NEW T IP A QUE NEWS Vo.1 Titanium Dioxide Pigments: Basic Physical Properties TIPAQUE PIGMENTS FOR SUPERIOR PERFORMANCE & WHITENESS TIPAQUE PIGMENTS FOR CHAMPION OF PERFORMANCE & WHITENESS 0 ISHIHARA SANGYO KAISHA, LTD. Introduction Titanium dioxide pigment has excellent whiteness, hiding power, tinting strength and other optical properties, because it has a higher refractive index and a smaller particle size than zinc white, lithopone, white lead, and other white pigments. Titanium dioxide pigment is nontoxic, innocuous, stable against heat and light, and excellently resistant to chemicals; therefore, it is called the "king of white pigments." In Japan, titanium dioxide pigment makes up approximately 70% of all white pigments. In 1791, William Gregor extracted a new white metal oxide from iron sand of Manaccan, Cornwall, in the UK. He named the discovered metal oxide manaccanite. In 1795, M.H. Klaproth separated the same metal oxide from rutile of Hungary, and named the new element Titan. The Latin word "titanium" derived from a race of gigantic gods called the Titanes in Greek mythology. Of the present inorganic chemicals, titanium dioxide is the only chemical efficiently mass-produced by gigantic equipment. Titanium seems symbolic. In the 20th century, however, titanium dioxide was first used as a pigment. In 1916, the Titanium Pigment Company succeeded in the world's first industrial manufacture of titanium dioxide by the sulfate process. At first, titanium dioxide was a combined pigment of anatase-type titanium dioxide and barium sulfate. Nevertheless, it had approximately 3.5 times the hiding power of white lead used in those days. In the late 1920s, anatase-type titanium dioxide with a purity of 96% to 99% was developed. In 1940, rutile-type titanium dioxide was developed. In Japan, although production from domestic iron sand was industrialized in the 1920s, it was not until our company began importing raw ores (ilmenite) and domestically produced rutile-type titanium dioxide for the first time, that exported products were recognized as excellent in quality on the international market. In addition to the above-mentioned sulfate process, the chloride process is also used for the industrial manufacture of titanium dioxide. In 1957, Du Pont in the U.S. became the first to produce chloride-processed titanium dioxide. In 1965, American Potash & Chemical Corporation (renamed Kerr McGee Corp. in 1969) succeeded in industrialization. In Japan, our company introduced American Potash technology, and in early 1974, we placed chloride-processed titanium dioxide on the market. Our company produces and sells both sulfate-processed titanium dioxide and chloride-processed titanium dioxide under the Tipaque titanium dioxide brand. At present, the ratio of processes for the world's titanium dioxide production is as follows: sulfate process/chloride process = approximately 40/60. In the U.S., however, chloride-processed titanium dioxide has reached 95% or more. In the future, the percentage of chloride-processed titanium dioxide will probably increase. Nowadays, the world's nominal titanium dioxide production capacity is approximately 4,829,000 tons. In 1964, the Japanese production was 92,000 tons. At present, the Japanese production capacity is estimated 305,000 tons, which is approximately 3.5 times the 1964 production. The titanium dioxide business has already built up a firm position in the white pigment industry. Titanium dioxide pigment is used in paints, inks, plastics, paper, rubbers, chemical fiber fabrics, cosmetics, and a wide array of other application fields. In these application fields, many companies make efforts to improve quality, streamline manufacturing methods, and save labor. There is an increasing demand for higher-quality titanium dioxide as raw material. It is important that demanders select a suitable brand for their particular uses and manufacturing conditions. As a reference material, this book describes the basic physical properties of Tipaque titanium dioxide as white pigment for those studying the appropriate uses for various application fields and the demander's manufacturing conditions. This book describes only the basic physical properties. A future volume will cover the applied physical properties. 1 < CONTENTS > 1. Titanium Dioxide as White Pigment ··············································································· 3 1-1 Physical, chemical properties ······················································································ 3 1-2 Optical properties ······································································································· 5 2. Titanium Dioxide Pigment Production Processes ··························································· 9 2-1 Sulfate process ············································································································ 9 2-2 Chloride process ·········································································································· 10 3. Properties of Titanium Dioxide Pigment ········································································· 11 3-1 Particle size, particle size distribution ··········································································· 11 3-2 Surface treatment ········································································································· 14 3-2-1 Surface treatment agent ························································································· 14 3-2-2 Surface treatment, oil absorption, moisture ···························································· 15 3-3 Dispersion ··················································································································· 17 3-3-1 Dispersion in aqueous & nonaqueous media ······················································ 17 3-3-2 Dispersion in polymer solutions ········································································ 19 3-3-3 Dispersion in plastics ························································································ 22 3-4 Gloss ··························································································································· 24 3-5 Hiding power, tinting strength ······················································································ 26 3-6 Color tone, tinted tone ································································································· 31 3-7 Durability ···················································································································· 33 3-7-1 Photocatalytic ability ···························································································· 33 3-7-2 Imparting durability ······························································································ 35 3-7-3 Resistance to discoloration ···················································································· 38 4. Standards of Titanium Dioxide Pigments ········································································ 41 5. Attached Table (List of Tipaque Brands) ········································································· 42 6. Tipaque Brands and Their Uses ······················································································· 43 Attached Table 1 Titanium dioxide pigment concentration and application fields ··········································· 43 2 1. Titanium Dioxide as White Pigment The physical properties required for white pigment are as follows: (1) Excellent whiteness (high reflectance of visible light) (2) High refractive index (3) Sufficiently minute particle size for the most efficient light scattering, and sharpened particle size distribution (4) High stability against heat and light (5) Chemical inertness Whereas some physical properties will not change as basic qualities of titanium dioxide, other physical properties can be modified to a limited degree through pigment manufacture technology. The refractive index, for example, is determined by the crystal form of titanium dioxide; therefore, it cannot possibly be modified by any manufacturing method. In contrast, whiteness and stability against heat and light can be technologically adjusted to some degree. 