CLASSIFICATION NOTES No. 31.11 Strength Analysis of Liquefied Gas Carriers with Independent Type A Prismatic Tanks JULY 2013 The electronic pdf version of this document found through http://www.dnv.com is the officially binding version The content of this service document is the subject of intellectual property rights reserved by Det Norske Veritas AS (DNV). The user accepts that it is prohibited by anyone else but DNV and/or its licensees to offer and/or perform classification, certification and/or verification services, including the issuance of certificates and/or declarations of conformity, wholly or partly, on the basis of and/or pursuant to this document whether free of charge or chargeable, without DNV's prior written consent. DNV is not responsible for the consequences arising from any use of this document by others. DET NORSKE VERITAS AS FOREWORD DNV is a global provider of knowledge for managing risk. 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Classification Notes - No. 31.11, July 2013 Changes – Page 3 CHANGES – CURRENT General This is a new document. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Contents – Page 4 CONTENTS CHANGES – CURRENT 3 1. 1.1 1.2 1.3 General.................................................................................................................................................... 5 Introduction...............................................................................................................................................5 Objectives, Scope, and limitations............................................................................................................5 Definitions.................................................................................................................................................5 2. 2.1 2.2 2.3 2.4 Material Grade Selection ..................................................................................................................... 7 Temperature distribution and steel grade selection for hull structures .....................................................7 Material grade for cargo tanks ..................................................................................................................9 Material selection of outfitting details ....................................................................................................10 Material consideration for deck cargo tanks...........................................................................................10 3. 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 Local Strength of Cargo Tanks .......................................................................................................... 11 Cargo density ..........................................................................................................................................11 Cargo tank pressure based on the IGC code ...........................................................................................11 Swash bulkhead ......................................................................................................................................12 Corrosion addition ..................................................................................................................................12 Requirements for local scantlings...........................................................................................................12 Fatigue assessment centreline longitudinal bulkhead .............................................................................12 Allowable stress for stiffeners and plates ...............................................................................................13 Deck Cargo Tanks...................................................................................................................................14 4. 4.1 4.2 4.3 4.4 4.5 Cargo Tank and Hull Finite Element Analysis ................................................................................. 15 Structural Idealization.............................................................................................................................15 Boundary Conditions ..............................................................................................................................19 Loading Conditions and Design Load Cases ..........................................................................................21 Design Application of Load Cases .........................................................................................................22 Design Criteria ........................................................................................................................................26 5. 5.1 5.2 5.3 5.4 5.5 5.6 5.7 Local Structural Fine Mesh Analysis (ULS) ..................................................................................... 29 General....................................................................................................................................................29 Locations to be checked..........................................................................................................................29 Structural Modelling ...............................................................................................................................30 Load Cases ..............................................................................................................................................31 Application of Loads and Boundary Conditions ....................................................................................31 Acceptance Criteria.................................................................................................................................32 Structural verification for wood and dam plate ......................................................................................32 6. 6.1 6.2 6.3 Thermal Analysis of a Cargo Tank .................................................................................................... 35 General....................................................................................................................................................35 Thermal stress analysis ...........................................................................................................................35 Acceptance Criteria.................................................................................................................................35 7. 7.1 7.2 Sloshing Assessment............................................................................................................................. 36 Sloshing strength analysis.......................................................................................................................36 Liquid resonance interaction...................................................................................................................36 8. 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 Fatigue Analysis ................................................................................................................................... 37 Fatigue damage accumulation.................................................................................................................37 Fatigue Damage Evaluations ..................................................................................................................37 Locations to be checked for fatigue ........................................................................................................37 Finite Element Models............................................................................................................................38 Calculation of stress range components..................................................................................................38 Stress processing for S-N curve fatigue analysis....................................................................................39 Fatigue Strength Assessment of Hull and Cargo Tanks .........................................................................39 Fatigue assessment of cargo tank supports .............................................................................................41 9. References............................................................................................................................................. 47 DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.1 General – Page 5 1 General 1.1 Introduction Classification Notes shall be considered in connection with DNV Rules for Classification of Ships, Pt. 3 Ch.1, Hull Structural Design, Ships with Length 100 metres and above, /1/, and Pt.5 Ch.5, Liquefied Gas Carriers, /2/. The aim of this Classification Note is to describe procedures for strength analysis of gas carriers with IMO Independent Type A cargo tanks. In general, gas carriers with IMO Independent Type A cargo tanks shall satisfy the strength criteria to main class 1A1 as given in the Rules Pt. 3 Ch.1. Additionally, the criteria for classification notation Tanker for Liquefied Gas as given in the Rules Pt. 5 Ch.5 shall be complied with for the inner hull, cargo tanks, and cargo tank supports. The requirements of DNV Rules Pt. 5 Ch.5 /2/ are considered to meet the requirements of the International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk, IGC Code, /3/. The full scope of structural analyses for type A-tanks as required by the Rules are described in this document. However, some important exceptions can be made based on experience with conventional proven designs, and when the cargo temperature is NOT lower than -55oC (e.g. LPG/NH3 carriers); — Stationary and /or transient thermal analyses need normally not to be performed. — Fatigue analysis of cargo tanks and supports is not required, Pt.5 Ch.5 Sec.5 A 1401. The thermal analyses can be omitted subject to acceptance by the Society based on experience with similar designs. On the other hand, for novel designs, and/or when the cargo temperature is below -55oC — Thermal analysis for material selection and thermal stress analysis is to be carried out, Pt.5 Ch.5 Sec.5 A900. — Fatigue analyses of the cargo tanks and the supports shall be carried out with damage factor Cw ≤ 1.0, as specified in Pt.3 Ch.1 Sec.16 and Classification Note No. 30.7, “Fatigue Assessment of Ship Structures” /5/ for the hull structure. The NAUTICUS (Newbuilding) is not a mandatory notation for Liquefied Gas Carriers, but is in many cases specified as a voluntary notation for gas carriers with IMO Independent Type A cargo tanks. Additional class notations as PLUS and CSA as defined in DNV rules Pt.3 Ch.1 Sec.15, may impose additional requirements for hull and cargo tank structure to those described in this Classification Note. Attention should be given to the additional requirements made by USCG, /4/, for vessels trading to US ports. 1.2 Objectives, Scope, and limitations This classification note is made for design and assessment of the hull, cargo tanks and supporting structures of gas carriers with IMO Independent Type A cargo tanks in accordance with the Rules. The objective is; — To give a general description on material selection, and — how to carry out relevant calculations and analyses to satisfy the rule requirements. This Classification Note may be adapted for modification of existing carriers, subject to the limitations imposed by the original material and fabrication techniques. 1.3 Definitions The following SI-units (International System of units) are used in this Classification Notes: Mass: Length: Time: Force: Acceleration: tonnes (t) millimetres (mm) or metres (m), stated in each case seconds (s) kilo-newtons (kN) metres per second square (m/s2) The following notations have been applied: L B D T TM = = = = length of the vessel in m as defined in the Rules Pt.3 Ch.1 Sec.1 B101 greatest moulded breadth in m, measured at the summer waterline moulded depth defined as the vertical distance in m from the top of the keel to the moulded deck line mean moulded summer draught in m, may be replaced by scantling draught TS in m (greater than summer draught) = minimum design draught in m amidships, normally taken as 2 + 0.02 L DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.1 General – Page 6 TMIN F.P. CB go f1 x y z E = = = = = = = = = σ = τ = LT = σe = τm = η = ηS = ηS+D = ULS = FLS = ALS = Min. relevant seagoing draught in m, may be taken as 0.35D if not known forward perpendicular, see the Rules Pt.3 Ch.1 Sec.1 B101 block coefficient as defined in the Rules Pt.3 Ch.1 Sec.1 B101 standard acceleration of gravity = 9.81 m/s2 material factor depending on material strength group, see the Rules Pt.3 Ch.1 Sec.2 axis in the ship’s longitudinal direction axis in the ship’s athwart ships direction (to port) axis in the ship’s vertical direction (upwards) modulus of elasticity of the steel material 2.06 · 105 N/mm2 Normal Stress Shear Stress material grade intended for low temperature service. Equivalent stress as defined in Pt3.Ch.1 Mean shear stress over a net cross section usage factor usage factor related to static loads usage factor related to static plus dynamic loads (ULS condition) Ultimate Limit State; design condition related to static (S) plus dynamic (S+D), 10-8 loads Fatigue Limit State; design condition related to repeated dynamic fatigue loads, 10-4 loads Accident Limit State; accident design condition DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.2 Material Grade Selection – Page 7 2 Material Grade Selection 2.1 Temperature distribution and steel grade selection for hull structures Temperature calculations of hull structure facing the cargo tanks shall be carried out. Design temperatures for the analysis may be taken in accordance with Table 2-1. Table 2-1 Ambient temperatures for hull temperature analyses Still sea water temperature, ºC 0.0 0.0 -2.0 Regulations