POTASSIUM PERMANGANATE: AN ALTERNATIVE TO PRECHLORINATION LE PERMANGANATE DE POTASSIUM, UNE ALTERNATIVE A LA PRECHLORATION by KENNETH J . FICEK, manager-Technical Services, M a r k e t i n g D e p a r t m e n t JOHN E. BOLL, Senior Technical Service Representative, M a r k e t i n g D e p a r t m e n t , C a r u s Chemical C o m p a n y , 1500 Eighth Street, L a Salle, Illinois 61301. 815/223-1500 Significant changes in water treatment practices are now being considered as a result of the passage of the National Interim Primary Drinking Water Regulations. Potassium permanganate, a strong oxidant. is being investigated in order to define the role it may play in helping water treatment plant operators meet the new Total Trihalomethane standards. This paper summarizes some of the currently available laboratory and field data on the use of potassium permanganate as a substitute for prechlorination. The discussion centers around the relocation of the point of prechlorination to reduce TTHM concentrations; and the use of permanganate as an alternate oxidant to control taste and odors, oxidize manganese, control algae, slime and marine growths. and to oxidize THM precursors. The oxidation of phenol with KMnO, is discussed as a possible explanation for some of the increases in TTHM concentrations found when permanganate was applied together with free chlorine. Summary: Des modifications significatives dans les procedes de traitemem de l’eau sont actuellement A letude depuis le vote du Reglement national interimaire de l’eau potable primaire. Le permanganate de potassium, oxydant energique, est etudie en vue de definir le rBle qu’il pourrait jouer en aidant les exploitants des stations de traitemem de I’eau a atteindre les nouvelles normes du trihalomethane total. Le rapport resume quelques unes des donnees de laboraroire et d’exploitation acquises sur I’emploi du permanganate de potassium comme substitut de la prechloration. La ditcussion e5t centree sur la redefinition du point de prechloration pour require les teneurs en TTHM, et sur I’emploi du permanganate comme oxydant alternatif pour lutter contre les g o h et odeurs, pour oxyder le manganese, pour lutter contre les algues. les dep6tc vicqueux et les animaux marins, et pour oxyder les precurseurs du THM. L’oxydation du phenol par KMnO, est discutee comme explication possible de I’augmentation des teneurs en TTHM constatee quand le permanganate etait utilise en meme tempc q u e du chloce Itbre. Resume: Introduction The passage of the National Interim Primary Drinking Water Regulations now limits the concentration of Total Trihalomethanes (TTHMs) in drinking water to 0. IO milligrams/liter (100 parts per billion) on a running annual average. This requirement has led treatment plant supervisors to consider major changes in water treatment practices ( I ) . Most notable of the changes is the elimination of raw surface water treatment with free chlorine. This chlorination technique has been shown to be the main reason for the formation of trihalomethanes. The chemical interaction between chlorine and the commonly present, natural humic substances (the precursors) produces chloroform and the other haloform compounds (2). Many studies have now shown that by altering the point of chlorine addition and improving the coagulation step, a marked reduction in T T H M formation can be achieved. For example, in Cincinnati, Ohio, a reduction in TTHMs from 300 ppb to 20-50 ppb was reported by Superintendent Richard Miller, when they stopped chlorinating the influent to the presettling basins (2). In Huron, South Dakota, Harms and Looyenga reported a 75% reduction in chloroform concentration by changing the prechlorine application point (3). Further experimenting showed that by substituting chloramine treatment for free chlorine, the TTHM concentration was reduced from an average of 154 ppb in the finished water to 37 ppb (4). These examples illustrate two of the many techniques under investigation that can be employed to lower the finished water concentration of TTHMs: first, the elimination of prechlorination, or alternately, the application of chloramines. However, delaying the point of chlorination must be considered