1-1 Physical, chemical properties There are three crystal forms of titanium dioxides: anatase, brookite, and rutile. Only anatase and rutile are used as pigments. Both anatase and rutile are tetragonal systems. As shown in Figure 1, rutile has a denser atomic arrangement in a crystal unit cell than anatase; accordingly, the physical properties are different between rutile and anatase, as shown in Table 1. Rutile has a higher stability than anatase. When heated at high temperature, anatase converts into rutile. At present, industrially produced titanium dioxide pigment is in single particles of 0.15 µm to 0.40 µm. One-gram pigment consists of approximately 1015 single particles. J.M. Rackham once said, "The single particle consists of 2.7 x 108 O2− ions and 1.35 x 108 Ti4+ ions, and this crystal contains approximately 102 oxygen defects (Schottky defects)."* * J.M. Rackham: Pigment & Resin Technology, 1 [4], 7 (1972) 3 Table 1. Comparison between rutile and anatase Physical Properties Crystal System Specific Gravity Refractive Index Mohs Hardness Dielectric Constant Rutile Type Tetragonal system 4.2 2.71 7.0~7.5 114 Melting Point 1858℃ Lattice Constant a Lattice Constant c Coefficient of Linear Expansion (25°C) a axis c axis Thermal Conductivity(W/m/K) Parallel to c axis Perpendicular to c axis Specific Heat(cal/mol/℃) (200~1000℃) Electric Conductivity(S/cm) Room temperature 500℃ 1000℃ 4.58Å 2.95Å Anatase Type Tetragonal system 3.9 2.52 5.5~6.0 48 Conversion into rutile at high temperature 3.78Å 9.49Å 7.19×10-6/℃ 9.94×10-6/℃ 2.88×10-6/℃ 6.64×10-6/℃ 10.4* 7.4* 13.2 -13 10 13.0 -14 ~10 0.12 -13 -14 10 ~10 5.5×10-8 * Single crystal Figure 1. Atomic arrangement in unit cell and model ●-TITANIUM ○-OXYGEN Anatase Rutile Titanium dioxide is a tasteless, odorless white powder, and soluble only in hydrofluoric acid and heated concentrated sulfuric acid. It is quite stable against other mineral acids and alkali, as shown in Table 2. Under the condition of high temperature in a reducing atmosphere, titanium dioxide reacts with halogen to produce titanium halide; however, it will not be corroded by hydrogen sulfide or sulfur dioxide. 4 Table 2. Chemical stability of white pigments Chemical Stability Properties Pigment Hydrochloric Acid Nitric Acid Sodium hydroxide Insoluble Insoluble Soluble Soluble Soluble Insoluble Insoluble Soluble Soluble Soluble Insoluble Insoluble Soluble Soluble Insoluble Titanium Dioxide (anatase) Titanium Dioxide (rutile) Zinc White White Lead Zinc Sulfide 1-2 Optical properties The refractive index is the first factor in controlling the optical properties of pigment. Of the white pigments, titanium dioxide has the highest refractive index, and exhibits excellent pigment characteristics, as shown in Table 3. Figure 2 is a universal scattering chart* that shows the ratio m (Np/Nb) of the pigment refractive index Np to the medium refractive index Nb in which light scattering power (scattering power S) is along the vertical axis, and a function f (π D/λ) of particle size and light wavelength along the horizontal axis. Figure 2 reveals that on conditions of pigment and medium refractive indices and light wavelength, there is an optimum particle size for maximizing light scattering power. * Koichi Iinoya: Powder Technology Handbook, Asakura Publishing Co., Ltd. (1965) Optical properties required for white pigment are high whiteness, high hiding power, and high tinting strength, each of which is a function (Kubelka-Munk theory) of the light scattering power (S) and light absorbing power (K) of the pigment. In other words, if coatings, plastics, paper, and other media contain pigment, their light scattering and absorption are essentially controlled by the light scattering power and light absorbing power of the pigment and medium. The S value and K value of pigment is not inherent in the pigment. As shown in Figure 3, for example, they vary depending on the wavelength. Each value is a function of light wavelength and pigment particle size. Table 3. Comparison of optical properties of white pigment Optical Property Specific Gravity Pigment Titanium Dioxide (A type) Titanium Dioxide (R type) Lithopone Zinc White White Lead Zinc Sulfide 3.9 4.2 - 5.5~5.7 6.8~6.9 4.0 2.52 2.71 - 2.03 2.09 2.37 Hiding Power (ft /gal) P.V.C.20% 333 414 118 87 97 - Refractive Index 2 Tinting strength 1300 1700 260 300 100 660 Ultraviolet Absorption (% 360 nm) 67 90 18 93 - 35 Reflectance (% 400 nm) 88~90 47~50 90 80~82 75~78 88 Reflectance (% 500 nm) 94~95 95~96 96 93~94 90~91 95 5 Figure 2. Relations between light scattering power, medium refractive index, light wavelength, and pigment particle size Figure 3. Relations between light scattering power, light absorbing power, and reflectance of titanium dioxide (rutile type) in coatings, and light wavelength 6 Whiteness is a function of K/S. The smaller the K/S ratio, the higher the brightness. To increase whiteness, it is necessary to minimize tinting impurities, increase chemical purity, decrease light absorbing power K, decrease oxygen defects in the crystal, sharpen particle size distribution, disperse particles well in the medium, and increase light scattering power S. Hiding power is a function of S and K/S. It is possible to increase hiding power by increasing light scattering power S by dispersing particles effectively to an appropriate particle size distribution. In terms of K/S, as light absorbing power K increases, hiding power becomes higher; however, light absorption is inconsistent with the above-mentioned improvement in whiteness. Tinting strength is a function of light scattering power S, and improved by increasing light scattering power S. Therefore, removal of tinting impurities during production, and selection of particle size for appropriate distribution are factors in improving optical properties. Figure 4 shows a comparison of the spectral reflectance of titanium dioxide (anatase type and rutile type) with those of other white inorganic compounds.