Air temperature, ºC Speed. knots +5.0 -18.0 -29.0 0.0 5.0 5.0 IGC code USCG requirements, except Alaskan water USCG requirements, Alaskan water For ships intended for world-wide service, temperatures defined by the IGC Code may normally be used as basis for the temperature calculations. For ships trading to the territorial waters of the United States of America the material selection requirements of the US Coast Guard, given in ref /4/, should be observed. These are specified in Table 2-1 for ease of reference. For ships intended for trade in other cold areas, other ambient temperature temperatures may be required by port authorities or flag states. If DAT or Winterized notation has been specified, the specified design material temperature should be used as design ambient temperature. For low temperature steel with design temperature below 0oC and down to -55oC, the table in DNV rules Pt.2 Ch.2 Sec.2 Table C1-3 shall be used. Steel grade of load carrying stiffeners (e.g. deck longitudinals or bulkhead stiffeners) shall be as for the plating for which the stiffener is attached. This also applies to structural members where direct loads are not applied. e.g. brackets, top stiffeners, ribs, lugs attached to web frames, floors and girders. Where liquid piping is dismantled regularly, or where liquid leakage may be anticipated, such as at shore connections and at pump seals, protection for the hull beneath shall be provided for ships intended to carry liquefied gases with boiling points lower than -30°C. The protecting arrangement shall consist of a liquid-tight insulation (a wooden deck or a free, elevated drip tray), or it shall be made from a steel grade corresponding to the requirements for secondary barriers. The strip of deck plating between the top wing tanks in side, defined by the intersection between the deck plate and a line at a static heel angle of ±30 degrees is regarded to be outside the secondary barrier. Steel grade “E” may therefore be used for this deck strip. Low temperature steel grade shall be applied to the secondary barrier and extended 500 mm (=d in Figure 2-1) toward the centreline from the above mentioned intersection, and also to be extended 500 mm inside the top wing tank. See Figure 2-1. d d d Non-Secondary barrier 30 degrees 30 degrees d d Equilibrium liquid O level in hold space d Remark: Low temperature steel to be applied to secondary barrier + d of 500mm Figure 2-1 Definition of secondary barrier DET NORSKE VERITAS AS Secondary barrier d Classification Notes - No. 31.11, July 2013 Sec.2 Material Grade Selection – Page 8 For structural members connecting inner and outer hull, the mean temperature may be taken for selection of steel grade. The material grade of web frames or girders with large openings, attached to the secondary barrier, shall be the same as the secondary barrier itself. The same apply to stiffeners attached to web frames or girders. See the examples based on the IGC code below. d d **: 1A1 requirements ##: LT grade Secondary Barrier -50 0C Secondary Barrier LT 0 0C E or DH ## 0 0C d: Extension of LT grade -50 0C -25 0C E or DH ** -50 0C E or DH 0 -25 C ## -25 0C -25 0C 0 0C 0 0 C a) Hopper tank with large opening b) Hopper tank without large opening Figure 2-2 Assumed temperature and steel grades for hopper tank 5 C (IGC) 5O C (IGC) E or DH O ** ## -50OC E or DH ##: LT grade d **: 1A1 requirements d d 5OC (IGC) 5O C (IGC) E or DH Secondary Barrier O -50 C Figure 2-3 Assumed temperature and steel grades for top side tank Engine room temperature of 5oC is normally assumed as shown below, according to the IGC code. It is assumed that heating coil in fuel oil tank is inactive. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.2 Material Grade Selection – Page 9 DESIGN AIR TEMPERATURE DECK 5OC IN GENERAL -50O C F.O. TANK ENGINE CARGO TANK ROOM INNER BOTTOM W. B. TK. BOTTOM 0O C FRAME 0 C FRAME O Figure 2-4 Design temperature of engine room and fore body, IGC code For longitudinally continuous plates extended from the secondary barrier, the plates within d = 500 mm from the secondary barrier may be of low temperature steel grade. Steel grade of longitudinal secondary members beyond aft most and foremost cargo tank bulkheads may be acceptable as for 1A1 material grades. 2.2 Material grade for cargo tanks When carbon-manganese steel is used for carriage of ammonia, cargo tanks and process pressure vessels should be made of fine-grained steel with a specified minimum yield strength not exceeding 355 N/mm2 and with an actual yield strength not exceeding 440 N/mm2. Anhydrous ammonia may cause stress corrosion cracking (SSC) in containment and process systems made of carbon and carbon manganese steels or nickel steels. In order to minimise the risk of SSC it is important that the measures detailed in the rules Pt.5 Ch.5 Sec.15 are taken into account. The tensile and yield properties of the weld consumable should exceed those of the tank material by the smallest practical amount for carriage of ammonia. d fo r d e c k p l a te o n ly U pper deck L T g ra d e LT grade G ra d e a s p e r 1 A 1 cargo tank bulkhed L T g ra d e fo r s tri n g e r w e b T o p w in g ta n k p l a te Aftmost or foremost LT grade E or D H fo r fl a n g e d fo r in n e r b o tto m p l a te o n l y E or DH G ra d e as per 1A1 In n e r b o tto m d B or D E or DH B o tto m Figure 2-5 Selection of steel grade attached to secondary barrier DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.2 Material Grade Selection – Page 10 2.3 Material selection of outfitting details Due considerations should be taken when selecting materials for outfitting details attached to outer hull structures in the cargo area. Temperature in the outfitting details should be considered, due to low temperature for the part of the outer hull that forms a secondary barrier. Table 2-2 Steel grade for outfitting items Outfitting item Hatch coaming Pad plate of pipe penetration Pipe penetration for D ≥ 200 mm without pad plate Pipe penetration for D < 200 mm without pad plate: Pedestals of hose handling crane and provision cranes Within secondary barrier LT LT LT E LT Outside secondary barrier E E E D E Foundations or pad plate that are made for outfitting and equipment on deck between hatch coamings outside the secondary barrier shall have same material grade as the structure to which it is attached. 2.4 Material consideration for deck cargo tanks Pressurized cargo deck tanks may be arranged for exchange of cargoes and cooling down of cargo tanks, i.e. IGC tank type C. Material grade of cargo tanks shall be selected depending on the lowest temperature of cargoes to be carried. Especially, lowest carbon contents required by the IGC code should carefully be taken into account. The material grade of supporting structures of deck cargo tanks attached to deck plates may be E grade, unless a temperature analysis shows otherwise. Steel grade of doublers, foundation, fixing brackets, lifting lugs, and access hatch may be E grade steel as well, unless a temperature analysis shows that a lower grade can be used. Doubling plate directly contacted to deck cargo tanks should be of same material grades as that of deck tank. Post weld heat treatment (PWHT) or mechanical stress relieving (MSR) shall be applied to deck tanks. For deck tanks carrying ammonia, MSR is not allowed. It is noted that length of a deck tank should carefully be selected due to limitation of available PWHT facilities. When PWHT is applied to TMCP steel, the manufacturer should document sufficient tensile strength of TMCP steel after PWHT. Quenched & Tempered TMCP steel may be used instead for this purpose. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.3 Local Strength of Cargo Tanks – Page 11 3 Local Strength of Cargo Tanks 3.1 Cargo density The cargo specific densities indicated on the specified class notations or in the relevant drawings shall be used. If not specified in the documents, the cargo densities and design temperature in the following table may be used. Table 3-1 Design cargo density and temperature Design Temp. °C Design Density t/m3 Propane Propylene n-Butane Vinyl Chloride Monomer (VCM) -42.3 -47.7 -0.5 -13.9 0.59 0.61 0.60 0.97 Vapour Pressure at 45°C, Bar Gauge 16 20 3 5.8 Ammonia, anhydrous (NH3) Acetaldehyde Propylene oxide -33.4 +20.8 + 33.9 0.68 0.78 0.86 17 1.5 0.5 Cargo 3.2 Cargo tank pressure based on the IGC code Cargo tank pressures according to acceleration ellipse at 10-8 probability level in DNV rules Pt. 5 Ch.5 Sec.5A 704/705/706 /2/. The cargo pressure for a full tank is given by: peq = po + (pgd)max. ·ρ/(1.02·104) pgd = aαβ·Zαβ (bar) (bar) where po (pgd)max aαβ ρ Zαβ = design vapour pressure is the maximum gauge pressure at the top of the tank, not to be taken less than 0.25 bar. To be conservatively set to zero, P0 = 0 bar, for buckling control. = maximum combined internal liquid pressure, resulting from combined effects of gravity and dynamic acceleration = the dimensionless acceleration (relative to the acceleration of gravity) resulting from gravitational and dynamic loads, in an arbitrary direction αβ (a more detailed description is given below) = the maximum density of the cargo in tonnes/m3 at the design temperature = largest liquid height (m) above the point where the pressure is to be determined measured from the tank shell in the aαβ direction (see Figure 3-1) Zβ IV ZβV I V Zβ III Zβ1 Zβ II β I Figure 3-1 IGC pressure DET NORSKE VERITAS AS III αβ II Classification Notes - No. 31.11, July 2013 Sec.3 Local Strength of Cargo Tanks – Page 12 The acceleration aab is calculated by combining the three component accelerations ax, ay and az values according to an ellipsoid surface, as given in the Rules Pt.5 Ch.5 Sec.5 A704 /2/. For different directions of aαβ in the ellipsoid, the pressure at different corner locations in the cargo tank, are calculated according to the formula above. Based on the calculated pressures, the maximum pressures at corner points are found. Between corner points the pressure may be found by linear interpolation. The over pressure in tanks should normally be set to 0.25 bar in seagoing conditions. 3.3 Swash bulkhead Swash bulkhead is normally arranged in the middle of a cargo tank to prevent sloshing impact loads to the cargo tank. The following figure shows various swash bulkhead types due to resonance, shear stress level and buckling. Sloshing pressure shall be calculated according to DNV rules Pt.3 Ch.1 /1/. C.L. C.L. C.L. C.L. Figure 3-2 Arrangement of openings of a swash bulkhead 3.4 Corrosion addition Corrosion addition of tk = 0 mm shall be used for cargo tanks and inner side of cargo holds. 3.5 Requirements for local scantlings The cargo tank boundary is normally constructed of plane plates supported by a system of stiffeners and girders. Scantlings of plates and stiffeners shall satisfy requirements of rules Pt.5 Ch.5 Sec.5 E200 /2/. It is assumed that the top of the dome has common gas phase on both sides of the centreline liquid tight longitudinal bulkhead. The Influence of the dome on the pressure height shall be taken into account as described in Rules Pt.5 Ch.5 Sec.5 A706 /2/. In seagoing conditions it is assumed that the filling height at both sides of centreline longitudinal bulkhead is the same. The centreline longitudinal bulkhead shall normally be designed for one side filling in harbour. 3.6 Fatigue assessment centreline longitudinal bulkhead Upper part of liquid tight centreline longitudinal bulkhead shall be specially considered with respect to dynamic pressures in view of fatigue. Because of the ullage effect, the cargo tank will not be 100% filled. The maximum fill height is assumed as 98% of the tank height. The pressure amplitude for fatigue strength assessment will be obtained from the following formula taking the effect of tank motion. pint p1 = ρa v hs 3 = f a max p 2 = ρk t at y s 4 p3 = ρk l al x s DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.3 Local Strength of Cargo Tanks – Page 13 where fa h kt = 0.51/ h : factor to transfer the load effect from 10-8 to 10-4 probability level, = Weibull shape parameter = correction factor due to ullage of a cargo tank = kl Btan k H tan k hr = 2hr = correction factor due to ullage of a cargo tank = hw Ltan k (hs − hw + hr ) , minimum 0.0, maximum 1.0 = = = = (h s − hw + h p ) 2h p , minimum 0.0, maximum 1.0 the vertical distance between the top of a tank and free surface, m, = normally 0.02 H tan k maximum cargo tank length, m maximum cargo tank breadth, m maximum cargo tank height, m Btan k φ 2 Ltan k θ 2 φ= = the maximum roll angle at 10-4 probability level, given in DNV Classification Notes 30.7 /5/, radian = the maximum pitch angle, at 10-4 probability level, radian given in DNV Classification Notes 30.7 /5/ θ = the vertical distance from the point to considered to the top of a tank, m hs a v , at , al = ship acceleration in vertical, transverse, and longitudinal directions at 10-8 probability level, given in DNV Classification Note 30.7 /5/ respectively. It is noted that the internal dynamic pressure at centreline bulkhead should be double amplitude as the internal pressures from two tanks should be taken into account. The following figure shows the internal pressure distribution of cargo tanks. hp = φ hr hs hw φ hr pint 2pint Linear pressure distribution Figure 3-3 Internal pressure distribution due to roll of a cargo tank 3.7 Allowable stress for stiffeners and plates Allowable stress for the tank system shall be referred to 10-8 probability level as defined in IGC /3/ and DNV Pt.5 Ch.5 /5/. E202: Allowable stress for secondary members (stiffeners and beams) is σB/2.66 (tensile strength) or σF/1.33 (yield strength) whichever is less to be used with the section modulus design formula. E202: For stiffeners subject to large relative deflection (adjacent to bulkheads) allowable stress is 160f1 (S) and 215f1 (S+D). E201: Allowable stresses of 215 f1 for plates shall only be used in relation to the plate thickness design formula. The centreline longitudinal bulkhead is to be designed for one side static filling in harbour (S). Allowable stress is 180 f1 N/mm2. (DNV A-tank practice) DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.3 Local Strength of Cargo Tanks – Page 14 For upper part of the centreline bulkhead, the allowable nominal stress amplitude of 120 N/mm2 shall be satisfied for the dynamic pressure given above (at 10-4 level). (Corresponds to (0.7 + (1 - 0.7)/0.5) × 120 = 156 ≅ 160 at 10-8 level) For fatigue strength of longitudinals and plates in the centreline longitudinal bulkhead the allowable hot spot stress range at 10-4 probability level is 136 N/mm2 for 108 design life cycles in North Atlantic with Weibull slope parameter h=1 and S-N curve I (welded joint air/cathodic); Table B-1 in CN30.7 /5/. 