very carehlly before imp!emen:ation, since all benefits of prechlorine treatment would be lost. In addition to disinfection, these include algae/slime control, tastdodor control, or ironlmanganese oxidation. By altering the point of prechlorination and not providing a substitute oxidizing chemical, serious problems, unrelated to the TTHM problem, can occur. Some of these can be solved by chlorinating later in the treatment, or by installing granular activated carbon filters, but these solutions may not: 1) prevent algae and slime from growing in intake lines, 2) oxidize and coagulate the manganese in the raw water, 3) keep the sludge from going “sour” in the settling basin, or 4) provide adequate taste and odor control. Aqua No. 1. 1980 Marlborough Publishing Lid. 1980. Printed in England However, by applying an oxidant other than chlorine, these problems can be prevented without the production of THMs. An alternate oxidant-potassium permanganate The application of an alternate oxidant, while not a complete substitute for prechlorination, can solve some of the problems created by the chlorine relocation. One of the oxidants worthy of consideration is potassium permanganate. As a result of the TTHM regulation, the use of permanganate as a substitute for prechlorination is seriously being investigated at many locations. For example, C. Blanck, in an article published in the Journal of the American Water Works Association, reported that a 76% reduction in finished water TTHMs was achieved by a twofold treatment where the point of chlorination was moved from the raw water, and potassium permanganate was substituted (5). But such treatment schemes are not new. Potassium permanganate has been applied in this manner for twenty years. Before 1960, it was being used to solve specific taste and odor problems. Later, its main application was for the oxidation of iron and manganese, where the permanganate was used on ground waters in conjunction with pressure filters using manganese treated greensand (6). As permanganate was used at more and more treatment plants, it was seen that it would better solve many of the problems that were originally controlled by free chlorine. In many cases where potassium permanganate was applied for taste and odor control, a reduction in chlorinous odors in the finished water was noticed (7). Research based upon finished water threshold odor numbers showed that permanganate was particularly effective when applied before any chlorination. With the advent of :he chlorinated organic problem, the study of permanganate as an alternate pre-oxidant to reduce TTHM formation was initiated. These years of practical experience coupled with the new data generated through trihalomethane research clearly show that permanganate will be important for: the oxidation of THM precursors; some pre-disinfection; control of slimes, algae, etc. . .; control of taste and odor; and the oxidation of manganese (8, 9). Permanganate oxidation of THM precursors The use of KMnO, to oxidize the precursors of the trihalomethanes was first studied by the U.S. EPA in Cincinnati, Ohio. Their work was limited in scope to laboratory tests on 0153 Ohio River water. They found a 5-20% reduction of TTHM concentrations when KMnO, was added in dosages of 0.7 to 5.0 mg/l, followed by chlorination after any excess KMnO, was reduced. With permanganate treatment under extreme conditions ( I O mg/l KMnO, at pH 11.5 for 21 hours), followed by chlorination, a 40% reduction in TTHM concentration was achieved (IO). O t h e r laboratory and field studies substantiated the oxidation of precursors with KMnO, and showed reductions in TTHM concentrations of 5-40'70, attributable to permanganate application ( I I). Singer e l a / , studied the application of potassium permanganate in waters collected in North Carolina. He reported that when these waters had been pretreated with 2 to 10 mg/l KMnO, before chlorination, less chloroform was produced, compared to the same waters treated with chlorine only (12). (See Figs. 1-2.) The potassium permanganate treatment (at the dosages tested) did not oxidize all of the precursors, and its application alone, without moving the point of chlorination, would