DIRECTION SENSITIVITY OF ANEMOMETERS Harald Mellinghoff, Olaf Haack, Renhard Kluin DEWI GmbH, Germany Summary This paper looks at the impacts that different types of sensors experience when they are subjected to tilted inflow and effects following a rotation. We see that not only sonic anemometers with the transducer pairs in wake position show significant directional sensitivities. Moreover, classic cup anemometers which feature an asymmetric shape around the vertical axis have been tested. Depending on the closeness of the asymmetry in structure to the rotor, high impacts on the measurement behavior have been observed. As a consequence, we suggest to assess these features for anemometers in use in the wind energy and to account for the effects in the mounting uncertainty contribution of the measurements. 1. Introduction 1.1 MEASNET guideline development With the revision No. 2 from October 2009 of the MEASNET guideline for anemometer calibrations, the procedure has been opened to other sensor types as well. The basic intention was to open up for the use of 2D and 3D sonic anemometers. The guideline notes that the operational characteristics shall be assessed for directional sensitivity and other effects that could influence the measurement behavior like temperature. The MEASNET procedure is currently written for the assessment of a single directional orientation measuring the horizontal wind speed component only. Yet, if we start studying the directional sensitivity, not only a rotation around the vertical axis is of interest, the tilt angle can be studied as well. Both measurements have been performed at DEWI in the past. A series of tests with different cup and sonic anemometers has been performed in the past. 1.2 Increased scope of sensors The classic cup anemometer is a complex instrument when it comes to describing the details of the flow in the rotor volume. So far the empirical measurmements with try and error optimization of the design are the standard apporach to know the measurement behaviour of a cup anemometer. The sensors are pretty simple when it comes to the principle of operation and the signal forming process. The calibation function gives a linear relation between the sensor output signal, usually a frequency and the wind speed, averaged at least over a full revolution of the cups. Other types of sensors are under discussion for the revision of the standard [2] for the measurement of power curves. Most likely we will see sonic anemometers in the future, but basically other measurement principles can be considered. They all have in common that the internal signal processing of the sensor is major contribution to the signal delivered. We will be talking to configurable devices which can be operated in different modes. This raises questions on the traceability of the data and proposal to come up with a classification scheme similar to the one introduced for cup anemometers will have to take that into account. A further common feature of such sensors is, that they are not symmetric around the vertical axis. Thus it can be expected that the relative position to the inflow has some impact on the reading. Usually these sensors have internal correction functions and the following experiments give an indication to which extend they can compensate these effects. 2. Measurement program In the framework of a house internal research program two sets of measurements have been conducted in the wind tunnel. The open wind tunnel of University of Oldenburg with an area of 8000 cm² and a turbulence intensity of about 0.2 % has been used. 2.1 Azimuth rotation tests These tests rotated the anemometer around the vertical axis. The stepping width is 5 degrees. The starting point is either defined with respect to the North marker of the sensor or with reference to the sensor cable if it does not inside the supporting tube. As a standard setting, DEWI places the sensor cables downwind the tube. The tests have been conducted at three wind speeds in the typical wind speed range of wind energy use at 5, 10 and 15 m/s. The ratio of the wind speed at the assessed azimuth angle and the reference position has been calculated and plotted over direction. 