* Figure 5 shows the spectral reflectance of anatase type and rutile type in a range from ultraviolet to infrared. The whiteness of titanium dioxide is excellent because of its high spectral reflectance in visible light wavelengths (400 nm to 700 nm). When used as a pigment, rutile-type titanium dioxide functions as an ultraviolet absorber, and can prevent photo-deterioration of media, because rutile-type titanium dioxide has high light absorbing power in a range from near ultraviolet to ultraviolet. It should be noted that titanium dioxide also has photocatalytic ability, which will be described in a separate section. Anatase-type titanium dioxide has a higher reflectance at shorter wavelengths of visible light than rutile type. In contrast, rutile-type titanium dioxide has a higher reflectance at longer wavelengths of visible light than anatase type. Therefore, rutile-type titanium dioxide has a yellowish tone, and anatase-type titanium dioxide has a bluish tone. * C.F. Goodeve et al. : Trans. Fas. Soc. 34 (1938) 7 Figure 4 Comparison of spectral reflectance of various pigments Figure 5 Comparison of anatase type with rutile type 100 Rutile type 90 70 60 50 40 Anatase type Ultraviolet region Reflectance (%) 80 Visible light region Infrared region 30 20 V 10 B G YO R 0 300 400 500 600 700 800 1000 Wavelength (nm) 8 1500 2000 3000 2. Titanium Dioxide Pigment Production Processes As described in the Introduction, titanium dioxide is produced using two processes: sulfate process and chloride process. 2-1 Sulfate process Figure 6 shows a standard flow sheet of the sulfate process. The raw ore is ilmenite which is produced mostly in North America, South America, India, Norway, Australia, Malaysia, Sri Lanka, Africa, and the former Soviet Union. Titanium slag which is produced by eliminating iron from the ilmenite and concentrating it, is also used as a raw material. The raw ore is ground and then digested with sulfuric acid. Ti and Fe sulfates are extracted from the digested material. Soluble ferrous sulfate is crystallized, separated, and removed. The remaining titanyl sulfate solution is filtered, refined, and thermally hydrolyzed to produce precipitate of hydrous titanium dioxide. Impurities are eliminated in the process of filtering and washing the precipitate. The precipitate is calcined at 800°C to 1000°C with various additives to produce crude titanium dioxide. Rutile-type titanium dioxide and anatase-type titanium dioxide are classified by the type of nucleus which is added during thermal hydrolysis. The crude titanium dioxide goes through the finishing processes such as milling, classification and surface treatment to give pigmentary properties, and is finished as final product. (Digestion process) FeTiO3 + 2H2SO4 -> FeSO4 + TiOSO4 + 2H2O (Hydrolysis process) TiOSO4 + nH2O -> TiO2·mH2O + H2SO4 (Calcination process) TiO2·mH2O -> TiO2 + mH2O Figure 6. Standard process flow sheet (sulfate process) Digestion Process Crystallization Ore Hydrolysis Process Washing Settling Filtering Grinding Sulfuric ac id Hydrolysis Digestion Finishing Process Calcination Process Drying Dry milling Product Washing Calcination treatment Wet milling, classification Finish grinding Calcination Surface treatment Packaging 9 2-2 Chloride process Figure 7 shows a standard flow sheet of the chloride process. High TiO2 raw materials such as natural rutile, synthetic rutile, and high-TiO2 titanium slag are preferred in order to reduce the consumption of expensive chlorine. Because reserves of natural rutile are limited to certain area in Australia and Africa, the beneficiation of ilmenite such as synthetic rutile, high-TiO2 slag, is crucial for this process. Ores are chlorinated under the condition of high temperature in a reducing atmosphere, and Ti and Fe form titanium tetrachloride (TiCl4) and iron chloride respectively. Through cooling process, the iron chloride is solidified, where it is separated from the liquid TiCl4. After the process of distillation, TiCl4 becomes crude titanium dioxide in momentary reaction with oxygen at the temperature of more than 1000°C. Since this process has a very short reaction time at very high temperature, all the titanium dioxide produced from this process in normal conditions is rutile type. The crude titanium dioxide produced through the oxidation process goes through the same finishing process as in the sulfate process to give pigmentary properties. Due to its high cost, the chlorine utilized for reaction is recycled. Simpler process and fewer generation of industrial waste make the chloride process distinctive compared to sulfate process. (Chlorination process) TiO2 + C + 2Cl2 -> TiCl4 + CO2 (Oxidation process) TiCl4 + O2 -> TiO2 + 2Cl2 Figure 7. Process flow sheet (chloride process) Oxidation Process Chlorination Process Natural rutile Synthetic rutile Separation, condensation Preheating Coke Chlorination Chlorine Oxidation Oxygen Separation Distillation Recycling (chlorine) Finishing Process Drying Product Washing Wet milling, classification Finish grinding Surface treatment Packaging 10 3. Properties of Titanium Dioxide Pigment 3-1 Particle size, particle size distribution Industrially produced titanium dioxide pigment is composed primarily of particles 0.15 µm to 0.40 µm. Titanium dioxide is required to scatter visible light efficiently enough to exhibit white pigment characteristics. Determination of particle size is important for this purpose. It is possible to calculate particle size as a function of light wavelength, medium refractive index, and pigment refractive index. In general, it can be assumed that if the particle size is half the light wavelength, the pigment will scatter light more efficiently. As visible light, green light of 500 nm to 560 nm is regarded as the brightest. Particle size of approximately 0.25 µm is the most suitable for pigment because it scatters light of such wavelengths efficiently. As described in the following sections, pigment concentrations vary depending on the use, such as in paints, inks and plastics. Particle size with the highest hiding power is determined by the pigment concentration. As shown in Figure 8, we provide three particle sizes of approximately 0.25 µm so Tipaque titanium dioxide (rutile type) exhibits the optimum hiding power for each usage. The particle size that we provide here is generally referred to as the primary particle size. Figure 8. Average primary particle size of Tipaque titanium dioxide 1) Small particles (0.21 µm) 2) Medium particles (0.25 µm) 1μm 1μm 3) Large particles (0.28 µm) 1μm As shown in Figure 9, titanium dioxide particles can be classified into four forms: (1) single particles (primary particles); (2) clusters (aggregates), each of which consists of several sintered single particles; (3) clusters (agglomerates), each of which consists of single particles that adhere to each other because the particles are covered with surface treatment agent; and (4) clusters (flocculates), each of which consists of several single particles that adsorb moisture and gather around it. 11 Figure 9. Particle forms (1) Primary (Primary particles (single particles)) (2) Aggregates (3) Agg1omerates (Aggregates) (Agglomerates) (4) Flocculates (Flocculates (reversible aggregates)) In contrast to form (1) of primary particles, forms (2), (3) and (4) are referred to as secondary particles. As a product, titanium dioxide pigment contains both primary and secondary particles. In paints, plastics, and other media, however, secondary particles are destroyed by dispersion energy. Titanium dioxide pigment eventually resembles primary particles and exhibits the required pigment characteristics. Despite