Thin Solid Films 515 (2006) 1881 – 1885 www.elsevier.com/locate/tsf Surface and grain boundary contributions in the electrical resistivity of metallic nanofilms Juan M. Camacho ⁎, A.I. Oliva Centro de Investigación y de Estudios Avanzados del IPN Unidad Mérida, Depto. de Física Aplicada, A.P 73-Cordemex 97310 Mérida, Yucatán, México Received 5 April 2005; received in revised form 11 May 2006; accepted 13 July 2006 Available online 17 August 2006 Abstract The surface and grain boundary contributions in the electrical resistivity ρ of Au, Al and Cu films deposited by thermal evaporation with thickness from 3 to 100 nm on glass substrates were determined. The ρ values were measured and theoretically evaluated following the Fuchs– Sondheimer, the Mayadas–Shatzkes, and the combined models. A method to measure the grain size and its distribution from atomic force microscopy images was implemented, finding a lognormal behavior in all cases. We obtained that surface ( p) and grain boundary reflection (R) coefficients decrease as the film thickness increases, showing R coefficient, higher values and most important changes than p coefficient. We concluded that high ρ values are mainly due to grain boundaries' contributions. © 2006 Elsevier B.V. All rights reserved. PACS: 75.50.Bk; 73.61.At; 73.63.Bd Keywords: Atomic force microscopy; Electrical properties and measurements; Grain boundary; Metals 1. Introduction Nanotechnology is nowadays a fertile field for materials. Lowdimensional physical properties are quiet different than for material bulk. Electrical resistivity ( ρ) is an amazing property in metals due to the large variations measured when thickness (t) diminishes at nanometric scale. Different theories have been proposed to justify this behavior. Thomson [1], proposed a free electron gas geometrical model assuming electrons with constant mean free path (λ) and colliding between two reflecting surfaces. However, this model fails for t N λ and for bulk. Fuchs and Sondheimer (FS) [2,3], proposed a better approximation by considering the quantum effect of the free electrons by considering a statistic distribution of the λ values and the important role of the film surfaces. A coefficient p (from 0 to 1) is used to describe electron scattering at the film interfaces. A recent model proposed by Mayadas and Shatzkes (MS) [4,5], improves the previous models by including the important effect of the grain boundaries (GB) and mean grain size D produced during film deposition. MS model uses a reflection coefficient R (between 0 and 1) at the GB. ⁎ Corresponding author. Tel.: +52 99 91242100; fax: +52 99 99812917. E-mail address: [email protected] (J.M. Camacho). 0040-6090/$ - see front matter © 2006 Elsevier B.V. All rights reserved. doi:10.1016/j.tsf.2006.07.024 Actually, we know that ρ value is a complex property that depends very strongly on the combination of the surface scattering, grain boundary scattering [6], roughness, defects and impurities, as a consequence of the films growth conditions. Assuming that roughness and impurities effects can be minimized by the very small film thickness and by the use of high purity metals, surface and grain contributions are not effects easy to discern separately. Al, Cu, Au and Ag and their alloys are the most important electrical conductors for microelectronic applications. Several experimental works has been reported trying to understand the ρ behavior for these metals in order to evaluate the p and R coefficients. Liu et al. [7], reported the study of Cu films with thickness between 10 and 40 nm and found that ρ measured values fit well with p = 0.05 and R = 0.24 of the combined model for a λ/ t = 0.3 ratio. Lim et al. [8] found, also for Cu films, p = 0 and R = 0.32 values for the 10–500 nm thickness range. Higher values of p = 0.6 and R = 0.5 were reported for this material but in nanowires geometry [9]. On these and others works, authors rarely explain why they use that p and R values and normally, they adjust the experimental value with the theoretical models most accepted. On the other hand, scarce efforts have been made to justify the ρ measurements mainly by the GB effects [10]. Zhang et al. [11] studied polycrystalline Cu films and obtained that grain boundary 1882 J.M. Camacho, A.I. Oliva / Thin Solid Films 