Unite States i atent [191 [1 1] [45] Domeniconi et a1. [54] ELECTROCHEMICAL CELL AND ELECTROLYTIC SOLUTION THEREFOR [75] Inventors: Michael J. Domeniconi, Santa Clara, Calif.; Carl R. Schlaikjer, Winchester; Clifton A. Young, Bedford, both of Mass. ' [73] Assignee: GTE Laboratories Incorporated, Waltharn, Mass. 4,3,021 Sep. 6, 1983 3,926,669 12/1975 Aubom ............................. .. 429/196 4,012,564 3/1977 Auborn 4,020,240 4/1977 Schlaikjer .................. .. 429/ 199 .. . .. Electrochemical Society, Princeton, vol. 79-1, pp. 348—355, 1979. Primary Examiner-Anthony Skapars [22] Filed: Attorney, Agent, or Firm—-David M. Keay [57] Related US. Application Data [63] Continuation of Ser. No. 147,985, May 8, 1980, aban doned. [51] [52] [58] 1111.01; ............................................ .. H01M 6/16 us. (:1. .................................. .. 429/101; 429/196; 429/ 194 OTHER PUBLICATIONS Gabano et a1., “Lithium Thionyl Chloride Bobbin Cells: Present Status and Performance”, Proceedings of the Symposium on Battery Design, and Optimization, The [21] Appl. No.: 447,049 Dec. 6, 1982 . . . . .. ABSTRACT An electrochemical cell having an oxidizable anode containing lithium and a cathode current collector. The cell includes an electrolytic solution in contact with the anode and the cathode current collector, The solution includes a solvent which is also a reducible liquid cath 429/199 ode material, speci?cally SOClg, and an electrolyte Field of Search ............. .. 429/101, 196, 197,199, solute consisting of the reaction products of a salt of an 429/2oo,194 oxyacid, speci?cally Li2SO3, constituting a Lewis base [56] and a Lewis acid, speci?cally AlCl3, dissolved in the solvent. References Cited U.S. PATENT DOCUMENTS 3,567,515 3/1971 11 Claims, 4 Drawing Figures Maricle et a1. ............... .. 429/197 X 16 1M mm3 +EXCESS 1.12 503 14 1.0M LlAICI4 10 Qx'1(cCOmN0D'UK13TI)VY 0.5M Liz 510C110 0.5M Li2(AICl3OAlCl3) 2_ 4M A1013 TEMPERATURE (°C) US. Patent Sep. 6, 1983 10 Sheet 2 of2 2O 4,403,021 30 40 TIME (SECONDS) - . FI‘Lg'. 3. 3.0 —— 21 o. 3O TIME (SECONDS) 40 - F ‘Lg. 4. 4,403,021 1 2 SUMMARY OF THE INVENTION ELECTROCHEMICAL CELL AND ELECTROLYTIC SOLUTION THEREFOR An improved electrolytic solution in accordance with the present invention includes a solvent and an This is a continuation of application Ser. No. 147,985, 5 electrolyte solute consisting of the reaction products of a salt of an oxyacid which constitutes a Lewis base ?led May 8, 1980, now abandoned. together with a Lewis acid dissolved in the solvent. An BACKGROUND OF THE INVENTION electrochemical cell in accordance with the present This invention relates to electrochemical cells. More 10 invention employs the electrolytic solution in combina tion with an oxidizable anode material and a reducible particularly, it is concerned with electrochemical cells cathode material. The solvent may include the reduc employing non-aqueous electrolytic solutions and to ible cathode material in liquid form. Cells in accordance electrolytic solutions therefor. with the invention provide satisfactory startup charac A particularly effective class of electrochemical cells teristics without undesirable consequences. which employs soluble or liquid cathode materials has undergone rapid development in recent years. In these BRIEF DESCRIPTION OF THE DRAWINGS cells the active cathode material is usually a fluid sol In the drawings: vent for an electrolyte solute which provides conduc FIG. 1 is a graph illustrating the conductivity of an tivity. The active anode for these cells is usually lithium electrolytic solution in accordance with the present or other highly electropositive metal. During discharge 20 the solvent is electrochemically reduced on a cathode current collector to yield ions, e.g., halide ions, which react with positive metals ions from the anode to form invention in