Rochester Institute of Technology RIT Scholar Works Theses Thesis/Dissertation Collections 5-12-1987 Characterization of ion implanted antimony Michael J. Cumbo Follow this and additional works at: http://scholarworks.rit.edu/theses Recommended Citation Cumbo, Michael J., "Characterization of ion implanted antimony" (1987). Thesis. Rochester Institute of Technology. Accessed from This Thesis is brought to you for free and open access by the Thesis/Dissertation Collections at RIT Scholar Works. It has been accepted for inclusion in Theses by an authorized administrator of RIT Scholar Works. For more information, please contact [email protected]. CHARACTERIZATION OF ION IMPLANTED ANTIMONY by MI chae 1J. Cumbo A Thesis Submitted In Partial Fulfillment of the ReQul rements for the Degree (\ f MASTER OF SCIENCE In Electrical Engineering Approyed by: Prof Name Illegible (Thesis Adylsor) Prof ________ Prof Prof Lynn Fuller ______ __ ~ Name Illegible Swaminathan Madhu (Department Head) DEPARTMENT OF ELECTRICAL ENGINEERING COLLEGE OF ENGINEERING ROCHESTER INSTITUTE OF TECHNOLOGY ROCHESTER, NEW YORK MAY, 1987 May 12, 1987 I hereby outhorize Rochester Institute of Technology to release my Moster's thesis, "Chorocterizotion of Ion Implonted Antimony," for reproduct ion. Michael J. Cumbo Michael J. Cumbo FOREWORD The experimental development the Device described In this thesis work project during my Technology Lab of assignment es a process engineer In the Electronic Research Eastman Kodak Company. This facilitated the semiconductor processing with a number of well applications. wish to testing use of modern equipment and provided me defined goals In the form of actual device for my employer. the technical acknowledge Rochester Institute addition, I and Laboratories, This was an enjoyable experience for me and, I hope, a useful project I was undertaken as a of guidance of Technology, during the received a great deal Prof. R. past three Turkman, years. of encouragement and support Eastman Kodak Company; an In from Incomplete list Is: many employees of Mr. M. DeMay, Mr. M. Guldash, Mr. J. Hach, Mr. J. Hoover, Dr. J. Lavlne, Dr. S. T. Lee (SIMS Analysis), Mr. J. Russell, Mr. A. Scribanl and Dr. J. Taylor. I em also assistance with grateful for the Indebted to Mr. K. Ion Implantation patience of Chasey, Varian SEG, Inc., for equipment. my wife, Judy. -11- Finally, I am especially CHARACTERIZATION OF ION IMPLANTED ANTIMONY by Michael J. Cumbo Electronics Research Laboratories, Eastman Kodak Company Rochester, New York ABSTRACT Ion Implanted antimony In single crystal (100) (121Sb) Is characterized as an n-type oriented silicon. equipment and critical parameters are procedures used data on The required device that n-type dopant, perspective. require a silicon. experimental In this study are presented along with the resulting dopant distribution heavy Implantation discussed. The and crystal damage annealing. The tradeoffs between antimony and arsenic, the used dopant are examined The context of this heavily Results of a more from both commonly a process end a comparison is In applications doped layer beneath a thin deposit of epitaxial specific buried layer process characterization are Included. -Ill- TABLE OF CONTENTS Page LIST OF TABLES v LIST OF FIGURES vi LIST OF SYMBOLS lx I. INTRODUCTION 1 II. ION IMPLANTATION AND MICROELECTRONICS 5 A. Process Features 7 B. Ion Implantation Systems 9 III. ANTIMONY IMPLANTATION INTO SILICON 13 A. Review B. Equipment Issues 30 IV. EXPERIMENTAL PROCEDURE 38 V. PROCESSING DETAILS AND RESULTS 45 VI. SUMMARY 85 REFERENCES 86 APPENDIX 1: of the Literature: Processes and Devices Derivation of 13 the Mass Separation 92 Relationship APPENDIX 2: Equipment and Materials -iv- Listing 94 LIST OF TABLES Page 1. Atomic masses, tetrahedral misfit bonding lattice radii and 25 factors of n-type dopants in SI 2. Target features of Sb Implanted layers after drive-In 40 47 3. Optimum source parameters 4. Summary of Sb oxidation retarded diffusion study 66 5. Summary of Sb buried layer 77 for Sb Ionization process parameters -v- LIST OF FIGURES Page 1. Block diagram of the "generic" 2. Schematic of a Varian/Extrion CF4/DF4 medium current Ion Implenter 3. 2 planer process sequence 10 Intrinsic dlffuslvltles 4. Cross-sectional representation bipolar transistor dopants in SI of n-type with a burled of a vertical 14 NPN 19 collector 5. Cross-sectional representation of a CMOS structure with a retrograde N 20 well 6. Vapor pressures of Sb and As 22 7. Solid solubilities 24 8. Projected of n-type range of dopants in SI Sb and As In SI 27 9. Projected standard deviation of Sb and As In Si and 10. Ratio of lateral and vertical straggle of S102 28 the n-type dopants In SI 29 Vaporizer equipped Ion source 31 1 2. Photograph of a solid source vaporizer core 33 13. Photograph of a standard gas fed Ion source and a 1 1 . 34 vaporizer equipped source -vi- Page 14. Beam current end mess separation vs. extraction voltage 36 15. Ion source mass spectrum 48 1 6. Sb beam 49 17. SIMS profiles: Sb Implanted Into SI 51 18. SIMS 52 19. Ion Implanted As Isochronal RTA data 54 20. Ion Implanted Sb Isochronal RTA data 55 21. Oxide thickness vs. Sb dose (Version B) 58 22. Sb oxidation retarded vs. dose Sb oxidation retarded 23. profiles: profiles 24. Sb current vs. energy Sb Implanted Into diffusion: sheet resistance 59 (0 = 5 diffusion: SRP concentration 61 1013/cm2) x oxidation retarded profiles S102 diffusion: SRP concentration (0= 5 x 1014/cm2) 25. Oxide thickness 26. Sheet resistance ns. 62 Sb dose (Version A) vs. dose after drive-In (E 68 = 90 keV, 70 Version A) -vll- Page 27. Sheet resistance vs. dose after diive-ln (E = 140 keV, Version B) 28. Sheet 71 resistance vs. dose after drive-in (E = 190 keV, 72 Version B) oxide" 29. Sheet 30. Sb: Version A SRP concentration profile (E 0 31 . = 3 resistance vs. x dose: "zero 74 screen = 190 keV, 75 1015/cm2) contour map 78 resistance contour map 79 Version A sheet resistance 32. Version B sheet 33. As: SRP 34. As: Version B burled layer SRP concentration profile 82 35. Sb: Version B buried layer SRP concentration profile 83 concentration profile after -vlll- Version B drive-in 81 LIST OF SYMBOLS x Vertical distance Into the n(x) Density 0 Ion dose; the Rp Projected range; the Impurity of ARp atoms as a number of Into the substrate substrate measured by function of Implanted ions average distance from the vertical surface. distance. per unit area. of vertical penetration Implanted Ions. Projected standard deviation (vertical straggle); the statistical fluctuation In Rp. AR] Lateral standard deviation (lateral straggle); the statistical fluctuation In the lateral penetration of the substrate by Implanted Ions. qe Magnitude of the m Mess Vx Ion h Charge r Radius of of an charge of an electron. Ion. source extraction voltage. state of an Ion ( 1 curvature of ,2,3,...) the beamline -lx- within the analyzer. B Magnetic field Ef Final Ion Va Voltage drop Ib Ion beam current. A Target R8 Sheet D DlffusWIty. DN DlffusWIty Dj0 Intrinsic diffusion strength of the analyzer. energy. across the accelerating tube. area over which the Ion beam is scanned. resistance. in a nonoxldizing atmosphere. coefficient associated with neutral vacancy Interactions. Dj" Intrinsic diffusion coefficient associated with negative vacancy Interactions. n Extrinsic nj Intrinsic carrier IS1|1| Concentration of SI Interstltlals In a nonoxldizing ambient. [SI,] Concentration of SI Interstltlals In an D0 carrier concentration. concentration. oxidizing Pre-exponentlal factor associated with Dj0. -x- ambient. Dq" Dj" Pre-exponential factor Q^ associated with Activation energy associated with Dj. Activation energy associated with D|~. Q|" -xi- I. INTRODUCTION The various microelectronic process technologies fabrication three of monolithic Integrated used In the circuits can be classified into main groups: 1.) Bipolar technology. 2.) MESFET (metal-semiconductor field effect transistor) technology. 