BowTie methodology & Copyright © 2012 IP Bank BV What is… Examples of… Why… BowTie in steps Set of bowties, now what? BowTie methodology Copyright © 2012 IP Bank BV What is Bowtie risk assessment? Copyright © 2012 IP Bank BV Bowtie history 1979 1988 90’s 00’s Copyright © 2012 IP Bank BV Bowtie today Oil & Gas Chemical Energy Mining Aviation Rail transport Maritime Construction Medical Financial Government IT Copyright © 2012 IP Bank BV Afriqiyah Airways Air New Zealand Air France Airways New Zealand Air Service Gabon AirTanker Services Limited American Airlines Amsterdam Schiphol Airport ArkeFly Ascent Flight Training Avinor Belfast City Airport Bizjet Aircraft and Helicopters Management Boeing Defense UK Bristow Helicopter Britair France British Airways Canadian Base Operators Civil Aviation Authority UK Civil Aviation Authority Singapore CASA - Civil Aviation Safety Authority CHC Helicopter Christchurch International Airport Civil Aviation Authority UK Corendon Dutch Airlines DGAC ERA Helicopters FAA Finnair Finnish Commuter Airlines Flair Air Flight Safety Foundation Freebird Airlines Hong Kong Civil Aviation Department HOP Brit Air Italfly Irish Aviation Authority Japan Airlines Jayrow Helicopters Jazeera Airways JetStar Kelowna Flightcraft KLM Royal Dutch Airlines KLM UK London City Airport Malaysian Airlines Manchester Airport MHS Aviation Military Aviation Authority UK Nayak Aircraft Services Noordzee Helikopters Vlaanderen Norwegian Air Norwich Airport Oman Air Pegasus Airlines Qantas Royal Australian Air Force Australia Royal Air Force UK Royal Netherlands Aeronautical Association Ryanair SFS Aviation Singapore Air Transport Training College Shell Aircraft International Skyline Helicopters SkyWest Airlines SmartLynx Airlines Turkish Airlines UK Air Accident Investigation Board Vancouver Island Helicopters Copyright © 2012 IP Bank BV Cooperation with regulators 3 questions: Do we understand what can go wrong? Do we know what our systems are to prevent this from happening? Do we have information to assure us they are working effectively? Copyright © 2012 IP Bank BV Bowtie’s parents Fault tree Event tree Copyright © 2012 IP Bank BV Connect them Copyright © 2012 IP Bank BV Barrier thinking Copyright © 2012 IP Bank BV Barrier thinking Hazard Losses Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Barrier thinking Hazard Losses Barriers Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Barrier thinking Equipment failure Human Factors Poor planning Fatigue Etc. Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Communicative version Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. “Safety barriers are physical and/or nonphysical means planned to prevent, control, or mitigate undesired events or accidents.” Snorre Sklet (2006). Safety barriers: Definition, classification, and performance. Journal of Loss Prevention in the Process Industries, 19(5):494–506 Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Quan Qual Goal: Calculate probability or frequency Goal: Communicate Scope: Mainly design phase Scope: Operational risk management Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Examples of Bowtie risk assessment Copyright © 2012 IP Bank BV Road transport Intoxicated driving Driver loss of attention (due to phone, controlling radio, fatigue, eating etc.) Breath alcohol ignition interlock device Agreeing on a designated driver EN Engineer DR Driver H01.0 Driving a vehicle Lane departure warning system No use of phone policy EN Engineer HSE HSE Manager Induction includes Distraction awareness TR Training Manager Crash into other vehicle or motionless object Forward collision warning system Slip recovery competence VM Vehicle Manager DR Driver Losing control over the vehicle Blowout (tire) Tyre integrity system Defensive driving Pre drive check of vehicle MM Maintenance Manager DR Driver DR Driver Driver impacts internal of vehicle Wearing a seatbelt Airbag DR Driver VM Vehicle Manager Slippery road conditions Vehicle roll-over Listen to weather report and adjust driving schedule accordingly Defensive driving ABS DR Driver VM Vehicle Manager DR Driver Roll-over protection VM Vehicle Manager Poor visibility (external) Listen to weather report and adjust driving schedule accordingly vehicle lights are turned on Defensive driving DR Driver DR Driver DR Driver Copyright © 2012 IP Bank BV Oil & Gas Internal Corrosion Material Selection and Corrosion Allowance Internal Coatings Cathodic PRotection Inspection / Maintenance (Erosion and Corrosion Monitoring Program) Corrosion Inhibition Program / Chemical Injection action 2 Erosion Fluid Velocity Limited to Minimize Erosion Sand Detection and