515 (2006) 1881–1885 scattering is the dominant effect of the high ρ values. Cattani et al. [10] proposed a new model to explain the ρ of Pt and Au and concluded that grain size (GS) also plays an essential role. In this work, we deposit Al, Au and Cu films in the 3–100 nm range on glass substrate by thermal evaporation in order to study the electrical resistivity. Atomic Force Microscopy (AFM) film images were taken and analyzed to obtain the GS and its distribution. We found that lognormal distribution fitted the GS behavior for all t range. Results were related with the theoretical models in order to quantify the surface and GB scattering contributions to the ρ value; i.e., the p and R parameters. We found that GB is the most dominant contribution of the higher ρ values measured on this t range. Different p and R values were found as a function of t when the GS behavior with thickness is considered. Cu [4,8]. However, with time, different authors have been reported different values of R for Au and Cu, being higher values for films. 2.3. Combined model A combination of the FS and MS models has been proposed [13] in order to include both effects. Thus, with the combined equation and including experimental measurements, we obtain the corresponding p and R values for very thin films. However, the GS and its distribution need to be known as a function of thickness. The combined model is obtained by combining Eqs. (1) and (2), such that total ρ value can be determined by: qtotal ¼ qFS þ qMS −q0 ð3Þ 2. Theoretical aspects Again, different combined values of p and R have been reported, arguing best fitting with the experimental data. We used the FS, MS, and combined theoretical models to justify the ρ data obtained for metals. A brief description of the models is given: 3. Experimental procedures 2.1. FS model Fuchs and Sondheimer (FS) [2,3] proposed a theoretical model by considering the quantum effect of the free electrons, a statistic distribution of the λ values in the bulk and assuming that film surfaces play an important role in the λ value. The FS model can be determined by: q0 k ; ¼ qFS Up ðkÞ Z l 1 1 3 1 1 1−e−kt with ¼ ð1−pÞ − dt Up ðkÞ k 2k 2 t 3 t 5 1−pe−kt 1 ð1Þ where ρFS is the resistivity value due to film surfaces, ρo is the bulk value, k = t / λo ratio being λo the mean free path of the bulk and p is the fraction of elastically dispersed electrons by the thin film surfaces; p = 0 gives the maximum ρ value by total surface scattering, and p = 1 for mirror surfaces, where we obtain the bulk ρ value. Approximations to Eq. (1) can be possible for different k ratios. Thin films of Al, Au and Cu were deposited on glass substrates by thermal evaporation with thickness between 3 and 100 nm in a vacuum chamber at 10− 3 Pa and ∼0.2 nm/s as growth rate. For each metal, we deposit five pairs of films with different thickness by means of a homemade gyratory substrate-holder. Film thickness was monitored and controlled by a quartz crystal with a Maxtek TM-400 controller during deposition. Calibration was realized with a Dektak 8 profile-meter in order to have reliability on the deposited thickness. Film resistivity was measured after preparation by the four-probe technique with a Jandel head, a HP6443A power supply and a HP-3458A digital-voltmeter with high resolution. Images of the films surface morphology were obtained with an AFM Auto-probe CP in contact mode with a SiN cantiliver covered with gold. Images were obtained at 1 Hz as scan rate with 256 × 256 pixels2 resolution and only received a flattened treatment for analysis. Images data were analyzed with home-made software developed in Mathematica© to obtain the grain size and its distribution. We found a lognormal distribution of the GS in all AFM images. Experimental values of ρ were associated with the GS through the combined model in order to quantify the p and R contributions. 