1 Artistic Textiles of Nagaland – Diagnostic study and Business Development Plan Table of Contents I. Methodology for Diagnostic Study ........................................................................................................3 II. Location of Artistic Textile clusters in Nagaland ...................................................................................5 III. Introduction – Artistic Textiles of Nagaland ..........................................................................................6 IV. Artistic Textiles of Nagaland: Craft Production Process ........................................................................8 Raw material.............................................................................................................................................. 8 Tools .......................................................................................................................................................... 9 Process....................................................................................................................................................... 9 Product Range ......................................................................................................................................... 10 Current Scenario ...................................................................................................................................... 10 Product Pricing ........................................................................................................................................ 13 Bibliography............................................................................................................................................. 13 V. Product Review................................................................................................................................... 14 VI. Value Chain Analysis of the Artistic Textile Weaving of Nagaland ..................................................... 17 a. Institutional mapping ...................................................................................................................... 17 b. Value chain mapping ....................................................................................................................... 21 c. Description of the value chain ......................................................................................................... 21 d. Analyzing the value chain ................................................................................................................ 22 e. Potential changes in the Value chain .............................................................................................. 24 VII. Nagaland Handloom Business Development Plan ............................................................................. 26 1. Objectives of Intervention ............................................................................................................... 26 2. Intervention Strategies .................................................................................................................... 27 3. Interventions under AHVY scheme ................................................................................................. 27 4. Project Output Targets .................................................................................................................... 29 5. Project Budget ................................................................................................................................. 29 2 I. Methodology for Diagnostic Study A detailed methodology was followed to gather information on the cluster, identify the main actors and collect trade and business data from them. A range of tools including one-on-one interviews, focus groups and surveys were used to collect the required information. The following is a break-up of the methodology used: I. Desk research and Set-up of first field visit o Gathered information on cluster actors and contacts through interactions with a range of institutions including Crafts Council India, Dastkar, Crafts Revival Trust, Dastkari Haat Samiti, Fabindia, NID, NIFT and Asian Heritage Foundation. o Identified and contacted NGOs, individual artisans, master crafts persons and entrepreneurs working in the area to explore as potential local project partners and resources. Also scanned for existing government schemes in the area. o Identified design and other professionals with previous work experience [through steps A and B above] relevant to the cluster and initiated discussions to explore their use as project consultants and resources. o Scanned books, documents and other reading material for initial archival material on crafts process, design repertoire, local dynamics and existing linkages to markets. II. Initial field scan, field visit and local hires o Initial field visit for 7-10 days to meet the artisans, groups and the organizations working in the area. o Identified and interview local staff to carry out the survey of the artisans in the area. o Second field visit to oversee survey. III. Existing Product Profile o Collected samples to from cluster to review for design, quality of product and marketability. The samples were review by a panel of experts assembled by AIACA. o Reviewed the costing process and the marketability of the product in that cost. o Reviewed appropriateness of production methods, raw materials and tools used. 3 IV. Craft Production Process Documentation o A detailed documentation of the craft production process was carried out. Ascertained original higher-skill techniques that were being used and how the process has changed over time. V. Survey of Artisans o Demographic profiles of artisans and ancillary workers, including geographic locations; selection and survey of 1000 artisans carried out. The data was then entered into a computerized format to get aggregate statistics from survey forms. VI. Value Chain Mapping o A detailed mapping of the Artistic Textiles of Nagaland value chain was carried out. The mapping identified actors in the cluster involved in the business of crafts production and sales including raw material suppliers, master craftsmen, traders and other marketing intermediaries. o Conducted detailed analysis of existing commerce in the cluster including current sources of credit accessed by artisans and traders. VII. Business Development Plan o Based on the information collected through the steps above, analysis by professional staff of Access and AIACA, and interactions with a range of stakeholders in the crafts sector, a detailed Business Development Plan (BDP) that clearly lists objective, strategies and targets for needed interventions were developed. 