the dispersion energy, secondary particles of forms (2) and (3) are difficult to destroy. It is desirable that pigment contains as few secondary particles of forms (2) and (3) as possible. In the production process, therefore, precision control of particle size by grinding and classification is carried out. Particle size distribution is required to be sharpened at the optimum particle size so that a product may exhibit pigment characteristics effectively. Table 5 and Figure 10 show the primary particle size distribution measurements of major Tipaque titanium dioxide brands that have different particle sizes. Table 6 and Figure 11 show an example measurement of secondary particle size distribution. Table 5. Primary particle size distribution of Tipaque titanium dioxides Particle Size (μm) CR-60 (Small size, rutile) CR-50 (Medium size, rutile) CR-58 (Large size, rutile) 0.10↓ 0.10~0.15 0.15~0.20 0.20~0.25 0.25~0.30 0.30~0.35 0.35~0.40 0.40~0.45 0.45↑ Avg. size(μm) 0.5 6.3 25.2 43.7 21.5 2.8 - - - 0.3 2.6 13.3 29.2 32.3 18.1 4.2 - - 0.1 1.5 7.9 20.6 32.4 23.6 10.2 2.9 0.8 0.21 0.25 Brand Crystal Form Particle Size CR-60 Rutile Small Al CR-50 Rutile Medium Al CR-58 Rutile Large Al 0.28 (Unit: % by weight) * Measured with an image analysis system (LUZEX III U) based on transmission electron micrographs. 12 Surface Treatment Figure 10. Primary particle size distribution of Tipaque titanium dioxides 50 CR-60(Small) Frequency(%) 40 30 CR-50(Medium) 20 CR-58(Large) 10 0.45↑ 0.40~0.45 0.35~0.40 0.30~0.35 0.25~0.30 0.20~0.25 0.15~0.20 0.10~0.15 0.10↓ 0 0 Particle size(μm) Table 6. Secondary particle size distribution of Tipaque titanium dioxides Particle size (μm) CR-60 (Small size, rutile) CR-50 (Medium size, rutile) CR-58 (Large size, rutile) 0.20~0.26 0.26~0.34 0.8 5.6 0.7 6.1 0.2 2.8 0.34~0.45 0.45~0.58 16.9 24.7 20.4 29.6 14.0 27.5 0.58~0.77 0.77~1.00 24.6 16.2 25.0 12.3 29.4 17.0 1.00~1.32 1.32~1.73 1.73~2.27 8.2 2.6 0.5 4.6 1.2 0.1 7.0 1.8 0.2 Avg. size(μm) 0.60 0.55 Brand Crystal Form Particle Size CR-60 Rutile Small Surface Treatment Al CR-50 Rutile Medium Al CR-58 Rutile Large Al 0.61 (Unit: % by weight) Measuring apparatus: Horiba LA-910 Particle Size Distribution Analyzer Dispersing medium: 0.3% sodium hexametaphosphate aqueous solution with pH of 10.5 (by NaOH) 13 Figure 11. Secondary particle size distribution of Tipaque titanium dioxides 40.0 CR-58(Large) Frequency(%) 30.0 CR-50(Medium) 20.0 10.0 CR-60(Small) 1.73~2.27 1.32~1.73 1.00~1.32 0.77~1.00 0.58~0.77 0.45~0.58 0.34~0.45 0.26~0.34 0.20~0.26 0.0 Particle size(μm) * Such secondary particle size data are merely examples of measurements, and do not completely represent a practical system. In Figure 11 of these data, particle size distribution of CR-60, which has small particle size, is broad probably because particles of smaller size have stronger cohesion. 3-2 Surface treatment 3-2-1 Surface treatment agent Titanium dioxide is an inherently hydrophilic substance. If used as a pigment, however, it is common that titanium dioxide particles are treated with various hydrous metal oxides and organic substances on their surfaces so that particles can have an affinity for the medium, or active sites on particle surfaces are covered with a surface treatment agent to impart durability to particles. Aluminum, silicon, titanium, zinc and zirconium oxides are used as hydrous metal oxides. Figure 12(a) shows non-treated particle surfaces. As shown in Figure 12(b), titanium dioxide particle surfaces are covered with such a hydrous metal oxide. TiO2 particle surfaces are treated with several percent of hydrous metal oxide. Layer thickness is several tens of angstroms. In general, using inorganic surface treatment agent Al2O3 improves titanium dioxide particles' affinity for binder, thereby imparting dispersibility to the particles. On the other hand, SiO2 treatment and ZrO2 treatment inhibit the photocatalytic ability of titanium dioxide, thereby imparting durability to the particles. Some organic polyol substances improve the particles' ability to wet binder, thereby acting as a dispersing agent. Some organic substances are expected to modify the particle surfaces. Siloxane and silane coupling agent, for example, impart water repellency to the particles. (Details of each surface treatment agent will be described in the following sections.) 14 Figure 12. Observation of particle surfaces (a) (b) 0.5μm 0.5μm (a) Titanium dioxide particles with non-treated surfaces (b) Titanium dioxide particles (CR-50) with treated surfaces 3-2-2 Surface treatment, oil absorption, moisture Although titanium dioxide particle surface treatment can impart dispersibility, durability, and other qualities to the particles, the surface treatment agent increases the oil absorption and water content of the pigment, which varies depending on the surface treatment method, agent, and quantity employed. Table 7 shows oil absorption data. It is found that oil absorption varies depending on the surface treatment quantity (TiO2 content) as well as the surface treatment agent and method used. Higher oil absorption increases the viscosity of paints and inks, and may cause other inhibitions. For general applications, a larger quantity of surface treatment agent lowers the TiO2 content, causing decreases in hiding power and gloss. Therefore, an appropriate brand selection for each application is required considering possible inhibition and physical properties imparted by surface treatment. On the other hand, for use in flat emulsion paints and lamination printing gravure inks with high pigment concentration, some brands contain high-oil absorption titanium dioxide particles covered with a large quantity of surface treatment agent, thereby developing a dry hiding effect and imparting high hiding power to the particles. (This effect will be described in the following sections.) Table 7. Tipaque titanium dioxide and oil absorption Non-treated CR-50 CR-80 R-780 R-780-2 Surface Treatment Agent TiO2 Content (%) Oil Absorption (g/100g) - Al Al+Si Al+Si Al+Si 99.6 96.3 93.9 90.5 81.4 15 18 20 33 40 15 Titanium dioxide pigment contains physically adsorbed water and chemically bound water. Physically adsorbed water means, because of the hydrogen bond to the OH group on the treated titanium dioxide particle surface, water is adsorbed on the surface, and further forms a physisorption layer of water. A larger quantity of surface treatment agent increases physically adsorbed water. The larger the specific surface area, the more the physically adsorbed water. When heated to 100°C, physically adsorbed water molecules in the outermost layer start desorption first, because the binding energy is the lowest. The quantity of physically adsorbed water is not always constant because low-binding energy molecules in the outer layer can cause desorption or adsorption, depending on the ambient humidity and temperature. On the other hand, because the surface treatment agent is a hydrate, the titanium dioxide pigment contains chemically bound water, which varies depending on the surface treatment agent, method, and quantity employed. Chemically bound water has a higher desorption temperature than physically adsorbed water, and gradually starts desorption at 150°C. Water content has an influence especially on the use of titanium dioxide pigment