3.8 Deck Cargo Tanks Deck cargo tanks of type C shall be designed according to DNV rules, Pt.5 Ch.5 Sec.5 I /2/. More detailed design guidance is given in Classification Notes No.31.13 Strength Analysis of Independent Type C Tanks /9/. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 15 4 Cargo Tank and Hull Finite Element Analysis This section gives guidance on how to perform the assessment of stresses and buckling strength in primary support members and supports of cargo tanks and the hull surrounding the cargo tanks based on finite element analysis. The cargo tank and hull structures under static and dynamic hull girder bending, external and internal loads are to be taken into consideration. Thermal stresses are to be included when relevant. 4.1 Structural Idealization 4.1.1 Coordinate system A right-hand axis system is normally employed in the global co-ordinate system. The global X-axis is in the ship’s longitudinal plane with its origin at the aft perpendicular, positive forward. The global Y-axis is in the horizontal plane, positive to port, negative to starboard. The global Z-axis originated from the baseline, positive upwards. 4.1.2 Required information for the analysis The following information is necessary for the structural analyses: — — — — — general arrangement trim and stability booklet including lightweight distribution key plans, e.g. midship section, construction profiles and decks cargo tanks construction drawings cargo supports arrangement and scantlings. 4.1.3 Model extent The FE model shall cover the full breadth of the ship in order to account for asymmetric structural layout of the cargo tank/supporting hull structure and design load conditions (heeled or unsymmetrical loading conditions). Models spanning 2 + 1/2 cargo holds are recommended in order to achieve correct distribution of hull girder bending moments and shear forces. In general, Nos.1 and 2 cargo tanks and half of No. 3 cargo tank with full breath should be idealized. Alternatively, ½+1+½ cargo tanks amidships and No.1 cargo tank may modelled separately. If the geometry of the aft most hold differs significantly from the midship a separate cargo model may be required. 4.1.4 Elements and Mesh Size The structural assessment is to be based on linear finite element analysis of three dimensional structural models. The general types of finite elements to be used in the finite element analysis are: — Rod (or truss) elements are line element with axial stiffness only and constant cross sectional area along the length of the element. — Beam elements are line element with axial, torsional and bi-directional shear and bending stiffness and with constant properties along the length of the element. — Shell elements are element with in-plane stiffness and out-of-plane bending stiffness with constant thickness. Two node line elements and four node shell elements are, in general, considered sufficient for the representation of both the tank structure and the hull structure. The mesh requirements given in this chapter are based on the assumption that these elements are used in the finite element models. However, higher order elements may also be used. In general 8 node curved rectangular and 6 node curved triangular elements will be more stable and less sensitive to non-uniform mesh configurations. The use of 3 node (constant stress) shell element shall be kept to a minimum. Beam elements are usually modelled as 2 node beams. In general, hull and cargo tank structures may be meshed with one element between stiffeners (e.g. longitudinals) and a sufficient number of elements between stiffener supports (e.g. girders, web frames and stringers) to maintain an aspect ratio less than 3.0. Where possible, the aspect ratio of plate elements in areas where there are likely to be high stresses or a high stress gradient is to be kept close to one. The element mesh should preferably represent the actual stiffening system of the structure as far as practicable so that the stresses for the control of yield and buckling strength can be read and averaged from the results without interpolation or extrapolation. In special cases it may not be possible to idealize the geometry and stress distribution into suitable parts in order DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 16 to use simplified buckling checks and/or the PULS code /6/. Typical cases may be frames and girders with free flanges and structural parts with irregular geometry. In such cases a FE buckling calculation may need to be carried out of those areas. This can be done as a sub-model with a mesh designed to capture the dominating buckling modes. When using non-linear FE programmes like ABAQUS special considerations with respect to modelling (mesh fineness), imperfection levels, imperfection modes and acceptance levels is required and will be considered by the Society. Elastic buckling of plates and stiffeners in the cargo tanks shall not be allowed as frequently occurring elastic buckling of plates will increase the probability of crack initiation along plate boundaries. Hence, with PULS use analysis option BS, Buckling Strength, for tank and associated support structures. Use analysis option UC, Ultimate Capacity, for the hull structures in general. The UC option allows for elastic buckling for slender structures which shall not be allowed for the tank structure For definition of average stress and selection of suitable buckling panels (equivalent plate panels-EPP) see Ch.8 Sec.3 in the harmonized CSR-H rules, ref. /10/. 4.1.5 Modelling of geometry All the structurally material of the hull structure shall be modelled. Plating members such as deck, bottom, inner bottom, side shell, transverse webs, watertight bulkheads, cargo tank bulkheads and shell, stringers, etc. shall be modelled by shell elements. The stiffeners subjected to lateral pressure, e.g. longitudinal stiffeners and vertical stiffeners attached to cargo tank bulkheads shall be represented by beam elements. Face plates of primary supporting members as deck transverse webs and face plates of cargo tank horizontal stringers may be represented by beam or truss elements in order to represent bending properties properly. Secondary structural members, such as buckling stiffeners on transverse webs, girders/stringers, etc. may be modelled by truss elements. Small openings in double bottom floors/girders and web frames and bulkheads of cargo tank may be not modelled. Openings in way of critical areas shall be specially evaluated after opening area reduction with regard to shear strength. Modelling is to be according to the procedure in Classification Notes 31.3. All hull structures shall be modelled based on gross scantlings minus the corrosion allowance tk (modelled scantlings) as given in the rules. Cargo tank supports may be modelled by using shell elements. An iterative procedure may be required to eliminate elements under tensile loads. 4.1.6 Modelling of supports Vertical supports, anti-rolling/pitching supports and anti-floating supports may be idealized by shell elements. The supports on hull and cargo tank may be interconnected with solid elements or beam/truss elements representing the support blocks. If linear elements are employed, the connection elements shall be disconnected when they are in tension (i.e. no contact). An iterative procedure may be required; supports in tension shall be disconnected and the FE model rerun until all active supports are in compression. The cargo tanks are supported by the following supports. — — — — Vertical supports in global Z direction Anti-rolling keys in global Y direction Anti-pitch anti-collision keys in global X direction Anti-flotation keys global in global Z direction. Unless otherwise documented by the designer, friction coefficients to use with the analyses of the supports are shown in Table 4-1. Table 4-1 Friction coefficients (guidance values) Surface Material 1 Surface Material 2 Static friction coefficient, Dynamic friction coefficient, Steel Steel Wood Synthetic Resin 0.5 0.5 0.2 0.2 Steel Steel 0.17 0.15 µs µd DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 17 Anti-floating support , if applied Vertical supports Upper anti roll supports Lower anti -roll supports Figure 4-1 Location of cargo tank supports (example) 4.1.7 Analysis strategy for ULS assessment 4.1.7.1 Vertical Supports Various types of vertical supports are used. The following figure shows an example of a vertical supports. Normally Wood mounted on resin will contribute to levelling of vertical supports in a cargo hold. Dam plates are fitted to avoid movement of wood in case of damages in resin or bond between resin and top plate of a vertical support. Figure 4-2 Example of modelling of a vertical support DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 18 The support chocks can be modelled in several ways; either by solid elements combined with contact elements or modelled as beams with representative axial and shear stiffness. It is important that the model correctly remove the vertical load on supports in tension. This means that beams/contact elements in tension are removed (the vertical stiffness set to zero or a very small value) and the analysis repeated until all active vertical supports are in compression. If it is seen that the combined longitudinal and transverse force exceeds the static friction force limit, the shear stiffness has to be removed for the connection elements and the calculation rerun with no shear coupling. The friction force acting on the interfacing surfaces must be applied to both parts of the supports with a magnitude of the static friction coefficient (µS) times the vertical force acting on each individual support. The static friction coefficient can, if not otherwise specified by the designer, be conservatively set to 0.5, Table 4-1. Figure 4-3 Modelling of anti-roll and anti-pitch supports 4.1.7.2 Transverse anti-roll supports The anti-roll supports are designed based on the transverse acceleration load cases (LC 6 and 7) and the heeled load cases (LC8-9). In these load cases some of the transverse force is carried by friction in the vertical supports and the rest is taken by the upper and lower anti roll supports. In order to be able to predict the distribution of forces between the upper and lower anti-roll supports a refined cargo hold analysis procedure should be used. This is based on an iterative approach. 1) All vertical supports are initially modelled with actual shear and bending stiffness. 2) The transverse forces in each of the supports are calculated. 3) If the dynamic friction force of a vertical support is exceeded, the shear and bending stiffness of the support is set to zero and the dynamic friction force is applied as a force couple. 4) The analysis shall be repeated to determine the new distribution of horizontal support forces. This procedure shall be repeated until all the transverse support forces are less or equal to the dynamic friction force. The dynamic friction force is calculated as the dynamic friction coefficient (µd) times the vertical force acting on each individual support. If not otherwise documented by the maker of the wood blocks, a dynamic friction coefficient of 0.2 can be applied, Table 4-1. Effects of intentional clearances between support surfaces should be include if this is expected to significantly affect the distribution of forces between the upper and the lower roll supports. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 19 Figure 4-4 Example of anti-pitch support 4.1.7.3 Longitudinal anti-pitch supports The ULS assessment of the anti-pitch supports is based on the collision load cases (LC10 and 11). Normally LC 10 will be governing. As for the anti-roll supports, some of the load in longitudinal direction will be taken by the friction in vertical supports and the rest will be taken by the anti-pitch supports. The same iterative approach as described in the previous section should be utilized. If sliding occurs (the longitudinal force exceeds the static friction force), the analysis should be rerun with applied dynamic friction forces. Then it is possible to obtain the distribution of forces between outer and inner anti-pitch supports. Figure 4-5 Example of an anti-floatation support 4.1.7.4 Anti-floatation supports These supports are analysed similarly as the vertical supports. Deformations of the local models are taken from the cargo hold model analysed with the flooding condition (LC 12). The friction forces are to be calculated as described in [4.1.7.1], but the direction of these forces should be found from the cargo hold analysis. 4.2 Boundary Conditions The boundary conditions for applying bending moments are shown in Figure 4-6. Load cases applying pressure are shown in Figure 4-7. