Article Influence of fiber hybridization on the dynamic mechanical properties of glass/ ramie fiber-reinforced polyester composites Journal of Reinforced Plastics and Composites 31(23) 1652–1661 ! The Author(s) 2012 Reprints and permissions: sagepub.co.uk/journalsPermissions.nav DOI: 10.1177/0731684412459982 jrp.sagepub.com Daiane Romanzini1, Heitor L Ornaghi Jr2, Sandro C Amico2 and Ademir J Zattera1 Abstract This study aims to evaluate the influence of fiber hybridization and frequency on the dynamic mechanical properties of ramie/glass hybrid fiber-reinforced polyester composites. The storage modulus (E0 ), loss modulus (E00 ) and damping behavior (tan d) were evaluated as a function of different relative glass/ramie fiber volume ratios. For the storage modulus, the importance of the reinforcement effect above Tg was revealed. Also, the peak height, peak width at half-height and relaxation area were investigated for the loss modulus and tan d curves, showing the influence of a shoulder below Tg for each case. Finally, the tan d peak shifts to higher temperatures by increasing the frequency. Higher activation energy was observed for 75% glass fiber-containing composites. Keywords Natural fibers, glass fibers, hybrid composites, dynamic mechanical analysis Introduction Ramie is a plant of the Urticaceae family, derived from the bast of Boehmeria nivea. The fibers are obtained from the outer part of the stem and have been used for centuries as a textile fiber in China, Japan and Malay Peninsula.1 Margemi et al.2 reported that the exceptional tensile strength of the ramie fiber has motivated its application in composites. The study of the incorporation of ramie fiber in a thermosetting matrix using dynamic mechanical analysis revealed an increase in the storage modulus or stiffness of the composite as the fiber is incorporated. The behavior of natural fiber-reinforced polymer composites might be improved by the incorporation of glass fiber. Thus, the incorporation of two or more fibers into a matrix has led to development of hybrid composites. As a consequence, the drawbacks of the natural fiber can be obviated by the incorporation of a synthetic fiber.3 Both the advantages and disadvantages of natural and synthetic fiber and the mechanical properties of hybrid composites were reported by several researchers.3,4 Dynamical mechanical analysis (DMA) is an important technique to study the mechanical behavior of polymer composite materials. The analysis provides to calculate the effectiveness of reinforcement on the moduli of the composites, whose value is an indicative of maximum stress-transfer between the fiber and matrix.5 Moreover, as a result of the molecular motion involving the chain segments, DMA allows for the evaluation of relaxation processes, such as the a-relaxation. 1 Programa de Pós-Graduação em Engenharia de Processos e Tecnologias (PGEPROTEC)/CCET, Universidade de Caxias do Sul, Brasil 2 Programa de Pós-Graduação em Engenharia de Minas, Metalúrgica e de Materiais, Universidade Federal do Rio Grande do Sul, Brasil Corresponding author: Ademir J Zattera, Universidade de Caxias do Sul, Bloco V, Rua Francisco Getúlio Vargas, 1130 - Bairro Petropólis, CEP: 95070-560, Caxias do Sul, RS, Brasil. Email: [email protected] Downloaded from jrp.sagepub.com at UNIV FED DO RIO GRANDE DO SUL on November 19, 2012 Romanzini et al. 1653 Another important aim reported by researches6–8 is the possibility of the estimation of the apparent activation energy (Ea) required to initiate a reaction or transition. Also, due to the micromechanical transitions that occur at the fiber–matrix interphase8–10 a second peak for loss modulus was reported at low temperatures. The studies reported are generally directed to the influence of embedded fiber content on the dynamic mechanical properties,5,6,8,9 but there are few studies related to the hybridization of glass and natural fibers.7,10 For instance, Ornaghi et al.7 studied the performance of curaua/glass hybrid composites on the dynamic mechanical analysis. The results showed that the glass transition temperature and the activation energy were higher as a result of glass fiber incorporation. Also, the peak height and the peak width at halfheight were maximized for glass fiber composites. The present investigation concentrates on the evaluation of the dynamic mechanical