ARTICLE IN PRESS Building and Environment 42 (2007) 1329–1334 www.elsevier.com/locate/buildenv Life cycle, sustainability and the transcendent quality of building materials Eduardo Peris Mora Departamento de Ingenierı´a de la Construccion y Proyectos de Ingenierı´a Civil, Valencia Polytechnic University, Spain Received 4 October 2004; received in revised form 27 September 2005; accepted 9 November 2005 Abstract This paper explores the relationship between the life cycle of engineering works and their sustainable and transcendent qualities, and considers the possibility of creating durable works with ephemeral materials. This paper also studies the impact of urban growth and its infrastructures on the environment through the consumption of raw materials and energy. City metabolism is one of the main causes of environmental deterioration, and present-day tendencies make it foreseeable that both urban and infrastructure development shall continue to increase. Although the expression ‘‘sustainable construction’’ is being used more and more, it is necessary to distinguish between the sustainability of the construction activity and the sustainability of works constructed. Both the materials and technologies used since ancient times have allowed many past works to have lasted thousands of years. Some were made out of permanent materials such as stone while others were made out of more ephemeral materials such as adobe bricks or cob walls. Structures built with Roman cement are still standing after 20 centuries. The overall durability of built structures depends on the durability of their materials. Transcendent construction was made possible either using permanent materials or more ephemeral materials, providing the project had taken the need for maintenance into consideration. The development of building works in a modular fashion makes the repairing action of modifying materials or parts of works possible without destroying its basic structure. With our present-day knowledge, plain concrete permits to create transcendent structures that could last several centuries. r 2005 Elsevier Ltd. All rights reserved. Keywords: Building materials; Construction; Maintenance; Durability; Sustainability; Life cycle 1. Introduction There is plenty of scientific literature on durability, the life cycle and sustainability associated to building materials. Adding a transcendental dimension is almost compulsory for many works which, through their own vocation, have been designed with the purpose of extending their durability to greater scales than a single human generation. All human groups and their ways of building are determined by their geographical and historical environment. In this sense, geography, anthropology, the science of materials and their relations with building, can allow us to understand the built environment better. Engineers, architects, experimental scientists and other specialists, share the interest to analyze the environment form different point of view. Materials and environmental engineers are E-mail address: [email protected]. 0360-1323/$ - see front matter r 2005 Elsevier Ltd. All rights reserved. doi:10.1016/j.buildenv.2005.11.004 interested on the effects of building materials on sustainability. Eminent ecologist, professor Margalef describes an inexplicable phenomenon: in nature: Natural ecosystems (excluding mankind) evolve in such a way that they culminate in an accumulation of wood in their most developed stages whereas mankind, especially during the last half century, follows an inexplicable process of accumulating concrete [1]. The Romans built concrete works with a cement chemically similar to that we use today, leaving behind works that have transcended temporarily and intellectually over many generations [2]. The Roman roads that still exist—some of them beneath our modern-day highways—were at the time the most efficient way to maintain good communication within the Roman empire, and which have given rise to an expression that is common in several European languages, which is more or less expressed by ‘‘all roads lead to Rome’’. However, this expression would not be totally justified if ARTICLE IN PRESS 1330 E. Peris Mora / Building and Environment 42 (2007) 1329–1334 we do not think of more ephemeral roads (‘‘Walker, there is no path, rather the wakes on the sea’’, as written by the Spanish poet, Machado [3]). The Romans maintained a close relationship with their environment using environmental factors such as volcanic craters as harbours and natural materials such volcanic ash to develop their building technology and society. Ports and roadways, as well as irrigation systems and aqueducts built by Romans and older cultures, constitute a heritage of works which we should assess as ‘‘transcendent structures’’ because they have aesthetic values are durable, having remained generation after generation. The increase of the world’s population propitiates the construction of more large, expensive infrastructures which are, supposedly, built to last. City metabolism is responsible for the greatest consumptions of materials, energy and water [4]. The world population is expected to increase