in the plastics field. Of the various types of plastics, engineering plastics are processed at such a high temperature that physically adsorbed water and chemically bound water contained in the titanium dioxide pigment cause a large quantity of desorption, and may cause foaming, gumming, die streaks, lacing, and other defects. For use in polyethylene terephthalate (PET) and polycarbonate resins, titanium dioxide pigment triggers resin hydrolysis, and poses a serious problem. For use in the plastics field, generally, particles that have surfaces treated with a smaller quantity of inorganic surface treatment agent are preferred. By treating them with siloxane and silane coupling agent, the manufacturer preferably imparts water repellency to the particles in order to decrease physically adsorbed water. Table 8 shows the Karl Fischer moisture measurements. KF moisture varies depending on the surface treatment agent and quantity. Table 8. KF moisture of Tipaque titanium dioxides Surface Treatment Agent TiO2 Content (%) 100℃ (ppm) 300℃ (ppm) Δ300℃-100℃ CR-60-2 Al + polyol 96.8 2400 6300 3900 CR-63 Al + Si + siloxane 97.6 1300 3600 2300 CR-50-2 Al + polyol 96.3 3000 7500 4500 CR-90-2 Al + Si + polyol 92.2 7500 13100 5600 16 3-3 Dispersion 3-3-1 Dispersion in aqueous & nonaqueous media Titanium dioxide particle surfaces are treated with hydrous metal oxides, mainly Al2O3·nH2O and SiO2·mH2O. Oil absorption and water absorption are controlled by the ratio of Al2O3/(Al2O3 + SiO2) and the total quantity of surface treatment agent. Figure 13 shows this relationship. The higher the rate of Al2O3 in surface treatment agent, the lower the oil absorption. In other words, Al2O3 imparts lipophilicity to the particles; SiO2, hydrophilicity. As the total quantity of surface treatment agent increases, both oil absorption and water absorption become high. Dispersibility of titanium dioxide in water is also controlled by pH level. As shown in Table 9, dispersion regions are different between Al2O3 treatment and SiO2 treatment. For reference, Figures 14 and 15 show the dispersibility of Tipaque titanium dioxides in water. Titanium dioxide particles are not dispersed in nonaqueous, nonpolar media as shown in Table 10. If particle surfaces are treated with SiO2, however, titanium dioxide particles are dispersed even in a relatively low-polarity medium like acetone. In low-polarity media, titanium dioxide particles and other higher-polarity powders have low heat of wetting, and generally cause aggregation. In high-polarity media, such as alcohol and water, they have high heat of wetting, and are stabler in terms of dispersion. If particle surfaces are treated, titanium dioxide pigment's affinity for the medium is controlled by using hydrous oxide as a surface treatment agent. Figure 13. Al2O3/(Al2O3 + SiO2) and oil absorption and water absorption 17 Table 9. Dispersibility in aqueous media Dispersibility pH 2 3 4 5 6 7 8 9 10 11 12 Al2O3 ◎ ◎ ◎ ◎ ◎ × × × ◎ ◎ ◎ Al2O3 > SiO2 ◎ ◎ ◎ ◎ × × × ◎ ◎ ◎ ◎ Al2O3 < SiO2 ◎ ◎ ◎ × × × ◎ ◎ ◎ ◎ ◎ Surface Treatment ◎: Excellent dispersion ×: Poor dispersion * These data are merely examples. If particles have undergone Al2O3/SiO2 combined surface treatment, their dispersibility in water differs depending on the method and quantity of surface treatment agent employed. Figure 14. Dispersibility of Tipaque titanium dioxides (anatase type) in water Brand Crystal Form Surface Treatment 100 Dispersibility in Water(%) W-10 80 60 W-10 Anatase - A-100 Anatase - A-220 Anatase Al A-220 40 20 A-100 0 3 3.5 4 4.5 5 5.5 6 6.5 7 pH 7.5 8 8.5 9 9.5 10 10.5 Figure 15. Dispersibility of Tipaque titanium dioxides (rutile type) in water Brand Crystal Form Surface Treatment Dispersibility in Water (%) 100 80 60 CR-90 CR-80 40 0 3.5 4 4.5 5 5.5 6 6.5 7 7.5 Rutile Al CR-80 Rutile Al, porous-Si (Al2O3>SiO2) CR-90 Rutile Al, dense-Si (Al2O3<SiO2) * W-10 is a brand that has self-dispersibility in water in a wide pH range, and is used to manufacture paper. CR-50 20 3 CR-50 8 8.5 9 9.5 10 10.5 pH 18 Table 10. Dispersibility in nonaqueous media Nonaqueous Media (Dispersibility %) Surface Treatment Al2O3/(Al2O3+SiO2) Xylene CCl4 Ethyl Acetate 1-Butanol Acetone DMF Methanol Ethylene Glycol DMSO 0.3 0 0 0 50 72 85 70 95 80 0.4 0 0 0 0 20 90 65 95 80 0.8 0 0 0 80 0 80 95 95 85 3-3-2 Dispersion in polymer solutions To produce excellent dispersion of titanium dioxide in polymer solutions, and to stabilize dispersion in paints and inks, it is important to use the steric hindrance effect due to the polymer (resin) adsorption to the titanium dioxide particle surfaces. The resin adsorption to titanium dioxide has a great influence on the acidity/basicity of the pigment surfaces. Titanium dioxide is an inherently amphoteric compound that acts as a solid acid or solid base, depending on the ambient substance. If used as a pigment, however, titanium dioxide particles have surfaces treated with SiO2, Al2O3 and other agents, so that the acidity/basicity of the surfaces depends greatly on the surface treatment agent used. Figure 16 shows the acidity/basicity of titanium dioxide particles that have surfaces treated with various agents. It is found that as surface treatment agents, Al2O3 and ZrO2 impart basicity to the particles; SiO2, acidity. Figure 16 Surface treatment agents and surface acidity/basicity Base amount (µmol/g) 80 60 40 20 Acid amount (µmol/g) 0 0 Non-treated Al2O3 treatment SiO2 treatment ZrO2 treatment 19 20 40 We prepared two acrylate resins as shown in Figure 17, and measured the polymer (resin) adsorption to the titanium dioxide particle surfaces. Table 11 shows the measurements. As basic surface treatment agents, Al2O3 and ZrO2 have higher acidic-resin adsorption than SiO2. As an acidic surface treatment agent, SiO2 has higher basic-resin adsorption than Al2O3 and ZrO2. As described above, the steric hindrance effect due to the high resin adsorption produces excellent dispersion in media, leading to improved gloss, hiding power, tinting strength, and other physical properties of the coating. For commonly available acidic resins, the use of Al2O3-treated and Al2O3+ZrO2-treated titanium dioxide brands are regarded as effective. SiO2-treated brands, in general, are products that have undergone an Al2O3/SiO2 combined surface treatment, and accordingly can be used for acidic resins. Figure 17. Preparation of model acrylate resins MMA : Methyl methacrylate Acidic resin MMA E HA EHA : Ethylhexylacrylate MA A MAA : Methacrylic acid COOH DMAEMA : Dimethylaminoethylmethacrylate Basic resin MMA E HA D M A EM A NR 2 Table 11. Resin adsorption measurements Resin Adsorption (mg/g-TiO2) Surface Treatment Non-treated Al2O3 SiO2 ZrO2 Acidic Resin Solids Content 1% 17.9 26.3 14.4 24.1 Solids Content 5% 13.9 23.5 13.2 22.1 Basic Resin Solids Content 1% 15.1 17.5 21.2 18.3 Solids Content 5% 14.2 20.3 19.1 17.4 As described above, the acidity/basicity of titanium dioxide particle surfaces has a great influence on the dispersibility of titanium dioxide in acidic or basic media. The surface charge of titanium dioxide particles in the media also has a great influence on dispersibility. It is said that the acidity/basicity of titanium dioxide particle surfaces has a great influence on solvent-type paints, and that the titanium dioxide particle surface charge has a great influence on water-soluble paints and water-based emulsion paints. For titanium dioxide particles that have surfaces treated with various agents, Table 12 shows the particle surface charges in water and in water-soluble acrylate resin paint. 