2.2. MS model Mayadas and Shatzkes (MS) [4,5] improved the FS model by considering the dispersion of electrons by GB, assuming that the mean grain size (D) is the main dispersive factor. The proposed relation is: q0 2 1 −1 2 3 ¼ 1− a þ 3a −3a ln 1 þ ; 3 a qMS k0 R with a ¼ D 1−R ð2Þ Here, ρMS is the resistivity value due to the GB, and R is the reflection coefficient in the GB, taking values between 0 and 1. Initial values reported for bulk were R =0.17 for Al and R = 0.24 for Fig. 1. Electrical resistivity vs. film thickness measured for Al, Au and Cu films. J.M. Camacho, A.I. Oliva / Thin Solid Films 515 (2006) 1881–1885 1883 4. Results and discussion Fig. 1 shows the ρ values measured on the Al, Au and Cu films deposited for different thickness. For Al films we obtained the ρ minor values between 3 and 30 nm thickness range. Contrarily, Au and Cu films were possible to measure higher values of ρ into the same thickness range. We attributed these lower values to the native oxide layer formed on Al when films are exposed at atmospheric pressure. This was demonstrated by the slow increase of ρ detected when an Al film of 6 nm thickness was growth and continuously monitored along 3 days; after this time, the measurement of ρ was not possible. Thus, Al film oxidizes such that the electrical connections between grains disappear. X-ray diffraction analysis showed polycrystalline structure in all deposited films. When the measured ρ data are compared with the theoretical curve coming from the FS model, theoretical data seems far and up to experimental data, indicating that ρ behavior in Fig. 1 needs to include the GB contribution. Fig. 2 shows typical surface morphology obtained from Al, Au, and Cu for different thickness films. Differences on the GS can be observed for each deposited film. The visualized GS from AFM images needs to be quantifying by means of its distribution function. For that, we developed specific software by obtaining the numerical Laplacian of the image-matrix to enhance the graincontours by detecting the maximum values. The converted new data-matrix, now formed by zeros (grain area) and ones (boundary grain), permits to calculate the enclosed grain area. Thus, assuming circular grains, we can estimate the mean grain diameter D, its distribution and the surface density for each AFM image. Thus, obtained D values are plotted as a function of thickness and fitted by using a dynamical scaling law D ∝ tB behavior. Growth exponent B fitted for Al, Au and Cu films, were 0.20 ± 0.072, 0.36 ± 0.052, and 0.75 ± 0.073 values, respectively. Fig. 3 shows this behavior for the three metallic films. The D vs. t log– log plot shows a linear increase with thickness for the range analyzed. Excepting for first stages of growth of Au films (minor than 25 nm) where D was not evaluated due to the discontinuities found on the film formation; i.e., a coalescence phenomenon occurs by the semi-continuous films observed. However, initial GS values for Au were estimated by assuming to follow a similar Fig. 2. AFM topographical images (0.5 × 0.5 μm2) used for grain size determination; (A) 15-nm thick Al (ΔZ = 9.2 nm), (B) 35-nm thick Au (ΔZ = 10.9 nm), (C) 100-nm thick Cu (ΔZ = 8.0 nm). Fig. 3. Grain size D vs. thickness behavior for Al, Au, and Cu films obtained from AFM images. Different values of the growth exponent B were found for each metal. Solid lines are curves fitted for each metallic film. 1884 J.M. Camacho, A.I. Oliva / Thin Solid Films 515 (2006) 1881–1885 scaling law than Al and Cu as was recently demonstrated [14]. However, different growth exponents have been reported for different authors such that values can widely oscillate between 0.2 and 0.7 [10,15,16] for these metals. The D vs. t behavior fitted for each metal was introduced in the combined model and plotted for different p (from 0 to 1, and 0.1 step) and R parameters. Histograms of the GS for the three metallic films followed in all cases a lognormal distribution. Fig. 4 shows typical lognormal distributions found for GS on the metallic films. Similar distribution of the GS vs. thickness was reported before for Au and Pt films in the 2–40 nm thickness range [12]: D increases rapidly in the minor thickness region until become constant near 13–15 nm; after that, D increases again. Fig. 5. Coefficient R vs. thickness obtained with the combined model for (a) Al, (b) Au, and (c) Cu. Different R values where found for each material. Each group of curves were calculated from p = 0 (lower) to p = 1 (upper) in the arrow direction. The resistivity experimental data ( ρexp) for each metallic film were compared with the combined model (Eq. (3)), which uses different p parameters to find the corresponding