by almost 2 thousand million people between the years 2000 and 2030, and almost all these inhabitants shall live in African, Asian and Latin American cities [5]. The cities belonging to the ‘‘Industrial North’’ were the demographic centre of attention around the year 1900. In the year 2000 however, only Tokyo, New York and Los Angeles are featured on the list of the ten largest world populations. The demographers expect the city of Los Angeles to be exceeded by fast growing cities such as Lagos, Doha, Karachi and Jakarta by the year 2015. The number of inhabitants presently living in large urban areas already reaches the figure of 3000 million; between 2000 and 2015 this figure shall be increased by 972 million; every 5 years the urban population in Africa, Latin America and Asia doubles in number. However, it is estimated that more than 60% of this population shall live under indescribable living conditions. An increase in population is coupled to a raise in atmospheric emissions and these adversely affect the durability of building materials [6]. When the total atmospheric emissions of the five substances that we use to measure pollution are estimated (CO, NOx, SO2, HC and particles), it is surprising to find that natural emissions easily exceed the collective anthropogenic emissions. However atmospheric pollution problems, as far as these substances are concerned, originate to a great extent from spatial and temporary concentrations rather than from the total quantity released [7], and this concentration is mainly produced in urban atmospheres. Other global environmental problems are also found in the cities: From vehicle exhaust pipes which heat the atmosphere, to the demand of wood for building purposes that deforests the land and is a threat to biodiversity, and a municipal thirst that leads to massive water consumption. Cities are therefore where the greatest amount of world resources are consumed. Approximately 78% of carbon emissions come from fossil fuels that are burnt to make cement, and 76% of industrial wood worldwide is used in large metropolitan areas. Furthermore, 60% of the water that runs through pipelines is consumed in cities [5]. Nonetheless, cities constitute a driving power for the economical and social development of most countries; cities generate 55% of the GNP (Gross National Product) in those countries with weaker economies, 73% of the GNP in countries with an average development, and 85% in the more developed countries. It is this economic growth that ensures that communities invest in infrastructures and may providing general services to the population [8]. According to the above it is logical to think that, in the immediate future, urban growth and its infrastructures will continue to produce maximum impact on the natural environment through the use of materials and the consumption of raw materials and energy. The number of construction works shall progressively increase however, these shall be undertaken by attempting to achieve the paradigm of sustainability, demanding an increasing durability of what is being built in order to minimize environmental impact. 2. Life cycle and environmental impact ISO-EN-UNE- 14.040 regulation, defines life cycle as the ‘‘consecutive and interrelated stages of a product system, from the acquisition of raw materials or the generation of natural resources until its final elimination’’. Life cycle is closely related to environmental impact: According to the aforementioned standard, the life cycle assessment (LCA) is the ‘‘collection and assessment of the inputs and outputs of any potential environmental impacts caused by the product system throughout its life cycle’’. This allows us to learn about the environmental effects of a certain work or product. The environmental effects derived from the construction of a given structure, its life time, reuse and demolition should all be taken into account within the LCA; the possibility of reusing by either recycling or recovering materials or energy should also be taken into account. An important aspect that ought to be considered in the LCA of works is preventive maintenance. In the construction industry continuous necessary maintenance is frequently substituted by sporadic remedial actions involving repair, restoration or reconstruction which target deteriorations threatening the structure or its services. LCA methodology, which has been applied for some time to assess the environmental impact of industrial products (ISO 14.040), also makes sense in construction and may be equally applied to civil works and architecture [9–11]. The environmental impact of engineering works must be assessed starting ‘‘from their birthplace’’ by considering concepts such as the Environmental Impact Assessment (EIA) of the overall project (Directive 85/337/ CEE) [12] and by also including issues such as preliminary strategic assessments (Directive 97/11/CE and Directive 2001/42/CE) [13,14] of the use of the ground involved, alteration to the landscape, choice of materials and their impact, etc. The LCA must study the service life cycle of a structure as well as any environmental effects derived from maintenance