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 20 Shear force along side shell to obtain the traget bending moment at the considered section For longitudinal members of hull and cargo tank Symmetric B.C. dx = dz = Rx = Ry = 0 No.1 tank No.2 tank No.3 tank Collision Trans. bulkhead bulkhead Note: dy = 0 Z Y Shear force shall be applied at transverse bulkhead to achieve the target bending moment at the section to be checked X Figure 4-6 Boundary condition, bending moments are applied For longitudinal members of hull and cargo tank Symmetric B.C. Vertical springs at dx = Rx = Ry = 0 W.T. transverse bulkhead Vertical springs at W.T. transverse bulkhead Vertical springs at W.T. transverse bulkhead No.1 tank No.2 tank No.3 tank Collision bulkhead dy = 0 at centre line of W. T. bulkhead Z Y X dy = 0 at centre line of W. T. bulkhead Note: dy = 0 at horizontal line of W. T. bulkhead Reaction forces may be applied instead of vertical springs Figure 4-7 Boundary condition, symmetric pressure is applied For asymmetric load case, the following figure shows boundary conditions. For longitudinal members of hull and cargo tank Symmetric B.C. Vertical springs at dx = R x = R y = 0 W.T. transverse bulkhead Vertical springs at W.T. transverse bulkhead Vertical springs at W.T. transverse bulkhead No.1 tank No.2 tank No.3 tank Collision bulkhead dy = 0 at horizontal line of W. T. bulkhead Y Z X dy = 0 at horizontal line of W. T. bulkhead Note: dy = 0 at horizontal line of W. T. bulkhead Reaction forces may be applied instead of vertical springs Figure 4-8 Boundary condition, asymmetric pressure is applied Weight of cargo tanks, support blocks and hull structures shall be taken into account. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 21 Reaction forces or springs to be applied to the transverse bulkheads to counteract for the imbalance of vertical forces. In addition, transverse horizontal constraint should be added to a node at the intersection between the transverse bulkhead and bottom/deck. Transverse directional spring elements are recommended for both ends of model instead of fix condition (dy = 0). Spring constants may be estimated as shown in CN 30.3 ignoring the effect of bending deflection. For application of bending moment at both ends of model, nodal points of all longitudinal elements should be rigidly linked (dx, Ry and Rz) to independent node (Master node) at neutral axis on centre line. This ensures the intersection plane to be planar. The longitudinal translation of master node of one end of the model needs to be fixed Bending moment and shear force adjustment should be carried out to get target global bending moment and shear force. The vertical hull girder bending moment shall be applied to achieve the target value at the location to be checked in the model. Some modifications to the size of this bending moment is necessary. The background for this is that the acceptance criteria for hull girder stress are based on gross scantlings. The modelled scantlings in the FEM model are based on gross scantling reduced by tk. It is therefore necessary to reduce the Hull girder bending moment by a factor of Zmod / Zgross. Zmod is the hull girder section modulus as modelled (i.e gross scantling reduced by the corrosion addition, tk) and Zgross, the hull girder section modulus based on actual (as built) scantlings. As the bottom area is critical due to buckling, the hull girder bending stress correction may normally be made by using the section modulus at bottom. 4.3 Loading Conditions and Design Load Cases The design load cases are selected based on actual loading conditions from vessel’s loading manual. Therefore, all possible conditions such as seagoing, harbour and damaged condition are to be included into the loading manual. The design load conditions should include fully loaded condition, alternate conditions (realistic combinations of full and empty cargo tanks) with static(S) and static and dynamic (S+D) sea pressure/tank pressure, giving maximum net loads on double bottom structures. The basis for the selection of load conditions is to maximize the cargo tank and hull stress response by combining internal and external loads with hull girder bending. Design loads including actual bending moments and maximum cargo accelerations and sea pressure, are applied to the global cargo hold finite element model. The loads are calculated for a 20 year return period for the North Atlantic and serve as basis for design against yield and buckling strength of cargo tanks, the supports, the supporting double bottom structures and the hull structure. Note that the worst combination of loads shall be considered. In some cases this may result in removing loads (shall be realistic) to archive the largest stresses for particular elements. Table 4-2 and Table 4-3 list applicable design loading conditions for analysis of amid-ship cargo areas given in the Rules Pt.5 Ch.5 Sec.5 /2/. The tables include an indication of the applicable structural part and analysis. These design load cases are based on relevant loading conditions for independent tank type A, constructed mainly of plane surfaces. The loading manual may specify loading conditions with respect to allowable drafts and ballast conditions of ballast water for the vessel in question. Some load cases given in Table 4-2 may be omitted in the analysis considering actual hull girder bending moment and its effect on the vertical supports. Dynamic sea pressure shall be calculated from one of the following rules, depending on the probability level employed. — Pt.3 Ch.1 Sec.4 C200, referring to probability level of 10-4 — Pt.5 Ch.5 Sec.5 E303, referring to probability level of 10-8 Cargo loads, static (S) and dynamic (D) loads shall be calculated, depending on the probability level employed. Cargo tank pressures: Static pressure (S): Psta. = ρc g hz + P0 Vertical pressure (S+D): Pdyn = ρc g (1 + az) hz + P0 : at 10-8 level Pdyn = ρc g (1 + 0.5az) hz + P0 : at 10-4 level DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 22 Transverse pressure (S+D): Pdyn. = (ρc g hz + P0) + ρc g hy ay : at 10-8 level Pdyn. = (ρc g hz + P0) + 0.5ρc g hy ay : at 10-4 Pressure for ballast tanks: Static pressure (S) Psta.= ρw g hz Vertical pressure (S+D): Pdyn.= ρw g (1 + az) hz : at 10-8 level Pdyn = ρw g (1 + 0.5az) hz : at 10-4 level where: ρc ρw g Po design density of cargo in t/m3, Table 3-1 design density of ballast water, 1.025 t/m3 gravity, 9.81 m/s2 design vapour pressure at seagoing condition, subject to special consideration. A vapour pressure higher than Po may be accepted in harbour condition where dynamic loads are reduced. hy, hz = local head for pressure measured from the tank reference point in the transverse and vertical direction, respectively ay, az = maximum dimensionless acceleration (relative to the acceleration of gravity) at the centre of gravity of the tank in the transverse and vertical direction, respectively = = = = The weight of a cargo tank and hull structures is to be included in the FE analysis. For buckling control the cargo vapour pressure shall be taken equal to zero, Po = 0 bar. 4.4 Design Application of Load Cases Primary members shall mainly be governed by one or several loading conditions. These are summarized in, but not limited to, the Load Cases in Table 4-2 and Table 4-3. Table 4-3 gives indications on which Load Cases will influence on the design of the various areas in the tank and hull structure. However, other areas (members) not mentioned may need to be reviewed with additional relevant load cases. The transverse acceleration load cases (LC 6 and 7) and the heeled load cases (LC 8 and 9) are used to verify the keying arrangement, cargo tank web frame structure and hopper frames. A heeling angle of 30° shall be used as specified in Pt.5 Ch.5 Sec.5 A1104 and the IGC code. The internal pressure in the cargo tank shall be based on the combined effect of gravity go and a transverse acceleration component of gravity amounting to ay= go sin(30) = 0.5go. For Load Case 16, the double side ballast tank and the cargo hold is assumed punctured with water ingress into the hold space between the hull and the cargo tank. The maximum static pressure from the inclined damaged waterline is to be applied to the transverse bulkhead. It is to be ensured that the cargo tank is intact and no cargo leakage into the cargo hold (void space) takes place. The Load Cases and Loading Conditions shown in Table 4-2 and Table 4-3 shall be applied for evaluation of Tank 2. Similar load cases need to be applied for other tanks It should be noted that the loading conditions given in Table 4-2 and Table 4-3 are minimum loading conditions. If more severe loading conditions, e.g. two adjacent cargo tanks empty or full, etc. are given in the loading manual, these conditions shall also be taken into account. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 23 Table 4-2 Load Cases for Tank, Hull and Tank Supporting Structures Load Case Loading condition Tank load Sea press. Draugth Illustration TS — Still water bending moment MS: max. hogging bending moment from Trim and Stability (T&S) booklet: All tanks full or any one tank empty others full. MS ≥ 0.5 MS_rule hogging. — Wave bending moment: MW = 0 TMIN — Still water bending moment MS: max. sagging bending moment from T&S booklet. Alternate tank filling or any one tank full others empty. MS ≥ 0.5 MS_rule sagging — Wave bending moment: MW = 0 TS — Still water bending moment MS = LC 1 (hogging): — Wave bending moment: MW = 1.0 MW_rule hogging — Vertical acceleration (az) of a cargo tank combined with gravity, (go). TMIN — Still water bending moment MS = LC 2 (sagging): — Wave bending moment: Mw = 1.0 Mw_rule sagging — Vertical acceleration (az) of cargo tank combined with gravity, (go). TS — Still water bending moment MS = LC 1 (hogging) — Wave bending moment: MW = 1.0 MW_rule hogging — Max. dynamic sea pressure Pt.5 Ch.5 Sec. 5. TS — Still water bending moment MS = LC 1 (hogging): — Wave bending moment: MW = 0 — Transverse acceleration (ay) of cargo tank combined with gravity (go). TMIN — Still water bending moment MS = LC 2 (sagging): — Wave bending moment: MW = 0 — Transverse rule acceleration (ay) of cargo tank combined with gravity (go) Full load LC 1 Hogging S S Static (S) Alternate loading LC 2 Sagging S S Static (S) LC 3 Head Sea (ULS) LC 4 Head Sea (ULS) LC 5 Head Sea Full load Seagoing Alternate load Seagoing Sagging (S+D) S+D (10-8) LC 6 Full load Seagoing Beam Sea Max ay (ULS) Dynamic condition (S+D) LC 7 Alternate load Seagoing Max ay S S+D S (ULS) (ULS) (10-8) Full load seagoing Hogging (S+D) Beam Sea S+D S Hogging (S+D) (10-8) S+D (10-8) S S+D S (10-8) Comments Dynamic (S+D) DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 24 Table 4-2 Load Cases for Tank, Hull and Tank Supporting Structures (Continued) Load Case LC 8 Loading condition Full load Heeled condition Tank load S Sea press. Draugth S (ULS) Illustration TS — Still water bending moment MS = LC 1 (hogging): — Wave bending moment: MW = 0 — Inclination 30o with static sea pressure from Pt.5 Ch5. Sec.5 (Pt.3 Ch.1) TMIN — Still water bending moment MS = LC 2 (sagging): — Wave bending moment: MW = 0 — Inclination 30o with static sea pressure from Pt.5 Ch5. Sec.5 (Pt.3 Ch.1) TS — Still water bending moment MS = LC 1 (hogging): — Wave bending moment: MW = 0 — Acceleration ax = 0.5 go forward combined with gravity (go) TS — Still water bending moment Ms = LC 1 (hogging): — Wave bending moment: Mw = 0 — Acceleration ax = 0.25 go aftward combined with gravity (go) — LC 10 will normally be governing TS — Maximum still water hogging bending moment Ms from T&S booklet (one tank empty): MS ≥ 0.5 MS_rule hogging. — Wave bending moment: MW = 0.67 MW_hogging in World-Wide environment, Mw-ww = 0.8 Mw-NA — Use full draught (Ts) to maximise upward force (anti flotation keys) 0.5TS — Still water bending moment: MS = 0 — Wave bending moment: MW = 0 — Vapour pressure (Po) in harbour condition to be added in loaded and empty holds. Static (S) Alternate load LC 9 (ULS) Heeled condition S S Static (S) Full load LC10 (ALS) Collision ax=0.5go forward S+D S Full load LC11 (ALS) Collision ax=0.25go aftwards S+D S LC12 Head Sea Flooded one hold empty S S (ALS) LC13 (ULS) Cargo tank centreline bulkhead S S Comments Harbour Static (S) DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 25 Table 4-2 Load Cases for Tank, Hull and Tank Supporting Structures (Continued) Load Case Loading condition Tank load Sea press. Draugth Illustration Full load, hull design LC14 (ULS) Seagoing Hogging — Still water bending moment MS = LC 1 (hogging): — Wave bending moment: MW = 0.59 MW_rule hogging S+D S (10-4) TS This condition will in most cases be overruled by LC 5 at 10-8 level. Dynamic (S+D) LC15 (ULS) Alternate load, hull design seagoing Hogging TMAX — Maximum still water hogging bending moment Ms from T&S booklet, alternate condition or one tank empty others full: — MS ≥ 0.5 MS_rule hogging. — Wave bending moment: MW = 0.59 MW_rule hogging TDAM — Still water bending moment MS = 0 — Wave bending moment: MW = 0 — Heeled damage waterline to be applied to the transverse bulkhead. The vertical distance shall not be less than up to the bulkhead deck. — Primary tank structure to be intact and no leakage from tank. S+D S (10-4) Dynamic (S+D) LC16 (ALS) Damaged condition S Comments Note: 1) TS : scantling draught TMIN : actual minimum draught at any hold loaded condition TMAX: actual maximum draught at any hold empty condition TDAM: damaged draught from damage stability calculation 2) The design conditions given in Table 4-2 assume that the ballast tank under a loaded cargo tank is empty, and the ballast tank under an empty cargo tank is full. If the actual conditions in the loading manual include more severe assumption than above, the actual condition of the ballast tank shall be applied. 3) The design loading conditions given in Table 4-2 and 4-3 are valid for homogeneous and alternate loading of the vessel. However special loading conditions as shown below should be considered for the evaluation of transverse hull bulkhead, if applicable, based on vessel’s loading manual. - Tank nos. 1 and 4 full, tank 2 and 3 empty - Tank nos. 1 and 4 empty, tank 2 and 3 full When these loading conditions are applied, all of the cargo tanks in the analysis should be empty and full with maximum actual draft and minimum actual draft, respectively. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 26 Table 4-3 Design application of Loading Conditions and Load Cases Loading conditions Load Cases Seagoing hogging condition, all tanks full, draught TS: LC 1 Static hogging LC 3 Dynamic seagoing hogging LC 5 Dynamic seagoing hogging LC 6 Max. transverse acceleration LC 8 Static 30o heeled condition LC 10 Collision ax = 0.5 g0 forward LC 11 Collision ax = 0.25 g0 aftward LC 14 Hull design case Seagoing hogging condition, alternate filling or one tank empty others full, draught TS: LC 1, 3, 5, 6, 8, 10, 11, 14 also to be checked for this loading condition. LC 12 Flooded condition, one hold empty hogging LC 15 Hull design, draught TMIN Comments/Application Cargo tanks and support system, 10-8: Double bottom structure, cargo tank and vertical supports, LC 1, 2, 3, 4, 5 Double bottom, deck structure, cargo tank, vertical and — transverse supports, LC 6, 7, 8, 9, and — longitudinal supports LC 10, 11. — Keying arrangement and support structure, LC 8 and 9 Tank, anti-floatation supports, keying arrangement and support structure: LC 12 -4 Seagoing sagging condition, alternate or Hull structure, 10 : one tank full others empty, draught TMIN: Deck and double side structure, LC 14 Double bottom and side, LC 15 LC 2 Static sagging LC 4 Dynamic seagoing sagging LC 7 Max. transverse acceleration LC 9 Static 30o heeled condition Asymmetric tank filling harbour. LC 13, draught 0.5 TS Cargo tanks: Strength of tank centreline bulkhead. Static damaged condition: LC 16, draught TDAM — Heeled damage waterline to be Hull structure: applied to the transverse bulkhead. Strength of transverse cargo hold The vertical distance shall not be less bulkhead in damaged condition. than up to the bulkhead deck — Primary tank structure to be intact and no leakage from tank. 4.5 Design Criteria 4.5.1 General The corresponding strength criteria for each load case are summarized in Table 4-3. Scantlings of the transverse and longitudinal primary cargo tank structures shall be determined according to the following yielding and buckling criteria of DNV rules reflecting the IGC codes. The strength criteria to be used for evaluation of hull structures supporting a full cargo tank, probability level Q=10-8, are described in the Rule Pt.5 Ch.5 Sec.5. The strength criteria to be used for evaluation of hull structures supporting an empty tank, probability level Q=10-4, the corresponding strength criteria described in the Rule Pt.3 Ch.1 Sec.12 and 13 shall be used. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 27 It is noted that the stiffener bending stress is not a part of the girder bending stresses. The magnitude of the stiffener bending stress included in the stress results depends on the mesh division and the element type that is used. The mean shear stress, τmean, is to be used for the capacity check of a plate. This may be defined as the shear force divided on the effective shear area. For results from finite element methods the mean shear stress may be taken as the average shear stress in elements located within the actual plate field, and corrected with a factor describing the actual shear area compared to the modelled shear area when this is relevant. For a plate field with n elements the following apply: i =n τ mean = ∑ (τ . A ) i =1 i =n i i ∑A i =1 i where Ai = the effective shear area of element i. = the shear stress of element i. Aw = effective shear area according to the Rules Pt.3 Ch.1 Sec.3. τi 4.5.2 Allowable yielding and buckling criteria The criteria shall be applied as defined in Table 4-4 for tanks with supporting structure and the hull structure. In cases where the acceptance criteria are referring to equivalent stress no separate requirement to shear stress is given as shear is already included in the equivalent stress concept. DET NORSKE VERITAS AS Table 4-4 Acceptance Criteria for Cargo Hold Analysis of Tanks, Supports and Hull Directional stress Equivalent stress Load Case Hull structures Supporting cargo tanks 1) Pt.3 Ch.1 Sec.13 - 0.6 - - - 0.9 to 1.0 0.85 - 215f1 / 225f1 - - 0.9 to 1.0 0.85 - 215f1 / 225f1 215f1 / 225f1 - - 0.9 to 1.0 0.85 - S+D 225f1 / 235f1 225f1 / 235f1 - - 0.9 to 1.0 1.0 - S+D 225f1 / 235f1 225f1 / 235f1 - - 0.9 to 1.0 1.0 - S - 180f1 - - 0.7 to 0.8 0.7 - S - 160f1 - - 0.6 to 0.7 0.6 - S+D - - 160f1/190f1 90f1/100f1 4) - - 1A1 req. - 220f1 120 f1 0.7 to 1.0 1.0 1.0 5) S 150f1 /160f1 - S+D 215f1 / 225f1 215f1 / 225f1 S+D 215f1 / 225f1 S LC1-LC2 hog. & sag. ULS (hog. and sag.) ULS (ay & g0) ULS (Heel 30o) ALS (Collision ax=0.5g0/0.25g0) ALS (Anti-flotation) ULS (Internal struct.) ULS (Str. attached to primary barrier) ULS (hog.) ALS (Dam. Flooding) LC10-11 LC12 LC13 LC14-15 LC16 S 225f1 / 235f1 5) Pt.3 Ch.1 Sec.12, Table B1 1) A/B: A is without hull girder loads / B is with hull girder loads included 2) When USCG requirements are applied, allowable stress shall be specially considered. 3) For buckling control the vapour pressure shall be taken as zero, Po = 0 MPA, and lateral pressure shall be included as relevant. 4) If two plate flanges, ref. Pt.3 Ch.1 Sec.12 Table B1. 5) For transverse cargo hold bulkheads General comments: a) Due to the seriousness of tank and tank support system failure the usage factors for static (S) and static plus dynamic (S+D) conditions has been reduced as compared to the values of 0.8 and 1.0 commonly applied for hull structures in general. b) When using PULS use; - analysis option BS, Buckling Strength, for buckling control of primary support members and associated tank support structure. - the UC option, Ultimate Capacity, for hull structures in general. Classification Notes - No. 31.11, July 2013 NOTE: For an independent type A-tank the acceptance criteria for the tank, the attached supports and the supporting hull structure are essentially the same, Pt.5 Ch.5 Sec.5 E (10-8 level) Sec.4 Cargo Tank and Hull Finite Element Analysis – Page 28 DET NORSKE VERITAS AS η for PULS Loads LC8-LC9 Hull structures Pt.5 Ch.5 Sec.5 E 308 0.6 to 0.7 Rem. LC6-LC7 Buckling Criteria Cargo tanks, hull structures and supports attached to cargo tanks3) Hull Structures Pt.5 Ch.5 Sec.5 E300 150f1 /160f1 LC no LC3-LC5 Cargo tanks and supporting structure attached to cargo tanks2) Mean shear stress Classification Notes - No. 31.11, July 2013 Sec.5 Local Structural Fine Mesh Analysis (ULS) – Page 29 5 Local Structural Fine Mesh Analysis (ULS) 5.1 General Local structural analyses are to be carried out to analyse stresses in local areas where high reaction forces are found on cargo tanks, the tanks supports and supporting hull structures. Stresses in laterally loaded local plate and stiffeners may need to be investigated. Further, stiffeners subjected to large relative deformations between girders or frames and bulkhead shall be investigated along with stress increase in critical areas such as brackets with continuous flanges and the cargo tanks in way of supports. 5.2 Locations to be checked The following areas shown in Table 5-1 in the midship cargo region is a list of details to be investigated with fine mesh analysis. The need for fine mesh analysis of these areas may be determined based on a screening of the actual geometry and the results from the cargo hold analysis. Additional locations may also be required to be analysed based on the outcome of the screening. Table 5-1 Standard locations required for fine mesh analysis Locations to check Applied loads — Maximum reaction force from cargo hold analysis (LC 1, 2, 3, 4, 5) in Vertical supports Sec.4 to be combined with horizontal friction force. - Vertical reaction force + horizontal transverse friction force Bracket ends in way of high stressed areas - Vertical reaction force + horizontal longitudinal friction force — Static friction coefficient (before sliding) of min. 0.5 to be used if not High stressed tank strucotherwise documented by the designer ture in way of supports — Each representative design to be assessed — Maximum reaction force from cargo hold analysis (LC 6, 7, 8, 9) in Sec. 4 to be applied. Upper & lower transverse — For lower transverse supports, total transverse dynamic (when sliding) Cargo tanks support friction force due to vertical supports to be deducted and not to be taken and Tank supgreater than 0.2 of total weight of the cargo and cargo tank ports — Each representative design to be assessed — Maximum reaction force from cargo hold analysis (LC10 and 11) in Sec.4 to be applied. Upper and lower — For lower longitudinal supports, total longitudinal friction force due to longitudinal support vertical supports to be deducted and not to be taken greater than 0.2 of total weight of the cargo and cargo tank — Each representative design to be assessed. — Reaction force from cargo hold analysis (LC 12) in Sec.4 to be applied. Anti-floatation supports — Each representative design to be assessed. Fwd and aft end second- — Maximum reaction force from cargo hold analysis in Sec.4 to be ary stiffener structures combined with horizontal friction force, see Figure 5-2. — Internal inertia pressure due to: - vertical acceleration - transverse acceleration Cargo tank and tower supports pump tower Tower - longitudinal acceleration. Tank dome connection (if used) — Sloshing forces — General information on pump tower loads are given in Classification Notes 30.9 Sec.4. Hopper knuckles and — Cargo tank full + min. Draft, LC2 in Table 4-2 and Table 4-3 Hull strucstiffeners with brackets — Cargo tank full + min. Draft, LC4 in Table 4-2 and Table 4-3 tures subjected to large defor- — Cargo tank empty + max. draft, LC15 in Table 4-2 and Table 4-3 mations — Ref. also Nauticus (Newbuilding) requirements Side hold hull Top and bottom of side — Sea pressure loads combined with cargo and ballast loads frames hold frame ends Transverse Vertical stiffeners to inner — Relative deflection due to cargo loads Bulkheads bottom DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.5 Local Structural Fine Mesh Analysis (ULS) – Page 30 Figure 5-1 Critical areas for fine mesh analysis in way of double bottom structure 5.3 Structural Modelling The fine mesh analysis shall be carried out by means of a separate local finite element model with fine mesh zones, in conjunction with the boundary conditions obtained from the cargo tank model, or by incorporating fine mesh zones into the cargo tank model. The extent of the local finite element models is to be such that the calculated stresses at the areas of interest are not significantly affected by the imposed boundary conditions and application of loads. The boundary of the fine mesh model is to coincide with primary support members, such as girders, stringers and floors, in the cargo tank model. The fine mesh zone shall represent the geometry of the localised area with high stress. The finite element mesh size within the fine mesh zones is not to be greater than 50 mm × 50 mm. In general, the extent of the fine mesh zone is not to be less than 10 elements in all directions from the area under investigation. All plating within the fine mesh zone is to be represented by shell elements. A smooth transition of mesh density is to be maintained. The aspect ratio of elements within the fine mesh zone is to be kept as close to 1:1 as possible. Variation of mesh density within the fine mesh zone and the use of triangular elements are to be avoided. In all cases, the elements are to have an aspect ratio not exceeding 3:1. Distorted elements, with element corner angle less than 45° or greater than 135°, are to be avoided. Stiffeners inside the fine mesh zone are to be modelled using shell elements. Stiffeners outside the fine mesh zones may be modelled using beam elements. Where fine mesh analysis is required for an opening, the first two layers of elements around the opening are to be modelled with mesh size not greater than 50 mm × 50 mm. A smooth transition from the fine mesh to the coarser mesh is to be maintained. Edge stiffeners which are welded directly to the edge of an opening are to be modelled with shell elements. Web stiffeners close to an opening may be modelled using rod or beam elements located at a distance of at least 50 mm from the edge of the opening. Where fine mesh analysis is required for main bracket end connections, the fine mesh zone is to be extended at least 10 elements in all directions from the area subject to assessment. Face plates of openings, primary support members and associated brackets are to be modelled with at least two elements across their width on either side. The fine mesh models are to be based on gross scantlings reduced by tk. The extensions of the local FE support models described below refers to the borders where tapering from coarse global model to the 50 mm × 50 mm start. The support models shall not only cover the support itself with the associated parts of the hull structure, but also the associated area of the cargo tank in way of the supports. This is important to ensure that the support forces can be absorbed by the cargo tank structure without unacceptable local stressed areas that eventually may lead to damage to the outer shell plating (the primary tank barrier). The most critically loaded; — — — — vertical transverse longitudinal anti-floatation supports. should generally follow the requirements below: DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.5 Local Structural Fine Mesh Analysis (ULS) – Page 31 5.3.1 Modelling of vertical supports — Two web frame spaces is to be modelled in way of aft or forward end bulkhead in general. — The local model should extend one web frame spacing forward and aft of the vertical support in longitudinal direction. — In the transverse direction, the model should in general include the neighbouring primary supporting structures. — Hull and cargo tank structures in way of the above supports may normally be selected with full breadth. 