2.2 Tilt angle tests Anemometers are subjected to the flow in the wind tunnel at three different wind speeds. The anemometer is mounted tilted in such a way that the center of the measurement volume of the anemometer is kept at the fixed reference position. The conditions at this position are very well assessed and the relation to the location of the pitot tubes is known quite well. The Accuwind [3] project has shown that the approach to the measurement position has significant impacts. We will see that keeping the position fixed, leads to good reproducibility of results. In these tests the angle of inflow has been modified in a range from -30 to +30 degrees in steps of 2 2.3 Assessed sensors The following sensors have been subjected to the measurement program. Cup anemometers Thies First Class Advanced, 4.3351.10.000 Windspeed A100L2 Windspeed A100LM-HE1 NRG Max. 40 Sonic anemometers 3D Gill Windmaster 1590-PK-20, Firmware 2329-112, digital output signal 2D Vaisala WMT701, standard settings, digital output signal 3. Measurement results for the azimuth rotation tests The first anemometer presented is the Thies First Class Advanced. It is symmetric around the vertical axis and the cable runs inside the mounting tube. We therefore see the impact that experiment configuration leaves us a fluctuation bandwidth. Part of the variability that we see is the fact that cup anemometers do not show a constant rotation, even if they are subjected to very low turbulent homogeneous flow. Since the reference point selection has some element of randomness we look at the span between the majority of the maximum values and majority of the minima measured. Expressed as an amplitude this is a measure for the magnitude of the impact on a standard wind measurement. For this case we get an amplitude of 1 %. All following diagrams use the same scaling in the x and y axis to allow direct comparison. Azimuth response anemometer TFC Advanced (Serial No. 1208016) 0.02 0.015 Azimuth response anemometer Windspeed A100L2 (Serial No. 5747 / cup 5JN) 0.02 0.015 0.01 0.005 0 -0.005 -0.01 -0.015 -0.02 -0.025 -0.03 -0.035 -0.04 -20 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 360 380 azimuth angle [°] dev. V anemo bin average 5.1 m/s dev. V anemo bin average 10.3 m/s dev. V anemo bin average 15.1 m/s Figure 2 Windspeed A100L2, Azimuth experiment over 360 degrees at 5.1, 10.3 and 15.1 m/s. Azimuth response anemometer Windspeed A100LM-HE1 (Serial No. 5460 /cup TJV) 0.02 0.015 0.01 0.005 0 -0.005 -0.01 -0.015 -0.02 -0.025 -0.03 -0.035 -0.04 -20 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 azimuth angle [°] dev. V anemo bin average 5.2 m/s dev. V anemo bin average 10.3 m/s dev. V anemo bin average 15.1 m/s Figure 3 Windspeed A100LM-HE1, Azimuth experiment over 360 degrees at 5.2, 10.3 and 15.1 m/s. The next cup anemometer is the NRG Max 40 with the standard rubber boot and the cable again placed downwind of the anemometer. We get the following azimuth scan result: Azimuth response anemometer NRG Max 40 (Serial No. OTC8671) 0 -0.005 0.02 -0.01 0.015 0.01 -0.015 -0.02 -0.025 -0.03 -0.035 -0.04 -20 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 azimuth angle /° dev. V anemo bin average 5.0 m/s dev. V anemo bin average 9.8 m/s dev. V anemo bin average 14.3 m/s Figure 1 TFC ad. Azimuth experiment over 360 degrees at 5.0, 9.8 and 14.3 m/s. rel. deviation to 0° azmuth angle rel. deviation to 0° azmuth angle 0.01 0.005 This cup anemometer is also available with an external heater applied to the anemometer shaft. In this case we see a very pronounced directional sensitivity with amplitude up to 3.5 % in wind speed [fig. 3]. rel. deviation to 0° azmuth angle Since both types of measurement took almost an hour a correction has been applied that accounts for the remaining fluctuation in the change in incoming wind speed. This change has been at maximum 0.2 %. looking at the minima near 70 and 300 degrees we observe something that more related to 120 and 240 degrees. We assume that the two screws fixing the mounting adapter at an angle of 120 degrees is this element. The amplitude is on the order of 1.5 % in this case. rel. deviation to 0° azmuth angle degrees. At each position data has been collected for 30 seconds. The vertical position has been used as the scaling factor. For each tilt angle tested, the relation has been between the tilted and the vertical position has been calculated. 