3.) MOSFET (metal-oxide-semiconductor field effect transistor) technology. Each of these technologies planar processing sequence substrates, usually In Iterations this Is sequence in each of a semiconducting In Figure 1. The details "generic" of each may vary considerably between the technology, but the As depicted In the block diagram, always used on Iterations form. A block diagram of the shown of a given process unchanged. aluminum to produce devices wafer planar process sequence element of relies upon successive a overall doping form process remains is not Iteration. (The deposition and patterning of an Interconnect layer is an example of this.) -1- 'GENERIC'" PLANAR PROCESS SEQUENCE Wafer Clean X Oxidation and/or Thin Film Deposition I Photolithographic Pattern Definition I Pattern Etch No Doping I Figure 1 -2- One feature of the planer process 1s the ability to modify the electrical properties of select regions of the substrate. This Is achieved dopants Into the substrate by the Introduction of substitutional lattice. Precise three-dimensional distribution semiconducting of control of dopant atoms 1s a the key to successful device fabrication. The lateral dopant distribution Is determined primarily by the while the vertical process used and The objective of used photolithographic distribution depends any subsequent A the etching processes, particular use of doping high tempereture exposure. of some silicon doping process based microelectronic devices. ion implanted antimony (121Sb) es an n-type dopant Is examined, emphasizing layer upon and this work Is to characterize a specific In the fabrication Namely, the patterning applications requiring e heavily doped buried structure. generalized a review of Is by the technical literature on Sb Implantation end device applications. process discussion of the role of Ion Implantation Is followed Next, the engineering considered. The of an Implanted Sb burled leyer experimental procedures are -3- described In detail, Including techniques. common post-Implantation By way heavy properties of and wafer evaluation of comparison with arsenic n-type Sb annealing dopant, the (75As), range statistics end are presented. -4- the more annealing II. ION IMPLANTATION AND MICROELECTRONICS Ion Implantation Is the technique Ionized atoms Is directed upon penetration of the target by which an energetic beam of e solid terget, resulting in the the Incident atoms. The by range of energies encountered In most applications are such that the Incident Ions ere eble to penetrate beyond the before coming to rest, the target neer surface region without eltering the (of the structure of order of the 50 ) nuclei of atoms.1 Ion Implantation as applied to microelectronic device fabrication Is the technique of choice for common renge of doping semiconductor atoms per unit area of wafer, the dose, Is usually between end 101 ] dose are the two fundamentel any Ion implantation doping As an Individual The Ion energies In contemporary processes Is 5 to 500 keV. The number of Implented energy wefers.2 and 1017 the terget atoms/cm2. parameters used The to specify process. Implanted Ion propagates Into the target wafer, It loses energy via a multitude of scattering Interactions with the -5- electrons and nuclei of the target atoms. This large ebsolute density statistics to predict atoms. The most of = coupled with the Incident ions, mandates the adequately the final distribution elementery treatment Gaussian distribution function n(x) fact, of of use of of Implanted this problem results In e the form {0 / [/(2ff )ARp]} exp {-0.5[(x - Rp) / ARp]2} (1) where x Is the vertical distance Into the terget wefer, Z Is the Rp Is the projected range (the everage normal penetretion ARp Is the projected standard deviation (vertical dose, depth) and straggle).3 In the absence of crystellographlc channeling effects, the Geussien distribution function is ectuel the peek of dopent profiles. However, beceuse of the dependence of momentum transfer their a reasonable approximation neer relative etoms can masses, forward occur4 not predicted between implanted by This results or in atoms and backscattering e skewed target etoms of the Implanted dopant profile which the Gaussian function. Three end four moment distribution functions heve been fitted to experimental data permitting more accurate process modeling.5'6 -6- on Is The utility of these more complex distribution functions becomes significant In situations where the redistribution of Implanted atoms due to any subsequent high temperature processing Is Thus, If the a given cumulative /(Dt) implantation step is function Is sufficient for usually the case product of the processing which follows than ARp, then the Gaussian much greater most process negligible. engineering problems. In SI processing. The range statistics of the This is shallow level Impurities of SI and GaAs have been extensively studied end are widely There published. are many desirable features technique as compared with of furnace Ion implantation as a predeposltlon. doping The most Important are listed below: 1. Cleanliness: Ion Implantation takes environment, with the pressure place In a high vacuum typically 1 x 10"6 torr or lower. All Implanters utilize some form of magnetic mass separation to produce a 2. Flexibility: Magnetic chemically pure beam of mass separation means Ions. that one Implanter can be used for many dopants. The wide range of achievable Ion doses frees the process -7- engineer from the thermodynamic constraints encountered In furnace predeposltlon. Since most Implanters are designed to maintain low wafer temperatures are useful as masks (<100C), a host of alternate materials for selective doping. 3. Profile Control: The ability to adjust the ion energy control of the Implanted dopant profile shape to which Is not possible by any other selective a enables degree doping process. 4. Uniformity: Typical three-sigma dose uniformity specifications of a (a) Within available commercially a wafer: are also several a medium current mechine high current machine price 0mQX (lmox = vacuum wafer mechanism. from about $400,000 for mA). a complicated ensemble components, sensitive transport 1.505? 1 mA) up to $2,000,000 for = 10 2. Complexity: An ion implanter Is high < drawbacks to Ion Implantation: 1. Cost: Ion Implanters range In a are7 3s<3.75S (b) Wafer to wafer, day to day: 3s There Implanter of electrical subsystems and a Maintenance requirements are -8- significant, with downtimes of 25* not unusual. 3. Crystal Damage: An unavoidable by-product into single crystal material of Ion Implantation Is disruption of the lattice. High temperature annealing Is required to repair the damage. This requirement conflicts with the trend In VLSI device fabrication toward lower thermal budgets to lateral achieve smaller vertical and structures. The basic layout of most commercial Ion Implanters Is schematic of a common medium current The flight path of the dopant 1. A D.C. gas plasma atoms unit8 similar. The Is shown In Figure 2. Is traced below: is used to Ionize dopant atoms In the source. torr* The Internal 2. Ions are pressure of extracted energy between 5 3. The 90 field the that the * A more through and source Is about an aperture analyzer magnet. trajectory of 10~3 In the source, at an 25 keV, Into the beamllne. bend In the beemllne Is nested of has the the Ions of The field sources -9- the strength the desired seme radius of curvature es detailed discussion of within uniform Is adjusted so cherge-to-mass ratio the bend In the beamllne. Is In Chapter III. 0 C 0 H P c u H u O u U* o Q iA CH fa rH J-1 4-J X UJ c ft H S-l > o J c o J-J Oi 14-1 <D The charge-to-mass by* Is given ratio qe/m = 2VX / (hrV) where h is the charge state of the ion the charge of an electron, m , (2) qe is the mass Is the megnltude of of the Ion, Vx is the extraction voltage applied to the Ion source, r Is the radius of curvature of the beamllne and B is the field strength of the enalyzer megnet. 4. After being filtered by the enelyzer magnet, the Ion beem pesses through e veriable eperture to adjust the current level. The beam is then accelerated ecross the high which boosts the energy of Is the voltage voltage end of accelerator 10~4 Vfl) Ef hqe(Vx ? drop the ecceleretor tube. The high ecross (3) the beamllne between the tube is maintained torr, corresponding to a derivation. -11- source and at a pressure of e mean i See Appendix 1 for tube, the Ions to the final value, Ef. = V0 voltage the approximately free peth of 50 cm. 5. The next section of the beamllne contains quadrupole triplet lens for beam horizontal target One feature of the scan key offset voltage applied the beam by about the beam that the high greater 6. The Ion beam wafer. suppress is The enters to deflect from ions traverse exchange pressure to a lead to supplied the end mean station and wafer resides within a electron any secondary otherwise which tube because the which corresponds is a D.C. plates exchange as the Is not an Is kept free path of than 10,OOOcm. scanned target torr, across neutral atoms any the beamllne. Charge accelerator 10"6 below 5 x eliminates from charge voltage end of Issue pest the system between the horizontal 7. This result plus vertical and to raster the beam uniformly scan plates wafer. focusing an electric significant to the wafer Faraday emission, dose to errors. Impacts the cage to which would The neutralize electron current the Implanted ions between Is Integrated to determine the dose. The relationship the dose, the scanned 0 aree, = A, and the beam current, (|lbdt)/(hqeA) -12- lp, Is (4) III. ANTIMONY IMPLANTATION INTO SILICON Many microelectronic devices require localized regions doped with an n-type of Si, the see a that diffuses slowly In the host lattice. In the Impurity n-type dopants that Mill this Figure 3. These two materials diffusion furnace Before engaging