4 II. Location of Artistic Textile clusters in Nagaland Nagaland is a hill state located in the extreme north eastern end of India, bounded by Myanmar in the East; Assam in the West; Arunachal Pradesh in the north and Manipur in the south. Nagaland consists of seven administrative districts, inhabited by 16 major tribes along with other sub-tribes. According to the 2001 Census population of Nagaland is 1,990,036. Of these, 1,774,026 are Scheduled Tribes (STs) constituting 89.1 per cent of the total population of the state.1 Each tribe is distinct in its character from the other in terms of customs, language and dress. There are various art and crafts that are known to the Naga tribals since early days include weaving, basketry, wood carving, pottery, metal craft, jewellery and beadwork. Dimapur is the largest and the most accessible city of Nagaland. The city is well linked by air, rail and road. The airport connects with major Indian cities via Guwahati or Kolkata, whereas the only rail link is through Guwahati. Dimapur can be reached in 6 hours by air from Delhi via Kolkata. A good road network covers the state linking Kohima and Dimapur to Shillong and Guwahati. Most of the clusters are easily accessible from Dimapur and Kohima by well connected network of state and national highways. It takes approximately 5 to 6 hours to reach the clusters from Dimapur and Nagaland. 1 Ref: NAGALAND DATA HIGHLIGHTS : THE SCHEDULED TRIBES Census of India 2001, [Online], Available: http://censusindia.gov.in/Tables_Published/SCST/dh_st_nagaland.pdf 5 III. Introduction – Artistic Textiles of Nagaland The inhabitants of the state are mostly Naga tribes. Nagas have a rich tradition of art and craft rooted in a lifestyle that has always been in harmony with the environment they live in. Skilled tribal artisans have always been the pillars of a tribal society that had, for many centuries, been self-sufficient. They lent their skills to creating items of utility as well those with ritualistic and aesthetic value. The Nagas are versatile artisans and they leave an impression of ethnicity on most of their objects of everyday usage. There are 16 major tribes in Nagaland. These are Angami, Ao, Chakhesang,Chang, Khiamniungan, Konyak, Lotha, Phom, Pochury,Rengma, Sangtam, Sumi, Yimchungru, and Zeliang, of which the Angamis, Aos, Chakhesang, Lothas, and Sumis are the largest Naga tribes.2 Tribe and clan traditions and loyalties play an important part in the life of Nagas. Weaving is a traditional art handed down through generations in Nagaland. Each of the major tribes has its own unique designs and colors, producing shawls, shoulder bags, decorative spears, table mats, wood carvings, cane and bamboo work. Naga shawls Naga Shawls are hand woven in traditional black, red and white, in combination with other color such as green yellow, blue varying from tribe to tribe. The color combination, design and pattern symbolize a specific tribe and the wearer’s status in the society. Each Naga tribe has its own signature shawl. The Naga designs vary from a formal arrangement of lines to elaborate patterns of diamonds and lozenge shape. Simple straight lines, stripes, squares and bands, varying in width, color and arrangement are the most traditional design and motifs. One of the common feature of Naga shawls is that three fabric pieces are woven separately and stitched together. The central stripe is more decorated than the other two, which generally is hand embroidered with traditional motifs and patterns. 2 Ref: NAGALAND DATA HIGHLIGHTS : THE SCHEDULED TRIBES Census of India 2001, [Online], Available: http://censusindia.gov.in/Tables_Published/SCST/dh_st_nagaland.pdf 6 Traditionally every Naga woman is supposed to weave the clothes of her family. Until recently, it was essential that every marriageable girl should know how to spin and weave. Tiny girls can often be seen with little toy looms experimenting with weaving. Women perform all kind of weaving related activities like spinning, dyeing and weaving along with the daily household chores. Naga woman weaving mekhela Different tribes in Nagaland weave and wear different types of shawls. Thus Naga shawls widely vary on the basis of the design and the tribes using them. Some of the popular types of Naga shawls are: Tsungkotepsu Shawl: This is an exclusive male shawl and is one of the most characteristic textiles of Ao tribe. The shawl is woven on a general dark base. The cloth has a median white band and on either side of it, there are horizontal bands of contrasting colors like red, black and white. The median band is painted with a pattern in black, which includes various symbolic figures. Rongsu Shawl: It is one of the most decorative shawls worn by the men-folk of the Ao tribe. Angami Naga Shawl: This is a black shawl with thick bold embroidered animal motifs. These shawls were worn by warriors of Angami tribe. The shawl carries an entire range of wild animals against a black background divided into horizontal panels by woven bands of color. Supong: It is a typical Naga shawl worn by the Sangtam tribe. This is supposed to be used by rich people. The shawl on a black base has four grey bands at the top and another four bands of the same color at the bottom. Rongkhim: It is one of the most attractive shawls worn by Yimchunger Naga tribe. The shawl is in red and black with narrow grey bands at the two edges. This shawl is mainly worn by warrior of great renown. Tsungrem Khim: It is an exclusive female shawl of the Yimchunger tribe. Lotha Shawls: This a typical Naga shawl worn by Lotha tribe. The shawls have several patterns and indicate the number of feast of merit, which was a 7 demonstration of an individual’s level of prosperity and servitude to the community, performed by the weaver. Another common Lotha shawl is known as Sutam, which is a white coloured shawl with broad dark blue horizontal strips.3 IV. Artistic Textiles of Nagaland: Craft Production Process Out of the total state population approx. 90% is tribal. Weaving is a part of socio-cultural structure of the tribals. The tribal women weave clothes for their family, a tradition that has been carried down through generations. Weaving is done on loin looms or back-strap looms. Most of the weaving is done for the domestic consumption, but now some production is being done for commercial purpose. The tribal textile clusters are spread all across the state- Dimapur, Kohima, Phek, Mokokchung and Wokha districts of Nagaland. The handloom items include shawls, jackets, mufflers, cushions, runners and other made-ups with traditional tribal patterns and motifs peculiar to the Naga tribes. It has a rich heritage in designs that differ from tribe to tribe. Raw material The basic raw material used is acrylic (also popularly known as Thai yarn), cotton, polyester, rayon and wool. Cotton cultivation, yarn spinning and dyeing was traditionally practiced by the tribals, but gradually the weavers discontinued these activities due various reasons like migration, employment shifts and the availability of cheaper options in mill made dyed yarns. It has been a decade that the weavers have gradually shifted from cotton to acrylic yarns. This shift is due to various factors such as non-availability of good quality cotton, durability, weaver friendliness and 100% wash fastness of the acrylic yarns, which has made it the preferable yarn type. 3 Ref: Nagaland Shwals, [Online], Available: http://www.shawlstrade.com/nagaland-shawls.html 8 Yarn winding on bobbins Most of the yarn is procured from local markets or from traders in Dimapur, which is mostly sourced from Delhi, Kolkata and Guwahati, and also Yarn Sales Depot which