comparison with other solutions; FIG. 2 is an elevational view partially in cross section of an electrochemical cell in accordance with the pres ent invention; FIG. 3 is a graph illustrating the startup characteris One particular type of electrochemical cell of the 25 tics of electrochemical cells of previously known type; and foregoing class which contains a lithium anode employs FIG. 4 is a graph illustrating the startup characteris a reducible liquid cathode of thionyl chloride. Typically tics of electrochemical cells in accordance with the the electrolyte solute dissolved in the thionyl chloride present invention. solvent is lithium tetrachloroaluminate. This salt is pre For a better understanding of the present invention, pared from the Lewis acid aluminum chloride and the 30 together with other and further objects, advantages, Lewis base lithium chloride. A Lewis acid is any com and capabilities thereof, reference is made to the follow pound capable of entering into a chemical reaction by ing discussion and appended claims in connection with accepting an electron pair to form a covalent bond, and the above described drawings. a Lewis base is any compound capable of entering into a chemical reaction by donating an electron pair to form DETAILED DESCRIPTION OF THE insoluble metal salts, e.g., meta] halides. ' a covalent bond. Lithium/thionyl chloride electro INVENTION chemical coils have proven to have outstanding weight and volume energy density, long shelf life, and unusu lytic solutions containing an electrolyte salt produced The present invention relates to non-aqueous electro ally high power density when compared with other cells presently available. Under unfavorable circumstances during prolonged 40 by the reaction of a salt of an oxyacid which constitutes storage or storage under extreme conditions, corrosion tion provide a cation of an alkali metal, alkaline earth a Lewis base with a Lewis acid. Salts of oxyacids which may be employed in electrolytic solutions of the inven of the lithium anode in a cell causes a ?lm of lithium metal, ammonium, alkyl ammonium, pyridinium, alkyl chloride and grow on the anode suf?cient to cause 45 pyridinium, scandium, yttrium, or a rare earth. Suitable signi?cant polarization at the onset of discharge of the cell. After operating at a reduced potential for a period of time, a cell may recover depending upon the severity oxyacid salts provide an anion such as orthoborate, metaborate, aluminate, C0321 SiO32—, GeO32—, SnO32_, N031 PO33_, PO43—, ASO33_, ASO43_, SO32_, S042", S6042“, T6042“, TeO43—, S2O4——, S2O(,——, polythionate, thiosulfate, molybdate, phos of the condition. This initial polarization is referred to as voltage delay and has been found particularly trouble phomalybdate, tungstate, ClO3—, ClO4—, BrO3—, some in cells which are required to operate at current BrO4‘, I03“, and I04“. 'The oxyacid salt is reacted densities higher than 1 mA/cm2. with a Lewis acid such as AlCl3, AlBr3, A113, BCl3, Various attempts have been made to overcome the problem of voltage delay upon startup. In one technique described in US. Pat. No. 4,020,240 to Carl R. 55 BF3, BBr3, B13, PF5, AsF5, SbF5, SbCl5, SnCl4, TiCl4, ZrCl4, GaCl3, GaFg, GaBr3, GaI3, InCl3, InF3, InBr3, InI3, TlCl3, TlF3, SiF4, and GeCl4. Schlaikjer dated Apr. 26, 1977, a lithium clovoborate The solute is produced by the reaction obtained by salt such as Li2B10Cl10 is employed as the electrolyte dissolving the salt of an oxyacid and a Lewis acid in a solute. In another technique described by J. P. Gabano solvent. The solvent may be an electrochemically re in paper #27, presented at the Electrochemical Society 60 ducible liquid such as an oxyhalide of sulfur, phospho Fall Meeting, Pittsburgh, Oct. 15-20, 1978,‘ the electro lyte solute is a salt prepared by dissolving lithium oxide in thionyl chloride containing aluminum chloride. It