In be some As and Sb when rich heavily Oleszek has doped, Sb ion Implantation, there should seek an alternative chemically to chemical Si, Is the formation predeposited on defects celled "rosettes". The R. A. Mollne's doped layers beneath characterized a rosette predeposited in As and Sb. This problem, which Is common to both rosettes was one goel of form be chemically Sb; the fact that a materials problem originally In the field to predeposltlon of requirement are As and Ion Implanted. consideration of mention of caused workers Impurity or can case ellminetlon of work on epitaxial implanter10 uA) -13- e As Induced Ion Implanted As to SI.9 Similarly, G. M. technique for the formation free, Sb buried leyers using of low current of heavily Omox= 25 c c -Q TJ c ro X >* o o 0 cn 0 c -C u o o CM 0) Eh u 0 LO 4-J u a o c n c If) o o Q. o O > E CD D H CO E QJ CD zz cn o o CD CJ5 o u c c o o o o o o o o o o o o o o o o o o o o o o o o o , . o o O y i o o < co CO C^ cn o o c -C u <D CM E c QJ U c 0) 0) OJ Ion implantation of Sb Into SI has been fundamentally characterized In the range of energies between 10 keV and 60 keV Using SIMS analysis, the about 0.3 ( 20%). (The determination reportedly too extraction nuclear by E. of higher moments Is this method.) For process modeling, LSS* a modified potential was fitted to the data. Guerrero.12 SIMS and of 30 keV to 120 keV has been RBS measurements determine the dopant profiles before and found to precipitate were used after annealing. at concentrations above 6 x Sb 1019/cm3 If the exceeded 800C. For samples with high Implant doses (0 1015/cm2), = 3 x an anomalously high to was annealing temperature (2X) 1 sensitive to experimental noise for an accurate scattering by Chu.1 W.K. ARp/Rp ratio was found to be constant at Sb Implantation In the energy range studied by oxidation rate was observed. Most Ion Implantation Into SI surface oxide LSS: wafers Is done through a thin layer of to minimize crystal channeling effects and to protect Llndhard, Scharff original paper on and Schlott, Ion Implantation range -15- Reference 3, the theory. authors of the underlying (from Interface x by forward either the Implanter apertures or The behevlor (5 SI from contamination of Implanted As was analyzed be G. A. 1014/cm2) were thin oxide layer (100 temperatures sticking and of done ). 900 to at masking layers Sb In the vicinity Sal-Halasz.13 of on the S1-S102 low energies (40 to 50 keV) through a 1000*C, both dopants have S1-S102 Interface until an essentially unity 2 x 1014/cm2 Is This trapped dopant Is electrically inactive. implented Sb was published Hall-effect meesurements active by end A. Nylandsted goes out of solution of 1020/cm3 for 700C ion Using RBS, Mossbauer spectroscopy, the further annealing, this "supersaturated low annealing Lersen.14 Sb concentration (incorporated sites) was found to be 4.5 x Sb the wafer). Moderate dose implants A more rigorous Investigation of the activation properties electrically Impurities RBS data Indicated that for annealing coefficient et the segregated. scattered meximum on substitutional enneallng. solution" cen With be reduced. The Into Sb-Si vacancy complexes at low doses end temperatures, and Into Sb precipitates et high doses and high temperatures. -16- The effect of the furnace tube atmosphere on the SI has been studied and angle an the which In 1s unique among SI are concerned with bipolar e and n-well dry 02 is 40 to the oxidation time. dopants, Indicates that Sb annealing studies, on specific epplicetions. devices thet require a CMOS devices In the cese of the heavily collector and thin (2 to 20 um) deposit of applications. use of e non-oxidizing with vacancies exclusively. have been published beneeth upon (SRP) that Sb diffusion shown coefficient in N2, depending Sb in of resistance probe atmosphere relative to a Beyond the basic Sb implantation papers Spreading 100C, the diffusion value obtained This behavior, diffuses Mlzuo.15 oxidizing atmosphere. At 1 of S. lap-end-stein measurements heve Is retarded In 50* by dlffuslvlty doped buried are heavily most vertical npn collector Many doped epitaxial silicon. the e number of commonly of these n-type layer Vertical npn cited bipolar transistor, the layer reduces the series resistance, permitting a lower collector-to-emltter voltage In saturation mode. of the parasitic The buried layer also minimizes pnp transistor formed -17- by the base, the current gain collector and See Figure 4. 16 substrate* The benefit burled layer in CMOS devices lies in latch-up If the n-well Is diffused down through a p-type of a immunity.17 epl-layer Into a n-well profile heavily doped n-type burled layer, a retrograde Is achieved. transistor formed by the By degrading the the parasitic pnp gain of p+ source/drain, n-well and substrate, * latch-up Immunity Is improved J. P. Gallllard Investigated process heavily using Ion Implanted crystal orientation on annealing. See Figure 5. Sb.18 doped burled layers In a bipolar He considered the role of substrate the effectiveness of post-Implant furnace TEM study Indicated that residual defects ere more difficult to eliminate recrystalizetlon of formation of In (11 1) SI than the Implant (100) SI. During generated amorphous mlcrotwlns was observed region, the only In (1 1 1) SI. The injection efficiency Is reduced due to the Increased base Gummel number. Furthermore, the transport factor of the parasitic base Is degraded by the built-in electric field The parasitic emitter associated with base the retrograde doping width. -18- profile and the Increased Vertical NPN Bipolar Transistor p+ p+ n epi \ / / ? V^-^p- v"^.nv - n+ ; n+ rj \ y n e nepi\ _* -*- buried layer p - substrate Figure 4 -19- J p+ / n epi N Well CMOS Structure cF^; ^^ m^ pepi p+ substrate Figure 5 20- microtwins are 1200C, and apparently stable at anneellng temperatures of up to lead to defective epl-layers. An unexpected benefit of burled layer structures is the elimination of defects epl-leyer results of a effective vie extrinsic gettering. bipolar process gettering denuding which were within 100 study.19 defects of epitaxial urn of an G. A. Rozgonyl hes published This demonstrated the (primerily stacking faults) Implanted Sb buried collector island. M. L. Hammond has considered the problem of autodoping epitaxial growth with respect layers near of the As and Autodoping original wafer surface evolution of which Sb20 to localized confinement the dopant into the depends unwanted upon spreading vertical and the of of buried Is the redistribution of dopent during epl-leyer deposition due to epl-reactor atmosphere. vapor pressure of the dopant, This effect, can result in the localized buried layer islands in the lateral directions es well as cross contamination of adjacent wafers In a batch reactor. are shown during In Figure 6. The lower The vapor pressures of vapor pressure of -21- As and Sb Sb, especially at tn n 4J ^o C Zj CT\ .* E oj rH * E u rH rO 0 O O C\J 0J H tn e E < (D x: O o i-i *-j u >-i OJ x: *-> if) 0) H > OJ < o o o D c in tn 0 0) CO o o -Q o o CO (J) Cl E CD U * D >1 W rD UI M O QJ 1-1 Q* <x> CC on CD o o co J-1 0 Cl* X) > CD 0) o o JJ > 0 c (0 o CL >, CO > H TD QJ - o o 0J o\ E o> CD tn 0) CM 1 z CM 2 . . < 0) o u c QJ J-i 0) 0_ U-l OJ o: CD cn Ll rO 1*0 I . a a I typical epl-reactor temperatures (1050C to 1200C), Is the overriding for Its use as a burled layer dopant. reason If a buried leyer with a very high peak than 5 10j x doping 9/cm3) is necessary, Sb is no to As because of solubilities of concentration longer (greater a viable alternative its lower solid solubility in Si. The solid the common n-type dopants are shown in Figure 7 and their tetrahedral bonding radii are listed In Teble 1. Sb has found other applications In SI devices beyond buried layer Beceuse structures. (121:28), proper the lerge atomic mass of implantation dose of amorphous 1 x conditions. 