sources from NHDC (National Handloom Development Corp.), which provides the yarns at mill gate price. Tools The tools necessary for weaving consists of yarns (acrylic, cotton, polyester or wool), spindle, spinning machine, warp drum or pegs and a loom (loin or fly-shuttle). Making the warp on warp pegs Most of these tools are either made of bamboo and sometimes of wood. Process The tribal women weavers use both loin looms and now are being introduced to flyshuttle (frame) looms. The process on the looms can be summed ups a follows: 9 Loin loom A common Loin loom consists of: Front bar- The front bar is a circular wooden bar put in between two loops fixed with the wall of the house. Breast bar- The warp is fixed between the front and the breast bar. The breast bar is also a circular wooden bar. Sword- The sword is a flat wood piece and rests in front warp, one end of this sword is blunt and the other end is pointed. Heald bar- It is made of bamboo and circular in shape Circular bamboo bar- This is another circular bamboo bar but little longer than the former and is placed after the heald-bar. Lease rod- It is a rod or a bar positioned between front bar and circular bar, separating the warp in two sets. Back strap- This is made either of leather or cloth. There are two loops at the ends of the back strap, which are attached to the notches of the front warp bar. Nearly all types of weaves can be woven in the Loin Loom. The possibilities of weaving pattern in a Loin Loom are unlimited. The weaver sits with a loom fixing the back strap, keeps her legs against the footrest, which is adjustable for keeping the loom in tension. The weaving in the loin loom is governed by the shedding motion, the picking motion and the beating motion. The heald bar is lifted up with the left hand and the circular bamboo bar is presses down by right hand simultaneously. Sword is then placed in the shed and kept vertical and the weft is passed from the right side by the right hand by means of the shuttle and picked up by left hand. The weft is then beaten up by the sword. The sword is then taken out and the center shed is produced through which the shuttle is passed by the left hand and is picked up by the right hand. The sword is then again placed to beat the weft. The process is repeated. When the weaving just begins, the two-bamboo splits work as the first weft. This is the technique of plain weave of one up and one down and the process is continued until any pattern is woven.4 Product Range The product range of the artistic textiles of Nagaland includes the traditional costumes, mekhelas, shawls, jackets, ties, mufflers, cushions and yardage fabric for other made-ups. Current Scenario Weaving as an activity in Nagaland follows a seasonal pattern. The weaving activity reduces its pace or almost stops during June till August which are the harvesting months and then again in winter months when the festive season starts. The months in between these two lean periods are the most hectic as the major production is to be stocked for the festival season when the demand and sales are high. 4 Ref: Crafts of North-East: Types of looms, [Online], Available: http://ignca.nic.in/craft258.htm 10 Mekhela in making The problems faced by the artisans can be summed up as follows: Non-availability of raw materials: The yarns, both acrylic and cotton is either being procured from southern India, Delhi or West Bengal, except these there are one or two yarn depot which caters to govt. demand as well as to individual weavers. The number and the network of these banks need to be increased to the optimum scale. The availability of good quality raw material is a challenge faced by these artisans. Lack of organization: Most of the weavers are working independently. A very small proportion of these weavers have formed societies or cooperatives. There is still wide-spread lack of awareness amongst the weavers for the advantages of being organized under SHGs or societies. Lack of working capital: Most of the weavers are from low-income groups. They cannot afford to acquire looms, raw materials or production on their own or expand their business options. Loom upgradation: The existing loin looms have low productivity as compared to the fly-shuttle frame looms, on which the productivity is almost double. Hence there is a need to shift to fly-shuttle looms. Lack of infrastructure: Most of the weavers do not have access to proper work sheds, dyeing units, storage facility or tools and implements. The transportation costs work out very high of selling goods in the other big cities of the country. Lack of product diversification and market linkages: The existing sales are only restricted to the local market as most of the products are traditional costumes, which restricts the sales to the local market. Hence there is a need for product development and diversification of the existing traditional textiles of Nagaland. 11 The weavers are spread out in large areas which are difficult to access. Most of these work independently and have not organized themselves under societies or groups; except few of them who are now part of programmes or schemes initiated by NGOs or individual entrepreneurs. Few of these organizations are: 1) North East Network (NEN)/Chizami Weaves NEN started a small Handloom Project recently in 2008, a new project, Chizami Weaves in Nagaland, aiming at preserving the traditional designs while diversifying products to increase their visibility with the support a designer. The project is an attempt to create livelihood opportunities for women and in enhancing their professional choices, their earning capacities and collective space. There are 190 weavers working, spread over 15 villages. NEN’s products are usually sold in state fairs, national exhibitions within India. Products of NEN are buta motifs in yardage; curtain cloth, mekhelas or sarong, dupattas, stoles, gamosa (face towels), hankies, table mats, sling bags and cushion covers. 2) Chakhesang Weavers Cooperative Society (CWCS) CWCS was established in 1976, their aim being women upliftment by creating livelihood opportunities and educating them. The Society provides the women training in various activities such as embroidery, knitting and other vocations, and also runs awareness programmes on leadership and gender issues. There are 300 women weavers linked through the Society, organised under 20 SHGs. The products are sold through exhibitions and fairs in regional and state-level. 3) Resource Center Resource Center was started as a counselling centre for families and children for their overall welfare. Then in 1999, Tabita Crafts was started by involving homeless young women into crafts based activities. These activities include weaving, stitching, beadwork, puppet and toy making. The Center has trained more than 350 women and men in the past decade. 