This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. Return of experience from HSS3+ development and flight on A5 Dommanget 19 November 2015 Return of experience from HSS3+ development and flight on A5 19 novembre 2015 Confidential ARIANE 5 Separations Mass optimisation during flight Stage separation Fairing jettisoning Short delay for separation Use of pyrotechnic devices High shock levels How to avoid/limit shock effects ? Use of damping devices Limit shock « source » 2 This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. Return of experience from HSS3+ development and flight on A5 19 novembre 2015 19 novembre 2015 Confidential Fairing jettisoning case Flight data provided on courtesy from ARIANESPACE P/L I/F level (SRS) used as discrimination criterium HSS1 status Upper P/L radial Upper P/L longi Some data are in anomaly (compared to MUA5.1 specification) 3 Return of experience from HSS3+ development and flight on A5 Confidential Fairing jettisoning case Flight data provided on courtesy from ARIANESPACE P/L I/F level (SRS) used as discrimination criterium HSS1 status Lower P/L radial Lower P/L longi Upper P/L shows higher levels than lower P/L 4 Return of experience from HSS3+ development and flight on A5 Confidential Fairing jettisoning case This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. Flight data provided on courtesy from ARIANESPACE P/L I/F level (SRS) used as discrimination criterium HSS3+ status (since L576/VA222) Upper P/L radial Upper P/L longi 19 novembre 2015 5 Return of experience from HSS3+ development and flight on A5 Confidential Fairing jettisoning case This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. Flight data provided on courtesy from ARIANESPACE P/L I/F level (SRS) used as discrimination criterium HSS3+ status (since L576/VA222) Lower P/L radial Lower P/L longi Upper P/L shows globally higher levels than lower P/L No data in anomaly (at present) 19 novembre 2015 6 Return of experience from HSS3+ development and flight on A5 Confidential Fairing jettisoning case This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. Flight data provided on courtesy from ARIANESPACE Upper P/L HSS1 (straight lines) vs HSS3+ (dashed lines) status (since L576/VA222) radial Longi Levels reduce of > 5 factor (~14 dB) How such a reduction was reached ? How specifications were established ? 19 novembre 2015 7 Return of experience from HSS3+ development and flight on A5 Confidential This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. ARIANE 5 HSS frame HSS1 : mono rupture HSS3 : un-symetrical bi-rupture Same pyro cord =>HSS1 transmits energy to launcher after rupture via the anvil/heel zone =>HSS1 main LF sollicitation is similar to anvil displacement =>HSS3 internal lip breaks in shear and, after, external lip breaks in flexion =>HSS3 mainly HF with radial component lower than HSS1 19 novembre 2015 8 Return of experience from HSS3+ development and flight on A5 Confidential This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. Selection of cutting zone Plane plate tests (CNES- 2005) – 9 configurations tested (various thicknesses, positions of shear cut, angle of the bottom side, …) – Extrapolations performed for severity concerning: o Upper P/L on SPELTRA o Upper P/L on SYLDA – target: SRS = 0.1 * f – Reached (extrapolation for choosen shape): SRS = 0.16 * f 19 novembre 2015 9 Return of experience from HSS3+ development and flight on A5 Confidential This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. HSS3 Test on ground (Contraves facilities - 2006) – HSS3 DM test 1st flight – L546/V188 (14/05/2009) Probably friction of cutted lips on frame launcher side Use of springs: HSS3+ 19 novembre 2015 10 This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. Return of experience from HSS3+ development and flight on A5 19 novembre 2015 19 novembre 2015 Confidential HSS3 + Test on ground – HSS3+ DM test (Ruag – Oberpfaffenhofen 2011) – HSS3+ QM1 test (Plumbrook - 2012) – HSS3+ QM2 test (Plumbrook - 2012) 1st flight – L592/VA213 (05/06/2013) success 11 Return of experience from HSS3+ development and flight on A5 Confidential HSS3 + Flight data provided on courtesy from ARIANESPACE ATV flights results (A5/EPS) – ATV I/F levels : L593/VA219 confirms HSS3+ performances 12 Return of experience from HSS3+ development and flight on A5 Confidential Radial direction HSS3 + This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. Flight data provided on courtesy from ARIANESPACE MQB test MQC test ATV flight results (A5/EPS) L548/V190 L592/VA213 – ATM measurements (L592) allows extrapolations for A5/ESC – L548/V190: A5/ECA dual launch configuration longitudinal direction – Comparisons with ground tests show HSS3+ performances o MQB test: configuration with EPS VEB, without SYLDA o MQC test: configuration with ESC type VEB, without SYLDA MQC test L548/V190 L592/VA213 19 novembre 2015 13 Return of experience from HSS3+ development and flight on A5 Confidential This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. A5 HSS1 ground test configurations MQB MQC 19 novembre 2015 14 Return of experience from HSS3+ development and flight on A5 Confidential Radial direction HSS3 + extrapolations Flight data provided on courtesy from ARIANESPACE This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. Inputs: – o o o o 0.2 * f L548 L548/V190: Upper P/L I/F radial L548/V190: Upper P/L I/F longi ATM foot longi ATM foot radial HSS3+ extrapolated – L592/VA213: o ATM foot longi o ATM foot radial longitudinal direction Outputs P/L I/F HSS3+ flight: L548 Radial : SRS HSS3+ P/L = SRS L548 P/L R * SRS ATM L592 R / SRS ATM L548 R HSS3+ extrapolated Longi : SRS HSS3+ P/L = SRS L548 P/L L * SRS ATM L592 L / SRS ATM L548 L 19 novembre 2015 0.2 * f 15 Return of experience from HSS3+ development and flight on A5 Confidential HSS3+ extrapolations This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. Flight data provided on courtesy from ARIANESPACE Radial : No problem Longi : Poor number of quanta on ATM measurement +/-2 for L548 +2/-3 for L592 Extrapolation hazardous Measure L548 ≠ 0 only during ~1.5 ms Results for f<700 Hz poorly reliable L548/V190 L592/VA213 0.2 * f specification looks reachable 19 novembre 2015 16 Return of experience from HSS3+ development and flight on A5 Confidential This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied. It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved. CONCLUSIONS For f < 2 kHz, SRS < 0.2 * f was reached in A5/EPS and in A5/ESC configurations This represents a diminution of ~ 15 dB of HSS1 levels Such levels are now close to what is obtained during ESC/EPC separation Development was long : plane plate tests : 2005 L576/VA222 (1st HSS3+ A5/ESC flight) : 26/04/2015 This system is valid for every kind of P/L and need not any specific damping tuning Plane plate tests have allowed a good estimation of P/L I/F levels 19 novembre 2015 17
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