1014/cm2, SI layer two Implents dose level at a high the without any technique.21 dose, 3 amorphous x 1015/cm2. The thet the layer. However, the -23- After Implanting Sb Implanted Into the profile was energies of moderate the completely Normally, P Implanted preamorphlzation results after annealing. the under A. Schmitt has evelueted Sb phosphorus was were chosen such contained within In the SI Sb relative to SI It can very effectively emorphlze single crystal SI Implantation as e preamorphlzation et a of at this In dislocation loops dose Sb 0 0 n TD C rrj DD >i O O ro Ol 0 rH 0 c sz. u QJ E- o o CM Jh 0 JH u CO D5 TD c C o co CD II a 0 Q. H E CD O U E QJ CO CD tn CT) QJ O o o CO U o o tn CO in < in co o o CM CNJ + CM + LU LU O CM CJ5 + + LU LU cn >* CD 0 rH 0 C C u QJ E-> Ie o C/D w gl Ss. QJ U c QJ QJ l*H QJ CC Table 1: Atomic Masses, Tetrahedral Bonding Radii and Lattice Misfit Factors of n-Type Dopants in Si Dopant Atomic Mass Sb of As P 121.8 74.9 31.0 1.36 1.18 1.10 0.153 0.0 0.068 Most Abundant Isotope (amu) Tetrahedral Bonding Radius (A) Lattice Misfit Factor Reference: Ghandhi, The Theory S. K. of Microelectronics, New York, 1968. -25- p. 6, and Practice Wiley, preamorphlzation implant enables defect free recrystellzatlon of the heavily doped layer. One approach to fabricating reliable short channel (1 Mm) NMOSFETs requires the use of a source/drain extension Implent. Known as a low-doped-draln extension of gate.22'23 necessary (LDD), the usuel this places G. A. Sal-Halasz has outlined a method of shallow chosen as See Figures 8, 9 Junction (100 and make It useful for 8) extensions with A1-S1 moderately low vertical end range es compared with As. 10. values of the Rp and ARp for 1on Implanted Sb Schottky barrier heights of metel-SI published results on 100 mV to 150 mV barrier height metal the (200 Q/D to 500 0/D) 24'25 Ion Implanted lowering diodes. W. K. Chu has doped lateral fabricating the LDD dopant because of Its reduced The comparatively low to lightly source/drain regions under the edge of the lateral straggle for a given projected prior shallow, n+ sheet resistance values Sb Is a deposition.26 T1W-S1 lowering using S. Ashok has diodes.27 -26- diodes, shallow with a Sb Implants reported similar results on 0 o *" TD g Q. CO o c c < .0 CO 1 CD C CO 11 o ? TD C ta DD > CO o 10 JD |b cn c o o -H * 0 o c CD 0) CO > O JD U QJ c co < 03 CO "O t- c co o ro E-i o o o l-l 0 jj u n DJ CO TD C ?v o, C u H co E DC > QJ CD CO CD CD CT C CO o o >s CT) ZZ o =3 CT tn QJ 4-1 L. TO CD H c u o LU in tn o CD < LT) CO >i C^ oi 0 0 rH c o o o o o U 0) E-< E c Cl CC QJ U C QJ J-i QJ QJ CC Q* I I CM o o CM O o JZi TD CO CO CO CO o o o o c c c C XI J3 w CO >i CO CO < < cn 1 1 ? o 1 C TO I 1 D 0 c CO u o o o < D QJ c ca J-1 O -M n ID. ?., co U TD C 0 U Cl H CC .n. ?.o. > > CD -IP Q CT* E ? O o q :>> CD CO CD z. 00 CT tn LL. QJ QJ C LU 6 co o o tn TJ tn < CO 0> o Cp^ ? ?O O >* m rH o Q_ c .c u OJ Eh O o QJ E c Q. tr < U c QJ M 01 tH QJ CC a ' co ' .y o c 3 TD C TO X CO >* o o c cn o c r. u QJ 'a. ZZ < o in CM E <^ Ll 0 J-J O o OJ CT CT ro > CD U 3 TD C 0 CJ si CO o QJ "CO CT cj CD CO i ID CT CD i_ C CD o o > UJ to QJ 4-J TO H TO u 0 C CO to tn "ro o u. in CD 4 ' < co > cn CO C rH c c o o sz in o LO cn co o co in o m CD u QJ ro CC CL CC < E < in QJ U C QJ U 0) u-j QJ c^ There are two key equipment Issues to Implant Sb: the method of which must ionizing Sb be addressed in order atoms and the mass separation of Sb Ions. Since these are equipment specific remainder of this discussion Is based on a current widely Installed Implanter, the Varian/Extiion Model 200 CF4, machine available The Ion source magnetron for this Issues, the medium which was the work. system used In the CF4 Implanter Is a hot cathode unit; see Figure 11. The cathode Is a tungsten filament through which a high current (150 A) Is forced, causing thermionic emission of electrons. electrostatic (usually 60 V). As the field of the source filament current. by increasing As a their source gas about 10"3 (This path magnet and serves to by electrons magnetic the circular enhance length In the a plasma Is forces due to the field Induced by the arc chamber.) established. -30- drift across the their Ionization efficiency Is bled into the arc chamber, torr, to an difference between the potential chamber, their path Is deflected axial to electrons are subjected force due to the cathode and anode arc The Increasing If B, P, or the pressure As Ions are J* c c .0 c 01 o o o CO s o o I-H 73 a 1 a in - u* Q 3 SX cr K u Qi N c o a X C ** U rrj > > QJ 0 C QJ U OJ u* 0) ct needed, direct a gas fed source is possible using BF3, PH3 or AsH3, respectively. If a gaseous form of the desired element is not available, a more complicated approach Is necessary to generate Ions. In the case of a low vapor pressure solid (such as heated oven can vaporize Sb), a reslstlvely the solid and direct the vapor Into the An inert gas such as Ar must be used to maintain a chamber. arc plasma. A photograph of the vaporizer oven assembly used in the CF4 implanter Is shown In Figure 12. A graphite crucible containing the desired solid source around which material Is located Inside a boron nitride tube, tungsten heater wire is wound. The crucible temperature Is monitored be a type K thermocouple Inserted into the side of the BN tube. The heater and thermocouple are in a closed temperature control 160C to 800C. The standard system with regulation vaporizer to 1C over assembly fits Into the loop the range of center of the CF4 gas fed Ion source. A standard Ion source and a vaporizer equipped source are shown In Positively charged a vertical slit Ions are In the front extracted surface of -32- Figure 13. from the source plasma through the arc chamber. The potential CD U O O rH CD N c o ft CO > Jh CM o CO CD &> CO CO "g bJD c CD w Jh d o CO T3 OJ a a- rH CD N c o ft CO > CO co CD T3 C CO rH s, CO a> u L* O CO C o Chh CO CO bJD <* O SH CO T3 G CO jh co < difference between the the extraction electrode Is arc chamber and the extraction voltage, Vx. The CF4 Implanter magnet 75 the radius of curvature fixed and the magnetic field maximized, the extraction voltage Is necessary to extend the range of mass separation. current analyze that the extraction voltage must 75As+. The Implication is that the beam current be results in a beam achieved with possible with a is defined amu= since the Ion beam extraction voltage. This what would 1 penalty Is Incurred 121Sb+. 50 % for emu a In Figure 14, data from a CF4 Implanter Illustrates the tradeoff. evident 121Sb+ However, Is strongly dependant on the empirical 1 to the maximum extraction voltage, 25 kV. From equation 2, a reduction of It Is In this work Is equipped with an analyzer designed to mass separate singly charged Ions from 1 amu at with used 1.66 x es 1/12 10"27 of Vx larger the current = -35- degradation of nearly maximum value of 16 kV Is only about half of analyzer magnet and mass of kg. be limited to 16 kV to the '*C atom; Vx = 25 kV. CD CT ro o > x . ro s E E ro 5 c o o ro L- ">< LU (0 > c g ro k_ i CD ro D. CD ID CT CO to co ro D C CO c CD v k_ D o E ro CD < CO E ~ ro - ct c CD ZO O m The excessive size and mass (4000 lb) of the analyzer replacement with a larger magnet prohibitive as implanter's wafer throughput is acceptable at long make as Its the the reduced beam current. Two Isotopes of isotope ratio Is unambiguous Sb exist: 57/43, 121Sb and 123Sb. respectively.28 Identification of The naturally occurring These facts permit the correct Ion species implanter is tuned to Implant Sb. The 121Sb when an Isotope yields the greater Ion beam current due to Its reletive preponderance. Given the availability published of a suitable solid vaporizer Information on implanted Sb range statistics and annealing properties, the development a straightforward centered around of an ion source and the of a engineering the buried leyer exercise. characterization of Sb buried layer process. discussed in the literature are doping The balance process should of this work is two device specific versions Verification of the basic properties attempted -37- be along the way. IV. EXPERIMENTAL PROCEDURE The characterization of any Ion Implantation necessity Intimately tied to the process. doping) Having and subsequent defined the substrate the required features of process properties peak (orientation experimental procedure supply 2. Verification of statistics as of the of end after concentration, sheet Is as follows. 1. Optimization of the Ion source performance to and stable Is furnace annealing the Implanted layer annealing (dopant type, junction depth, resistance, etc.), the doping provide a pure the desired dopant Ions. correct Ion species and their range implanted. 3. Determination of the annealing/diffusion properties of the implanted dopent. 4. Characterization requires the of diffusion. This ion dose as well the dopant distribution. optimization of Implantation and acceptable after evaluation of sheet resistance vs. as measurement of 5. Final the implanted layers diffusion parameters for integration with subsequent processing. -38- In this thesis, 4-1nch diameter 40-Ocm boron doped (100) CZ wafers are used for all experiments. Incidence with respect to Two versions features of en Wafers are the Ion beam of Is a fairly Sb are required. junction depth, and peak concentration are achleveble Optimization p-type SI, NBC * 3 x Veiian/Extiion. The final curves29 sheet reslstence 10 1 4 / cm3). for the lonlzetlon of Sb straightforward task. Baseline source by The terget In the specified background of a vaporizer equipped source parameters ere provided off normel listed in Teble 2. Irvln's Indicete that these comblnetlons (for 40 Ocm 7 Implantation.