4) Nagaland Handloom and Handicrafts Development Corporation Ltd. (NHHDC) NHHDC, under the Department of Industries and Commerce was set up in the year 1979, with the main objective of production, marketing and promotion of the vibrant traditional handloom and handicrafts products of Nagaland. In pursuance of these objectives, the Corporation is actively carrying out productive works, promotional activities to provide a platform to weavers to promote their products as well as to educate them about the intricacies of the market. NHHDC has come up with steps to train and help weavers in Nagaland with marketing strategies, and also impart awareness on quality control. NHHDC will also assist in marketing local products by holding exhibitions all across the country and currently is in the process of setting up a ‘design bank’ in order to keep up with global changing trends. A ‘raw material bank’ has already been set up in Dimapur. The bank will provide raw materials like yarn, wood, bamboo and cane at subsidized rates of 10% to 20%. The entrepreneurs have started their own business establishments by involving the weavers directly in process. These weavers are provided with the necessary technical and financial assistance from these individuals. 12 Ms. Jesmina Zelum is one such individual who is working with about 40 weavers. The fabric is converted into made-up and various products. She supplies to major retail stores across India like Fabindia and as well as exports. Ms.Ghotoli of Sue Weavers is working with about 75 weavers. She retails through two outlets, one each in Dimapur and Kohima; and the retail outlet in Dimapur also serves as the Yarn Supply Depot in which the yarns are available at 2% to 5% discounts. Product Pricing The price range of the cushions is Rs.120 to Rs.350, for mekhela it is Rs.350 for simpler ones to Rs.4000 for exclusive ones and shawls vary from Rs.600 to Rs.1300 The price depends upon various factors such as wages (weaving and finishing), overheads and profits. The wages given is between Rs.50 to Rs.100 per day, depending upon the design intricacy. The overall wages are 30% to 35%, raw material is 40%, overheads such as rent, and electricity is 15%; and 2% to 8% as incentives to the weavers. Then is a mark-up of 10% to 25%, depending on the mode of retail. Bibliography Nagaland Data Highlights : The Scheduled Tribes Census of India 2001,[Online], Available: http://censusindia.gov.in/Tables_Published/SCST/dh_st_nagaland.pdf [20th Sept, 2009] Nagaland Shwals, [Online], Available: http://www.shawlstrade.com/nagaland-shawls.html, [20th Sept, 2009] Crafts of North-East: Types of looms, [Online], Available: http://ignca.nic.in/craft258.htm, [20th Sept, 2009] Field visit to Nagaland, and interaction with the local weavers, govt. agencies and craft groups. 13 V. Product Review AIACA team purchased samples of tribal textiles of Assam to be reviewed by AIACA’s panel of experts. The product was sent to all the panelists for review and they were asked to give their feedback on the following attributes: quality, colour and design, price, product potential in the domestic and the international market, and suggestions on product range and designs. The products varied in price range (Rs.125-Rs.350) as well as the quality of skill, raw material and product’s over all look. Product 1, Rs.125 Product 3, Rs.125 Product 2, Rs.125 Product 4, Rs.225 14 Product 5, Rs.350 Product 6, Rs.350 The panelists included: Kusum Tiwari, Director, Mura Collective: Kusum has over ten years of experience as a retailer of craft products. She started her own business – Mura Collective in 1998 specializing in Shibori (Japanese style of tie and dye) and hand-woven textile garments. Niharika and Thomas Abraham, Designers and owner of Pebbles: Niharika and Thomas are NIFT graduates and have been working as design consultants in the field of home accessories and textiles in the export sector for the past 13 years. They also have their own business under the brand name, ‘Pebbles’. ‘Pebbles’ is an export-based design house catering to the European and Far-East markets. They showcase at international fairs, such as Maison-Object, Paris and Ambiente, Frankfurt. AIACA in-house Design and Marketing team: AIACA has an in-house design and marketing team comprising of Designers from IICD, NIFT and University of Sydney. They have extensive experience working with artisans on design, product development and marketing. Below is the feedback on sample products from Nagaland and suggestions for future product design and development. 1. Quality: The quality of the products is very good. Quality of raw material, overall finish and packaging needs to be worked upon. 2. Colour and Design: The products have good color combinations and motif placement. More experimentation needs to be done with the design layouts and weave patterns. 3. Price: The products are reasonably priced. But the products can fetch better prices if the final finish is improved along with diversified product ranges. 15 4. Product potential in the domestic and the international market: The product has already penetrated the existing markets but one need to work on price, colors, design and finishing, to increase its potential to the maximum. Use of natural dyes and natural fibers such as hemp and linen can increase the potential. 5. Suggestions on product range: The existing products need diversification to augment the existing markets. A range of products in kitchen and tableware, yardage for furnishings, wall hangings, window screens and travel accessories can be introduced. Some surface manipulation- embellishments and use of accessories can be used for value addition. 16 VI. Value Chain Analysis of the Artistic Textile Weaving of Nagaland This section focuses on the tribal textiles from Nagaland and attempts to analyze the associated value chains and arrive at potential challenges and interventions to improve incomes and overall livelihoods of the artisans. It looks at the following aspects: a. Institutional mapping: this would focus on various institutional stakeholders participating and influencing the artistic textile value chain. b. Value chain mapping: Understanding the value chain of artistic textile and map the flow of goods from procurement stage till it reaches the market. c. Analyzing the value chain: This section describes the various issues and challenges that the poor face in inclusion and benefiting from the potential of artistic textiles. d. Potential changes in the Value chain a. Institutional mapping 1) Community institutions Nagaland has a very strong presence of community institutions called Village Councils which, as a part of the tribal tradition are decentralized governance structures (like the PRIs in other parts of the country). They play a critical role in planning and execution of developmental activities in the villages; and also own most of the common resources in the village i.e. land, forests etc. These village committees have been efficient vehicles (which have been effectively motivated and encouraged by NGOs), to promote weaving artisans and facilitate in creating it as an effective income-generating activity for women. Under the Village Councils, there are specialized institutions suiting to the development activity in the village. Similar such institution is Village Women Societies that addresses the issues relevant to women in the village. The government and village council, villages where the women artisans are interested to take up weaving as income-generating activity, common work-sheds have been constructed. These work-sheds provide a common place where the women artisans sit collectively and make the weaving products. Besides, common worksheds, these village women societies also facilitate in capacity building and other support to the individual artisans. However, one of the limitations of these village level institutions is not being able to provide quality inputs and services to make these enterprises and entrepreneurs self sustaining. This gap, to an extent has been filled by the local NGOs, who provide design inputs, enterprise development inputs and market linkages. 