tasks and, once the service life has been ARTICLE IN PRESS E. Peris Mora / Building and Environment 42 (2007) 1329–1334 exhausted, the environmental impact of its abandonment or demolition. Following demolition, materials may be totally or partially reused if the appropriate demolition techniques are applied [15]. Here lies one of the main keys to sustainability, since materials management (reduction, reuse, recovery etc.) releases materials that were ‘‘temporary’’ part of the work. Materials that can be recovered in the demolition process confer to the engineering work the property of sustainability. The possible irreversibility of environmental impacts must also be contemplated within the LCA by assessing, when appropriate, the environment’s capacity for recovering. Neither should the LCA nor should the person who drafts the project forget the effort required a preventive maintenance which may commit future generations with the transcendent quality of a given structure. Finally, LCA methodology should also take into account preventive maintenance programmes which will require an effort and commitment by future generations. 3. Sustainability As a starting point, the concept of sustainability has an economical interpretation. A business may be sustainably managed when it allows exploitation over indefinitely prolonged time. By following the example proposed by González Bernáldez [16], we can state that a mining exploitation is conceptually unsustainable beyond the exhaustion of a given deposit. In contrast, wood may be sustainable exploited by calculating how much wood is produced per year, and withdrawing only a certain quantity (same amount as that being produced at the most). Alternatively, wood could be exploited with a ‘‘mining technology’’, that is unsustainably indiscriminately withdrawing the existing wood with market-dependent criteria therefore devastating the plantation. The sustainability concept has also been applied to characterize a type of development: ‘‘sustainable development’’. A prospective study produced by the Massachusetts Institute of Technology (MIT) for the Rome Club at the end of the 60s (The Limits of Development) [17] demonstrated the exhaustion of raw materials and the incapacity of the terrestrial ecosystem to recover from damages caused by the huge impacts of generating technologies, and announced a critical situation which should have been confronted a considerable length of time ago. Four decades later, a second report produced by the same Institute studied the worldwide environmental deterioration that had occurred during the ellapsed time, regrettably confirming the most pessimistic predictions. Finally, a new sustainable development paradigm was adopted: ‘‘sustainable growth’’. There are many connotations to this expression, however, it constitutes an utopic objective rather than a true action methodology as development and growth are substantially different. Sustainability applied to construction, can be interpreted in different ways [18]. Sustainable construction can refer 1331 either to the building process or, alternatively, to the builtobject. It is difficult to establish an analogy in construction with the sustainable exploitation of timber aforementioned. In fact, construction involves the consumption of raw materials and energy and the use of land upon which the structure is established. In absolute terms, sustainability would only be possible when construction uses renewable energy resources, and renewable materials or materials recycled from construction waste. Furthermore, to comply with sustainability, the land should not be irreversibly mortaged. Since this ideal situation is an utopia, it shall be necessary to interpret sustainability in construction as other authors do, that is as an approximation to the ideal situation above. The concept ‘‘sustainable construction’’ has been used [19,20] to characterize construction that includes environmental criteria in the project concept, in the way of building, maintaining and, when the time comes, of demolishing the works. Sustainable construction may allow the construction industry to become a sustainable development. The use of waste materials is one of the ways of integrating a sustainable approaching to the construction industry. Metha [21] quotes Hawken stating that only 6% out of the total volume of raw materials used by man— around 500,000 million tons each year—become usable products. The remnant returns to nature in the form of dangerous or inconvenient waste products which harm the environment. The construction industry is responsible for 7% of global CO2 emissions. To a great extent these are due to the production of concrete (approximately 1 kg of CO2 for each kg of cement produced), and it is estimated that 2000 million tons a year of this material is to be consumed during this decade. According to Metha, the most efficient way for construction to approach sustainability is to first reuse waste products from other industrial activities as well as to improve the durability of the works to last. Both ways may be linked together as, for example, the use of waste materials as fly ashes and iron slags