* during Sb buried layer process of eech version are concentration tilted operating the Implanter manufacturer, result of this effort takes the form of a mass spectrum of the ion source output, which Is obtained by plotting beam current vs. analyzer magnetic field. This spectrum qualifies the purity of the solid Sb source materiel and the carrier gas (Ar). i This Is generally the standard St wafer orientation during Ion Implantation since axial channeling effects are minimized. Without a parallel beam scanning configuration, eliminated. -39- axial channeling cannot be Table 2: Target Features of Sb Implanted Layers After Drive-in Feature Version A Version B 600 250 5.00 1.75 Implantation Screen Oxide Thickness (A) Junction Depth (^lm) <5xl0 (atoms / <5xl0 cm3) Sheet Resistance (ohms / 18 19 Peak Concentration <20 <400 square) Post-Diffusion >4000 Oxide Thickness (A) -40- 3000 The range statistics of using SIMS analysis. Implanted Sb in SI and Concurrence sufficient verification of the with S102 are determined the published data Is Implanters high voltage calibration. SIMS also provides an Independent identification atoms and permits a crude evaluation of of the Implanted dose control. An understanding of the annealing and diffusion properties of Ion Implanted Sb In SI Is vital for successful process Integration. An Important parameter amorphous surface is the layer In ton Implantation damage critical single crystal can Isochronal furnace annealing measurements As.30 In this obtained be using Isochronal by four In terms 0C of 8C. of point probe sheet resistance B. L. Crowder to determine values of of an Si. Generally, annealing characterized and have been used thesis, the dose (0C) for the formetlon corresponding to As rapid thermal annealing (RTA) 0C and and for Sb are four point probe measurements. * RTA Is a different useful tool for annealing a large conditions (I.e. temperatures -41- number of samples under and/or times). The degree Interest of oxidation retarded fundamentally diffusion (ORD) because none of of Sb Is of special the other SI dopants exhibit this behavior SRP measurements are used to characterize Sb ORD In Version B (see Table 2) layers diffused In either 02* N2 or dry facilitate accurate process simulation, any necessary the SUPREM III default diffusion parameters are To adjustments of determined.31 this point, furnace diffusion schedules which are consistent (to At 1st order) with the requirements listed In Table 2 can be formulated. Electrical characterization requires energy the of Implanted Sb layers after diffusion generation of sheet resistance vs. curves. The uniformity of implantation dose and the combined Implantation and diffusion processes Is easily evaluated with contour maps of sheet resistance It seems data at the wafer to mention here the Importance of substantial appropriate oxide growth during level. buried layer diffusion In some applications. Assume that the buried layer implant is selectively masked by a thick Initial oxide ( > 50008) and the subsequent diffusion and is oxidation process Initial oxide. It Is layer regions oxidation. perimeter performed without removal of clear the patterned that more SI Is consumed In the buried than In the masked regions by this post-Implant step Is formed on the S1 surface around the of the buried layer Islands. This step may be a useful Therefore, alignment eld for a subsequent photolithographic patterning. -42- The redistribution (autodoping) Integration was of a of buried layer dopant up Into the epl-leyer discussed In Chapter III. This is the key Issue In the burled layer sequence Into a device fabrication process. There ere enhance a limited number of process variables can the abruptness of the buried layer to epl-leyer In terms of the burled layer be minimized (I.e. e features, sequences after The epl-layer the reduction of autodoping. maximum requirements should In low be compensate eutodoplng.32 profile. In high temperature process should be minimized. the The minimum reactor consistent with crystal used. The enhanced ges temperature with epl-layer As buried doping layers33 profile during and quality diffusion pressure epi-reectors offer some autodoping, especially of doping deposition process Itself offers some opportunity for deposition rate encountered all buried leyer diffusion be altered to the peak concentration should deeper junction) to reduce general, the collective Dt product of tailoring that rates Improvement In In some applications, deposition to for eutodoplng from the buried leyer may be possible. -43- The autodoping problem similarly implanted and Is eddressed in this work diffused Sb and As "Version (see Table 2). The Sb buried layer an epl-layer structure is in structure pressure reactor. by depositing With similar are used "best case" to determine the B" buried layers achieved by depositing The As burled leyer a similar epl-leyer In a reduced thermel cycles end Identical deposition rates, this represents e "worst scenario and a Is an atmospheric pressure reactor. achieved by comparing As eutodoplng doping Sb autodoping scenario. profiles. -44- case" SRP measurements V. PROCESSING DETAILS AND RESULTS The Initio! at optimization of the solid viporizar un d^ce the lowest anticipated 121Sb+ ener y (50 keV). crucible with 10 grams of Sb shot (2 mm the source is pumped down to about 2 x diameter, A^ ter charging the 5 nines purity), 10"7torr. As outlined Chapter III, the extraction voltege Is reduced to 16 kV, 1s established In the arc chamber end then the Is ramped up to 700C et e rate of Is conducted en vaporizer in Ar plasma temperature 10C/m1nute. At this point, the various source parameters (Ar flow, vaporizer temperature, fllement current, source megnet current and arc current) ere adjusted to maximize the Sb scenned beam current. As might flow be expected, the of vapor. maximum current Ar, thereby sustelnlng the This Is caused source Insulators. If a condensation Induced decreases about by by obtained source plesma However, frequent discharging results. is of solely the extraction undeslred condensation of moderate discharging by stopping with Sb voltege Sb vapor on flow of Ar Is restored, the ceeses but the beam current 13*. This tradeoff Is necessary to ensure a -45- the the reliable and stable supply of Sb ions. The measured source parameter values are listed In Table 3. The Ion source corresponding to singly doubly and ions are labeled. The absence demonstrates the purity integrity current qualification of any the Sb ^Ar, ,21Sb end ,23Sb other significant peeks end Ar end also verifies the vaporizer ion source Ion energy (I.e. accelerating voltege) on Is The meesured. 140 keV Is 155 uA. dissipation during 155 uA, A 90.9 on of of charged the of the vacuum system. As a final effect of Is shown In Figure 15. The peeks mass spectrum = the Freon See Figure 16. The cm2). The wafer this oxidized dose of 1 x 1015/cm2. The Sb beam for energies In excess of mW/cm2 (E = 190 keV, I = temperature remains below 50C power range statistics of thermally 121Sb+ maximum possible power Sb Implantation 1s 325 cooled platen at To determine the wafers and maximum current performance, the (6000 level.34 Ion Implanted 121Sb+, bere &) Implanted wefers are concentration profiles -46- In S1 end with a S102 Table 3: Optimum Source Parameters For Sb Ionization Ion Source Parameter Value Pressure (as measured at the source diffusion pump inlet) 8x10 torr Vaporizer Temperature 780C Extraction Voltage 16 kV Extraction Current -6 3.0 mA Arc Voltage 60 V Arc Current 1.0 A Filament Current 150 A Source Magnet Current 1.2A -47- \ CO / CN r^ o -V E 3 u -** -H p*, \ .. ^ (J QJ C CA cn CS ro & i 0) w Sh CD U I CN .. \n + k* QJ < N o It 3 ro c t c k* < o "3- I cn co r- ^d i/5 cz C QJ t O t*-> * - =k rsi I _ ^ LC < 3 i CO T I o o OJ o CO o CD >> k_ CD - C LU > CD n co " o co > CNJ *~ E? CD CD c CD o o C I CD LU 3 o Ll E o 00 ro cd CO o .o to CO o o o o CD LO Tf c CO o OJ fc ro CD o f- CD o o S< it < b- o =L. o o 00 o o CO ON are then measured using SIMS. In Figure 17, profiles are shown for 100 keV and 190 keV implants into Si. The corresponding in Figure 18. The values S102 ere shown of profiles Rp end ARp determined from these profiles agree with the published data (see Figures 8 9) to 15%. within determined by Integrating wefers ere used the concentration profile end the actual The Implantation energy is The doses to Each Implanted Is '2*Sb* end to be 50 keV heavily 1013/cm2 from 1 x wafer 75As* chosen yield a more range all cases. for the Isochronel RTA determlnetlon the sake of comperison, both are expected and Additionally, the difference between the dose Implanted dose Is less than 25% in Bere in Implents ernealed 1vr 60 x 0C. For ere studied. since higher energies damaged leyer et a to 1 of given dose. 1015/cm2 seconds 1r No at a temperature between 500*C and 850C using a Tamarack 180 fl Incoherent the lamp annealer. polished side of the In this unit, wafer. An Infrared energy emitted from the redlent energy is directed optlcel pyrometer meesures unpolished side of -50- the wefer upon the to > CD o o O CD II II LU LU i I ? O o LO CO OJ o o 21 O O OJ o CNJ c ro E E + O n ro LO r fO CO LO _ Is-. o"* LU ^ ? v-O CM T JD I * tr- II # Q *? I o o o <=^Z> LO "X>. >^l CL i CO o LO o oj oJ LO CO CO E o o OJ LU LO o d d r i lO D5 co o CD > > CD CD JC O O o y f cn II n LU LU I i ? O C\J o O T LO OJ co o O O OJ c TJ Q) OJ C ro + E o ao " Q. E X3 LO "' CO r J> T~ LU f CM Lfl O' , I CO ...?1 Q CO o LO o,o-*. o I Q. CO a. i CD t o in cn oj o LO CO E LU LO o d d infer the temperature. The sheet resistance four point probe. plotted vs. RTA of the of the annealed layers Is measured In Figure 19 ths sheet r ^stance of As temperature, corresponding Sb data Is There are several For doses ebove e Implan r plotted n Interesting critical F dose tne 575C and while elecricei ectlvatlon of 850C. For doses less then The Interpretation of 8C es layer in the Si Is temperature the Increase In over the ectivetion Is entire range. the dose necessery to form an amorphous now discussed. If the Implantation dose is surface during enneallng (SPE) from the underlying 0C, temperature that a completely demeged recrystellzetion 1 the activation Increeses marginally between Increesing such The to Figures 19 end 20. cmmon value, Bc, abrupt more uniform with surface Is parameter the dopent etoms occurs consistently at a relatively lo (about 575C), !o; ers 20. lure feetures es with a layer is can occur by formed, then solid phase single crystel materiel. -53- SPE, epltexy which occurs OJ E CD cn t T LU ,- o CO T T tn T ^ LU L. LU LU LU CO LT T~ CO *- I 1 ? o 1 i D Ji + o < LO co ro + o o 00 <J + LO + o o ro Q < o h- CD zz ro c o o + 1^- o CO b o CD rn < o LO LO u > CO o CM E _ cn II ro CD f_ c < C) Q LO t co CD o o CO I <3 o LO LO ro o. o o <rty E LO o CD iT. I < < c O j- II III LU o o o o o o o CT CO E CO LT o o ix CO CO CO *J" ^- T T ^ v T LU LU LU LU LU LU *" CO LO *- CO *- i 1 ? o 1 i D TT 4 in 4 re ro Q < Lt ro c o o x: CM o o CD i Q) r> co o c ro E c o To E CO CC in i at temperatures es low es 550C In Implanted Group V donor atoms SI, effectively beceuse Indistinguishable from neighboring SI co- mechanism Is incorporation region ied36 :e; proceed up to the slmul' Lattice recrystelllzatlon and dopant aneously from the of SI vacancies end Interstltlals and there .he corresponding factor of and lone res or* range hlqhe regrowth.37 n2 is identified as the o~ values ere a the derr. ge Incorporation of the dopent atoms -eq From Figures 19 end 20, 1 x 10'4/c while undamaged Interior damage Is not sufficient to 0C, the implantation annealing temperatures than for SPE for As vltuelly etoms as far es the regrowth completely destroy the lattice. Repair migration of ere wefer surface. If the dose is below substitutional they activates value twe less than p e Sb is 5 *ous,y velue of x 1013/cm2. These published result * TO 40 keV imp'sants end 30 minute furnace Wafers for the study of Sb ORD are screen oxide layer Is annealing*0 Initially cleaned end a 12,Sb+ thermelly grown. -56- 250 Is Implented 0C et 1 or 50 keV with doses between 2 furnace diffusions, besed 1200C for two hours In For the group dlffusec in or an elllpsometer shown in 8C (5 x Version B tergets, either N2 dry 32, or dry x 1015/cm2 ore conducted at 02. the oxide thicknesses are measured a slight Increase In oxldetlon 1013/cm2). The total oxide for thickness variation are then used to determine the sheet resistence of each Sb layer. The results, plotted in Figure Indicate a Based on 22, 10 to 20% Increase In the sheet resistance of the diffused layers 5 rate the range of doses considered is less than 5%. Four point probe measurements Sb The to jetermine any variation with Implant dose. As Figure 21, there Is doses ebove over on 1013/cm2and 1 x relative to the N2 diffused layers. the Version B sheet resistance target concentration profiles of wafers x1013/cm2 are measured velue (< 400 0/D), the that received a dose of using SRP. To determine any -57- 02 extrinsic LO T + LU CD CO o Q CM * .a co + LU co E i- > CM Q CO CJ I CD CO m CD 3 D5 c CD CD g X O co + o c o LO CO co OJ CO o o OJ o co CO X o X LO o T CO l CD OJ CD CD O O j= CO c LL. Q. OJ W Q Z ? o E i LO + LU CD CO o CO > CD CD c ro CM u5 rr 'co T CD + ZZ LU E CM CM o I CD T " fc in i 0 CD Q sz CO Q LT o CO CO + LU o o o o co o o o o o o co LO cr co w E CO LT c o CM O O o ,_ diffusion effects, SRP that received Figures 23 a measurements are also performed on wefers dose of 5 and 24. x 1014/cm2. The results are shown 1n It Is clear that ORD causes about in the junction depth of the Sb leyers diffused in the layers diffused In SUPREM simulation of the III39 by models first using the Sb in a nonoxiatzing atmosphere es the sum of two terms: = D| + (5) Df(n/nt) 1s the Intrinsic diffusion coefficient associated charge state vacancy Interactions coefficient associated with Interactions. The vacancy as compared with Sb ORD results Is executed DN(Sb) D| 12% decrease N2 the default dlfftsin c^flcisnts. SUPREM dlffusivlty 02 a singly (n/n*,) factor concentration due to and Df Is the Intrinsic diffusion charged negative accounts chenges with neutral for changes vacancy In the charged In the Fermi level. Simulation of Sb diffusion In en oxidizing ambient is complicated the recombination of vacancies with -60- by 1nterst1tiel3 injected into the in oj OJ CO o in fc a. OJ E c o ro fc_ c CD O c o E + CO -O CO LU Lo CO CM CM > fl) T- CD o O 3 o LO CL DC LO CO d Q CE o 3 q d CO + LU co E I CO CD lm o E o CL c o + ^ 9 LU CO m ro CM c r- CD JC CD c o CM I CD in o CL LT CO Q CC o -O co y + LU CO "x E bulk from the oxidizing Si nonoxldizing Sb In the corrective nonoxldizing In an oxidizing Simulations dlffusivlty of factor, = the (6) Is the concentration of Interstitiels in (S1(J Is the concentration of Interstltlals amtlent. the 3RD experiment, using the aVault values compor n is, predict deeper than indicat d by SRP 5 to 10% lower than he four junction depths that are and sheet resistances point probe concentrations are also overestimated The depth accuracy the four point of SRP40 Is within probe measurements National Bureau of Standards by about the Sb 20% ere ebout up to 140% relative to the N2 and 02 3% and the Is within traceabllity for -63- thet of data. Simulated peak Sb SRP profiles. These errors occur for both of of DN(Sb)[S1|jy[S1,] [Si|]| emoient and The SUPREM III correction to model ORD Is of the form: dlffuslvlty D(Sb) a surface. R8 diffusions. absolute accuracy 2%. On the < other 3000 0/D. hand, the confidence level In the absolute carrier concentration values obtained from SRP profiles Is not very high, particularly near the SI surface. Therefore, In adjusting the SUPREM parameters, the goal Is to simulate correctly ihe junction depth resistance of the Sb layers, while and permitting the the sheet peak Sb concentration to vary. The two Intrinsic diffusion explicitly by expressed along with an coefficients Arrhenlus = = equation.41 (5) These can each be equations D0 exp(-Q|/kBT) ((0.214)exp(-3.65eV/kBT)]cm2/sec expt-Q^/kgT) = = [(15.00)exp(-4.08eV/kBT)]cm2/sec Is the Boltzmann constant, 8.62 x temperature (7) D0" Dj" kB equation their default values In SUPREM III are: Dj0 where In (In K). If T D^ = Df = = 1200C 7.02 10"5 (1473K), then x 10"14cm2/sec 1.66 x 10"13cm2/sec -64- eV/K and (8) T is the Since is tie dominant component of the Sb Df the pre-exponentlal term Is decreased at 1200C, D0~ should be modified to fit the SUPREM III model to the ORD experimental data. value diffuslvity By until an acceptable trial and error, the default fit Is achieved. The value of D0" that yields D0'(mod1f1ed) = an acceptable fit Is 2/3 By virtue of the default 10 cm2/sec. The experimental values junction depth, sheet resistance and Table 4 along of with the default value: of Sb layer peek concentration are listed In and modified simulation results. the ORD and Isochronal RTA studies, the annealing properties of Ion Implanted Sb In SI are sufficiently defined to continue with electrical characterization (Rs vs EO for implant energies In excess of 50 keV. The maximum furnace temperature employed In the ORD study, temperature for both 1200C, is certainly versions of an adequate drive-In the burled layer process. The higher keV.* energy values chosen are 90, 140 and 190 ._ ^ With The Vx = 16 maximum kV, the maximum energy the CF4 Is about 19C e/ Is realized If the energy Is at leett .40 Ince lent of 50 keV (end therefore 90 keV) beam curren keV. This defines an of . -65- Q O c J3 C i W% W CO CO t> o CO t> tH i W I o CO CO 11 w c CN ; W U c c t> cx t> CO a i T-H w fc uo CD cc i fc o cc CO ir. (- a; QJ s c 05 f- t- 00 c: fc o> GO 1 Q CL c fi TJ t_: -' CO L* CO a 1 LC c CN CO 3 S co o Q O tn I CD Ci UO CO CN i CD CJ G T3 r " it -fcj CO S ^^ g CO 0 CO co CO 1 CO CO CO CO d Oi 00 00 o uo Ci CN UO CO u CO o oo CO t> o !