not reduce the THM concentration to required levels. The combined treatment changes, however, along with improved coagulation would result in finished water that met the TTHM regulation. I 1 I 250 I I I I H ^ ^ ^II I ' 0 1 2 3 4 5 6 7 CHLORINE CONTACT TIME - DAYS Fig. 1. r I I I I I I 1 I 1 KMnO, 'DOSE DURHAM SETTLED WATER I -"it TURBIDITY 6 4NTU I I 1 2 1 3 1 4 I 5 6 I 7 I CHLORINE CONTACT TIME - DAYS Fig. 2. A report from the Frankfurt Water Plant in West Germany indicated a n overall reduction of 50% in haloform generation due to a shift in the point of chlorination, and raw water permanganate addition. Further work is being conducted on a combination of permanganate and biological treatment to completely replace chlorination and further suppress T T H M formation (13). Studies of permanganate raw water addition and chlorine relocation conducted by Carus personnel in the field, verified the reduction of final T H M concentrations, but showed that the lower levels were mainly due to the elimination of raw water chlorination. In addition, an increase in T T H M concentration was noted on several occasions when KMnO, and free CI, were present simultaneously. In one such test in California, chlorination of the raw water produced a concentration of 83 ppb TTHM. By eliminating prechlorine, adding KMnO,, coagulating, filtering, and then post-chlorinating, the final T T H M concentration was reduced t o between 30 and 40 ppb. By adding KMnO, and chlorine 0154 together (no coagulation or filtration) the final T T H M concentration was increased to 99 ppb, higher than that produced by chlorination of the raw water alone. This test indicated that thepermanganate should be added, the water coagulated, and only then should the water be chlorinated t o produce the best results (14). One explanation for the TTHM increase in the previously mentioned case might be found in the work done by the Russian scientist, V. N. Bobkov (15). In his work on the oxidation of phenol by potassium permanganate, Bobkov showed that some of the intermediate oxidation products were humic substances. Production of humic substances was greatest at a permanganate to phenol weight ratio of 4: 1. The permanganate oxidation of phenol t o carbon dioxide and water is shown below. The weight ratio for this reaction is 15:7 parts KMn0,:I part phenol, the theoretical maximum. 3 C,H,OH + 28 KMnO, + 5 H,O 18 CO, + 28 KOH + 28 MnO, -. According to Bobkov, where permanganate was added at less than the 4: 1 ratio, the humic substances increased. Beyond the 4: I ratio, the humic substances began to decrease until they are completely undetectable at the ratio of about 15:l (See Fig. 3 . ) Other oxidation products were identified at various ratios of KMnO, to phenol. These included formic acid, oxalic acid, tartaric acid, and carbon dioxide. (See Fig. 4, 5 . 6 . ) These oxidation products and the ratios are important because, if indeed humic substances are produced as a result of inadequate oxidant additions, chlorination of these oxidation products could produce high concentrations of TTHMs. In other words, chlorination of phenol might only produce chlorophenol, which may be objectionable due to its disagreeable odor. But the partial oxidation of phenol by permanganate and subsequent chlorination could produce a substantial trihalomethane concentration This theory is to be studied in more detail in our laboratory and in the field. The information available at this point indicates that, when using permanganate, the most effective means of minimizing the formation of trihalomethanes is to: 1) add the permanganate to the raw water, and allow it t o react completely, 2) coagulate and settle turbidity and suspended solids, and 3) chlorinate before or after filtration, depending upon bacterial properties of the water and local regulation regarding chlorine contact time. Tastes, odor, slime, algae It has long been recognized that chlorination of raw surface water has provided some degree of taste and odor control, as well as keeping intake lines and basins free of algae and slime. At times, chlorination of raw water also could intensify taste and odor problems by forming odorous, chlorinated organics, as