coefficient R as a function of thickness by fitting the ρ experimental data. Fig. 5 shows three groups of data and the corresponding R values for each studied metal. Each group shows ten curves changing from p = 0 to p = 1 in the arrow direction. For the analyzed thickness range, R values were found to be higher for Au and Cu than for Al films which value tends to a R = 0.5 as minimum. Excepting for Cu, R coefficient tends to diminish with thickness, indicating that scattering due to GB is most important than surface scattering. Assuming that ρexp is the sum of bulk ρo (defects, phonons, etc.) and surface ( ρFS − ρo) and grain contributions ( ρMS − ρo); now, we are ready to calculate the contributions of the surfaces and the GB dispersions by means of the combined model. Given that we know ρexp (Fig. 1) and D (determined by AFM) parameters, we assign a p value, and calculate the corresponding R value from the following relation: qexp ¼ qMS ðR; DÞ þ qFS ðpÞ−q0 Fig. 4. Typical lognormal grain size distribution obtained for (a) Al, (b) Au, and (c) Cu films. Solid curves are the best fit for each distribution. ð4Þ These contributions are plotted in Fig. 6 for each studied metal as a function of thickness. Each group of curves indicates the different values of p parameter taken from 0 to 1 in the arrow direction. Lower curves are the surface scattering contributions; upper ones, the GB contributions. Cu films show the most important contributions due to the GB as compared with the surface contributions, which decreases with thickness. In all metallic films analyzed, we also obtained that the surface contributions decreases when thickness increases and are minor than GB contributions. Scattering surface contribution p was quantified between 0.2–0.1, meanwhile scattering grain boundary R was between 0.9–0.5 when thickness decreased. Recently, Zhang et al. [11], determined an R = 0.46 value for PVD copper films, assuming that ρt vs. t plot follows a linear behavior, and they concluded that ρ is mainly dominated by the GB. However, the R parameter can change its value with the deposition technique and t, mainly in the first stages of growth, as our results indicated. J.M. Camacho, A.I. Oliva / Thin Solid Films 515 (2006) 1881–1885 1885 5. Conclusions The electrical resistivity of Al, Au, and Cu films was obtained in the 3–100 nm thickness range. The grain size, measured from AFM images, was found to follow a lognormal distribution. Assuming a D behavior according to the dynamical scaling law, D ∝ t B, permits to quantify the D of each film in the thickness range studied. The obtained D behavior was used with the ρ experimental data and the combined model (FS + MS) to quantify the surface and grain boundary contributions to the ρ value. We found for the three metallic films analyzed, that the p and R parameters change with thickness; and hence, that grain boundaries causes the main contributions of the measured ρ data. We obtained different and decreasing values of the R and p parameters when the film thickness increase as compared with the reported data, meaning that film growth process plays a key role on the ρ during first stages, being the GB formation, the main reason of the high ρ measured. These results are in good agreement with the obtained in reference [16] when authors affirm that ρ vs. t is a result of the competition between the thickness and the roughness variation with growth time. Maybe, by the most stable surface of the Al films due to the native oxide layer, we found that R and p parameters determined from the combined model, decrease since the thinnest film prepared (3 nm). This behavior was not observed on Au and Cu films, for this thickness region, perhaps by the no-grain formation, as observed by the AFM images. A further detailed study of the first stage of film growth needs to be done. Acknowledgements This work was supported by CONACYT (México) through project 38480-E. Authors thank the technical help given by J.E. Corona and O. Ceh. References Fig. 6. Main contributions of the resistivity as determined with the combined model and the experimental data for: (a) Al, (b) Au, and (c) Cu films. Bulk resistivity contribution is not plotted. The p value increases in the arrow direction. 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