is postulated that the salt produced by the reaction is Liz (AlCl3O AlCl3). Although the solutes of Schlaikjer and Gabano provide cells having improved startup charac teristics, either they are expensive, dif?cult to purify or less conductive than presently used materials. rus, or selenium. It may also be a ?uid non-metallic oxide, or a ?uid non-metallic halide, or mixtures thereof. Other classes of solvent which may be utilized 65 include aliphatic ethers, alicylic ethers, esters, cyclic esters, cyclic lactones, anhydrides, nitriles, amides, and ureas. Electrochemical cells utilizing electrolytic solutions in accordance with the present invention may also em 3 4,403,021 4 ploy oxidizable anode materials other than lithium. The anode material may be another alkali metal, an alkaline chemical cells employing an electrolytic solution in accordance with the present invention operate at full earth metal, scandium, yttrium, or a rare earth. operating potential immediately upon startup without the voltage delay problem encountered with previously More speci?cally, an electrolytic solution particu larly useful in electrochemical cells employing lithium and thionyl chloride was obtained by reacting alumi known devices. While there has been shown and described what are num chloride (AlCl3), a Lewis acid, with lithium sul?te considered preferred embodiments of the present inven (LizSO3), which constitutes a Lewis base. A 1 M solu tion, it will be obvious to those skilled in the art that tion of AlCl3 in SOClz was stirred while being heated various changes and modi?cations may be made therein under re?ux with enough solid LlgSOg, to provide a 0 without departing from the invention as de?ned by the stoichiometric ratio of AlCl3 to Li2SO3 of 2 to 1.1. The appended claims. conductivity of the solution was tested at various tem What is claimed is: peratures and the curve of conductivity versus tempera 1. An electrochemical cell comprising ture is plotted in FIG. 1. Curves illustrating the conduc an oxidizable anode material; tivity of a 1.0 M solution of LiAlCl4 in SOCl2, a 0.5 M 15 solution of Li2B10Cl10 in SOClg, and a 4 M solution of AlClz in SOCl2 are also shown in FIG. 1. Also shown is a curve illustrating the conductivity of a 0.5 M Li; (AlCl3OAlCL3) solution in SOClZ. It is postulated that this is the salt produced by dissolving LigO in SOC]; containing AlCl3 in accordance with the teachings in a cathode current collector; and an electrolytic solution, in contact with the anode material and the cathode current collector, com prising a reducible liquid cathode material and an electrolyte solute consisting of the reaction prod ucts of lithium sul?te and a Lewis acid dissolved in the liquid cathode material. the aforementioned article by Gabano. As can be seen 2. An electrochemical cell in accordance with claim 1 wherein the lewis acid is selected from the group consisting of from the curves of FIG. 1 the conductivity of appli cants’ solution compares favorably with that of lithium tetrachloroaluminate and is signi?cantly higher than 25 that of solutions containing lithium clovoborate and the salts prepared in accordance with the technique of Gabano. The properties of the electrolytic solution of the pres AlCl3, AlBr3, A113, BCl3, BF3, BBr3, B13, PF5, AsF5, SbF5, SbCl5, SnCl4, TiCl4, ZrCl4, GaCl3, GaF3, GaBrg, GaI3, InCl3, InF3, InBr3, InI3, TiCl3, TiF3, SiF4, and GeCl4. 