2) Government Government through its various programs, schemes and institutions has been supporting the weavers in Nagaland. Nagaland Handloom and Handicrafts Development Corporation Ltd. (Department of Industries) was instituted to support 17 the crafts and artisans in Nagaland. They organize various marketing events like the exhibitions to promote crafts in Nagaland. Besides this, the government departments also have a provision of providing loans to entrepreneurs. The state government has also created apex level institutions like The Nagaland Apex Weavers and Artisans Cooperative Society Federation ltd. (WEAFED), etc. 3) NGOs There are various local and regional NGOs who have been engaged to support the women weavers in Nagaland. These NGOs have helped the individual weavers organize into SHGs, provide them improved supply of raw materials, link to markets as well as provide design inputs. However, most of these are philanthropic and not based on business principles. Realizing this need, NGOs are exploring more professional inputs on establishing SHGs as successful business entities. With their good rapport with the communities and close to implementations on-the-ground; they are effective intermediary institutions to impart capacity building, design and other business development inputs. 4) Individual artisans Over 60% of the weavers are still independent and working individually in their households and weaving mostly for their families and local markets (that is very limited). Though they have not furthered their skills to establish a sustainable income generating activity. They normally source raw material from local markets, make the products for the family members or at times take orders from local and other traders who provide them with raw material and pay the job work to the artisan. 5) Shop owners There are various handicrafts stores in cities like Dimapur and Kohima which are either owned by traders or are extended sale outlets for the entrepreneurs and enterprises. The traders, based on the market responses, decide on the product range and design. These requirements are passed on to either entrepreneurs, MPCSs (Multi Purpose Cooperative Societies) or individual artisans. The raw materials are provided by the traders, in case these are individual artisans and they are paid the job work for the piece they produce. In the case of groups (MPCSs) the traders pick up the finished goods directly on mutually decided rates (based on raw material used, dimensions and design of the products). Adding the margin of around 25% to 30% of the procured finished goods, they are sold in the outlets/shops. At times the traders also procure semi-finished goods which are tailored and finished by the trader (primarily cutting, stitching and finishing). In case of shops owned by entrepreneurs and enterprises, the products are made by dedicated artisans working with the entrepreneur or the enterprise. These are mostly job-workers. The only full time artisans working are those finishing the products. 6) Multi-Purpose Cooperative Societies The Cooperative movement in Nagaland saw most of the weavers organize themselves and register as Multi-Purpose Cooperatives. However, on close 18 observation, most of these MPCS were promoted by individual artisans who grouped the individual artisans to form cooperatives. These MPCS works with artisans on a job-work basis and provide marketing support. Most of the market efforts are through orders from the buyers, direct sales to the local traders, exhibitions organized by the government as well as export orders (which though is limited). 7) Entrepreneurs Few weavers and design experts have transitioned into successful entrepreneurs. The successful entrepreneurs have carved and maintained their niche whether it be use of traditional fabric and production methods (i.e. natural dyed fabric, use of loin looms) and /or introducing updated and contemporary designs and product ranges (traditionally the product range was restricted to traditional dresses like mekhela and shawls which has been diversified into cushion covers, bed covers, bed linen and other contemporary dress materials). 8) Apex weavers institutions The weaving groups and cooperatives have federated to form few apex level institutions to protect the interests of the weaving artisans and expose the artisans to better markets. i) Nagaland Weaver’s Association Nagaland Weaver’s Association was formed by Neidonuo Angami (born 1950), one of the founding members and former president of the Naga Mothers Association (NMA). This association has facilitated the participation of several groups in international trade fairs during these years. With a membership of weavers, who coordinate fair and exhibitions and ensure weavers’ participation in these, this association has largely benefitted the women weaving artisans as well as the craft to get a larger exposure. ii. The Nagaland Apex Weavers and Artisans Cooperative Society Federation ltd. (WEAFED) The Nagaland Apex Weavers and Artisans Cooperative Federation Ltd. (WEAFED) was organized and registered in the year 1990 by the State Cooperative Department as the State Level undertaking unit of the Department to promote Handloom and Handicrafts sectors of the state WEAFED was established to promote these sectors on different stages in all over the state. 19 Inter-relations The diagram below attempts to elucidate the inter-relations between the various departments and also how their individual roles effectively contribute towards growth and well being of the weaving artisans. Markets Shop Owners/ Traders Entrepreneurs/ Enterprises Multi-purpose Coop Societies Individual Artisans Weaving artisans SERVICES -Financial Support Government -Market Exposures Apex Weavers’ Institutions -Community based BDS services NGOs -Institutional support -Design inputs Community Institutions 20 b. Value chain mapping Value Chain Markets Shop Owners/ Traders Market Sold at Rs.1800 per piece i.e. a sales margin ranging between 30% to 40% Multi-purpose Coop Societies Entrepreneurs/ Enterprises -Provides raw materials -Pays job work -Aggregates and finishes the products - Artisans purchase the raw material from local markets - Directly sell in local markets -Provides raw materials -Pays job work -Aggregates and finishes the products Individual Artisans Job work takes 12 days for skilled artisans (8hrs working) Rs. 800 Weaving Artisans -Polyester Yarn: Rs.400/kg -Thai Yarn: Rs.350/kg -Cotton Yarn: Rs.50/50 gms Raw material 12 hanks of polyester(@20/-) and 2 bundles of cotton yarn(@50/-) Total RM cost: 340/- For a Mekhela (a traditional wrap around for women, 1.5m X 1m) Markets c. Description