properties of ramie/ glass hybrid polyester composites including storage modulus (E0 ), loss modulus (E00 ) and damping behavior (tan d). The effect of frequency is reported, and the activation energy at the glass transition temperature was calculated for all glass/ramie fiber contents. Experimental Materials Ramie roving was purchased from Sisalsul Fibras Naturais (SP, Brazil), and glass fiber roving from Vetrotex (SP, Brazil). Modified unsaturated polyester resin UCEFLEX UC 5530 -M was supplied by Elekeiroz S.A (SP, Brazil). Mold-releasing agent poly (vinyl alcohol) (PVA), curing agent methyl ethyl ketone peroxide in diisobutyl phthalate (BUTANOX LPT) and the curing promoter dimethylaniline (DMA) were purchased from Disfibra (RS, Brazil). Preparation of composites Before molding, the mat was pressed under the following conditions: 10 min, 49 kN and 80 C aiming to remove the moisture that may still be present on the fiber surface. The polyester resin used was mixed with 0.5 wt% Butanox LPT and 0.1 wt% DMA, respectively. The process parameters used in the resin transfer molding (RTM) were mold temperature between 20 C and 25 C and positive pressure of 0.5 bar. The curing was performed at 25 C for 24 h, followed by a first post-curing at 80 C for 6 h and a second post-curing at 120 C for 2 h. The first post-curing ensures that no further chemical modification will occur while the second post-curing eliminates mechanical stress.11,12 Characterization The surface cross-section of the hybrid composites (cryogenically fractured samples) was examined using a Scanning Electron Microscope (SEM - JEOL JSM6060). All specimens were sputtered with a layer of gold prior to SEM observations. Samples were ovendried at 70 C with air circulation for 24 h. After that, the composites were mounted on aluminum holders using double-sided electrically conducting carbon adhesive tabs prior to the analysis. Dynamic mechanical properties were assessed using a Dynamic Mechanical Analyzer DMA 2980. Rectangular specimens of 60 mm 10 mm 4.5 mm size were used. The analyses were performed under a dual cantilever mode (oscillation amplitude: 15 mm) at 0.1, 1, 10 and 100 Hz frequencies. The analysis of effect of hybridization was carried out at 1 Hz frequency. The samples were heated from room temperature up to 180 C at a 3 C/min heating rate. The effectiveness coefficient C is the ratio between the composite storage modulus (E0 ) in the glassy and rubbery regions in relation to the neat resin8 and can be calculated using 0 0 Eg =Er composite C¼ E0g =E0r re sin Mat manufacturing Glass and ramie fibers were chopped into 45 mm length. The natural fiber was washed in distilled water (20– 25 C) for 50 min and then oven-dried at 105 C with air circulation for 60 min. After that, the fibers were mixed and manually arranged in a pre-mold of same shape of the mold in order to produce a hybrid mat. The overall fiber loading was maintained constant (21 vol.%) and the following relative volume fractions of glass fiber (GF) and ramie fiber (RF) were used: 0:100, 25:75, 50:50, 75:25. For example, 25% glass fiber and 75% ramie fiber loading composite was designated as 25:75. 0 ð1Þ 0 Where Eg and Er are the storage modulus values in the glassy and rubbery regions, respectively. According to Correa et al.,13 the adhesion efficiency may be determined by the adhesion factor A calculated as follows A¼ 1 tan c 1 1 f tan p ð2Þ The adhesion factor A was calculated in terms of the relative damping of the composite (tan dc) and the Downloaded from jrp.sagepub.com at UNIV FED DO RIO GRANDE DO SUL on November 19, 2012 1654 Journal of Reinforced Plastics and Composites 31(23) polymer (tan dp) and the volume fraction of the reinforcement (Tf) at the glass transition temperature. Results and discussion Effect of hybridization – Storage modulus The effect of hybridization on the storage modulus of polyester and composites is shown in Figure 1. In accordance with DMA analysis, the storage modulus is the contribution of the elastic component and it is indicative of the materials ability to retain the stored energy.14 In the glassy region (highlighted), the modulus is determined primarily by the strength of the intermolecular forces and also by the way in which the polymer chains are packed.8 An improvement in the modulus can be noted resulting from the incorporation