3. An electrochemical cell in accordance with claim 2 ent invention indicate that a soluble lithium salt is a 30 wherein product of the reaction of the Li2SO3 and AlCl3 in the reducible liquid cathode material is selected from the group consisting of ?uid oxyhalides, ?uid non SOClZ. It may be that the Li2SO3, acting as a Lewis base, forms an adduct salt with the AlCl3, a Lewis acid. Several electrochemical cells as illustrated in FIG. 2 were constructed. Some were ?lled with an electrolytic solution containing lithium tetrachloroaluminate as a solute and some were ?lled with an electrolytic solution in accordance with the present invention. The cells were about the size of commercial AA cells, approxi mately 1% inches long and % inch in diameter. The cases metallic oxides, ?uid non-metallic halides, and mix tures thereof; and the oxidizable anode material is selected from the group consiting of alkali metals, alkaline earth met als, scandium, yttrium, and rare earths. 4. An electrochemical cell in accordance with claim 3 wherein 40 the reducible liquid cathode material is selected from 10 were of stainless steel. Anodes 11 of lithium metal were pressed to the inside walls of the cases 10. Concen tric bobbin cathodes 13 of Shawinigan carbon black and Te?on formed as an aqueous dispersion and dried were the group consisting of oxyhalides of sulfur, phos phorus and selenium; the Lewis acid is aluminum chloride; and the oxidizable anode material is lithium metal. 5. An electrochemical cell in accordance with claim 4 placed in the cases encircled by separators 12 of insulat 45 ing material. After being ?lled with an electrolytic solu wherein tion, each case was sealed with a cover 15 having a the reducible liquid cathode material is thionyl chlo conductive lead 16 to the cathode 13 through a glass-to metal seal 17. Some of the cells were ?lled with a 1.8 M solution of 50 LiAlCl4 in SOClZ. Other cells were ?lled with an elec trolytic solution in accordance with the present inven tion. The solution was prepared by re?uxing a solution of AlCl3 in SOC]; with excess Li2SO3 for sixteen days. The mixture was then ?ltered and diluted each that the concentration of aluminum was reduced to about 3 M. For both electrolytic solutions the SOCIZ solvent was the reducible liquid cathode material of the cells. Three cells containing LiAlCl4 as a solute and three cells with Li2SO3 and AlCl3 were stored for four days at 72° C. The startup characteristics of these cells at room temperature under a load of 50 ohms and current densi ties at about 4.8 mA/cm2 were recorded. The resulting curves of output voltage versus time for the cells em ploying LiAlCl4 in SOCl2 are shown in FIG. 3. Output voltage versus time for the three cells containing the reaction products of U150; and AlCl3 in SOClg are shown in FIG. 4. As indicated by FIGS. 3 and 4 electro ride. 6. An electrolytic solution including in combination a liquid electrochemically reducible solvent; and an electrolyte solute consisting of the reaction prod ucts of lithium sul?te and a Lewis acid dissolved in the solvent. 7. An electrolytic solution in accordance with claim 6 wherein Y the liquid electrochemically reducible solvent is se lected from the group consisting of ?uid oxyha lides, ?uid non-metallic oxides, ?uid non-metallic halides, and mixtures thereof. 8. An electrolytic solution in accordance with claim 6 wherein the lewis acid is selected from the group consisting of AlCl3, AlBr3, A113, BCl3, BF3, BBr3, B13, PF5, AsF5, SbF5, SbCl5, SnCl4, TiCl4, ZrCl4, GaCl3, GaF3, GaBrg, G313, InCl3, InF3, InBr3, InI3, TlCl3, TlF3, SiF4, and GeCl4. 9. An electrolytic solution in accordance with claim 8 wherein 5 4,403,021 the liquid electrochemically reducible solvent is se- 6 lected from the group consisling of cxyhalides 0f lected from the group consisting of ?uid oxyha- sulfur*_pho_spl_wrus' ‘ind selemmfli and lides, ?uid non-metallic oxides, ?uid non-metallic the Lewis acld ls alummum chloride‘ . . 11. An electrolytic solution in accordance with claim halides, and mixtures thereof. 5 10 wherein 10- All electrolytic Solution in accordance with claim the liquid electrochemically reducible solvent is thio 9 wherein nyl chloride. the liquid electrochemically reducible solvent is se~ * 15 20 25 35 45 55 65 * * * *
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