of the value chain The regular products include mekhela and shawls. The raw materials are generally purchased from local markets. However, in the case of enterprises that specialize in traditional products, the raw materials are specifically procured from markets like Guwahati and Delhi (to get good quality cotton). There are local suppliers of raw materials that are routed through mostly Dimapur and Guwahati. Government also provides subsidized yarns for the artisans. To further extend the outreach the state has also given franchise to few larger enterprises, to provide the subsidized raw materials to the artisans. The entrepreneurs and traders often provide raw materials and designs to the artisans and artisan groups. The artisans are engaged on a job-work basis. These orders from 21 entrepreneurs also are given to the MPCSs. The job works are decided on product specifications (design, material and dimensions), however, the deductions in job works also happens in case of poor quality of the finished products (quality check is done by the entrepreneur). To have a strict quality control, more than often, the entrepreneurs have dedicated weavers working under one roof and supervision of the entrepreneur. The design inputs varies widely depending upon who commissions the work. The entrepreneurs, with their proximity to markets provide better and contemporary design and also product diversifications. However, in the case of individual artisans, local traders and MPCSs the designs are still very traditional and specific to the tribal community being catered to. The traders, individual artisans and MPCSs also reflect the strong tribal identities in Nagaland. These are associated and often cater to specific tribes in Nagaland. E.g. a Chakesang MPCSs makes products with specific design of the Chakesang tribe and they have captive clientele in the form of Chakesang tribal churches and families. In frequent cases, mostly the local traders directly buy from the artisans and MPCSs on a mutually decided price. The margin added by the entrepreneur and trader is largely determined by the market and ranges between 25% to even 50%. Most of the large entrepreneurs have good export markets as well as large domestic markets like FabIndia, etc. d. Analyzing the value chain A close observation of the tribal artistic textile value chain has different subsidiary supply chains. As elucidated in the figure above, almost 60% of the weaving artisans are individual working in their respective households and are not associated with any entrepreneur, NGO or MPCS. These are often household activity and have not really transitioned into a sustainable income activity (rather is a limited income augmenting opportunity). Next level of organizing is where the individual artisans are grouped formally or informally under an entrepreneur or are formally organized as SHG (by an NGO or Government) or grouped (mostly as SHG) under a MPCS. This arrangement ensures aggregation of orders as well as production and hence somewhat regularized income for the individual artisan. i. Issues at the level of entrepreneurs One of the significant concerns of the entrepreneurs is poor supply of quality finished goods as well as declining use of traditional raw materials. The other concern is lack of contemporary design inputs. The entrepreneurs especially those having linkages with the export markets feel that the uniqueness of the Naga textiles had been its traditional use of yarn and natural dyes, which has been gradually declining owing to easy availability of modern raw materials. Also most of the products are still traditional i.e. mekhelas and shawls, and very limited design and product diversification. 22 The skills of the weavers also have not been upgraded owing to very limited or no skill development inputs, hence affecting the supply chain of quality finished goods. The entrepreneurs largely feel that they have sufficient markets but they lack supply of quality finished goods that are suited to the contemporary needs of the market. ii. Issues at the level of artisans Most of the textile artisans are still working individually and take up weaving as a part-time occupation (as and when they get time from their daily chores). Their production mostly caters to the household requirement and any local requirements. Most of the Naga women have traditionally been passed on the weaving skills and also most the designs and products are limited to specific tribal motifs and dresses. One of the major limitations of these individual artisans is that they have very poor access to markets; their only exposure is limited to local markets (for both inputs and end markets). This is attributed to the lack of marketable production (as most of it is individual production), poor quality control systems, lack of design up-gradations, poor access to updated techniques, tools and technologies and lastly access to resources (both finance and business development inputs) to help them grow. iii. Issues at the level of NGOs NGOs have been instrumental is plugging the gaps at the levels of artisans and linking these artisans to the markets. They have facilitated in organizing these artisans in the form of SHGs, created infrastructure facilities like common work-sheds as well as provide market-based designs. These inputs have certainly enabled the artisans get better returns from weaving. However, the NGOs also grapple with the critical issues of business orientation and professional design inputs. NGOs have been well geared for addressing social issues and other development requirements, however, creating sustainable enterprise based livelihoods opportunities (like that for the textile artisans), requires a more business orientation. NGOs need professional inputs on business planning, costing, pricing etc. as well as regular professional inputs on designs and markets. iv. Issues at the level of markets The markets for the weaving products can be broadly understood as: local, shops and traders, exhibitions and exports. Among these markets, the local markets are still the common markets for the local artisans i.e. catering household needs and local needs for traditional dresses. The contemporary markets have grown with a growing demand for more diversified products like household furnishings and other utility items. However, these products are still in low supply, limited only to few interested entrepreneurs who have taken the lead. Besides, the need for product diversification, since the designs are mostly catering to specific tribal motifs and traditions; there has been very poor inputs on design up gradations. While the tribal products have a captive and limited market, to further reach out to better and larger markets, more professional design inputs (while keeping the tribal essence intact) is required. 23 e. Potential changes in the Value chain 1) Aggregation of produce and producers One of the challenges the primary weavers face is the lack of marketable surplus hence need for aggregation of the produce as well as the producers. The producers/weavers need to be organized into producer groups and linked to financial institutions, markets and other service providers. These groups would later be aggregated as Producer Cos. (Producer Company or Producer Cooperative depending on the local need and legal facilitations). These Producer Co. would be capacitated as a business entity through business development trainings and institutional and market linkages. 