as substitutes for cement in concrete production increases concrete durability simultaneously fulfilling both purposes. The World Board of Commerce for Sustainable Development (WBCSD) has promoted an initiative to encourage cement sustainability. This involves the World Wildlife Foundation along with ten cement factories, including Lafargue, Holcim, Italcementi, Cemex, Cimpor and RCM. This initiative aims to improve environmental management of cement production, in order to reduce the greenhouse effect and volatile emissions as well the implementation of specific sustainability management indicators for this industrial activity [22]. The utilization of waste products in construction not only constitutes a rational response to improve environmental management of industries, but it is also a necessity, and as such it has been implemented by most of the construction industry in countries such as Holland and Japan, which virtually lack raw materials [23]. Construction waste products can be re-used for economic, rather ARTICLE IN PRESS 1332 E. Peris Mora / Building and Environment 42 (2007) 1329–1334 than for moral reasons. For example, Germany used rubble of cities devastated in the world war for new building and the recycling of construction rubble for new buildings also took place in Barcelona with the works built in 1992 for the Olympic Games City, relevant case studies can be found in Vazquez [24] and Gómez Soberón [25]. 4. Durability and transcendence Durability is the characteristic of those objects or materials that maintain their properties over time. Durability ends when the object or material has to be replaced or, should it be the case, when the use that the material had, or the work it forms part of, is brought to an end. A durable material or object is useful for longer. As far as construction is concerned, if we were to increase the durability of concrete works from 50 to 500 years, factor 10 would be a measure of the reduction of the environmental impact that these works would have (20) as it would not be necessary to repeat the initial production impact for the work to be reconstructed. Construction quality is a measure of how a particular work meets the requirements demanded by the building project. In contrast with sustainability, durability can be quantified. Durability is an indicator which informs of the extent to which a material maintains its original requirements over time. The greater the material durability, the lower the time and resources required to maintain it [26,27]. Concrete structures are built to provide a service during a limited time period and, in some cases, the need for maintenance are foreseen. In the case of some assets, such as automobiles and electronic computers it is generally assumed that, throughout their service life, they shall receive proper maintenance. However, in the construction industry, this is not the case and buildings are conceived not catering for maintenance. However, there are exceptions. Hognestad [28] describes a particular example in which the service life of a construction had to be especially guaranteed since it happened to be an oil rig placed in the North Sea. Here, calculations were made to foresee the magnitude of progressive materials deterioration and considered impossible to cater for. A further exception is Radomski [29], who refers to maintenance interventions on a high number of structures (mainly bridges) in Poland. However, when referring to maintenance interventions, Randoski’s examples involved repair rather than maintenance work. Finally, in relation to durability, it should be noted that certain building technologies such as modular construction would facilitate partial replacement of defective materials in engineering works enhancing the durability of the construction. For instance, the artificial vault at the Abbu Simbel temple in Egypt has been built with reinforced concrete. This material will probably offer a long service life although not in the extent that the monument requires. However, it has been undertaken as a separate module so that, in the event of weathering, this will not adversely affect the overall durability of the original structure. Whether it is for functional or aesthetic reasons, some works are conceived with a transcendent quality. Occasionally the architect or the civil engineer handles projects that intrinsically possess a transcendent vocation, that is their service life is to last for several generations. These works were deliberately conceived and signed by their author or client to last for posterity. Funerary and religious monuments feature among the eldest constructions on the planet which, by their own nature, were conceived to remain for ‘‘eternal’’ use. Monoliths, mastabas and pyramids testify our ancestor’s desire of building to last. In contrast, industrial structures and infrastructures including silos, warehouses or canalizations which almost certainly were not built to last have however reached our time. Our culture is an urban phenomenon. In the shaping of mankind’s way of thinking, with its education and ethics, the urban environment constitutes an interactive framework. The