoring TVA-wide patterns, identifying emerging issues, following industry developments, etc.), lab work, and consulting with the sites. He maintains a number of guides, journal, lists of industry experts and vendor contacts, an internal web site and other resources. The incumbent represents TVA on IEEE’s Insulated Conductors committee and in other industry and professional forums. There is no formal higher level institute who provides knowledge and skill training in this area. The incumbent has basically self taught through using industry experts, OJT, and by controlled lab work. At-Risk Knowledge or Skill Actions Steps which will be taken to retain this critical knowledge/ skill and/or minimize the impact of its loss. Assigned To: Target Date(s) for Completion Status and Issues Expertise on generationrelated wiring and cables TVA-wide • Recruit, hire and develop and additional wiring and cable 1 expert(s). Manager Y Sept. 1, ‘05 With approval, position will be advertised internally and externally. • Prepare and implement development plan for an additional wiring and cable specialist. Employee X Sept. 1 05 Begin development simultaneous to position advertisement. • Continue development and maintenance of wiring and cablerelated documentation (installation & design guides, lab procedures/processes, etc.) Employee X Ongoing Review progress and priorities quarterly The incumbent also noted that the industry-wide cable/wiring professional network has the same knowledge retention issues surrounding this field as does TVA. 1 35 Since explicit knowledge is not available off the street, then TVA will have to develop in-house. This could take 2 to 3 years. New expert should be a degreed engineer with training and/or experience in electrical, mechanical, chemical, and/or materials/ dielectrics. TVA’s Approach to Retaining Critical Knowledge in an Aging Workforce 18
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