- co 3^ CO CN " o r^ 3^ 5 fc CT 5 O c .5 .5 -^ cu cotC co'3 5 c CP CD 2 o CO c Q c o r-I co 03 Q O "fi O t^ g i CO t> 11 Tf Ci o CO o 1 1 d o ll i i 05 UO oo t> tH ii T* CN CN CN CO CO XI CO Q n 3- O & Q W >H 0 CD C5 fc w H o Q CO CO W c o *A CN o 00 CO 00 CO Ci CN CN CN CN t~ CO a> t-Q o UO o O f-; Oi i 1 rf CN r-i i 1 CN CD (h CO 9> A II II H < >-3 H A II II CO fc 2 A II II 6 cc 8 <x> 2 a CN CN CN CN co o fc o fc CO co rf T* uo ti UO Ej S-o H fc 5 < CO ^CL CN CD CD O U CO B CJ Ph o B G3 Q cA; CO CO CO Wafers for the higher energy Sb Initially cleaned and a 600 This oxide thickness Is & electrical characterization are screen oxide chosen to match layer Is the thermally projected range of the Intermediate energy (140 keV). 121Sb+ Is Implanted of doses (5 10 x 14 sheet resistance to 6 10 x following 1200C for over a range 5/cm2) appropriate for the Version A of wafers are split eny Sb etoms et or neer Into two identical then groups are eight hours In dry recomblned and the groups SI-SIC^ Immediately 6C0 screen oxide are evaluated which indicate i of doses considered annealed et thicknesses of the wafers thet retained the st-anneal oxide The results, furnace 02. The p * at Implantation. The screen oxloe Is removed from one group The two only. Sb terget value (< 20 0/D). In order to examine the role Interface, the ] grown. (not to determine eny dose dependence. 25% thickness Including the 8 Figure 25. -67- = variation over 0 control), are the range shown In m + LU CD Ui LU Ui m 0 + CO < o o LU D CNJ * CO d O 2 E cm m CJ c^o.ooo co *- > ,_ CO to 0> c ~ CNJ t- || uj -5 o II - 00 || LO Q CO I 15 l cn Ui o LU CN CD "x Ui O + LU O O 1- CM .2 -1- -- -t- -I- -*- +- -*- -- ooooooooooo ooooooooooo OOOCO'VCVJOCOCO^-CNJO oorx-r^-r^-h-r^iocDiocDiD X o X LU Q 3 CD CO vO I The sheet resistance Figures 26, 27 and of 28 the each of the Sb layers Is plotted vs. dose In corresponding to implantation 140 and 190 keV, respectively. The curves are energies of labeled 90, with respect to the removal or retention of diffusion. It Is obvious that a significant amount of Sb Is lost If the screen oxide Is removed dependent of To Investigate the this loss is prepared case is much less significant. mechanism of Sb loss, another group of wafers Is for Implantation. However, the screen oxide Is removed from half of this group prior to Implantation, ensuring that the total dose resides In the SI. The wafers 121Sb+ of to the sheet resistance characteristic curves for the of retained screen oxide similarly before diffusion. The degree prior the Implantation energy. However, the energy upon dependence the screen oxide layer are Implanted with keV* at 90 and the same range of doses as the preceding experiment and are annealed under the same conditions. n The choice of 90 keV evaporation of should maximize Sb Into the furnace any loss due to the ambient because of Its closer proximity to the wafer surface as Implanted relative to the higher energy Sb profiles. -69- Ui C i CD > c 'fc. CD T3 + > 05 o> C *d 3 TJ u^Q C/0 O a, CM 1 T3 CO C CD CO 'fc. fc- > ,ir II 4, < C - LU .2 CO fc- CD > Q < k_ *^ O O CO < II <d X CO o o X Q co CM 1 i o CD o =3 cn i CO > Oi o c ro d i > 't_ x> 00 CO "to o fc- CD tx ^^ cu CD .to T5 CC > o E CO O O CO o Ui CM CT OJ o < O O CD II X o X 1 ? Ui CD > Oi c 'fc3 -o X) ai CD > CD 'r a c c cc CD X CO o O X Q r^- CM I o CD co w_ > 3 co CD CJ c CD > To CD CO O k- CD CT "cd -O n CD > o CD JZ E CO CD cr co E O o CD .c o^ to LT i . r- i ui CD > c 3 -D T5 CD C CD > CD CD o o CD x CO O o X co CM Q CD CO =3 cn > CD O CD > c CD fc- CO CD ZZ "cd O CD -O -D CD > CD O sz E CO CD CT C0 O o CD E x to o X LT cm i The resulting data for the "zero sheet resistance comparison Is plotted oxide" screen In Figure 29. Note that the shift In sheet resistance values Is only 10 to 20* as compared with the huge change (300 to 400%) induced by Implantation fraction of and/or at as shown removal of the screen oxide after Sb 1n Figure 26. This suggests that a large the Implanted Sb that Is trapped in the the screen oxide S1-S102 Interface readily segregates Into the Si during the annealing process. Based on the Version A sheet resistance target value, the Sb the wafers that received a dose of concentration profile of 3 x 1015/cm2 measured and retained using SRP. The virtually Identical. The shown The the screen oxide profiles profile of all diffusion are three energy values are the wafer Implanted et 190 keV Is In Figure 30. characterization of Ion Implanted Sb Is process parameter speclflcatt jn. preceding experiments, pararr layer for during versions With the Based iters can exceotnn of -73- on now at the point of the data obtained In the be defined for both buried the Junction depth, the Version Ui CD > c O CO "fc CD a. E c 'fc- 3 n o O c 'ro CD + X LU o c CD CD O CO TT CM o o E CD x Ui o + CO c LU O o CO X " ' CD CM 1 CD Ui N CD CO o Q CO > CD o c To CO CD ZZ D" CD CD CO CD r- + sz Q CO o ii 1*0 x E O x: x o to LT ZZ) cn i T .. + LO or -* ui xj O (/) UJ LU < - CM CO C HO ii " t- O i- Oi t- CD LU 'f w .X > * o fc_ E / CL .. co / c o CD o .? CO c CD O c CM fc- Ci o O ? Q. ZZ ? CO CO i CD .? ? ?? CO + LU + LU + LU CD Ui + + LU UJ CO E o CO + + LU LU in r-~ i A targets are satisfied 1f 8 2 3 x maximum wafer throughput, 140 keV energy (see Figure 16). With deoth. the Version B targets E = 1015 cm2 is and E loser, as a sim11?rexct it are satisfied if 3 n 5 2 90 keV. For the Version A n '.ne junction > IC 3/cm2 and 50 keV. Since the peak concentration critical parameters of a and as a the measured junction depths ere values The complete Is are burled layer, the specification depth target Is Intended only target the sheet resistance first order guideline. the two of a junction The fact that nearly 10* less than the original of no real listing of Sb buried layer process parameters is found In Table 5. Although no uniformity targets are explicitly defined for f the* version of jnerated are for many of the wafers processed in the preceding experiments. shown the Sb process, sheet resistance ccntour maps Typical maps of Version In Figures 31 and 32, A end Version B layers are respectively. based upon preliminary SUPREM modeling which was conducted using the default Sb dlffuslvlty. The original target values were -76- Table 5: Summary of Ion Implanted Buried Layer Process Parameters Process Parameter Version A Version B 600 250 140 50 Implantation Screen Oxide Thickness (A) Implantation Energy (keV) Implantation Dose 15 13 3x10 5x10 1200 1200 8 2 (ions/cm2) Furnace Anneal Temperature (C) Anneal Time (hours) Anneal Ambient Dry -77- Oxygen Dry Oxygen Version A Sheet Resistance Contour Map 121 Sb E = + 14OkeV,0=3El5/cm2 a / y Average Sheet Resistance = Standard Deviation Contour Interval: 0.09 17.3 = 0.07 ohms/square ohms/square (dark contour) (0.4%) ohms/square per contour Figure 31 -78- (0.5%) Version B Sheet Resistance Contour 121 Sb E = 50 keV, 0 = Map + 5E13/cm2 \ ./ / ; / / /i i . I : + '. 1 ! + , \ !. i 4- Average Sheet Resistance = Standard Deviation Contour Interval: 1.9 371.7 = 3.2 ohms/square ohms/square (dark contour) (0.85%) ohms/square per contour Figure 32 -79- (0.5%) The Version B Sb process Is selected for an autodoping evaluation since a minimal transition width from the buried layer to the epi-layer Is required. Wafers are (600 I) with to Ion Imoltitetlon. He,lf prior 121Sb+ the othe and energy and Initially s arc dose (50 keV, 5 x K of Inplanted i:/cm2\ cleaned and oxidized the wafers are with with the same SRP is used to verify that the As concentration profile after diffusion is see 75As+ implanted similar to that Sb; of Figure 33. A 2 um thick p-type epl-layer Is deposited on both sets of reduced pressure (80 torr) deposition process wafers. The concentration profiles of burled layer structures, Figures 34 and 35, The burled layer again obtained A Is used for the As doped wafers while an atmospheric pressure process doped wafers. Is used for the Sb the resulting As and Sb using SRP, are shown in respectively. profiles Indicate virtually no difference In the epl-layer to buried layer transition epi-layer thickness. The need for therefore eliminated width or the homogeneously reduced pressure If Sb Is substituted for As. -80- epitaxy Is However, the doped Ui c\i CM Ui E o k- CL c o ro co CO fc- c CD <J c I Ui d o O CL zz o CO d to < CO E o CD Di ^ yf Jt o Ui CNJ 2 ? CL -o o ? ZZ '1 3 CNi 3 CO X) LL k_ to CD < Ui >< "3- CO CO -31 ^ CD 'fc d CD O c d co CD Ui + LU + + LU LU cn to CD + + LU LU CO < CO I Ui CD > h D* CL o CD co E c_> + LU i-L Ui o fc ji o. c\j m a a LL q E OJ ZZ CO ui fc CD >LD CO ro :? o ?k "O CD fc ID Ui Q. CD d CC q d c g CD Ui CD + + + + + + > LU LU LU LU LU LU to CD ri fc -Q CO cn E o CD m k_ CO =3 i O combination of reduced pressure epitaxy useful In the control of pattern washout and than relying necessary upon with As buried the Si distortion42 the epl-reactor pressure to freedom In the deposition surface of Sb burled layers and layers), It Is process to reduce -84- be Rather autodoping (as Is available as an extra degree of preserve substrate. can any steps on the VI. SUMMARY Ion Implanted Fundamental 121Sb+ was characterized as an n-type dopant In SI. properties such as the two moment range statistics and the critical dose for amorphlzotlon were determined at energies which were anticipated for eventual eevize applications. oxidation retarded diffusion temperature sufficient to Sb was quantified of realize Electrical characterization of et a The furnace typical buried layer Junction depths. implanted and diffused Sb layers conducted over Intermediate and high dose ranges as mandated distinct rate of process applications. Si was also parameters Finally, have been of Sb effect of determined In the a comparative suitability The specified study as a buried of Sb and -85- two Process applications. As layer dopant pressure epl-layer deposition process. by Sb dose on the oxidation same dose ranges for both was was used to establish with an atmospheric the REFERENCES: 1 H. Frauenf elder and E. Background and Henley, Summetrie? Nuclear pp, and Particle Physics A: e-9, Benjamin, Reading, Mass., 1975. 