5.3.2 Modelling of transverse supports For modelling of transverse supports, the transverse extension of the local model should in general be as for the vertical supports. In longitudinal direction, the extension is required to be two web frame spaces. — One web frame space + one web frame space where the maximum transverse reaction force is found, full breadth. — If different types are employed, make each model, full breadth. — Upper and lower supports shall be modelled, full breadth. — Hull and cargo tank structures in way of the above supports shall be modelled. 5.3.3 Modelling of longitudinal supports — Longitudinal extension of the model may be two web frame spaces, i.e. forward and aft of the support. — In the transverse direction, symmetry may be considered and the extension of the model should normally be one longitudinal space from the edge of the support. — One anti-pitch support to be modelled. — Hull and cargo tank structures in way of the above supports shall be modelled. 5.3.4 Modelling of anti-floatation supports — One typical support should be modelled. The model should include necessary surrounding structure and using boundary conditions from the global model. — Two frame space model in way of end bulkhead. — Hull and cargo tank structures in way of the above supports shall be modelled. 5.3.5 Modelling of stiffeners subject to large lateral deformation — Forward & aft end secondary stiffener in cargo tank, double bottom longitudinal with brackets subjected to large deformations should be modelled. — The stiffener model is to be extended longitudinally at least two web frame spaces from the areas under investigation. — The model width is to be at least 1+1 longitudinal spaces. — The web of the longitudinal stiffener should be represented by at least 3 shell element across its depth. — The face plate of the longitudinal stiffener and bracket should be modelled with at least two shell elements across its width on either side. — The prescribed displacements obtained from the cargo tank FE model should be applied to all boundary nodes which coincide with the cargo tank model. 5.4 Load Cases The fine mesh analysis in way of cargo tanks and tank supports is to be carried out for the load cases specified in Table 4-2 toTable 4-3 for the locations outlined in Table 5-1. However, not all the load cases listed in Table 4-2 and Table 4-3 may be governing. The actual tank design and support configuration may vary and the applicable load cases will have to be selected accordingly. The fine mesh analysis of double bottom longitudinal with brackets subject to large relative deformation is to be carried out for the load cases LC2, LC4 and LC15 in the areas specified in Figure 5-1. 5.5 Application of Loads and Boundary Conditions Where a separate local finite element model is used for the fine mesh detailed stress analysis, the nodal displacements from the cargo tank model are to be applied to the corresponding boundary nodes on the local model as prescribed displacements. Alternatively, equivalent nodal forces from the cargo tank model may be applied to the boundary nodes. The fine mesh model can also be an integral part of the cargo hold model. Where there are nodes on the local model boundaries which are not coincident with the nodal points on the cargo tank model, it is acceptable to impose prescribed displacements on these nodes using multi-point constraints. The use of linear multi-point constraint equations connecting two neighbouring coincident nodes is considered sufficient. All local loads are to be applied to the local finite element model. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.5 Local Structural Fine Mesh Analysis (ULS) – Page 32 5.6 Acceptance Criteria The von Mises stress is to be calculated based on the membrane axial and shear stresses of the plate element evaluated at the element centroid. Where shell elements are used, the stresses are to be evaluated at the mid plane of the element (membrane stress). It is required that the resulting von Mises stresses are not exceeding the allowable membrane values specified in Table 5-2. These criteria apply to regions where stress concentrations occur due to irregular geometries. Nominal stresses shall remain within the limits given in in Table 4-4. When mesh sizes smaller than 50 mm × 50 mm is used, the average stress is to be calculated based on stresses at the element centroid. Stress averaging is not to be carried across structural discontinuities and abutting structure. Table 5-2 Maximum allowable membrane stresses for fine mesh analysis Element stress Allowable stresses load level Static + Dynamic(10-8) Static Static + Dynamic (10-4) Cargo tank and hull Element not adjacent N.A. 1.36σ F 1.09σ F structures supporting to weld (base material) cargo tank Element adjacent to N.A. 1.2σ F 0.96σ F weld Other hull Structures Element not adjacent to weld (base material) 1.7σ F 1.36σ F 1.53σ F Element adjacent to weld 1.5σ F 1.2σ F 1.35σ F Note: 1) The maximum allowable stresses are based on the mesh size of 50mm x 50mm. Where a smaller mesh size is used, an average von Mises stress calculated over an area equal to the specified mesh size may be used to compare with the permissible stresses. 2) Average von Mises stress is to be calculated based on weighted average against element areas: n σ von _ av = ∑ Aσ i von _ i 1 n ∑A i 1 where σ von _ av : the average von Mises stress σ von _ i : the von Mises stress of the i th plate element within the area considered Ai : the area of the i th plate element within the area considered n : the number of elements within the area considered 3) Stress averaging is not to be carried across structural discontinuities and abutting structure and stress values obtained by interpolation and/or extrapolation are not to be used. 5.7 Structural verification for wood and dam plate The detailed configuration of the wood and the dam plate should preferably be included in the local FE model of the supports. A simplified approach is outlined in [5.7.1] and [5.7.2]. 5.7.1 Strength of wood Strength of wood should carefully be checked in view of compressive strength and shear strength Figure 5-2 shows an assumed of force transmission to wood if applied from the support. It is assumed that the reaction force from a support will be transmitted through the top plate of the supports with angle of 90 degrees. The compressive strength at wood can be checked as follows; σr = fz Aloaded ≤ σ wood γ SF DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.5 Local Structural Fine Mesh Analysis (ULS) – Page 33 where fz = load on the support normal to the support surface. γ SF = safety factor, 3.0 for wood Aloaded = loaded area due to transmitted vertical force, mm2 σ wood = minimum compressive strength of wood Loaded are due to transmitted loads A Section A -A Wood AFFECTED AREA o 90 Top plate of support A Figure 5-2 Assumption of force transmitted The shear strength of wood shall be checked using the transverse friction force due to the maximum vertical force or maximum longitudinal force applied the support to be considered. Thus, the shear strength at wood shall be satisfied as follows; τ f τ r = h < wood Aw γ SF where, fh = µ fz Friction force at support γ SF = safety factor, 3.0 for wood Aw = shear area of wood, mm2 τ wood = minimum shear strength of wood, N/mm2 5.7.2 Assessment of dam plate Dam plate shall be fitted against the friction force and be designed with 10% of the maximum force applied to the support to be considered, when adhesive and resin strength may be damaged. The required shear area of dam plate is given as follows; f Ad ≥ h , mm τ allow where, τ allow = allowable shear stress of dam plate, N/mm2 = 0 .95τ f A small size bracket may be fitted to prevent yielding of the dam plate, if dam plate area is not sufficient. Dam plate Wood fh Bracket to support dam plate Resin Top plate of support Figure 5-3 Force applied to dam plate DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.5 Local Structural Fine Mesh Analysis (ULS) – Page 34 Bending strength of dam plate shall also be checked with designed with 10% of the maximum force applied to the support to be considered. Allowable stress is 0 .95σ f . 5.7.3 Material data Material strength data shall supplied by the designer based on certification of the relevant materials. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.6 Thermal Analysis of a Cargo Tank – Page 35 6 Thermal Analysis of a Cargo Tank 6.1 General To determine the grade of plate and sections used in the hull structure, a temperature calculation shall be performed for all tank types when the cargo temperature is below -10°C, Pt.5 Ch.5 Sec.2 B500 /2/. Steady state thermal analysis of hold area and the cargo tank shall be performed for all tank types when the cargo temperature is below -10°C (Rules Pt.5 Ch.5 Sec.2 B500) to — determine steel temperature as basis for material quality selection of the surrounding hull structure, and — as input to thermal stress analysis to confirm the structural integrity of the cargo tank and support system with respect to yield and buckling in partial and full load conditions. However, based on experience with conventional proven designs and where the cargo temperature is -55oC or above no temperature calculations need to be carried out. See exemptions listed in Introduction in Sec.1. Transient thermally induced loads during cooling down periods shall be considered for tanks intended for cargo temperatures below -55 °C as required by the rules Pt.5 Ch.5 Sec.5 A901. Thermal expansion coefficient of the material of the cargo tank is to be supplied by/documented by the designer. Simplified 2-D models and/or 3-D FE models may be used as applicable. If a 3-D model is deemed necessary, the integrated cargo hold/tank finite element model used in Sec.4 may be used for the thermal stress analysis. 6.2 Thermal stress analysis Load cases should at least be considered as follows; — LC1: full load condition (98% filling) to determine maximum cool-down of surrounding hull structure. — LC2: partial load condition, filling to each stringer level as relevant to determine stress ranges for low cycle fatigue analysis for the full thermal cycle due to loading and unloading of cargo. Thermal loads (temperature distribution loads) should be specified along the tank height for each design load case. For partial load conditions and full load condition, thermal load, static cargo pressure and minimum design vapour pressure should be applied. Deflection of double bottom structure shall be taken into account for all load conditions. 6.3 Acceptance Criteria Allowable stress for the design load cases including thermal stress shall not exceed two times the relevant values given in Table 4-4. Local buckling of plates between stiffeners under thermal stress shall be checked against structural stability. Allowable stability factors are given in the rules, Pt.5 Ch.5 Sec 5. E308. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.7 Sloshing Assessment – Page 36 7 Sloshing Assessment For partial tank fillings the risk of significant loads due to sloshing induced by ship motions shall be considered. 7.1 Sloshing strength analysis The tank boundary structure shall be designed to withstand loads caused by liquid sloshing. The design sloshing pressures are to be explicitly considered in in the scantling requirements of plates and stiffeners. As a minimum the tank shall be designed for the sloshing inertia and impact pressure loads given in DNV Rules Pt.3 Ch.1 Sec.4 /1/. Based on experience, this will normally be considered sufficient if swash bulkheads are arranged to reduce liquid sloshing resonances in the tanks. The acceptance criteria for sloshing strength analysis shall be according to the rules, Pt.3 Ch.1 Sec.4 /1/. Please note that the rule sloshing pressures are referred to 10-4 probability level. For tanks built without swash bulkheads and/or longitudinal bulkhead, or where the liquid motion resonance period is found to be close to the natural motion periods of the ship (see [7.2]) the need for documentation by more comprehensive sloshing assessments (e.g. CFD and/or model testing) will be considered by the Society in each case. 7.2 Liquid resonance interaction Interaction of liquid sloshing motion with the natural ship motion periods may cause violent sloshing motion of liquids inside the tanks. Normally, the lowest natural liquid periods should be 20% away from the natural ship motion periods to limit this effect. The fitting of swash bulkheads can move the liquid resonance periods away from the motion periods of the ship and significantly reduce sloshing loads inside the tanks. The natural periods for liquid motion for a prismatic tank can be approximated by, Ref. /8/; = 2 : Natural sloshing period for mode i=1, 2, …. where = = : Natural sloshing frequency for mode i=1, 2, ….. tanh ℎ l = length or breath of free liquid surface at filling height h h = filling height (distance from tank bottom to free surface) DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.8 Fatigue Analysis – Page 37 8 Fatigue Analysis Fatigue analysis of hull structures shall be carried out in accordance with Pt.3 Ch.1 Sec.16. Unless otherwise described, details of fatigue strength assessment are given in DNV Classification Note 30.7, Fatigue Assessment of Ship Structures /5/. Additional requirements may apply for the hull structure depending on class notations (i.e. PLUS, CSA). Fatigue analysis of cargo tanks and supports is not required by the rules for conventional proven A-tank designs where the cargo temperature is higher than -55oC (e.g. LPG/NH3 carriers), Pt.5 Ch.5 Sec.5 A 1401. On the other hand, for novel designs, and/or when the cargo temperature is below -55oC, fatigue analyses of the cargo tanks and the supports shall be carried out as for the hull structure, damage factor Cw ≤ 1.0. This section describes the procedure to perform fatigue analysis of hull structures and