Return of experience from HSS3+ development and flight on A5

This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
Return of experience from
HSS3+ development and flight on A5
Dommanget
19 November 2015
Return of experience from HSS3+ development and flight on A5
19 novembre 2015
Confidential
ARIANE 5 Separations
Mass optimisation during flight
 Stage separation
 Fairing jettisoning
Short delay for separation
 Use of pyrotechnic devices
 High shock levels
How to avoid/limit shock effects ?
 Use of damping devices
 Limit shock « source »
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This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
Return of experience from HSS3+ development and flight on A5
19 novembre 2015
19 novembre 2015
Confidential
Fairing jettisoning case
Flight data provided on courtesy from ARIANESPACE
P/L I/F level (SRS) used as discrimination
criterium
 HSS1 status
 Upper P/L radial
 Upper P/L longi
 Some data are in anomaly (compared to
MUA5.1 specification)
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Return of experience from HSS3+ development and flight on A5
Confidential
Fairing jettisoning case
Flight data provided on courtesy from ARIANESPACE
P/L I/F level (SRS) used as discrimination
criterium
 HSS1 status
 Lower P/L radial
 Lower P/L longi
 Upper P/L shows higher levels than lower P/L
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Return of experience from HSS3+ development and flight on A5
Confidential
Fairing jettisoning case
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
Flight data provided on courtesy from ARIANESPACE
P/L I/F level (SRS) used as discrimination
criterium
 HSS3+ status (since L576/VA222)
 Upper P/L radial
 Upper P/L longi
19 novembre 2015
5
Return of experience from HSS3+ development and flight on A5
Confidential
Fairing jettisoning case
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
Flight data provided on courtesy from ARIANESPACE
P/L I/F level (SRS) used as discrimination
criterium
 HSS3+ status (since L576/VA222)
 Lower P/L radial
 Lower P/L longi
 Upper P/L shows globally higher levels than
lower P/L
 No data in anomaly (at present)
19 novembre 2015
6
Return of experience from HSS3+ development and flight on A5
Confidential
Fairing jettisoning case
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
Flight data provided on courtesy from ARIANESPACE
Upper P/L
 HSS1 (straight lines) vs HSS3+ (dashed lines)
status (since L576/VA222)
 radial
 Longi
 Levels reduce of > 5 factor (~14 dB)
 How such a reduction was reached ?
 How specifications were established ?
19 novembre 2015
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Return of experience from HSS3+ development and flight on A5
Confidential
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
ARIANE 5 HSS frame
HSS1 : mono rupture
HSS3 : un-symetrical bi-rupture
Same pyro cord
=>HSS1 transmits energy to launcher after rupture
via the anvil/heel zone
=>HSS1 main LF sollicitation is similar to anvil
displacement
=>HSS3 internal lip breaks in shear and, after,
external lip breaks in flexion
=>HSS3 mainly HF with radial component lower than
HSS1
19 novembre 2015
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Return of experience from HSS3+ development and flight on A5
Confidential
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
Selection of cutting zone
Plane plate tests (CNES- 2005)
– 9 configurations tested
(various thicknesses, positions of shear cut, angle
of the bottom side, …)
– Extrapolations performed for severity concerning:
o Upper P/L on SPELTRA
o Upper P/L on SYLDA
– target:
SRS = 0.1 * f
– Reached (extrapolation for choosen shape):
SRS = 0.16 * f
19 novembre 2015
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Return of experience from HSS3+ development and flight on A5
Confidential
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
HSS3
Test on ground (Contraves facilities - 2006)
– HSS3 DM test
1st flight
– L546/V188 (14/05/2009)
Probably friction of cutted lips on frame launcher
side
Use of springs:
HSS3+
19 novembre 2015
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This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
Return of experience from HSS3+ development and flight on A5
19 novembre 2015
19 novembre 2015
Confidential
HSS3 +
Test on ground
– HSS3+ DM test (Ruag – Oberpfaffenhofen 2011)
– HSS3+ QM1 test (Plumbrook - 2012)
– HSS3+ QM2 test (Plumbrook - 2012)
1st flight
– L592/VA213 (05/06/2013)
success
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Return of experience from HSS3+ development and flight on A5
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HSS3 +
Flight data provided on courtesy from ARIANESPACE
ATV flights results (A5/EPS)
– ATV I/F levels : L593/VA219 confirms HSS3+
performances
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Return of experience from HSS3+ development and flight on A5
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Radial direction
HSS3 +
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
Flight data provided on courtesy from
ARIANESPACE
MQB test
MQC test
ATV flight results (A5/EPS)
L548/V190
L592/VA213
– ATM measurements (L592) allows extrapolations
for A5/ESC
– L548/V190: A5/ECA dual launch configuration
longitudinal direction
– Comparisons with ground tests show HSS3+
performances
o MQB test: configuration with EPS VEB, without
SYLDA
o MQC test: configuration with ESC type VEB,
without SYLDA
MQC test
L548/V190
L592/VA213
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Return of experience from HSS3+ development and flight on A5
Confidential
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
A5 HSS1 ground test configurations
MQB
MQC
19 novembre 2015
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Return of experience from HSS3+ development and flight on A5
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Radial direction
HSS3 + extrapolations
Flight data provided on courtesy from ARIANESPACE
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
Inputs:
–
o
o
o
o
0.2 * f
L548
L548/V190:
Upper P/L I/F radial
L548/V190: Upper P/L I/F longi
ATM foot longi
ATM foot radial
HSS3+ extrapolated
– L592/VA213:
o ATM foot longi
o ATM foot radial
longitudinal direction
Outputs P/L I/F HSS3+ flight:
L548
Radial :
SRS HSS3+ P/L =
SRS L548 P/L R * SRS ATM L592 R / SRS ATM L548 R
HSS3+
extrapolated
Longi :
SRS HSS3+ P/L =
SRS L548 P/L L * SRS ATM L592 L / SRS ATM L548 L
19 novembre 2015
0.2 * f
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Return of experience from HSS3+ development and flight on A5
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HSS3+ extrapolations
This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
Flight data provided on courtesy from ARIANESPACE
Radial :
No problem
Longi :
Poor number of quanta on ATM measurement
+/-2 for L548
+2/-3 for L592
 Extrapolation hazardous
 Measure L548 ≠ 0 only during ~1.5 ms
 Results for f<700 Hz poorly reliable
L548/V190
L592/VA213
 0.2 * f specification looks reachable
19 novembre 2015
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This document and the information it contains are property of Astrium. It shall not be used for any purpose other than those for which it was supplied.
It shall not be reproduced or disclosed (in whole or in part) to any third party without Astrium prior written consent. Astrium SAS and Astrium GmbH – All rights reserved.
CONCLUSIONS
For f < 2 kHz, SRS < 0.2 * f was reached in A5/EPS and in A5/ESC configurations
This represents a diminution of ~ 15 dB of HSS1 levels
Such levels are now close to what is obtained during ESC/EPC separation
Development was long :
plane plate tests : 2005
L576/VA222 (1st HSS3+ A5/ESC flight) : 26/04/2015
This system is valid for every kind of P/L and need not any specific damping tuning
Plane plate tests have allowed a good estimation of P/L I/F levels
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