0.005 0 -0.005 -0.01 -0.015 -0.02 -0.025 -0.03 -0.035 -0.04 -20 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 azimuth angle [°] The next sensor is the Windspeed A100L2 (fig. 2) cup anemometer fixed with a mounting adapter to the 25 mm tube, cable located downwind. Because of the cable the expectation is that one would see an effect associated with 180 degrees turns. However, dev. V anemo bin average 5.2 m/s dev. V anemo bin average 10.4 m/s dev. V anemo bin average 15.1 m/s Figure 4 NRG max 40, Azimuth experiment over 360 degrees at 5.2, 10.4 and 15.1 m/s. 380 In contrast we look at the sonic anemometers results [fig. 5]. The Gill 3D data base has only one measurement at 10.3 m/s available. We observe a clear pattern with a 120 deg maximum impact with pronounced maximum values which are related to the transducers and the supporting structures in the flow. The general amplitude is 1.5 % and up to 3 % in the peak regions which have a width of approximately 20 degrees each. Below -14 degrees and above +18 the difference to the cosine response is of magnitude 1 % and more. In contrast the Windspeed A100L2 is giving readings smaller than the cosine response of 2 % and more compared to the vertical orientation. tilt response anemometer TFC Advanced (SN 1208016) 0.1 nozzle nozzle 0.08 0.06 0.04 rel. deviation of anemoemter frequency The observed amplitude is on the order of 2 % in speed. Azimuth response anemometer Gill Windmaster 1590-PK-020 (Serial No. 095015) at 10.4 m/s dataset 0054_10 -20 +20 0.02 0 -0.02 -0.04 -0.06 -0.08 -0.1 -0.12 -0.14 0.040 -0.16 0.035 -0.18 0.030 -0.2 -34 -32 -30 -28 -26 -24 -22 -20 -18 -16 -14 -12 -10 -8 0.025 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 rel deviation to 0° azimuth angle tilt angle /° 0.020 dev. V anemo bin average 5.2 m/s 0.015 dev. V anemo bin average 10.3 m/s dev. V anemo bin average 15.1 m/s cosine response Figure 7 Tilt angle test of the Thies First Class Advanced. 0.010 0.005 0.000 -0.005 -0.010 -0.015 tilt response anemometer Windspeed A100L2 (body: 5747, cup: 5JN) -0.020 0.1 -0.025 nozzle nozzle 0.08 -0.030 deviation bin average -0.035 deviation at 1 Hz 0.06 rel. deviation of anemoemter frequency 0.04 -0.040 -20 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 azimuth angle [°] Figure 5 Azimuth test for the Gill 3D sonic anemometer. The dots mark the individual 1 second measurements and the blue line is the bin average. -20 +20 0.02 0 -0.02 -0.04 -0.06 -0.08 -0.1 -0.12 -0.14 -0.16 -0.18 The 2D Vaisala sensor is the last one assessed in this series. Looking at the plot, it is hard to identify an individual pattern that repeats every 120 degrees. Instead we see amplitude on the order of 1.5 % to 2 %. Azimuth response anemometer Vaisala WMT701 (Serial No. F3420001) -34 -32 -30 -28 -26 -24 -22 -20 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 tilt angle /° dev. V anemo bin average 5.1 m/s dev. V anemo bin average 10.3 m/s dev. V anemo bin average 15.1 m/s cosine response Figure 8 Tilt angle test for the Windspeed A100L2. It is interesting to see, that the A100 version of the same anemometer with the heater attached has a more moderate tilt response [fig. 9]. It should be noted that presented picture indicates that the sensitivity close to the vertical position is high. Especially for slight downwind inflow conditions the anemometer might actually be running faster than a standard sensor of same type, 0.030 0.025 0.020 rel. deviation to 0° azmuth angle -0.2 0.015 0.010 0.005 0.000 -0.005 -0.010 -0.015 -0.020 -0.025 tilt response anemometer Windspeed A100LM-HE1 (body: 5460; cup: TJV) -0.030 -20 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 0.1 380 azimuth angle /° dev. V anemo bin average 9.9 m/s nozzle 0.08 0.06 dev. V anemo bin average 14.4 m/s Figure 6 Azimuth test for the Vaisala 2D sonic anemometer. 4. Measurement results for the tilt angle tests The results for the tilt angle test are presented in a similar manner. The typical situation for a cup anemometer is the tilted inflow from below, i.e. the wind has an upward component. In this presentation we use the convention that positive inflow angles are associated with upward flow. We start with the Thies First Class Advanced [fig. 7]. It has a very good agreement with the cosine response which is defined as the ideal behavior. 