of reinforcement, this being attributed to the stiffness imposed by the fillers. In addition, the modulus increases by glass fiber incorporation. This can be attributed both to the higher glass fiber modulus15 and the stronger adhesion to the polymer chains at the interface.7 There is a decrease in stiffness as the temperature increases, showing a sharp fall in E0 when passing through the glass transition temperature (Tg). For the composites, the drop is influenced by the reinforcing effect of glass/ramie fibers in the polymer matrix (stiffness and fiber/matrix interaction).5 In general, the decreasing in the E0 values can be explained based on the microbrownian motion of the polymer chains as the polymer approached the Tg. Micro-Brownian movements are related to the cooperative short-range diffusional motion of the main chain segments and to their relaxation stress.7 From Figure 1 it is clear that the fall in E0 is smaller for the composites in comparison with the neat resin. The authors related that it can be attributed to the combination of the hydrodynamic effects of the fibers embedded in a viscoelastic medium and to the mechanical restraint introduced by the reinforcement.8 Thus, the effect of reinforcement is higher on the modulus above Tg than below it, even for those composites containing ramie fiber only. On the basis of studies reported earlier in the literature5,8,9,16 it was possible to evaluate the extent of the reinforcing effect by measuring the effectiveness coefficient C (Table 1). To assess the effect of reinforcement with increasing temperature the coefficient C was calculated at four different temperatures (in the rubbery region). Table 1. Effectiveness coefficient C for different glass/ramie composites Sample C (40–100 C) C (40–120 C) C (40–140 C) C (40–160 C) 0:100 0.50 0.18 0.11 0.09 25:75 0.62 0.23 0.11 0.09 50:50 0.64 0.23 0.12 0.10 75:25 0.53 0.26 0.14 0.11 Figure 1. Storage modulus (E0 ) for different relative volume fraction of fiber (GF:RF). Downloaded from jrp.sagepub.com at UNIV FED DO RIO GRANDE DO SUL on November 19, 2012 Romanzini et al. 1655 For example, C (40–160 C) means that 40 C and 160 C are the temperatures in the glassy and in the rubbery region, respectively. Maximum effectiveness occurs when the maximum stress-transfer between fiber and matrix takes place and lower C values indicate better effectiveness.5 According to Table 1 the lowest C values occur for the highest temperatures, at 160 C (elastomeric region), which is expected. This confirms that the reinforcement effect on the modulus is higher above Tg than below it. Also, lower C values were expected for higher glass fiber content.16 In this work, the values of C (40– 160 C) are similar, and tend to decrease as the natural fiber content increases, indicating good tension transfer to the fiber/matrix at higher temperatures, especially for those samples containing 100% natural fiber. Figure 2 shows the cryogenic fracture surface of the 25:75 and 75:25 composites. Analyzing the ramie/matrix (Figure 2(a)) and glass/matrix (Figure 2(b)) interfaces of the composite 25:75 and comparing with the glass/ matrix interface of the composite 75:25 (Figure 2(c)), it was possible to verify that by increasing the volume fraction of glass fiber, agglomeration of fibers takes place which decreases the effective fiber/matrix stress transfer. This behavior was also observed in studies on pineapple leaf and glass fiber.9 Effect of hybridization – Loss modulus Figure 3 shows the loss modulus (E00 ) as a function of temperature for different relative volume ratios between glass and ramie fibers (GF:RF). In DMA analysis, the loss modulus is the contribution of the viscous component and is indicative of the energy dissipated by the system.14 The loss modulus (E00 ) reaches a maximum (some authors suggest this maximum as the glass transition temperature Tg) and decreases as the temperature increases. This behavior results from the polymer chains free movement at higher temperatures.17 In other words, the rapid rise in loss modulus in a system indicates an increase in the polymer structural mobility due to a relaxation process that allows greater amounts of motion along the chain than is not possible below the glass transition temperature.10 Also, it is important to emphasize that the maximum peak of the curve E00 versus