2) Up gradation of techniques and tools The ‘back strap’ or the loin loom is commonly used for weaving, although, in recent years the fly shuttle loom has become popular with the weavers. Though the loin looms provide a better finished products, but has limitations as regards product diversification and time consumption. Cooperatives and entrepreneurs have procured fly-shuttle looms to diversify the products, however, these tools and techniques are yet to be used by the individual artisans. Also the traditional loin looms can be further modified to make it less labor intensive. Hence, necessitating the need to introduce better tools and techniques to the artisans and groups, to help them produce commercially. 3) Up-gradation of skills The use of better techniques and tools would thus mean re-skilling of the artisans. Also the traditional skills are more attuned to the traditional tribal products and designs. Introduction of new product line and further up-gradation of products and designs would also essentiate imparting new skills to the artisans. 4) Professional design inputs The tribal /traditional products mostly carry the tribal motifs and designs. The Naga weaving products, as of now is largely catering to the limited local demand. Any further expansion of markets would require better and contemporary design inputs while ensuring the tribal essence (which acts as a USP for the Naga tribal textiles). The tribals have good skills, which needs to be updated suiting larger market requirements as well as diversifying to more innovative products thus shifting the purely tribal oriented products to more mainstream market orientation. 5) Business support services As discussed in earlier sections, most of the works done by weavers are still noncommercial and the artisans have very limited business and market orientation. Besides, the artisans, the intermediary agencies like the NGOs and the front line government personnel also lack an understanding on business planning and market led development approach. Thus, to ensure the inclusion of the artisans in the mainstream value chains, its quintessential that the artisans as well as internediaries are exposed and capacitated on business development approaches, needs and market24 led approaches. In the absence of local service providers, providing the business services and inputs, there is an urgent need to first create a line of expert service providers locally, who would continue providing these quality services in a fee-based arrangement. 6) Strengthening of cooperatives The cooperative movement in Nagaland facilitated creation of many Multi-Purpose Cooperative Societies (MPCSs). These cooperatives were registered but most of the pull comes from few individual entrepreneurs hence largely missing the participatory approach. These cooperatives however, provide an effective institutional structure of the textile artisans. These hence need to be given better professional inputs to make it a sustainable business entity as well as to ensure the larger benefits to the artisans. 7) Market linkages Very few entrepreneurs have good linkages with the mainstream markets as well as international markets. A large chunk of enterprises as well as MPCSs have poor market links and largely sell it through local markets and government organized exhibitions. The design inputs and other aggregation inputs needs to be intricately linked to the market value chains. 8) Developing and strengthening of enterprises There are quite a few weaving enterprises producing artistic textiles. However, owing to poor capacities both in terms of a good supply chain as well as good business orientation, these enterprises have limited markets, leading to underutilization of artisan skills and lowering the earning capacity. 25 VII. Nagaland Handloom Business Development Plan 1. Objectives of Intervention ACCESS and AIACA’s objectives in intervening in the Nagaland- Artistic Textile Cluster will be guided by five key objectives of aggregating the individual artisans, working with and scaling up to reach artisans through entrepreneurs, NGOs and Government who are currently working in the cluster, increasing artisan welfare and promoting commercially sustainable production and marketing structures in the cluster. Based on these principles, the following will be the main objectives of intervening in the cluster: Objective 1: Aggregate the artisans into collectives As highlighted in the value chain approximately 60% of the artisans work as independent workers from their home. They are unable increase their earnings due to lack of finance, raw material unavailability, short on design innovation and lack of market linkages. ACCESS and AIACA would work with individual entrepreneurs running their own units (who are also artisans but have funds and market linkages to have set up their own units), ACCESS and AIACA would address these artisans in Y1 of their intervention and bring in at least 50% of these under the program by Y3. Objective 2: Up gradation of skill level and increase the incomes of the artisans ACCESS and AIACA would up- grade the skill levels and train the artisans in using the frame looms. Artisans who have been trained by the Government they have either left the craft or do it only during certain months of the year , ACCESS and AIACA would hold training round the year for skill upliftment on new frame looms. This would directly impact the production and hence income. Objective 3: Upgrade the tools and implements to increase the productivity To increase the productivity and incorporate more designs, tools and implement that are currently being used need to be up graded and some new tools need to be introduced. Quality of products, economies of scale will be achieved through this process. Objective 4: Develop new product lines more suited to urban markets Introducing and diversifying the product mix and improving product quality will be key to raising sales of textiles from Nagaland. ACCESS and AIACA will seek to develop a range of products, enhance the quality of existing product lines and target different price brackets for the cluster through market trend analysis and design and product development inputs. In doing so, care will be taken to ensure that the essential characteristics of the Nagaland textiles are not lost. Objective 5: Create market linkages to multiple market segments, both domestic and export markets. Increasing sales and wages of artisans will depend not only developing new products, but also on ensuring that such product developed can be sold at higher price points. ACCESS and AIACA will work towards linking the cluster to markets within India and in export markets, especially in the Unites States and Europe. 26 These objectives will be the main criteria used in tracking project progress and evaluating the success of the intervention. 