NICKEL BASED
FLUX CORED WIRES
For All Position Welding
Stoody.com
NICKEL BASED FLUX CORED WIRES
NICKEL BASED FLUX CORED WIRES
WIRE AWS CLASSIFICATION
Stoody Nickel Based Flux Cored Wires comprise a family of
wires that can be used to weld and clad in those applications
where nickel based solid wires for GMAW and stick electrodes
for SMAW of equivalent composition are commonly used. The
major advantages of the Stoody flux cored wires over the solid
wire and shielded metal arc electrode processes are:
Stoody Nickel Based Flux Cored wires are manufactured to AWS
specification AWSA 5.34/A5.34M where applicable. The wires are
dual classified in the traditional AWS format as well as in ISO format.
®
n
O
ut-of-Position (OOP) Weldability: Stoody wires incorporate
a slag system that enables significantly higher deposition
rates when welding out-of-position versus solid wires or stick
electrodes. Typical deposition rates are 11⁄2 - 2 times higher
than GMAW with solid wire and 2-3 times higher than SMAW.
n
H
orizontal and Flat Weldability: Although the wires are
designed primarily for OOP welding, Stoody wires can also
be used for welding in the flat/horizontal positions with higher
deposition rates and better weld profiles than obtainable with
SMAW/GMAW.
n
Shielding
Gas Flexibility: Gases used are typically Ar-CO2
mixtures such as (75-25) although pure CO2 may also be
used. These gases are cheaper than gases typically used for
solid wire welding such as pure Argon, Tri-mixes, etc.
n Power
Source Consistency: OOP welding can be performed
with standard constant voltage power sources. The ability
to pulse is not required.
PRODUCTS AVAILABLE
Alloys equivalent to the Inconel A, 82, 182, 622, 625, 686, 59,
and C276 compositions are currently available. Special alloys
can also be made depending on volume/pricing considerations.
Specific to Alloy 625, a low iron grade 625LI-T1 (Fe < 1.0%) is
also available.
®
WELDING PARAMETERS/DEPOSITION RATES
Stoody Nickel Based Flux Cored wires can be welded in a
manner similar to stainless flux cored wires. Conventional
constant voltage power sources are adequate and there is no
need for pulsing. Wires typically operate in the spray mode
with 75 Ar / 25 CO2 shielding and semi-spray with 100% CO2.
Typically the Ar-CO2 mixture is preferred for OOP whereas
100% CO2 results in better penetration in thick section welds.
®
Typical deposition rates are shown in the chart below, and are
significantly higher than those for OOP welding with coated or
solid wire electrodes.
WELDING PARAMETERS
Constant Voltage DCEP
CTWD: 3/8-5/8" (9-16 mm)
75% Ar / 25% CO2
100% CO2
CURRENT
(amp)
VOLTAGE
(volts)
WIRE FEED SPEED
ipm (m/min)
1/16" (1.6 mm) Flat
225/250
26/27
250-275 (6.3-6.9)
1/16" (1.6 mm) Vert Up
200/225
25/26
200-250 (5.0-6.4)
0.045" (1.2 mm) Flat
175/200
25/26
375-400 (9.4-10.0)
0.045" (1.2 mm) Vert Up
150/175
25/26
300-325 (7.5-8.2)
Vertical-Up Fillet Welds made with 0.045" (1.2 mm) Stoody 625-T1
Inconel is a registered trademark of Special Metals Corporation and not affiliated
with Stoody Company in any way.
®
Stoody.com
2
NICKEL BASED FLUX CORED WIRES
DEPOSITION RATES
TYPICAL APPLICATIONS
Voltage: 25-26 volts
CTWD: 3/8-1/2" (9-12 mm)
Stoody Nickel Based Flux Cored Wires are used predominantly in
applications where solid wires and manual electrodes have been
replaced, resulting in improved deposition rates and job efficiency:
Deposition Rate (lb/hr)
18
16
nWelding
0.045" (1.2 mm)
1/16" (1.6 mm)
14
of 9% nickel steel for LNG tanks
nCladding
12
n
10
nDissimilar
metal welding
nWelding
of high molybdenum austenitic stainless steels in
scrubber fabrication
8
6
4
PACKAGING
2
0
of reactor vessels
Joining nickel alloys
0
100
200
300
Stoody Nickel Based Flux Cored wires are vacuum packaged
and are available on 33 lb (15 kg) layer level wound wire spools.