the cargo tanks 8.1 Fatigue damage accumulation The fatigue analysis for type A ships are based on rule loads for both the hull and the tank structure. Fatigue stress ranges shall in most cases be determined by the use of finite element models. The total fatigue damage may in general be obtained as follows: where D ni= Ni= nl= = accumulated fatigue damage ratio number of cycles in stress block “i” number of cycles to failure at constant stress range ∆σ number of loading and unloading cycles covering the complete pressure and temperature range during the lifetime of the vessel. To be taken as 103 for a trading carriers (IGC). number of load cycles to failure for fatigue loads due to variable fillings, loading and unloading Nj= k = number of stress blocks, ≥ 8 ā, m = parameters defining the fatigue S-N curve ∆σi = hot spot stress range in stress block “i” 1.0 for cargo tanks, tank supports as well as hull structure, minimum 20 years in world-wide operation Cw≤ Guidance note: The first term in the damage equations above can most conveniently be determined by the alternative formulation in CN30.7 (Sec. 2) using a Gamma function ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e--- 8.2 Fatigue Damage Evaluations The long term distributions of stresses at the critical weld locations shall be determined for the loaded, part load and ballast conditions. The combined effect for the fatigue analysis can be determines as outlined in bullets a. and b. below. The operational profile is defining the fraction of the total lifetime spent in the actual loading conditions - full load, ballast, part loads and at various heading angles, Table 8-3. The fatigue life can be determined in basically two different ways. a) By adding up damage contributions — Fatigue damage contributions (Miner sums) calculated for each loading condition can be added according to the operational profile of the vessel to give the total fatigue damage contribution over the reference lifetime of the vessel. — For the part load condition the fatigue damage contributions from the considered filling levels can be added according to the operating time at each filling level. A minimum of three part filling levels are to be used. b) By establishing a resulting long term Weibull stress distribution. This can be done by combining the long term stress distribution for all the load cases as a weighted sum according to the operational profile for the vessel. This reduces the number of stress cycles in each operating mode with the corresponding fractions. Fatigue analysis on this basis is to be compared to the total design lifetime. 8.3 Locations to be checked for fatigue The fatigue strength assessment is to be carried out for the hull, the cargo tanks, tank support structures in the cargo area as specified in Table 8-1. Additional areas may have to be analysed based on specific structural configurations. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.8 Fatigue Analysis – Page 38 Table 8-1 Locations for fatigue analysis Structure member Structural detail Load type Hull structures — — — — — Lower hopper — Upper hopper — Cargo tank dome and Deck openings — and coamings — — Longitudinal girder connection to — transverse bulkhead — — Top and bottom of side hold frame — ends Side, bottom, inner side, — End connections of longitudinal hopper slope and deck stiffeners to web frames and longitudinals. transverse bulkheads Hopper knuckles — — Deck openings. Cargo tank dome. — Double bottom longitudinal girder — Side hold frames Watertight transverse bulkheads — — Vertical stiffeners to inner bottom Hull girder wave bending Dynamic sea pressure load Dynamic ballast pressure load Dynamic cargo loads Dynamic sea pressure load Dynamic ballast pressure load Dynamic cargo loads Hull girder wave bending Support deformation Dynamic sea pressure load Dynamic ballast pressure load Hull girder wave bending Dynamic cargo loads Sea pressure loads combined with cargo and ballast loads — Relative deflection due to cargo loads Cargo tank — — — — Vertical supports Upper & lower transverse supports Fwd & aft end secondary stiffeners Cargo tank, tank supHigh stressed tank structure in way of ports,* and cargo tank in supports way of supports — Bracket ends — End connection of stiffeners — Outer shell plate to stiffeners and frames / girders — Internal pressure due to: - Vertical acceleration - Transverse acceleration - Longitudinal acceleration. — Dynamic sea pressure — Hull girder wave bending — Sloshing (if relevant) Cargo tank pump tower (if used) — Internal inertia pressure due to: - Vertical acceleration - Transverse acceleration - Longitudinal acceleration. — Sloshing forces — General information on pump tower loads are given in Classification Note 30.9 Sec.4 /7/. — Tower and tower supports — Tank dome connection * Tank supports includes the part of the tank structure in way of supports and the support structure welded to the hull, and adjacent hull structure where the stress mainly originates from the presence of the tank. Note: Several methods for fatigue analyses are available; simplified beam approach, component spectral (stochastic) analysis and full spectral (stochastic) analysis. See CN 30.7 for details. 8.4 Finite Element Models The determination of nominal stresses ranges for use with S-N curves and stress concentration factors can be based on cargo hold model meshes or fine mesh analysis models dependent on the suitability for use with the actual detail to be analysed. Alternatively, stresses can be extrapolated to the hot spot from a very fine mess (t x t) mesh FE analysis. The extrapolation procedure is described in Classification Notes 30.7 /5/. 8.5 Calculation of stress range components For each loading condition, local stress components due to simultaneous internal and external pressure loads are to be combined with stress induced by dynamic hull deflections. Detailed description of the combination of the stress components are given in Classification Notes 30.7 /5/. The long term distribution of stress ranges may be described by a Weibull distribution. For both the hull and the tank structure Weibull slope parameters defined by analytical expression may be used as given in CN30.7. Unless otherwise agreed a Weibull shape parameter of 1.0 as given in the IGC code may normally be used for the tank and tank support structure. As the main contribution to the cumulative fatigue damage comes from the smaller waves, the long term reference stress range should be referred to the 10-4 probability level. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.8 Fatigue Analysis – Page 39 8.6 Stress processing for S-N curve fatigue analysis Fatigue analyses shall be carried out based on the largest principal stress at the considered location. Geometrical stress concentration factors not accounted for in the FE-model, e.g. shell thickness changes, can be calculated according to DNV Classification Notes 30.7 and applied to the analysed stress ranges. The principal stresses to be used in the fatigue evaluation shall be calculated as follows: — Determine the static and dynamic combined stress for each (all) surface stress component, x, y and shear. This shall be done at the both surfaces. — Calculate principal dynamic stress ranges separately at both surfaces. The largest principal dynamic surface stress range within ± 45 degrees off the perpendicular to the weld (crack) is to be used in the S-N curve fatigue analysis. 8.7 Fatigue Strength Assessment of Hull and Cargo Tanks For independent A-tanks ships rule loads are used for the tank system as well as the hull structure. The analyses are to be carried out in compliance with the procedures given in Classification Notes 30.7 /5/ 8.7.1 Load cases to be considered The following load cases may be taken into account for the hull analyses. Table 8-2 Load cases for hull fatigue strength assessment LC 1 2 3 4 5 6 Loading Condition Fully loaded Fully Loaded Ballast Ballast Fully loaded Ballast Pressure Internal dynamic cargo pressure External dynamic sea pressure External dynamic sea pressure Internal dynamic ballast load External static pressure plus internal cargo static pressure External static pressure plus internal ballast tank pressure Ref. Dynamic Dynamic Dynamic Dynamic Static Static Hull girder loads and loads calculated from LC1 to LC4 above shall be used for fatigue strength evaluation. LC5 and LC6 may be used for determination of mean stress effects. For the cargo tanks and cargo tank supports, LC 3, LC 5 and LC 6 and 7 from Table 4-2 and Table 4-3 are to be applied for fatigue analysis of the cargo tanks and cargo tank supports. 8.7.2 Operating profile The ship loading conditions to be used in the fatigue analysis are indicated in Table 8-2. Unless otherwise agreed the fraction of time spent in each loading condition at sea is shown in Table 8-3 below for a normal trading carrier (trading with full load on entire laden voyage and in ballast for return transit). Other distributions of time fractions (exposure times) may be applied for trades that require the ship to operate more of the time in part load conditions. The design loading conditions and exposure times giving basis for the fatigue calculations shall be stated in the Appendix to the Class Certificate. Table 8-3 Design loading conditions and exposure times, pn IMO Type A Gas Carrier Fully loaded condition Ballast condition Port Hull structures and support structures 0.45 0.40 0.15 8.7.3 Operation route factor for hull structure In CN30.7, a reduction factor, fe on derived combined stress range accounting for the long- term sailing routes of the ship. For worldwide operation the factor may be taken as 0.8. This means that for world-wide operation the stress ranges are taken as 80% of the stress ranges obtained from North Atlantic operation. The North Atlantic scatter diagram is given in CN30.7 and in CN30.5 Environmental Conditions and Environmental Loads. 8.7.4 Corrosion Corrosion addition should be taken into account according to the DNV Rules /1/. The basic S-N curve for welded regions in air is to be applied for joints situated in dry spaces or joints effectively protected against corrosion. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.8 Fatigue Analysis – Page 40 For inner hull joints facing to cargo tanks, the S-N curve in air may normally be used. For joints efficiently protected only a part of the design life and exposed to corrosive environment the remaining part, the fatigue damage may be calculated as a sum of partial damages according to CN30.7. 8.7.5 Fatigue S-N Curves The design S-N curves shall be based on mean-minus-two-standard-deviation curves (m-2s) for relevant experimental data corresponding to 97.6% probability of survival of the S-N test data. For the cargo tank, fatigue properties of welded material and base material used should be documented from experiments relevant for the room temperature and the actual liquid cargo design temperature, see Table 3-1. If relevant S-N curves for the considered material(s) are not available, the designer may need to develop such data to the satisfaction of DNV. General procedures for development and documentation of S-N curves can be found in CN30.7, but it is recommended that this is discussed with DNV before extensive studies are launched. The hull structure weld joints within the scope of the assessment can be designed based on the S-N curves in CN30.7 provided normal or high strength steel is used. The basic S-N curve for welded regions in air is to be applied for joints situated in dry spaces or joints effectively protected against corrosion. Void cargo hold spaces between hull and cargo tanks are normally considered as dry space. 8.7.6 Stress concentration factors The fatigue life of a detail is governed by the hot spot stress range. The hot spot stress range is obtained by multiplication of the nominal stress by stress concentration factors (K-factors). K-factors for the most common details are tabulated in CN30.7. For special details (geometries) not covered by the “standard” tabulated details in CN30.7, local very fine mesh analyses with FE meshes of size t × t, where t is the plate thickness, can be made to determine stress concentration factors for the actual detail. 8.7.7 Mean stress effect The stress range may be reduced dependent on whether mean cycling stress is tension or compression. This reduction may be carried out for the base material and weld joints. The calculated dynamic stress range obtained may be multiplied by a reduction factor fm. Details of the mean stress factor is given in CN30.7. 8.7.8 Effect of weld toe grinding According to DNV-RP-C203 Fatigue Design of Offshore Steel Structures, the fatigue life can be improved by grinding with a factor of 0.01 σ F (max. 3.5), where σ F = the characteristic yield strength of the material. As corrosion of ground metal surfaces virtually eliminates the benefit of burr grinding the ground surface must be adequately protected against corrosion. However, toe grinding at design stage is normally not to be used if the damage factor Cw is larger than 1.47. 8.7.9 Hopper knuckle connections The angle of hopper knuckle is one of primary design issues. A steep hopper knuckle angle is usually preferred to minimize ballast volume and maximize the cargo volume. On the other hand, a less steep angle is preferred in view of structure design. Thus, it is usually found that the hopper knuckle angle is between 40 and 55°. Figure 8-1 shows an example of a fine element model with thickness size meshes. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.8 Fatigue Analysis – Page 41 Figure 8-1 A finite element model showing meshes When a hopper knuckle angle is quite steeper and geometry of the hopper knuckle connection outside the midship is different from than those amidships, an additional finite element model may be made. If the required fatigue life is not satisfied, weld shape improvement is commonly used. Figure 8-2 shows details of weld profiling. The weld bead should be ground and undercut at the weld toe removed. It should be noted that the final grinding direction should be transverse direction in order to avoid additional notches due to the grinding. Figure 8-2 A design example of weld profiling For weld toe grinding, it is required that a toe grinding depth of maximum 5% of thickness and the minimum 0.5 mm is applied according to DNV CN30.7. For thicker plates, the maximum grinding depth should not exceed 2.0 mm. It should be noted that the final grinding direction should be transverse direction in order to avoid additional notches due to the grinding. A burr grinder is normally used for toe grinding. Before performing the burr grinding, the weld should be de-slagged and cleaned by a wire brush. 8.8 Fatigue assessment of cargo tank supports The largest dynamic forces acting on supports and keying structures will be induced under full load conditions. The dynamic forces from self-weight of cargo tanks may be negligible in ballast condition compared to the full load condition. DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.8 Fatigue Analysis – Page 42 8.8.1 Locations to be checked The following locations may be critical in view of fatigue. — — — — — Vertical support connection to cargo tanks and inner bottom. Lower roll support connection to cargo tanks and inner bottom in transverse direction. Upper roll support connection to deck transverse web in transverse direction. Upper roll support connection to cargo tank top in transverse direction. Pitch support to cargo tanks and inner bottom in longitudinal direction. 8.8.2 Vertical supports Dynamic stresses in the vertical supports are caused by the following dynamic loads: — — — — — Horizontal acceleration, Vertical acceleration, Sea pressure Double bottom bending Hull girder bending. The analysis procedure is: 1) Vertical loads are applied. 2) Transverse loads are applied assuming conservative static friction µ = 0.5. The tank will not be sliding for the dominating (10-4 probability level) fatigue loads. See Figure 8-4. 3) Hull girder loads are also to be applied. 4) Correlations are applied according to CN30.7 since it is difficult to establish the correlations from the direct analysis. 8.8.2.1 Vertical supports loaded in the transverse direction A. Dynamic stress caused by vertical acceleration The distribution of vertical forces may be found from the load cases in Table 4-2 and Table 4-3. 1) LC 3: fully loaded hogging condition; hull girder loads with dynamic internal (S+D) pressure and static (S) external pressure, and 2) LC 5: fully loaded hogging condition; hull girder loads with internal static (S) pressure and external (S+D) pressure. Based on the calculated support forces from the mentioned load cases, the relevant stress may be calculated. The stress range in the vertical supports shall be calculated as the difference between the stress values in LC 3 and in LC 5 after deduction of static stress from LC 1. The long term distribution of the stress is shown in Figure 8-3. This will produce conservative results due to taking max down loads and up loads to define the stress range. This analysis will include the effect of hull girder bending as well as double bottom bending. This will influence on the distribution of vertical forces in the supports. Figure 8-3 Long term distribution of stress for vertical load DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.8 Fatigue Analysis – Page 43 Figure 8-4 Long term distribution of transverse force on vertical supports B. Dynamic stress caused by transverse acceleration At a certain magnitude of the transverse acceleration the cargo tanks will slide on the vertical supports. The probability level, Q=10-N, where the change from static to sliding friction may be calculated as N= (µs/ at) × 8 where, µs = 0.5 the static friction coefficient at = is the calculated transverse acceleration as fraction of gravity (go) at probability level Q =10-8 The position where the change from static to sliding friction will occur is indicated in Figure 8-4. The FEM calculation shall include 2 load cases specified in Table 8-4. Table 8-4 Load cases for transverse stress calculation Transverse acceleration, at LC-1 Probability level Q = 10-8 Point A Point B Point C LC-2 Probability level Q = 10-N Stress to be calculated based on the transverse force PH (= 0.5 PV) Stress to be calculated based on the transverse force of PH (= 0.2 PV) Stress to be calculated based on the transverse force of PH (= 0.2 PV) The stress range in the supports shall be calculated considering the transverse forces to port and starboard, Figure 8-5. Sliding will only occur if the transverse acceleration (ay/go) is larger than the static friction coefficient, µs. Normally, the transverse acceleration at/go will at 10-8 probability level be of the order 0.4 to 0.6. According to the formula above sliding will then begin (point A in Figure 8-4) at 10-10 to 10-6.7 probability level. This is well beyond the probability level of 10-4 to 10-2 where most of the fatigue damage will be accumulated. Hence, for practical purposes, calculations can in most cases be carried out without taking sliding into account. Figure 8-5 Load application to vertical supports (transverse direction) DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.8 Fatigue Analysis – Page 44 The assumption that the smaller loads are only carried by friction implies that there is no initial contact at the transverse supports. In addition, it is assumed that the (shear) deformation of the vertical support and tank will not cause contact. However, based on the actual configuration, the long term distribution of loads on the transverse support should consider the possibility of interaction (friction force and contact) also for smaller loads, taking into account actual production tolerances and gaps. C. Total combined stress Combined stress from vertical acceleration and transverse acceleration is calculated as below: 2 σ comb = σ v 2 + σ trv The calculation is to be carried out at characteristic fatigue sensitive points. The principal stress normal to, or within ± 45o of the normal, to the weld in question shall be used as basis for the fatigue calculation, Ref. CN30.7 Sec. 2.3. 8.8.2.2 Structure loaded in the longitudinal direction When considering the longitudinal direction in addition to longitudinal acceleration, hull girder bending and double bottom bending need to be considered in order to determine the actual number of vertical supports in contact with the tank. A. Stresses caused by vertical acceleration To be calculated as described in [8.8.2.1] A. This analysis shall include the effects of vertical acceleration, double bottom bending and hull girder bending. B. Dynamic stress caused by longitudinal acceleration The vertical support force may be taken from the static load condition. The typical longitudinal acceleration is in the range of 0.15 ~ 0.2g. With a static friction coefficient is 0.5 no sliding is expected for this load condition. The stress amplitude may be calculated based on the load application shown in Figure 8-6. Plong = (Pw ⋅ a x ) / n where, Pw = static cargo weight ax = longitudinal acceleration n = number of active vertical supports allowing for the deformation of the double bottom. Figure 8-6 Load application to vertical supports (longitudinal direction) Figure 8-7 Long term distribution of stress for longitudinal load The long term distribution of the stress is shown in Figure 8-7. C. Hull girder bending The hull girder bending causes elongation of the inner bottom. The cargo tank is in most cases rather stiff and will resist the imposed elongation from the inner bottom. Thus, it will create longitudinal forces in the vertical supports. The flexibility at/in the vertical supports will have effect on the longitudinal forces occurring in the DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.8 Fatigue Analysis – Page 45 vertical supports. In order to take into account the flexibility of the supports, calculations may have to be carried out. The flexibility will have effect on at which level of the hull girder moment sliding will occur. D. Total combined stress The combined stress from vertical acceleration and double bottom bending (σv), longitudinal acceleration (σlong) and hull girder bending may be calculated by using the formula below: σ comb = σ v 2 + (σ long + σ hull _ bending )2 The calculation is to be carried out at characteristic fatigue sensitive points. The principal stress normal to, or within ± 45o of the normal, to the weld in question shall be used as basis for the fatigue calculation, Ref. CN30.7 Sec. 2.3. 8.8.3 Transverse supports Dynamic stresses in the transverse supports are caused by transverse acceleration. The load for the roll supports are based on the max. transverse acceleration load cases LC 6-7 in Table 4-2 and Table 4-3. The total transverse forces acting on the cargo tanks will be supported by upper and lower transverse supports and friction forces in the vertical supports. The distribution of the supporting forces between friction force in the vertical supports and the transverse supports will vary depending on the magnitude of the transverse dynamic force (transverse acceleration) and the actual gaps at the transverse supports. The analysis shall be carried out using an iterative procedure as described in [4.1.7.2]. The following assumptions are made: 1) With small transverse accelerations, the transverse load from the cargo tank will be carried by static friction in the vertical supports only. 2) With larger transverse acceleration, the transverse cargo tank load will be carried partly by friction in vertical supports and partly by forces in the transverse supports. 3) The friction coefficient used should be considered based on a low value for the dynamic friction coefficient that shall not exceed µ=0.2, unless otherwise documented by the designer The sum of the friction force in the vertical supports which may be taken into account shall not exceed: Pfriction = Pw × µd where, Pw = static cargo and tank weight. µd = 0.2 : lower bound for sliding friction coefficient The long term distribution of stress is shown in Figure 8-8. “A” is drawn based on calculated stress, σ1, from a transverse load where no friction force is included. The effect of the friction in the vertical supports is that the transverse supports will not be loaded for small values of the transverse acceleration. This calculated friction force, Pfriction, will cause a stress which is equivalent to σ2. Thus, transverse accelerations causing a stress less than σ2 will not cause stress in the transverse supports and the area marked, B, can be removed from the fatigue load diagram. Thus, the effective fatigue load diagram to be used in the fatigue calculations is shown in Figure 8-9. The stress range shall be used in the fatigue analysis. Figure 8-8 Long term distribution of stress Fig. 8.8 Long term distribution of DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.8 Fatigue Analysis – Page 46 Figure 8-9 Effective fatigue load diagram Fig. 8.8 Long term distribution of Fig. 8.9 Effective fatigue load The details of the procedure used in the fatigue analysis are shown in Table 8-5. Table 8-5 Procedure used in the fatigue calculation Long term stress distribution Mean stress effect Fraction of time at sea S-N curves — Long term stress range distribution determined from rule loads and structural stress analysis with FE models using a Weibull slope parameter of h=1. — Total number of cycles to be calculated considering the effect of friction in the vertical supports — Stress range based on 10-4 probability level as illustrated in Figure 8-9. — σ1 are σ2 are extracted directly from a fine mesh (t x t) analysis and linear extrapolation is done to get hot spot stresses. See CN 30.7 for extrapolation procedure See CN 30.7 Sec 2.3.4 for mean stress effect. — Fraction factor of 0.45 is used for the life time operating under full load condition — Stresses from ballast condition is assumed to be negligible — S-N curves defined by parameters given in Classification Note 30.7 Table 2-1 or 2-2 can be used as appropriate. 8.8.4 Longitudinal supports The longitudinal support is not included in the fatigue calculations as the longitudinal acceleration is relatively small in normal ship operation and the longitudinal load is absorbed by the friction in the vertical supports. 8.8.5 Anti-floatation supports The anti-flotation supports are supports designed to prevent the tank in an accidental cargo hold flooding situation to float up and need therefore not be subject to fatigue calculations (ALS situation). DET NORSKE VERITAS AS Classification Notes - No. 31.11, July 2013 Sec.9 References – Page 47 9 References /1/ DNV: Rules for Classification of Ships, Pt. 3 Ch.1 Hull Structural Design, Ships with Length 100 metres and above. /2/ DNV: Rules for Classification of Ships, Pt.5 Ch.5 Liquefied Gas Carriers. /3/ The International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk, IGC Code. Res. MSC.5(48), with the following amendments; Res. MSC.30(61) (1992), Res. MSC.32(63) (1994), Res. MSC.59(67) (1996) and Res. MSC.103(73) (2000). /4/ USCG: Safety Standards for self-propelled Vessels carrying Bulk Liquefied Gases, 46 CFR (Code of Federal Register), Part 154, § 154.172/178. /5/ DNV: Classification Notes No. 30.7 Fatigue Assessment of Ship Structures. /6/ DNV: Recommended Practice, DNV-RP-C201, Buckling Strength of Plated Structures. /7/ DNV: Classification Notes No. 30.9, Sloshing Analysisi of LNG Membrane Tanks. /8/ Faltinsen, O. M. and Timokha, A. N: Sloshing, Cambridge University Press, 2009. /9/ DNV: Classification Notes No. 31.13, Strength Analysis of Independent Type C Tanks. /10/ IACS: Common Structural Rule for Oil Tankers and Bulk Carriers, External release, April 2013. DET NORSKE VERITAS AS
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