Chief products
Approximately 700 fresh and frozen chicken products
Sustainability headlines
· Repak Member of the Year 2014
· Repak Best Packaging Prevention Initiative Award 2014
· Repak finalist for the best packaging prevention initiative in 2013
· Partnership with horticulture company will see 10,000 tonnes of chicken
litter landspread by 2019
· Goal of sourcing of 50% of all chicken from Bosca implemented farmers
by 2019
Background
Manor Farm was established in 1775 by the Carton Family. Managing Director,
Vincent Carton and Director of Information, Justin Carton, represent the eight
generation of the Carton family to work in the family owned business.
In 1956, Manor Farm introduced the chicken as we now know it into Ireland and
moved to a custom-built plant on the shores of Lough Sillan in Co. Cavan in 1970.
Manor Farm’s comitment to sustainability is evident in its construction of its
own feed mill. Manor Farm has also provided
research funding for numerous academic studies to
explore ways of improving its process and becoming
more sustainable.
Who we are
Manor Farm is a family-owned chicken business
with processing and feed mill operations in
Shercock, Co. Cavan and offices in Dublin. The
company produces c. 850,000 chickens per week
and produces about 700 different fresh and frozen chicken products. It also
processes 130,000 tonnes of feed for over 160 contracted farmers, who grow
exclusively for Manor Farm. The company has a turnover of €220m and employs
almost 800 people directly and a further 1,000 indirectly from farmers growing
wheat to suppliers.
The company’s UFAS-accredited feed mill is unique in Ireland for being under
the control of the chicken processor, while a €13m overhaul of the processing
facility in 2004 resulted in one of the most modern and sophisticated plants in
Europe.
Our sustainability credentials
Manor Farm’s approach to sustainability focuses on reducing emissions to air,
water and land; reducing waste; and using energy and resources efficiently. The
company’s processing site is licensed by the EPA and its environmental
management system is based on ISO 14001. The company intends to become
ISO14001 in the second half of 2015 and ISO 50001 by 2016.
Manor Farm enjoys BRC Grade A Higher Level version 6, holds a Tesco Food
Manufacturing Standard – Green site and a GS1 Global Traceability Standard,
where its score of 100% was a world first for a first-time entrant.
As a member of Repak, the company was a finalist in the best packaging
prevention initiative 2013 for its ‘Rip and Take’ pallet boxes, which dramatically
reduced the number of deliveries to site and the amount of cardboard packaging
used. Also in 2013, the company was a finalist in the SEAI Collaboration Award
for an energy saving project involving its farmer network.
Manor Farm is a participant in the Sustainable Energy Community Scheme and,
in 2014, is supporting 35 of its chicken farmers undertake energy reduction
measures. In addition, the scheme supports insulated upgrades to selected
nursing and community buildings in counties Monaghan and Cavan.
Origin Green in action
Manor Farm’s Origin Green plan covers the period 2014 to 2019, with 2013 as
the baseline year. Key actions focus on the areas of sourcing, processing and
social sustainability.
A major goal in the area of sourcing is to enhance the sustainability of the supply
chain from farmers, right through to packaging. Two important targets set out in
this regard include: (a) the sourcing of 50% of all chicken from Bosca
implemented farmers by 2019, from current baseline of 0%. Bosca is an
innovative and cost-effective cloud-based data analytics system that facilitates
improvements in flock husbandry, operational efficiency, health status, animal
welfare, disease risk and sustainability; and (b) a
partnership with horticulture company Country
Crest, which will see 10,000 tonnes of chicken litter
land spread on County Crest lands with, in return,
5,000 tonnes of wheat grown on this land
purchased by Manor Farm by 2019.
In the area of manufacturing, targets have been
identified for 2019 in five areas. These include: a
19% total primary energy reduction for the
feedmill and processing facility (a stretch target); a
20% diversion of organic biosolids by volume from
land spreading; a general waste reduction to
landfill by 20%; a 15% reduction in the amount of BOD/COD discharged per day
from the site; and a 5% reduction in water usage.
Social responsibility
The company’s commitment to social sustainability is broad ranging and,
through Origin Green, will see a focus on a number of areas including the health
of consumers and nutrition of products (see ‘What we’re doing better’); the
company’s role in the local community; and employee wellbeing.
Its commitment to the community is demonstrated through long-running
support for local projects, as well as to developing and conserving the lake
ecosystem adjacent to its production facility and the feedmill.
As a major employer in the local community, Manor Farm is fully committed to
developing employment, further education and training opportunities.
Absenteeism is closely monitored and the current absenteeism rate is well below
the industry standard.
Through Origin Green, the company will actively create opportunities for
students and workplace students and seek
to increase the number of employees
availing of the bike to work scheme.
What we’re doing better
Consumer health is a major priority for
Manor Farm as a number of actions
recently undertaken confirm. These
include: removal of gluten from a key
ingredient
and
the
removal
of
hydrogenated vegetable oil, which had
been used in some oil-based marinades. Manor Farm is working on reducing salt
levels to comply with FSAI 2012 guidelines, with a reduction of up to 50%
achieved in some cases.
For more information, contact [email protected]
Website: www.chicken.ie