20 Table 12. Zeta potentials in water and in water-soluble acrylate paint Zeta Potential (mV) Surface Treatment (1) In Water Non-treated Al2O3 SiO2 ZrO2 (2) In Water-soluble acrylate paint -17 46 -57 -6 * * pH = 8.5 for all items Difference (1)-(2) -54 -78 -49 -64 37 124 -8 58 There is not a complete correlation between zeta potentials in water and in water-soluble acrylate paint. For Al2O3 treatment, the zeta potential is greatly different. For SiO2 treatment, however, the zeta potential is almost the same, probably because Al2O3 treatment facilitates resin adsorption whereas SiO2 treatment does not work. As shown in Figure 18, there is a correlation between the zeta potential in water and the difference in zeta potential between water and water-soluble acrylate paint. There is also a correlation between this zeta potential and coating gloss. As shown in Figure 19, if particles have significant negative charge, they cause strong electric repulsion against anionic resin and anionic surface-active agents, and do not facilitate resin adsorption. But if particles have significant positive charge, they cause weak repulsion, and facilitate resin adsorption. Entropic repulsion (steric hindrance effect by the adsorption layer) and the DLVO theory based on the zeta potential explain the titanium dioxide dispersion in such aqueous polymer solutions. The sign and magnitude of the zeta potential, and adsorption, are greatly influenced by the composition of the titanium dioxide particle surface being treated. Figure 18. Zeta potential and coating gloss 100 90 80 In water Gloss 70 Difference between in water and in paint 60 50 40 30 20 10 0 -80 -60 -40 -20 0 20 40 60 Zeta Potential (mV) 21 80 100 120 140 Figure 19. Interaction between titanium dioxide and resin Titanium dioxide - Repulsion: Strong - - - - Resin - - - - - - - -- Repulsion: Weak -- - - - - 3-3-3 Dispersion in plastics The dispersibility of titanium dioxide particles in plastics is determined by the particles' ability to wet the resin, and by the secondary aggregates' ability to collapse. Because titanium dioxide is a high-polarity substance, it will not easily wet low-polarity resins like polyethylene. To assist titanium dioxide pigments in wetting low-polarity resins, it is necessary to produce low-polarity pigment particle surfaces. Two main modification methods are used: 1) Decreasing water contained in titanium dioxide (to prevent secondary aggregation due to the water desorption in high-temperature processing) 2) Modifying pigment particle surfaces with an organic substance to produce lower-polarity surfaces. If titanium dioxide particle surfaces are treated with polyol, siloxane, a silane coupling agent, or other organic substance, generally the organic substance decreases water adsorption and produces low-polarity pigment particle surfaces. The dispersibility of titanium dioxide particles in plastics is thereby improved. Treating particle surfaces with a smaller quantity of inorganic surface treatment agent, such as Al2O3 and SiO2, as described above, can decrease the influence of desorption of physically adsorbed water and chemically bound water contained in surface treatment agents in high-temperature processing. For plastics, we evaluated the dispersibility of major Tipaque titanium dioxide brands in two resin systems. Table 13 and Figure 20 show these evaluations. 1) Dispersibility in flexible PVC (polyvinyl chloride plastic): Using a two-roll mill, we kneaded resin with a weak shear to produce a sheet, and compared the densities of undispersed particles in the resin sheet. 2) Dispersibility in polyethylene: We installed a #400 mesh screen in a twin-screw extruder die, and measured the increase in resin pressure due to the screen clogging in kneading. 22 Table 13. Dispersibility in flexible PVC Dispersibility Brand (Visual check of undispersed particles.) CR-60-2, CR-63 ◎ CR-60, CR-90-2 〇 CR-90 △ A-100 × Undispersed particles are checked visually (excellent/small number)◎>〇>△>×(poor/large number) Brand A-100 CR-60 CR-60-2 CR-63 CR-90 CR-90-2 Crystal Form Anatase Rutile Rutile Rutile Rutile Rutile Particle Size Small Small Small Small Medium Medium Surface Treatment - Al Al, Polyol Al, Si, Siloxane Al, dense-Si Al, dense-Si, Polyol Figure 20. Comparison of dispersibilities (increase in resin pressure) in LDPE system Resin Pressure(kg/cm 2 ) 220 200 CR-90 180 CR-60 160 140 CR-90-2 120 CR-63 100 CR-60-2 80 60 0 10 20 30 Kneading Time (min) 23 40 50 3-4 Gloss The gloss of coatings and ink layers is determined theoretically by the refractive index of the surface and surrounding environment of the coating. However, in practical systems, the smoother the coating surface, the higher the gloss, as shown in Figure 21. Smoothness depends greatly on the particle size distribution (secondary particle size distribution) of titanium dioxide in paints and inks. In other words, if most secondary particles of titanium dioxide have collapsed in the coating, and if the actual particle size distribution resembles the primary particle size distribution, such a state of dispersion is ideal. Aggregates damage the smoothness of coating surfaces, causing a decrease in gloss. The above-mentioned dispersibility has a very great influence on high-gloss coatings. Figure 21. Dispersion and gloss 1) (Excellent-dispersion coating) 2) (Poor-dispersion coating) Light Surface is smooth, coating has high gloss, and finished appearance is excellent. Surface is irregular, coating has low gloss, and finished appearance is poor. Figure 22 shows the changes in gloss as we varied the time for dispersion of particles in alkyd resin, a solvent-type paint. Each of the samples had its gloss improved by extending the dispersion time. The Al2O3/SiO2-treated product initially had low gloss; within a short period of dispersion time, however, extending the dispersion time increases gloss significantly. Extending the dispersion time decreases differences between Al2O3/SiO2-treated products and other products. In practical systems, however, producing high-gloss coatings using the least amount of energy is ideal. Even the Al2O3/SiO2-treated product particle surfaces can be further treated with an organic substance. The product's dispersibility is thereby improved, as described above. Dispersibility is also improved by a newly devised production process for sharpening the particle size distribution. 