is the case with phenol. Many plants in the early 1960s minimized or eliminated prechlorination in favor of permanganate treatment to control these taste and odor problems. Excellent odor control was achieved at a Virginia supply when 1.75 mg/l KMnO, was substituted for 6 mg/l CI,. The finished threshhold odor number was reduced from a 6 TON (chlorinous) t o a 1.2 TON, which was not considered objectionable when post-chlorinated (7). The application of permanganate prior to chlorination in many cases reduced the chlorine demand, indicating that the KMnO, was reacting with contaminants in the raw water. Without KMnO,, these products would probably have reacted with CI,-possibly being oxidized, but more than likely simply being chlorinated. In the early 1960s the technical expertise was not available t o detect these chlorinated products. However, odor tests and consumer acceptance of water pretreated with KhlnO, supported its successful application. In those cases where prechlorination is providing oxidation of the taste- and odor-producing organics, the elimination of this step, without substitution of another oxidant, could lead to inadequate control. The water may be low in TTHM concentration, but unacceptable because of tastes and odors. Permanganate oxidation along with other treatment tech.niques, such as the addition of activated carbon, may help in some of these situations. It is, however, not a cure-all, and Fig. 3. 8 5 t I 404 1 ” \ 00 \ 0 0 0, 20 ”\ I 2 6 0 \ , 1 I 10 I 9 14 m KMn0,l m C,H,O Fig. 5. 1.2 m KMn0,l m CH ,O , Fig. 6. I E- m KMn0,l m CH ,O , Figs. 3-6: The composition of the reaction by-products, when phenol is oxidized by potassium permanganate at different ratios of the initial reactants-a) humic substances: b) oxidized combination treatments should be studied to achieve the optimum in quality and economy. In addition to the oxidation of taste- and odor-producing organic contaminants, KMnO, is being used to solve some of the other previously mentioned problems. A water plant using Lake Michigan water continuously feeds a dosage of 0.25 mg/l of KMnO, to the raw water at the intake, which is several miles from the plant. This low dosage completely controls the slime and algae build-up in the line. Prior to the KMnO, treatment, CI, had been applied to keep the line free of growths (16). Another case is in Alabama, where KMnO, is added every spring to rid a raw water line of the Asian clam, Corbicula. The permanganate, at a dosage of 4 mg/l, is introduced primarily for taste and odor control at the intake structure, approximately 1 % miles from the treatment plant. Shortly after the KMnO, is started every spring, the clams begin to “slough off” and within two to three weeks, the line is free of the Corbicula and a corresponding increase in flow rate of about 9-10Vo is ,achieved. The superintendent claims that “if they fed KMnO, at 20 mg/l, he could accomplish the tasks more quickly, but they would have a problem with the excess residual permanganate in the plant”. Similar results (i.c. ridding the line of the clam) can be achieved with chlorine, but they prefer permanganate for the taste and odor control (17). m KMn0,l m CH ,O , phenol; c) formic acid; d) oxalic acid; e) tartaric acid; and f) carbon dioxide. From V. N. Bobkov. “Study of the Oxidation of Phenol by Potassium Permanganate.” (1975). Manganese oxidation The application of permanganate for the oxidation of soluble manganese is well documented and widely used. Whether treating surface or ground water, most manganese is controlled with permanganate dosages from 0.25 mg/l to 2.5 mg/l. Chlorine can also be used to oxidize manganese, but the necessaiy conditions are more critical, and a high pH is usually required. Research and field work has indicated that the formation of trihalomethanes is pH-dependent. As the p H of a water to be chlorinated increases, the tendency to produce trihalomethanes also increases. I f a pH of greater than nine is required for the oxidation of manganese by chlorine, the conditions become more favorable for high TTHM formation. The oxidation of manganese by permanganate is also somewhat p H dependent. The reaction rate is faster at higher