temperature corresponds to the situation of maximum dissipation of mechanical energy, which in the region of glass transition is associated with the shifting from the glassy to the elastic state.14 As glass is incorporated in the composites higher loss modulus peaks are obtained. This occurs probably by the inhibition of the relaxation process in composites due to the increased number of chain segments and higher free volume resulting from fiber addition.6 The increased modulus of composite (75:25), as compared with the neat resin, can be explained by the higher internal friction that improves the energy dissipation.6 So, it can be concluded that the peak height is an indicative of the energy dissipated in a system. When this concept is applied to the composites, there is an increase in peak height resulting from the rise in the glass fiber volume fraction. The loss modulus peak height can be associated with the impact strength, which increases with the glass fiber Figure 2. Micrograph of (a) ramie/polyester interface and (b) glass/polyester interface of the 25:75 composite and the (c) glass/ polyester interface of the 75:25 composite. Downloaded from jrp.sagepub.com at UNIV FED DO RIO GRANDE DO SUL on November 19, 2012 1656 Journal of Reinforced Plastics and Composites 31(23) incorporation.7 Similar studies with ramie and glass fibers composites in different ratios were performed by Romanzini et al.18 According to the authors, the increase in the impact strength with the glass fiber content can be attributed to the higher energy dissipation at the glass/matrix interface in order to detach the fibers from the matrix. For example, the impact strength of the neat resin was found to be 48.6 6 MPa. By the incorporation of ramie fiber (0:100 – 45 mm fiber length), the impact strength increases by approximately 309%. Moreover, the impact strength of the (50:50) composite increased 80.2% in comparison to the (25:75) composite. For the (75:25) composite, there was a rise of 142.6% in comparison to the (25:75) composite. Also, Figure 3 shows a small hump (shoulder) due to the additional relaxation,9 observed at a temperature lower than Tg for all hybrid composites. The shoulder is more evident for composites with higher natural fiber content (0:100, 25:75 and 50:50). The additional relaxation can be related to the micromechanical transition arising from the immobilized polymer layer, which acts as interlayer,8 and to the effect of the presence of a strong interphase in the composites relaxation.9 In addition, the curves are also found to be flattened by the glass/ramie fiber incorporation.10 However, in the composite (75:25), the second peak is not evident. Thus, the curves are not to be flattened, and consequently, the peak height is higher than in other composites, as shown in Table 2. In addition, Table 2 presents the peak width at halfheight and the relaxation area for the composites and for the neat resin. Due to the wider distribution of relaxation times both peak width and the relaxation area increase with glass fiber incorporation. According to Pistor et al.,19 the peak width at half-height varies according to the homogeneity of the system. A broader distribution reflects thus deeper differences in chain segments relaxation times. Effect of hybridization – tan The ratio of the loss modulus to the storage modulus provides the mechanical loss factor or damping (tan d). The tan d parameter confers the balance between the elastic and the viscous phase in a polymer structure.6 Table 2. Peak height, peak width at half-height and relaxation area (E00 ) Sample Peak height Peak width at half-height Relaxation area Resin 0:100 25:75 50:50 75:25 243 299 324 340 434 4058 5818 5929 6028 7429 8095 11,544 11,834 12,093 14,846 Figure 3. Loss modulus (E00 ) for different relative volume fraction of fiber (GF:RF). Downloaded from jrp.sagepub.com at UNIV FED DO RIO GRANDE DO SUL on November 19, 2012 Romanzini et al. 1657 Also, the tan d peak is associated with the partial motion of a polymer structure, in which small groups and chain segments initially ‘frozen’ start to move in a cooperative way. This is indicative of the glass transition temperature, where the material changes from a rigid to a more elastic state.8 Figure 4 shows tan d as a function of temperature for different relative volume fraction of glass and ramie