24 Figure 22. Gloss and dispersion time in paint system (using paint shaker) (Solvent-type alkyd/melamine resin paint system) 100 Gloss 20°-20° 90 80 70 60 50 Titanium dioxide/resin solids content = 1/1 Dispersing medium: glass beads 40 30 0 15 30 Dispersion Time (min) 25 45 60 3-5 Hiding power, tinting strength 3-5-1 Hiding power, tinting strength As described in Section 1-2, hiding power is a function of S and K/S (S: light scattering power. K: light absorbing power). Because titanium dioxide is a white pigment, the use of titanium dioxide for hiding is inconsistent with improving hiding power by increasing light absorbing power K. Therefore, the hiding power of titanium dioxide is improved by increasing light scattering power S. Because tinting strength is a function of light scattering power S, it is also necessary to increase light scattering power S to produce high tinting strength. This section focuses on hiding power. In general, the pigment concentration in a practical system correlates with the thickness of a practical system, such as the thickness of plastic molding, thickness of a coating, and thickness of a gravure ink layer. Relatively low-concentration pigment is used in a thick plastic molding. The use of a thin gravure ink layer for hiding involves increasing pigment concentration. (Attached Table 1 shows the relations between titanium dioxide concentration and various applications. <page 32>) Considering the optimum particle size, surface treatment, and other factors in each usage, the user must select a titanium dioxide product that can produce high hiding power and high tinting strength in each usage. The optimum particle size for high hiding power and high tinting strength depends on the pigment concentration in the medium. Figure 23 shows the relation between pigment concentration and hiding power for each particle size. At low pigment concentrations, the smaller the particle size, the higher the hiding power. This is because if pigments have the same concentration but different particle sizes, there are a different number of pigment particles in each binder, and because the pigment has a smaller particle size, there are a larger number of pigment particles in the binder; accordingly, the particles produce a larger light scattering surface area. Figure 23. Hiding power and pigment concentration Hiding Power Dry Hiding Crowding effect Medium 0.25μm Large 0.28μm Small 0.21μm Pigment Concentration 26 At medium concentrations, hiding power is a decreasing function of pigment concentration, because of the crowding effect shown in Figure 24. The crowding effect is a phenomenon in which light scattering efficiency and hiding power decrease. This is because since the pigment has higher concentration, there is a shorter distance between pigment particles, and because if the distance is less than half the incident light wavelength, the pigment acts not as optically discrete particles but as optically coarse particles, causing a decrease in light scattering efficiency. The smaller the particle size, the shorter the distance between particles. As pigment concentration increases, therefore, the crowding effect influences each of the small-particle size, medium-particle size, and large-particle size products, in this order. At higher pigment concentrations, the larger the particle size, the higher the hiding power. Although, in general, hiding power depends on pigment particle size distribution, dispersion in the binder, quality of the binder, and other factors, roughly speaking, the small-particle size product has the highest hiding power at a PVC (pigment volume concentration) of 5% or less, the medium-particle size product has the highest hiding power at a PVC of 5% to 20%, and the large-particle size product has the highest hiding power at a PVC of more than 20%. For reference, Figure 25 shows the hiding power of different-particle size Tipaque titanium dioxide products in a solvent-type alkyd/melamine resin paint system at medium concentrations. Figure 24. Relation between pigment concentration and particle size (crowding effect) Low pigment concentration Small particle size Large particle size High pigment concentration Figure 25. Scattering coefficient S (550 nm) and pigment concentration 9 Scattering coefficient S 8 7 6 5 4 Small particle size 3 Medium particle size 2 Large particle size 1 0 0 5 10 15 20 25 30 35 PVC (%) 27 40 45 At much higher pigment concentrations, especially at the critical PVC (CPVC), pigment particles are in the closest packing state in which pigment particles touch each other. At concentrations higher than the CPVC, a lack of binder required to cover the whole pigment particles causes air bubbles in the binder, as shown in Figure 26. At concentrations lower than the CPVC, only interfaces between the pigment particles and binder scatter light. At concentrations higher than the CPVC, it is necessary to consider not only light scattering interfaces between the pigment particles and binder but also light scattering interfaces between the binder and air bubbles, as well as interfaces between pigment particles and air bubbles. Because air bubbles have low refractive indices, there is a large difference between the titanium dioxide refractive index and the apparent refractive index of binder that contains air bubbles; accordingly, higher light scattering can be produced. Although hiding power is a decreasing function of pigment concentration due to the crowding effect, hiding power is at its minimum at the CPVC. At concentrations higher than the CPVC, hiding power is an increasing function of pigment concentration. Thus, there is a close relation between pigment concentration and optimum particle size. To produce high hiding power, it is necessary to select the optimum particle size according to the pigment concentration used. According to practical systems, the user may attach great importance to other physical properties (such as durability and color tone), not to hiding power. In such cases, he or she may select a particle size according to the physical properties. For pigment concentrations higher than the CPVC, titanium dioxide particles are often used that have surfaces treated with a large quantity of agent. Because such treated titanium dioxide particles absorb a large quantity of oil, the CPVC shifts to a lower concentration. High oil absorption facilitates development of the dry hiding effect. As shown in Figure 27, even if titanium dioxide particles are packed as close together as possible, thickly treated surface layers prevent titanium dioxide particle cores from touching each other; therefore, the titanium dioxide particles are resistant to the crowding effect. The larger the quantity of surface treatment agent, the lower the TiO2 content. Although some people are deeply concerned about the decrease in hiding power due to the low TiO2 content, the dry hiding effect cancels it out. Figure 26. Dry hiding effect Below CPVC, coating contains no air bubbles. (Refractive index of binder does not change.) Nb=1.5 Np=2.7 Above CPVC, coating contains air bubbles. (Apparent refractive index of binder decreases.) Nb<1.5 Np=2.7 Np: refractive index of titanium dioxide Nb: refractive index of binder 28 4) Figure 27. Models of much treated brands Standard brand Much treated brand Much treated brand contains so many gaps between particles that it easily produces dry hiding effect. Flat emulsion paint extenders for various purposes include calcium carbonate, clay, talc, and other extender pigments besides titanium dioxide. Such paint systems have very high total pigment concentrations, with some paints having a total PVC as high as 70%. Because there is little or no difference in refractive index between such extender pigments and the binder, the extender pigment will not develop hiding power by itself. High hiding power is developed by using the extender pigment with titanium dioxide, setting total pigment concentration to a high level, and then making the best use of