0.04 rel. deviation of anemoemter frequency dev. V anemo bin average 5.0 m/s nozzle -20 +20 0.02 0 -0.02 -0.04 -0.06 -0.08 -0.1 -0.12 -0.14 -0.16 -0.18 -0.2 -34 -32 -30 -28 -26 -24 -22 -20 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 tilt angle /° dev. V anemo bin average 5.2 m/s dev. V anemo bin average 10.3 m/s dev. V anemo bin average 15.1 m/s cosine response Figure 9 Tilt angle test for the Windspeed A100LM-HE1. For the NRG Max 40 we get the following result [Fig. 10]. In the inflow range 0 to 7 degrees the anemometer reports wind speed higher than the cosine response in a magnitude up to 1.7 %. Near +8 degrees the anemometer readings are lower than the cosine response. At the outer tilt inflow ranges behind + 14 and - 14 degrees the anemometer changes its response dramatically and can even report winds that are clearly higher than the incoming wind even if the vector wind speed definition is used. tilt response anemometer NRG Max 40 (OTC8671) 0.1 0.08 0.06 rel. deviation of anemoemter frequency 0.04 0.02 0 -0.02 -0.04 -0.06 -0.08 -0.1 nozzle -0.12 nozzle -0.14 -0.16 -20 +20 -0.18 -0.2 -34 -32 -30 -28 -26 -24 -22 -20 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 tilt angle /° dev. V anemo bin average 5.2 m/s dev. V anemo bin average 10.4 m/s dev. V anemo bin average 15.1 m/s cosine response Figure 10 Tilt angle test for the NRG max 40. The strength of the sonics is that they do not have moved parts which complicate the flow through the measurement volume. We see this in the response of the 3D Gill Windmaster in figure 11. tilt response anemometer Gill Windmaster 1590-PK-20 (095015) 0.1 nozzle nozzle 0.08 0.06 0.04 rel. deviation of anemoemter reading The 2D sonic Vaisala (settings WMT701 A1A0A1A2B1A1) shows a similar pattern for the downward flows associated with negative tilt angles here. It actually has the closest agreement with the sonic response of all measurements taken in this series. On the other hand the readings for the upwind inflow situation give a different picture. Between 0 and 5 degrees upwind inflow we get a reading of up to 2 % below the cosine response. The reading approaches the cosine for higher tilt angles but it stays below the cosine response on the order of magnitude of 1 % to 1.5 %. -20 +20 0.02 0 -0.02 -0.04 -0.06 -0.08 -0.1 -0.12 -0.14 -0.16 -0.18 -0.2 -34 -32 -30 -28 -26 -24 -22 -20 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 tilt angle /° dev. V anemo bin average 5.2 m /s dev. V anemo bin average10.4 m/s dev. V anemo bin average 15.1 m/s cosine response Figure 11Tilt angle test for the 3D Gill Windmaster evaluating the horizontal component of the signal. Internal signal correction has been turned on. This sonic is very close to the cosine response in a range -6 to +6 degrees. For larger tilt angles in upor downwind direction the readings are reported to be about 1 % above the cosine response, for large positive angles it is almost 2%. Yet, the behavior is not showing jumps only minor impact with wind speed 5: Summary and Outlook A number of four cup anemometers and two sonic anemometers has been subjected to wind tunnel measurements to study the impact of sensor rotation and tilted inflow. Both measurement types will play a significant role in the understanding and classification of anemometers of any type. 5.1 Conclusions Asymmetry around the vertical axis has measureable impact on the reading of anemometers. If a standard mounting position is not used during calibration, it will increase the scatter/uncertainty of the serial calibrations. A direction correction or increased the mounting uncertainty should be used for sensors with directional dependencies. For sensors with internal data processing unit, the settings of the device shall be documented. The status signal of the unit shall be monitored. Sonics have a tendency for reduced scatter at constant wind speeds when tested in the tunnel. Sonics can be very good on the tilt angle response. Sonics shall be assessed for azimuth dependency especially for conditions with one transducer being in the wake of another. 5.2 Outlook The tests have been performed keeping either tilt or the azimuth rotation constant. The combination of both should be studied. The experiments shall be repeated with other wind tunnels to ensure that a robust methods can be defined in the standardization work that allow reproduction of the results. Tilt response anemometer Vaisala WMT701 (Serial No. F3420001) 0.1 0.08 nozzle nozzle 6. References 0.06 rel. deviation to 0° tilt angle 0.04 -20 +20 0.02 [1] MEASNET, Anemometer calibration procedure, Version 2, October 2009 0 -0.02 -0.04 -0.06 -0.08 [2] IEC 61400-12-1, Power performance measurements of electricity producing wind turbines, 1st ed. 2005-12 -0.1 -0.12 -0.14 -0.16 -0.18 -0.2 -34 -32 -30 -28 -26 -24 -22 -20 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 tilt angle /° dev. V anemo bin average 5 m/s dev. V anemo bin average 9.9 m/s dev. V anemo bin average 14.4 m/s cosine response Figure 12 Tilt angle test Vaisala WMT701 using the default settings. [3] Accuwind Summary Report, T. F. Petersen et al., Risø R-1563(EN), July 2006
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