pHs, but under normal treatment plant conditions (pH 7-8) it is already extremely fast. Therefore, manganese removal with permanganate oxidation in place of chlorination will minimize trihalomethane formation, due to the pH change alone. This was verified at a plant in West Virginia where these two manganese oxidation techniques were studied (18). In separate tests, pretreatment with free chlorine was compared to permanganate oxidation and chlorination just ahead of the filters. In addition to complete manganese control, the following TTHM results (See Fig. 7) were obtained: 0155 TTHM Concenirations Chlorination Only KMnO, & Chlorination Range 50-330 ppb 43-82 ppb Average 127 ppb 56 PPb WEST VIRGINIA WATER COMPARISON O F T T H M FORMATION PRE-CI, vs KMnO, FOLLOWED BY CI, DATE 11-1 11-2 11-6 11-8 11-9 11-13 11-16 11-17 I 1-20 11-21 11-21 1 1-24 11-27 11-28 11-29 11-30 12-1 12-4 12-5 12-6 12-7 12-12 12-13 AVERAGE FINAL T T H M CONCENTRATION PRE-CI, ONLY KMnO, FOLLOWED BY CI, 115 ppb 330 148 130 90 86 86 78 53 78 150 94 157 99 123 162 127 ppb Figure 7. Conclusion Test work in the laboratory and the field has now shown that by relocating the point of prechlorination, or by substituting chloramine treatment, TTHMs can be substantially reduced. By doing so, however, a variety of problems, unrelated to trihalomethanes, may occur. Potassium permanganate, while not the ultimate answer to all of these problems, can be used effectively in combination with other treatment techniques to produce a water, not only low in T T H M concentration, but also free of manganese and taste and odor producing compounds. It can also be beneficial in controlling algae, slime, and other marine growths. The -carus CHEMICAL COMPANY Division of Carus Corporation 1 5 0 0 Eighth Street LaSalle Illinois 6 1 3 0 1 Telephone ( 8 1 5 ) 223 1500 Cable Carchemco Telex 4 0 4 4 5 2 0156 data strongly indicates that potassium permanganate addition should be considered as one of the alternatives t o prechlorination treatment. References 1. USEPA. National Interim Primary Drinking Water Regulations. 44 Fed. Reg., 231:141.12 (29 November 1979). 2. DALLAIRE, GENE, assoc. ed. “Arecities Doing Enough to Remove Cancer-Causing Chemicals From Water?,” Civil Engineering-ASCE. (September 1977), p. 88-94. 3. HARMS, L. L., LOOYENGA, R. W. “Chlorination Adjustment to Reduce Chloroform Formation,” Journal American Water Works Association. (Huron, South Dakota: May 1977), p. 258-263. 4. NORMAN, T. S., HARMS, L. L., LOOYENGA, R. W. “The Use of Chloramines To Prevent Trihalomethane Formation,” JournalAmerican Water WorksAssociation. (Huron, South Dakota: March 1980), p. 176-180. 5. BLANCK, C. A. “Trihalomethane Reduction in Operating Water Treatment Plants,” Journal American Water Works Association. (September 1979), p. 525-528. 6. FICEK, K. J. “Potassium Permanganate for Iron and Manganese Removal and Taste and Odor Control.” In Water Treatment Plant Design For the Praciicing Engineer. Sankes, R. L., ed. (Michigan: Ann Arbor Science 1978), 461-479. 7. WELCH, W. A. “Potassium Permanganate in Water Treatment,” Journal American Water Works Association. (Reprint-June 1963), p. 735-741. 8. FLETCHER, W. H. C. “In Golden, Colorado-One Answer to Slime Problems in Coagulation,” Water Works and Wastes Engineering. (March 1965). 9. MUCHMORE, C . B. “Algae Control in Water-Supply Reservoirs, ” JournalAmerican Water WorksAssociation. (May 1978). p. 273-279. 10. STEVENS, A. Personal Communication. U S E P A , Cincinnati, Ohio. 11. “Potassium Permanganate Reduces Trihalomethanes,” Public Works. (January 1979), p. 107. 12. SINGER, P . C., BORCHARDT, J . H., COLTHURST, J. M. “Effects of Permanganate Pretreatment On Trihalomethane Formation In Drinking Water.” Presented at 98th Annual Convention, American Water Works Association. (June 1979). 13. MACK, E. Personal Communication. T h . Goldschmidt A.G., Mannheim, West Germany (August 1979). 14. Personal Communication. Carus Chemical Company. 15. BOBKOV, V. N . “Study of the Oxidation of Phenol by Potassium Permanganate.” (1975). CA86:215 1511. 16. Personal Communication. 17. Personal Communication. 18. Personal Communication.
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