400
Current (amp)
TYPICAL WIRE COMPOSITIONS AND MECHANICAL PROPERTIES
Product
Classification
82-T1
182-T1
A-T1
AWS A5.34/
A5.34M:2013
AWS Format
ENiCr3T1-1/-4
ENiCrFe3T1-1/-4
ENiCrFe2T1-1/-4
ENiCrMo3T1-1/-4 ENiCrMo3T1-1/-4 ENiCrMo4T1-1/-4 ENiCrMo10T1-1/-4
TNI 6082-11/-14
0.04
3.0
0.4
19.0
Bal
-2.5
-1.7
TNI 6182-11/-14
0.03
5.4
0.3
16.0
Bal
-2.0
-7.5
TNI 6133-11/-14
0.03
2.5
0.3
15.0
Bal
1.9
1.9
-1.5
TNI 6625-11/-14
0.03
0.4
0.3
22.0
Bal
9.2
3.8
-3.0
TNI 6625-11/-14
0.03
0.4
0.3
22.0
Bal
9.2
3.8
-0.3
TNI 6276-11/-14
0.02
0.4
0.2
15.4
Bal
15.6
-3.8
5.2
TNI 6022-11/-14
0.02
0.5
0.2
21.3
Bal
13.8
-3.1
5.0
58 (400)
58 (400)
51 (340)
72 (500)
76 (525)
68 (450)
70 (470)
89 (615)
94 (650)
89.5 (595)
112 (775)
117 (805)
106 (705)
103 (685)
26
35
45
38
35
42
27
--
78 (109)
67 (92)
48 (67)
50 (70)
31 (42)
--
11872700
11916200
11896500
11872500
11977400
11953700
11953800
11872600
11916100
11896700
11872400
11977300
11964300
11965700
ISO Format
C
Mn
Si
Cr
Ni
Mo
Nb
W
Fe
Yield Strength,
ksi (MPa)
Tensile Strength,
ksi (MPa)
Elongation, (%)
Charpy Impact
Energy at -320°F
(-196°C),ft-lb (joules)
Part Number, 0.045"
(1.2 mm)
Part Number, 1/16"
(1.6 mm)
625-T1
Other products available:
ENiCrMo13-T1 for welding or cladding with Alloy 59.
ENiCrMo14-T1 for welding or cladding with Inconel Alloy 686.
®
Inconel is a registered trademark of Special Metals Corporation and not affiliated
with Stoody Company in any way.
®
U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515
International Customer Care: 940-381-1212
3
625LI-T1
C276-T1
622-T1
THE AMERICAS
ISO 9001
REGISTERED FIRM
Denton, TX USA
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Ph: 1-800-426-1888 (tollfree)
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at our Bowling Green, Kentucky
location is registered to meet
the requirements of ISO 9001
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Ph:1-954-727-8371
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WARNING Protect yourself and others. Before
you use this product, read and understand
this label, the appropriate Material Safety Data
Sheet (MSDS), the manufacturer’s instructions
and your employer’s safety practices. The
MSDS is available upon request from your
distributor, your employer.
HEAT RAYS (INFRARED RADIATION from
flame or hot metal), from oxyfuel process
can injure eyes. ELECTRIC SHOCK can
kill. ARC RAYS can injure eyes and burn
skin. FUMES AND GASES can be
hazardous to your health.
n
eep your head out of fumes. The primary
K
entry route for welding fumes and gases is
by inhalation. Short-term over-exposure to
welding fumes may result In fever, dizzness,
nausea, or dryness or irritation of nose,
throat or eyes and may aggravate pre-
existing respiratory conditions. Long term
over-exposure to welding fumes may harm
your respiratory function and pulmonary
function and may lead to siderois (iron
deposits in the lungs). Manganese overexposer may affect the central nervous
system, resulting in impaired speech and
movement. OSHA considers chromium
and nickel compounds carcinogens.
n
se enough ventilation and exhaust at the arc
U
(flame) to keep fumes and gases from your
breathing zone and general area. If you are
concerned about the ventilation of your work
area, request that your employer conduct
appropriate testing.
n
his product contains or produces a
T
chemical known to the state of California
to cause cancer and birth defects (or other
reproductive harm). (California Health and
Safety Code 25249.5 et seg.)
U.S. Customer Care: 800-426-1888
Form No. 62-2508 (03/11/15)
•
n
Wear correct eye, ear, and body protection.
n
o not permit electrically live parts to touch
D
skin, clothing or gloves. Insulate yourself
from work and ground.
n
IN CASE OF EMERGENCY: Immediately call
for medical aid. Employ first aid techniques
recommended by the Red Cross.
n
ee American National Standard Z49.1 Safety
S
In Welding, Cutting and Allied Processes,
published by the American Welding Society,
PO Box 351040, Miami, FL 33135: OSHA
Safety and Health Standards. 29 CFR 1910,
available from the US Government Printing
Office, Washington, DC 20402.
THIS INFORMATION IS INTENDED
FOR THE END USER OF THIS
PRODUCT DO NOT REMOVE OR
OBSTRUCT THIS INFORMATION
Canada Customer Care: 905-827-4515
© 2015 ESAB
•
International Customer Care: 940-381-1212
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Printed in U.S.A.