Monitoring Equipment / Piping Designed for MAWP SSDS (PSH) PSV (Relief Valves, Rupture Discs, Rupture Pins) Equipment / Piping Designed for MAWP/V SSDS (PSL) Hydrocarbons in pipeline Overpressure Loss of Containment Vacuum Vacuum Valves / Vents for Armospheric Equipment Detoriation of Hoses Material Selection and Proper Installation action 1 Inspection / Maintenance of Hoses (Hydrocarbon / High Pressure Service) External Impact Copyright © 2012 IP Bank BV Construction (Project) Constructive damage of bridge Pre-work construction inspection Last-minute construction inspection / ability to adapt maintenance schedule Recovery plan Maintenance activity on bridge Jack equipment failure Jack equipment inspection Deformation of bridge (outside tolerance limits) Incorrect estimation of turn around time Fault analysis Jacking up test (before maintenance starts) Communication plan Traffic disturbance Constant monitoring of formation behavior Opening target date & time not met Develop & communicate alternative route Reputation damage 10 hours buffer time in maintenance plan/script Maintenance plan/script Incautious jacking up Need for unforeseen maintenance on related construction Fine Maintenance plan/script Jacking up competence Pre-work construction inspection Last-minute construction inspection / ability to adapt maintenance schedule Communication plan Revise planning other activities/projects Delay of other activities / projects Copyright © 2012 IP Bank BV Rail transport Copyright © 2012 IP Bank BV Aviation 1. ATCO issues incorrect or incomplete clearance/ instruction Constant exposure A.01 Flt Crew challenge ATCO clearance/ instruction Policy/ Procedure ATCO detects and recognises their error whilst listening to the Flt Crew readback Policy/ Procedure CFIT: Large CAT fixed wing aircraft - Arrival or departure ATCO detects, recognises and corrects the potential terrain conflict via monitoring Training/ proficiency 2. Flt Crew misunderstand clearance/ instruction Constant exposure Terrain separation deteriorating below normal requirements A.02 ATCO issues understandable instruction using standard phraseology Policy/ Procedure 3. Flt Crew mis-set altimeter pressure setting resulting in incorrect actual altitude (e.g. misset QNH or low temperature correction) Flt Crew request clarification of clearance/ instruction from ATCO if uncertain of details ATCO detects and recognises error or misunderstanding during Flt Crew readback Policy/ Procedure Training/ proficiency Flt Crew adhere to SOP for correct setting of altimeter ATCO detects mis-set altimeter setting via Mode S (BAT) Policy/ Procedure Engineered devices Commonly exposed Copyright © 2012 IP Bank BV Why Bowtie risk assessment? Copyright © 2012 IP Bank BV Complexity Copyright © 2012 IP Bank BV Incident pyramid No causality! • Exploding refineries • Multiple fatalities • Heavy personal safety incidents • Single fatality /disability • LTI’s • Slips, trips, falls Copyright © 2012 IP Bank BV Copyright © 2012 IP Bank BV Risk management = safety management? Personal Safety Whishful Thinking Process Safety Copyright © 2012 IP Bank BV Risk management = safety management? Personal Safety Primary Process Risk Management Process Safety Copyright © 2012 IP Bank BV First step Plan Check / Monitor Do BSCAT | Tripod Beta | BFA | RCA Implement & communicate the management system Copyright © 2012 IP Bank BV ISO 31000 HAZID Copyright © 2012 IP Bank BV Establishing the context the organization articulates its objectives and defines the external and internal parameters to be taken into account when managing risk, and sets the scope and risk criteria for the remaining process. Copyright © 2012 IP Bank BV Establishing the context What problem do we want to solve? Who are the Bowties for? Which locations will we include? What can we do in terms of resources (e.g. time, money)? Which process, techniques will we use? When have we succeeded? Copyright © 2012 IP Bank BV Zoom‐level Point in time Copyright © 2012 IP Bank BV Zoom level Copyright © 2012 IP Bank BV Risk identification The aim of this step is to generate a comprehensive list of risks. Copyright © 2012 IP Bank BV HAZID as starting point Pick out the high potential hazards to do a Bowtie on Copyright © 2012 IP Bank BV HAZID as starting point Copyright © 2012 IP Bank BV Risk analysis [..] involves developing an understanding of the risk. Copyright © 2012 IP Bank BV Bowtie uses We use it to Structure thinking We use it for Risk based decision making We use it for Communication & Training Copyright © 2012 IP Bank BV 3 very specific advantages of a BowTie Copyright © 2012 IP Bank BV 1 VS. Copyright © 2012 IP Bank BV Risk analysis