personal history of each man and human group has—in most populations—been built in an urban environment therefore the works and infrastructures that we see in which we live, determine our way of thinking. However, the opposite is also evident as the planning and urbanism of cities and infrastructures is determined by the way of thinking of the people living/using them. For example, European medieval cities with their squares, markets and hamlets have a different character to that of towns arranged in a planned colonization processes. The urban growth of Mediterranean cities reminds to that of a living organism, whereas a more rational form, almost crystalline, inorganic, was often adapted by military cartographers in the colonies of the new world. An engineer or architect designs works to provide accommodation or solutions to infrastructure problems. Sometimes building works are everlasting because of their nature, becoming part of the heritage of a generation and those to come. Many of the constructions we consider heritage today were designed with both transcendent and functional vocations. Roadways, aqueducts or funerary monuments, were designed to provide a service for years. Materials successfully used in functional construction may not last long enough to be used in transcendental works. For example, concrete is not expected to last for more than one hundred years while reinforced concrete has a limited life cycle due to deterioration through thermal cracking, drying and icing/thawing effects, carbonation/ corrosion of reinforcements, environmental chemical attacks, alkali–silica reactions or mechanical corrosion of various kinds. Many concrete constructions aged between 50 and 90 years exist at present worldwide [30]. However, Mehta and Langley [31] present an interesting exception. This is the case of a Hindu temple built in Kauai, Hawaii, on a plain, non-reinforced 380 m3 concrete foundation, where a minimum durability of 1000 years was requested by contract. ARTICLE IN PRESS E. Peris Mora / Building and Environment 42 (2007) 1329–1334 Certain historic constructions that constitute our heritage were built with modest materials which were not expected to last, however, these allowed for simple repair work to be undertaken having survived to our present day. Examples built in adobe bricks and cob include the constructions of Agar-Guf in the Middle East (14th Century B.C.) [32] or the walls that surround the Temple of Horus at Idfu (in Egypt) together with others built with a primitive concrete including the Roman Coliseum (2nd Century A.D.) or Saint Sophia Cathedral, also known as the Church of the Holy Wisdom, at Istanbul (Turkey) (4th Century A.D.). Finally, the transcendence of an infrastructure can be enhanced by increasing the durability of its materials [33]. For example, the durability of concrete can be increased by following certain procedures such as reducing the amount of water used for mixing or replacing cement with ashes [34–36] procedures already used in antiquity. Furthermore the Romans applied exhausting but effective ways of placing concrete by means of compacting to ram down the mixture, a procedure that has been invariably used for thousands of years in the building of cob walls where clay is used as a conglomerate. 5. Conclusions Modern-day construction poses demands on engineers and architects which can lead to the future deterioration of built structures. This can compromise the cultural, scientific and technological image of a generation. For example, according to our present knowledge, very slender concrete works with reinforced sections of clad steel posses a limited durability and should allow for repair work to be undertaken in future. Likewise, the use of special materials which offer no historical durability assurance such as white cement used in heavily reinforced plain concrete, or titanium roofs in polluted atmospheres may also lead to deterioration. This can be avoided if relevant investigation or scientific knowledge available is included within the building project. Sustainability should also be integrated in the building project under the consideration of its LCA. In absolute terms, sustainability would only be possible when construction uses renewable energy resources, and renewable materials or materials recycled from construction waste. To comply with sustainability, the land should not be irreversibly mortgaged. Transcendent construction requires catering for durability. However, it is necessary to consider two concepts separately: the durability of the engineering works and the durability of the materials they are built with. Certain materials can be considered as permanent if they prove to be indefinitely stable under average aggressive environmental conditions, as is the case with certain types of natural stone. Works built with these stone types can be of a transcendent nature. In contrast, constructions made out of non-permanent materials can also be permanent when these materials allow for maintenance and/or repair work 1333 which, when conducted, will allow conservation of the original structure. 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