fibers (GF:RF). In polymeric composites, tan d is affected by reinforcement incorporation. Lower values for the tan d peak are found for the composites, as compared with the neat resin. This can be justified by the restriction of polymer molecules motions resulting from the incorporation of a rigid fiber.6 Also, as the energy dissipation will occur at the fiber/ matrix interface, a stronger interface is characterized by lower energy dissipation. Thus, lower values for tan d peak also indicate better interfacial adhesion.8 According to this concept, one would expect lower peaks for the higher glass fiber content composites (resulting from better interfacial adhesion). However, the highest energy dissipation values (peak height) and largest relaxation times distribution (peak width at half-height and relaxation area) were found for the composites containing 75:25 (GF:RF), as shown in Table 3. Similar results were found by Ornaghi et al.7 studying hybrid composites containing glass and curaua fibers and by Devi et al.9 studying pineapple leaf and glass fibers. According to the authors, at higher glass fiber fractions, agglomeration takes place resulting in incompatibility between the fiber and the matrix. A schematic representation showing the distribution of glass and ramie fibers in different fractions is presented in Figure 5. The micrograph of the composites with 25:75 (Figure 5(a)) and the agglomeration in the 75:25 composite (Figure 5(b)) are also shown. So, strong interaction of fiber and matrix occurs at higher ramie fibers fractions (Figure 5(a)), which reduced the mobility of molecular chains at the interface and the tan d peak is reduced accordingly. This corresponds with the adhesion factor A values (Table 3), in which the composites with lower ramie fiber fraction show better fiber-matrix adhesion (low values of the adhesion factor A suggest improved interactions at the fiber/matrix interface13). In addition, according to Table 3, the (0:100) composite showed the highest Tg (116 C). Jawaid et al.4 Table 3. Parameters obtained from tan d spectra Peak Peak width at Relaxation Adhesion Sample height half-height area factor A Tg ( C) Resin 0:100 25:75 50:50 75:25 0.58 0.32 0.33 0.34 0.38 10.3 5.23 5.55 5.96 6.29 Figure 4. Tan d for different relative volume fraction of fiber (GF:RF). Downloaded from jrp.sagepub.com at UNIV FED DO RIO GRANDE DO SUL on November 19, 2012 20.62 10.43 11.09 11.90 12.53 – 0.306 0.268 0.245 0.170 115 116 112 112 113 1658 Journal of Reinforced Plastics and Composites 31(23) also found that Tg values were lower for hybrid composites than those of natural fiber composites and the neat resin. According to the authors, hybrid composites show lower Tg values due to the decreasing of the fiber/ matrix interaction which shifts the relaxation temperature towards lower temperatures. Besides, a comparison among hybrid composites shows no significant influence of the various ramie/glass fractions on the Tg values (from 112 C to 113 C). Effect of frequency The viscoelastic properties of the studied material are affected by time, temperature and frequency, thus influencing the storage modulus, loss modulus and tan d curves of the composites. Figure 6 shows the variation of storage modulus for a range of (a) temperature and (b) frequency for (25:75) composites. There is an increase in the storage modulus as the frequency increases and the temperature decreases. This behavior was already reported by Abraham et al.,20 studying polypropylene composites laminates. If a material is subjected to a constant stress, their elastic modulus will decrease over a period of time, due the molecular rearrangement in an attempt to minimize the localized stresses. So, the modulus measurements performed over a short time (high frequency) result in higher values.8 Figure 7 shows the effect of frequency on tan d curves for the composite (25:75). The general behavior of the curves is repeated for the hybrid composites studied. Increasing the frequency, the tan d peak also shifts to higher temperatures. This occurs due to the fact that, at higher frequencies (short time) there is a decreasing in rotational and translational motions of Figure 5. Schematic representation showing the distribution of glass and ramie fibers in different fractions and the micrograph of the composites with (a) 25:75 and (b) 