Do you have enough barriers? ? Copyright © 2012 IP Bank BV 2 Proactive or Reactive Copyright © 2012 IP Bank BV 3 Risk based SMS Copyright © 2012 IP Bank BV Understand independencies What if the Engineering Manager...? ! ! ! Copyright © 2012 IP Bank BV Risk evaluation to assist in making decisions,[..] about which risks need treatment and the priority for treatment implementation. Copyright © 2012 IP Bank BV Risk evaluation What is your risk level? Copyright © 2012 IP Bank BV Risk treatment selecting one or more options for modifying risks, and implementing those options. Copyright © 2012 IP Bank BV The ALARP Obligation Reduce a risk to a level which is As Low As Reasonably Practicable: A balance of time, trouble, difficulty & cost. Cost Risk Tolerability Level Risk Appetite Copyright © 2012 IP Bank BV BowTie analysis in 8 steps Top Event EF Barrier Hazard Threat Top Event Threat Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. BowTie analysis Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Step 1. Identify Hazards Hazard Activity or state that has the potential to cause harm Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Hazards are… Hazard An activity or state, which, in case of failure, can lead to negative outcomes Activities or states are part of normal business Often involving energies – what are yours? ‐ Chemical ‐ Kinetic ‐ Gravitational ‐ Nuclear ‐ Thermal ‐ Pressure ‐ Biological ‐? But also Social, Financial, Services, Organisational, etc. Goal: Setting and defining scope for the bowtie diagram Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Step 2. Define Top Event Top Event The point in time when control over the Hazard is lost Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Top Event Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Step 3. Define Threats Threat A possible cause for the Top Event Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Threats Threats should lead to the Top Event directly and independently Hazard Threat Threat Threat Top event Causally direct, not in terms of time Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Barrier Failures Can be recognized by terms such as: Lack of, Failure of, absence of… Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Threats Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Step 4. Define Consequences Consequence An unwanted event caused by the Top Event Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Damage vs. Events Injury / fatality Equipment damage Environmental damage Reputation damage Smoke inhalation / blunt impact Object impacts live equipment Oil spill into sea Go into Risk matrices on Consequences Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Step 5 & 6. Defining Barriers Barrier Measures taken to prevent or mitigate events Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Barrier Function Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Barriers Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Step 7. Define Escalation Factors Escalation Factor A condition that defeats or reduces the effectiveness of a Barrier Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Escalation Factor Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Four main categories There are four main Escalation Factor categories: Human Factors Mechanical Failures Abnormal Conditions Loss of Critical Services Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Step 8. Defining EF Barriers EF Barrier A Barrier for an Escalation Factor Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Escalation Factor Barrier Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Basic BowTie diagram Effectiveness Job titles Criticalities Barrier type Systems RAM scores Actions Documents Activities Management System Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. What’s in a .btf? Threat or Cause Control or Barrier Bowtie Diagrams Very poor Poor Unknown Good Very Good Categories Risk matrices W‐1.2.01 : Contractor Selection W‐1.2.02 : Quality Checks W‐1.2.03 : Pressure Testing FRM.02 : Approval Form FRM.04 : Pressure Test Form FRM.05 : Welding PTW Management System Terminology ‐ Quantification models ‐ Incident analysis ‐ Operations (SOOB) Advanced Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Providing additional information Job Titles (Accountable person) Barrier Effectiveness Barrier Type Barrier criticality Activities Document Links Actions Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. BowTieXP Metadata Document links Actions Acceptance Criteria Document links Actions Affects Accountabilities Sign Off Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. BowTieXP Metadata Activities Barrier Types