2. J. F. Zlegler, "Ion Implantation Academic 3. J. Press, Orlando, Florida, Llndhard, M. Scharff Ion pp. Science Ranges," and H. E. Tarhnni^if p. xi, 1984. Schlott, "Range Concepts and Heavy Mat. Fys. Medd. Dan. Vld. Selsk., Vol. 33, No. 14, 1-42, 1963. 4 J. B. Marion. Classical Dunamics edHfon, 5. T. E. pp. by of Particles and Systems. Second 292-296, Academic, New York, 1970. Seldel, edited "Ion S. M. Implantation," In VLSI Technology, Sze, McGraw Hill, New York, 6. S Selberherr. Analysis pp. and and Simulation of pp. 224-233, 1983. Semiconductor Devices. 46-62, Spiinger-Verlog/Wien, New York, 1984. 7. Varian/Extrion DF4/CF4 specification booklet, p. 3; specs, f < Inch wafers. 8. Varian SEG DF4/DF3000 Operators Course hstr jet Chapter 1, 1983. -86- on Guide r 4 9- R- A. Mollne, R. Ueberman, J. Simpson and A. U. MacRae,"The Growth of High Quality Layers," pp. Epitaxial Silicon Over Ion Implanted Buried Arsenic Journal of the Electrochemical Society, Vol. 121, 1362-1366, October, 1974. 10. G. M. Oleszek, D. Metzger and K. L. Bipolar Buried Layers System," Vol. B6, Using SbF5 Nuclear Instruments pp. 389-393, Kesley, "Sb Implantation In a Cold Cathode Implantation and Methods In Physics Research, 1985. 11. W. K. Chu, R. H. Kastl and P. C. Murley, "Low Energy Antimony Implantation In Silicon: I. Profile Measurements and Radiation Effects, Vol. 47, 12. E. Guerrero, H. Potzl, G. W. K Chu, 'Annealing Silicon," for of pp. Calculation," 1-6, 1980. Stlngeder, M. Grasserbauer, K. Plplitz and High Dose Sb-lmplanted Single Crystal Journal of the Electrochemical Society, pp. 3048-3052, December, 1965. 13. G. A. Sal-Halasz, K. T. Short and J. S. Williams, Interfaces," Arsenic Segregation at Si-S102 Letters, Vol. EDL-6, No. 6, pp. "Antimony IEEE Electron Device 285-287. June, 1985. -87- and '4. A. Nylandsted Lersen, F. T. R. Rlzzoll and Antimony In pp. 1908- A. Thermal No. 4, pp. 191 7, 15 Journal of of Electrically Inactive Applied Physics, Vol. 59, No.6, March, 1986. Hlguchl, "Retardation Oxidation," of Japanese Journal Sb Diffusion In Si of During Applied Physics, Vol. 20, 739-744, April, 1981. 16. A. B. Glaser and G. E. p. G. Weyer, R. Gallonl, Armlglleto, The Nature Silicon," 15. S. Mlzuo and H. Pederson, Subak-Sharpe, Integrated Circuit Engineering. 254, Addison-Wesley, Reading, Mass, 17. J. 0. Borland and for Latch-Up Technology, T. Deacon, "Advanced CMOS Epitaxial Processing Hardening Vol. 1979. 27, No. and 8, Improved Eplloyer pp. Quality," 123-131, August, 1984. 18. J. P. Gollllard, M. Dupuy, M. Garcia, J. C. Roussin "High Dose Implantations of Applications," Radiation Annihilation, Antimony and pp. Faults," Stacking Society, Vol. 123, No. 12, pp. M. Rouche, 131-136, 1980. C. W. Pearce, The Identification, and Suppression of Nucleatlon Silicon Epitaxial and for Burled Layer Effects, Nol. 47, 19. G. A. Rozgonyl, R. P. Deysher Solid State Sites Responsible for Journal of the Electrochemical 1 9 1 0- 1 9 1 5, December, 1976. -88- 20. M. L. Hammond, No. 11, pp. "Silicon Epitaxy," Solid State Technology, Vol. 21, 68-75, November, 1978. 21. A. Schmltt and G. Schorer, "Damage Anneal Antimony/Phosphorus Double Implants in Vol.22, cp. on and Electron 23. P. J. ED-29, Walker, D. L. Critchlow of the LDD Devices, Vol. ED-27, of W. W. pp. IGFET." Applied Physics, end J. F. Sheperd, IEEE Transactions 1359-1367, August, 1S3C Walker, J. F. Shepard High-Performance LDDFETs Technology," pp. W. W. Characteristics "Fabrication 24. G. A. Tsang, Tsavg, S. Ogura, Spacer Silicon," 137-143, 1980. 22. S. Ogure. P. J. "Design of with and D. L. Critchlcw, Oxide Sidewe 1 IEEE Transactions on Electron Devices, v oi. 590-596, April, 1982. Sal-Halasz, Junctions," "Implant-Defined Shallow FET Source/Drain IBM Technical Disclosure Bulletin, Vol. 26, pp. 3018- 3019, 1983. 25. G. A. Sal-Halasz and H. B. Harrison, "Device-Grade Ultra-Shallow Antimony," Junctions Fabricated with Vol. EDL-7, No. 9, pp. IEEE Electron Device 534-536, September, 1986. -89- Letter i, 26. W. K. Chu, M. J. Sullivan, S. M. Ku Antimony Implantation In Silicon: II. Applications to Barrier Diode Adjustment 27. S. Ashok and B. J. Al-Slllcon to Ion-Implanted end Radiation Effects, Vol. 47, pp. Schottky Diode pp. of Energy Schottky Resistors," 1980. 7-14, Ballga, "Effect Physics, Vol. 56, No. 4, Antimony Characteristics," Ion Implantation Journal on Applied of 1237-1239, 15 August, 1984. 28. American Institute of Physics p. M. Shetzkes "Low and Handbook, Second edition, Section 7, 10, McGraw-Hill, New York, 1963. 29. J. C. Irvln, Silicon," pp. "Resistivity of Bulk Silicon and Bell System Technical Journal, Vol. XLI, No. 2, "Annealing Silicon," n-Type Vol. 31. C. P Dopants In Ion Implanted 14, No. 10, pp. III," - SUPREM Characteristics of Applied Physics Letters, 313-315, 15 May, 1969. Ho, J. D. Plummer, S. E. Modeling Hansen and R. W. Dutton, "VLSI Process IEEE Transactions on Electron Devices, 1983. 1438-1453, Vol. ED-30, No. 1 1, November, 32. R. A. Colclaser, pp. Diffused Layers in 387-410, March, 1962. 30. B. L. Crowder and F. F. Moreheod, Jr., pp. of Microelectronics: Processing and Device Design. 144-146, Wiley, New York, 1980. -90- 33. R. B. Herring, "Advances In Reduced Pressure Silicon Solid State Technology, 34. Varian Extrion, "Waycool Procedures," pp. 75-80, oi Installa on and pp. by In imouritu F. F. Y. 37. J. D. , Doping "on "npsar. ati :n 27, Processes In Processes in Silicon, 196 pp. 83-8? ailed . 244. p. Technology," Plummer, Course Notes: "VLSI Devices Section 1979. Maintenance Wang, North-Holland, Amsterocm 36. Reference 5, 1, November, 1-2. 35. J. L. Stone and J. C. Plunket Silicon," 22 N:. 1 Epitaxy," pp. 5-10, Stanford University, and 1985. 38. Reference 35, p. 84. 39. Reference 31, pp. 1442-1445. 40. Solecon Laboratories, SRP 41. R. B. in Fair, Accuracy Statement. "Concentration Profiles of Diffused Dopants In Imourity Doping Processes in Silicon, p. 346, edited Silicon," by F. F. Y. Wang, North-Holland, Amsterdam, 1981 Pressure," 42. R. B. Herring, "Silicon Epitaxy at Reduced Materials Technical Report *HT-0 1 -91- 0, 1979. Applied APPENDIX 1: The 90 of v velocity of the In a analyzer electromagnet. tr s Lorentz force h Is the The Ion of motion of an field B is determined uniform magnet by the magnetic equation: F where Relationship tend In the beamline of a CF4 ion Implanter Is nested within the field term Derivation of the Moss Separation = (10 hqevx9 the ion and charge state of qE s ihe magnitude of the chare, of an electron. Referring to the to Flgur- plane of the source, then the : If the direction centripetal mass m into the magnetic the direction of Ion s<etch and vector relation reduces F The of to scalar fie .j is normal motion out of the form: (1l8> hqevB = force necessary to bend the coincidence with the trajectory of radius of curvature of ions of the beamllne, rjs Fc = mv2/r (12) centripetal force to Ions Since the magnetic force must provide this -92- of the desired charge-to-mass ratio, hqevB If this is solved mv2/r (13) The kinetic energy of 03a) (hqerB/m)2 = the Ions is KE = mv2/2 = 2hqeVx/m = (14) hqeVx forv2, v2 Equating have forv2 v2 Again solving = we (14a) 13a and 14a, and solving for qe/m, qe/m Ions extracted out of the source = 2VX we obtein the result / (hr2B2) that do not (2) satisfy this relationship beamllne* collide with *lons the walls of the 90 bend of the with a charge-to-mass ratio greater than the right hend side of (2) collide with the Inner surface of the bend (i.e. their trajectory is deflected too much by the magnetic force). Conversely, equation ions with a cherge-to-mass ratio equetion (2) collide with the less than the right hand side outer surface of -93- the bend. of APPENDIX 2: Equipment: 1. Ion Implanter: Varian/Extrion Model 200-CF4 2. Solid Vaporizer: Varian/Extrion Model 200-20A2F 3. Rapid Thermal Anneal er: Tamarack Scientific Model 180-M 4. Sheet Resistance Mapping System: Prometrix Model 11 IB Materials: 1. Solid Sb Shot: Alfa Products Stock '800209 -94-
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