75:25. Downloaded from jrp.sagepub.com at UNIV FED DO RIO GRANDE DO SUL on November 19, 2012 Romanzini et al. 1659 Figure 6. Storage modulus vs (a) temperature and (b) frequency of (25:75) composites. Figure 7. Effect of frequency on the tan d curve of (25:75) composites. the molecular chains, which require more energy to start the cooperative movement. Furthermore, a second peak can be observed on tan d curves for the composite with 25% natural fiber, which appears at all frequencies. The behavior of the tan d curves is influenced by this additional relaxation that is most noticeable on loss modulus curves (Figure 8). Upon scrutinizing the effect of frequency on loss modulus curves for (25:75) and (75:25) composites, it is evident that the shape of the loss curve is affected by the incorporation of different fractions of glass and ramie fibers. Thus, this behavior is characterized by micromechanical transitions at the interface (discussed in the 3.2 item), that is further evidenced in composites containing higher fractions of natural fibers, that is an indicative of a strong interface in the composite.9 Also, the calculation of the activation energy (Ea) was performed on the basis of the effect of the frequency on the glass transition temperature of the Downloaded from jrp.sagepub.com at UNIV FED DO RIO GRANDE DO SUL on November 19, 2012 1660 Journal of Reinforced Plastics and Composites 31(23) Figure 8. Effect of frequency on the loss modulus curve of (a) (25:75) and (b) (75:25) composites. Table 4. Activation energy (Ea) for different glass/ramie composites Sample Ea (kJ/mol) R2 0:100 25:75 50:50 75:25 354 414 419 421 0.994 0.996 0.992 0.995 composites (Tg shifts to higher temperatures). The activation energy for the relaxation process in the glass transition region (a-transition) can be explained by the Arrhenius relationship, as already reported in the literatures.6–8. Table 4 shows the activation energy (Ea), the determination coefficient (R2) of the fitting curves used. The increase in activation energy resulting from glass fiber incorporation is due to the rigidity imposed by the glass fiber.6 Upon increasing the reinforcement, more energy is required to promote the initial movement of some molecular segments in the polymer backbone.16 An improvement in the storage modulus resulting from reinforcement incorporation is due to the stiffness imposed by the reinforcement (in the glassy region). Furthermore, it was confirmed that the effect of reinforcement on the modulus is higher above Tg than below it. Also, scrutinizing the loss modulus and tan d curves, higher energy dissipation (peak height) and larger relaxation times distribution (peak width at half-height and relaxation area) were found for the composites (75:25), showing the influence of a second peak below Tg. And at higher glass fiber fractions, agglomeration takes place resulting in incompatibility between the fiber and the matrix, the fiber/matrix interactions are improved with the increase of ramie fiber fraction. So, to evaluate the composites properties (e.g. storage modulus), it is more important to evaluate the fiber properties than the interface. Finally, the tan d peak was shifted to higher temperatures with the increase in frequency and the activation energy was higher for the 75% glass fiber composite. Funding This research received no specific grant from any funding agency in the public, commercial, or not-for-profit sectors. Acknowledgements Conclusion This study concentrates on evaluating the influence of hybridization (glass/ramie fiber) and frequency on the dynamic mechanical properties of polyester composites. The authors wish to thank CNPQ and CAPES for the financial support, LPOL for providing the experimental testing and particularly Elekeiroz S.A for providing the polyester resin. Authors are also indebted to the PGEPROTEC (UCS) and PPGEM (UFRGS) postgraduate programs. Downloaded from jrp.sagepub.com at UNIV FED DO RIO GRANDE DO SUL on November 19, 2012 Romanzini et al. 1661 References 1. Angelini LG, Lazzeri A, Levita G, et al. Ramie (Boehmeria nı́vea (L.) Gaud.) and Spanish Broom (Spartium junceum L.) Fibres for composite materials: agronomical aspects, morphology and mechanical properties. Ind Crop Prod 2000; 11: 145–161. 2. Margemi FM, Monteiro SN, Neto JB, et al. 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