2. Intervention Strategies To achieve the objectives listed above, ACCESS and AIACA will primarily use the following strategies while intervening in the cluster: Strategy 1: Scale up existing individual artisans, entrepreneurs and NGOs ACCESS and AIACA would reach out to the trained artisans through entrepreneurs and NGOs and build upon their existing skills. Individual artisans will be aggregated into collectives and range of support services would be provided to them to increase their incomes and provide more regular work. To entrepreneurs and NGOs more specific services would be provided as per their requirements- design support, enterprise support services and market linkages. Strategy 2: Develop skills in tailoring, introduce new looms and expand product lines more suited to urban markets Introducing and diversifying the product mix and improving product quality will be the key to raising sales of textiles from Nagaland. ACCESS and AIACA will seek to develop a range of products, enhance the quality of existing product lines and target different price brackets for the cluster through market trend analysis and design and product development inputs. In doing so, care will be taken to ensure that the essential characteristics of Nagaland textiles are not lost. Strategy 3: Shift to frame or pit looms from loin loom. To meet the production demand of the commercial market, weavers would be provided training to use frame or pit looms. This would help experimentation with different fabric widths, patterns and designs. Weavers could continue to weave on loin looms for non-commercial use and for the market segment that demands the loin loom products Strategy 4: Branding and creating new market linkages. ACCESS and AIACA would assist in developing the brand for Nagaland textiles. Brand-building initiatives will include developing new product ranges, developing a set of marketing materials that explain these symbols and their significance. A website and product catalogue, holding a series of exhibitions in key markets to publicize new product profile along with Eight Lucky Signs of Buddhism , and representation of Sikkim products at trade fairs in India and abroad. 3. Interventions under AHVY scheme Based on the above objectives and strategies, the following interventions will be needed under the AHVY scheme: i) Training of Artisans Given that currently, most artisans work on back-strap or loin looms have been working regularly as part of existing value chains, skill-building trainings will be essential to scale up and strengthen the number of artisans capable of producing 27 quality products. To do this all 1000 will require training and skill-building inputs over the project period. ACCESS and AIACA will undertake skill-building in a phased manner. 5 training workshops will be held annually for a three year period to cover 1000 artisans, who will be brought into the artisan collective. ii) Integrated Design and Technical Development Project A significant design investment will be needed to diversify the product profile of the cluster from only yardage, traditional shawls and mekhelas. An integrated design and technical development project will be initiated in year 1 of the project. ACCESS and AIACA will identify appropriate designers and hold a series of workshops in the cluster to develop a number of new product ranges covering different product and market segments. Efforts will be made to diversify the base skill and develop a new product range of garments, table linen and accessories. iii) Design and Technical Development Workshops The Integrated Design and Technical Development Workshops will be augmented by an annual Design and Technical Development workshops over a five year period to continue the process of skill up gradation, design development and to oversee and fine-tune the production of new designs developed. iv) Organizing Exhibitions ACCESS and AIACA will organize a series of exhibitions in major Indian metros, market-test new product ranges and increase sales of artisans in the cluster. In addition, AIACA will also work on representation of products from the cluster in existing exhibitions across the country such the Dastkar Nature Bazaar. Selected artisans will be taken to the exhibitions so that they can directly interact with customers, get product feedback and also gain exposure to retail outlets in the major metros. v) Publicity Materials – Catalogues and Website ACCESS and AIACA will develop marketing and publicity materials to help build the Naga Textiles brand and to enhance awareness of both commercial buyers and end consumers of the product profile, characteristics and craft production process. A web-site for the cluster will be created, which will be handed over for operation to the artisans’ collective. New products developed will also be featured in commercial product catalogues which will be distributed to AIACA’s network of domestic buyers as well as importers across the world. Product catalogue for the textile from Nagaland will be developed. vi) Entrepreneurship Development Program Selected Artisans will be taken for the India Market Readiness Program (IMRP) organized by Aid to Artisans and AIACA in Delhi in conjunction with the India Handicrafts and Gift Fair (IHGF). 2 artisans per year from the artisans’ collective will be put through the training program every year for three years to create a cadre of trained professionals to run the collective. vii) Trade Fair Participation The new products developed in the cluster will be represented at three trade fairs IHGF, the New York Gift Fair (NYGF) and Ambiente, Frankfurt- so as to create linkages with commercial buyers and generate bulk orders from year 3. Two artisan 28 representatives from the collective will also be taken to the IHGF to train them in participating in trade fairs. viii) Computer, Printer and Internet Connection for Artisan Society A computer, printer and internet connection will be provided to the Artisan’s collective through the project so as to enable them to interact with commercial buyers and generate required paperwork for managing customer orders and sales. ix) Salary for Cluster Manager A cluster manager will be hired to manage all initiatives at the cluster level, provide logistical support to Access and AIACA, and provide handholding support for the artisan collective. 4. Project Output Targets The following will be the primary project targets over a five-year period: Increase number of functioning artisans in the cluster to 1000 artisans. Increase total sales revenue from cluster to four crores a year by the end of project period. Twenty five new product ranges developed more suited to the urban markets in India and abroad. Thirty new commercial bulk buyers linked to project cluster by end of project period. 30% increase in number of working days and incomes of functioning artisans in the cluster. 5. Project Budget The total budget for proposed interventions over a five-year period is Rs.1,55,65,360. Appendix 1 with detailed budget break-up attached. In addition, Rs.12,00,000 is the budget for direct support to artisans’ federation formed in the cluster and total working capital credit borrowings of Rs.32,00,000 be covered under the credit guarantee facility in the AHVY scheme. . 29
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