Effectiveness Document links Accountabilities Actions Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Set of bowties, now what…? Copyright © 2012 IP Bank BV Copyright © 2015 IP Bank B.V. Communication and consultation Communication and consultation with external and internal stakeholders should take place during all stages of the risk management process. Copyright © 2012 IP Bank BV Communicating risks VS. Copyright © 2012 IP Bank BV Easy data filtering on the diagram Intoxicated driving Periodic medical examination for professional drivers Driver loss of attention (due to phone, controlling radio, fatigue, eating etc.) Blowout (tire) Breath alcohol ignition interlock device Lane departure warning system Intoxicated driving No use of phone policy Lane departure warning system Induction includes Breath alcohol Distraction ignition interlock awareness device H01.0 Driving Driving a H01.0 vehicle vehicle Blowout (tire) Tyre integrity system Lack of Lack of appropriate appropriate equipment equipment Agreeing on a designated driver Tyre integrity system Defensive driving Forward collision warning system Pre drive check of Pre drive check of vehicle vehicle Driver impacts internal of vehicle Wearing a seatbelt seatbelt Weekly vehicle Weekly vehicle workshop checks workshop checks Unexpected manoeuvre from nearby vehicle Keep appropriate Keep appropriate equipment in stock equipment in stock Maintain Maintain equipment equipment Unexpected manoeuvre from nearby vehicle Adjust vehicle mirrors Defensive driving Losing Losing control over over control the vehicle vehicle the No No protrusions protrusions on on front front or or side side of of vehicle vehicle ABS ABS Competence Roll-over in confined space protection rescue Slippery road conditions Slippery road conditions Listen to weather report and adjust driving schedule accordingly Defensive driving ABS ABS Hitting Hitting aa pedestrian/ pedestrian/ cyclist cyclist Crash into deep Vehicle rollwaterover resulting in entrapment Vehicle rollover Defensive driving Poor visibility (external) vehicle lights are turned on Head rest adjusted to appropriate height Driver impacts internal of vehicle vehicle lights are turned on Pre-journey planning Listen to weather report and adjust driving schedule accordingly Airbag Crumple zone Roll-over protection Poor visibility (external) Uneven road surface Slip recovery competence Crash into other vehicle or motionless object Defensive driving Design - company vehcle spec includes lights always on Example: show only data for specific job title (here: Maintenance Manager) Copyright © 2012 IP Bank BV Safety improvements Copyright © 2012 IP Bank BV Monitoring and review Copyright © 2012 IP Bank BV Monitoring and review How are your barriers performing? Copyright © 2012 IP Bank BV Barrier-based Audits Q01: (Stock keeping) “Are the fall protection materials available at the site?” Q02: (Training) “Is the personnel competent in the use of the harness?” Q03: (Procedures) “Does the personnel know for which tasks the harness must be used?” Copyright © 2012 IP Bank BV Monitoring and review H01.0 Driving a vehicle Intoxicated driving Slippery road conditions Defensive driving Failed: 0 Missing: 0 Unreliable: 2 Effective: 0 Forward collision warning system Slip recovery competence Crumple zone Failed: 0 Failed: 1 Failed: 0 Missing: 0 Missing: 0 Missing: 1 Unreliable: 0 Unreliable: 0 Unreliable: 1 Effective: 1 Effective: 0 Effective: 1 Losing control over the vehicle Wearing a seatbelt Airbag Head rest adjusted to appropriate height Failed: 12 Failed: 12 Failed: 1 Missing: 0 Missing: 0 Missing: 0 Unreliable: 0 Unreliable: 1 Unreliable: 0 Effective: 3 Effective: 2 Effective: 0 Crash into other vehicle or motionless object Driver impacts internal of vehicle Poor visibility (external) Defensive driving Failed: 0 Missing: 0 Unreliable: 2 Effective: 1 Vehicle rollover Roll-over protection Failed: 0 Missing: 1 Unreliable: 0 Effective: 0 Copyright © 2012 IP Bank BV Incidents Copyright © 2012 IP Bank BV Incidents Copyright © 2012 IP Bank BV Risk Management Process Incident analysis Audits Inspections Critical risks Risk Register Non critical risks Bowtie diagram Operation Copyright © 2012 IP Bank BV 1. Centralized BowTie Storage 3. Barrier Performance 2. Analyze data ‐ ‐ ‐ ‐ Organizational map BowTie registers Barrier Register Barrier History ‐ ‐ ‐ ‐ ‐ Hazid Module ‐ WorkBowTies Audit data Incident data Maintenance data Permit data ‐ Action Tracking ‐ Wiki documents 4. Platform for Applications Copyright © 2012 IP Bank BV Applications SIR HAZID WorkBowTies Wiki Copyright © 2012 IP Bank BV
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