the high refractive index of titanium dioxide and the dry hiding effect. Such paint systems have a variety of total pigment concentrations and ratios of titanium dioxide to extender pigment. Titanium dioxide products required to develop the highest hiding power differ depending on these conditions. As shown in Table 14 and Figure 28, under conditions of high total pigment concentration and high ratio of titanium dioxide to extender pigment, the highest hiding power is achieved with a titanium dioxide product that has particle surfaces treated with a larger quantity of agent, which absorbs a much larger quantity of oil than standard products. Under conditions of low total pigment concentration and low ratio of titanium dioxide to extender pigment, high hiding power is achieved by standard products. This is because there is a trade-off between the dry hiding effect and TiO2 content. In terms of systems that contain extender pigment, it is also necessary to consider the influence of the crowding effect between titanium dioxide particles on hiding power. The influence of the crowding effect varies depending on the particle size of the extender pigment. If the extender pigment particles are much larger than the titanium dioxide particles, as shown in Figure 29, the titanium dioxide particles are susceptible to the crowding effect. 29 Table 14. Relations between TiO2 content, oil absorption, and hiding power Brand TiO2 Content (%) Oil Absorption (g/100 g) CR-57 R-780 R-780-2 95.7 90.5 81.4 17 33 40 Reflectance of Coating on Black substrate (Y) PVC=65% PVC=55% PVC=45% TiO2/CaCO3 TiO2/CaCO3 TiO2/CaCO3 1/1 1/3 1/5 1/1 1/3 1/5 1/1 1/3 1/5 80.1 85.8 86.9 80.3 82.1 82.3 76.1 77.5 77.1 78.5 85.9 87.1 70.4 72.4 72.6 66.8 65.7 65.0 80.7 80.2 80.1 71.1 68.3 65.8 64.4 59.9 57.1 Figure 28. Relations between total pigment concentration, ratio of titanium dioxide to extender pigment, and hiding power CR-57 R-780 R-780-2 CR-57 R-780 R-780-2 1/3 CR-57 R-780 R-780-2 1/5 CR-57 R-780 R-780-2 1/1 TiO2/CaCO3 TiO2/CaCO3 1/1 PVC=45% PVC=55% CR-57 R-780 R-780-2 1/3 CR-57 R-780 R-780-2 1/5 55 60 65 70 75 80 85 90 95 55 60 65 70 75 80 85 90 95 Hiding Power (Yb) Hiding Power (Yb) CR-57 R-780 R-780-2 1/1 TiO2/CaCO3 PVC=65% 1/3 1/5 CR-57 R-780 R-780-2 CR-57 R-780 R-780-2 55 60 65 70 75 80 85 90 95 Hiding Power (Yb) Figure 29. State of titanium dioxide particles and calcium carbonate particles in coating TiO2 TiO2 CaCO3 CaCO3 30 3-6 Color tone, tinted tone At visible light wavelengths, as pigment particle size decreases, the scattering power peak shifts to shorter wavelengths. As particle size increases, the peak shifts to longer wavelengths. In other words, small particles have a bluish reflection; large particles, a reddish reflection. Figure 30 shows the relations* between rutile-type titanium dioxide particle size and specific scattering power for blue, green and red rays. * R.J. Bruehlman, L.W. Thomas, E. Gonick: Off. Dig., 33, 252 (1961) Figure 30 Particle size and specific scattering power of rutile type titanium dioxide 7 Specific Scattering Power 6 Blue 5 (450nm) Green 4 (555nm) 3 2 Red (600nm) 1 0 0 .0 5 0 .1 0 0 .1 5 0 .2 0 0 .3 0 0 .5 0 0 .8 0 Particle Size μm Even if a system is toned by a pigment other than titanium dioxide, relations between particle size and scattering power are similar. It is possible, however, to see an even clearer difference in tinted tone between particle sizes than with a white color tone. Figure 31 shows a model of reflection from a gray coating formed of titanium dioxide and carbon black pigment. Incident light is absorbed by the carbon black pigment, and reflected by the white pigment. The smaller the titanium dioxide particle size, the higher the scattering rate of short-wavelength blue light; accordingly, a shorter light path occurs in the coating. Because long-wavelength red light has a lower scattering rate than blue light, a longer light path occurs in the coating. Long-wavelength light is absorbed in carbon black than short-wavelength light. Therefore, the percentage of blue light in the entire reflection increases. The smaller the particle size, the bluer the tone. Because a white system contains titanium dioxide but not any carbon black that absorbs light, the white system exhibits a small difference in color tone between particle sizes. Table 15 shows the color measurements of the actual white coating and tinted coating. 31 Figure 31. Model of reflection from gray coating (*) Incident light Short-wavelength light Long-wavelength light ←TiO2 particle ←Carbon black particle Substrate (*) R.J.Bruehlman, L.W.Thomas, E.Gonick,Off.Dig.,33, 252 (1961) Table 15. Color tone and tinted tone in alkyd/melamine paint system White Coating Brand CR-60 (Small particle size) CR-50 (Medium particle size) CR-58 (Large particle size) L 96.0 96.1 96.1 a -0.8 -0.8 -0.7 b 0.4 0.6 0.7 Gray Coating L 46.5 47.7 47.6 a 0.1 -0.1 -0.1 b -6.6 -5.0 -3.8 * Alkyd/melamine resin paint system: PVC = 20% Gray system: titanium dioxide/carbon black = 100/1.5 CR-60 (Small particle size) CR-50 CR-58 (Medium particle size) (Large particle size) 32 3-7 Durability 3-7-1 Photocatalytic ability It is well known that titanium dioxide has photocatalytic ability, such that if plastic moldings, paints, ink layers and other organic media containing titanium dioxide are irradiated with ultraviolet light, titanium dioxide acts on decomposition of the organic medium. Titanium dioxide is a photosemiconductor that, at ordinary temperatures, has a band gap of approximately 3 eV (rutile type), which corresponds to the energy of light at 410 nm. As shown in Figure 32, an electron (e−) is excited from the valence band to the conduction band by irradiating with light that has a higher energy than the band gap, that is, ultraviolet light that has a wavelength of less than 410 nm, to produce a hole (h+) in the valence band. The excited electron (e−) moves to the particle surface. The electron and the adsorbed oxygen close to the particle surface bond together to form O2−. On the other hand, the valence band hole (h+) also moves to the particle surface. Water close to the particle surface is dissociated by the polarity of titanium dioxide, to produce H+ and OH−. OH− reacts with the hole (h+) to produce an HO radical. H+ reacts with O2− to produce an HO2 radical. These free radicals act on the decomposition of organic media. It is understood that titanium dioxide acts as a catalyst because when these free radicals are produced, titanium dioxide itself does not change at all. The photocatalytic action is a negative factor in durability. A positive factor of titanium dioxide, however, is its ultraviolet screening effect, described below. Because titanium dioxide has an ultraviolet absorbing ability, ultraviolet light incident on the coating is absorbed by the titanium dioxide. Ultraviolet deterioration of organic media is thereby relaxed. Uniformly dispersed titanium dioxide particles have a greater ultraviolet screening effect because they produce a large ultraviolet absorption area. If organic media itself have inferior durability, the ultraviolet screening effect is remarkable. In general, it is believed that the anatase-type titanium dioxide has a higher photocatalytic ability than the rutile type. From the difference in the Ti-O-Ti bond angle between anatase and rutile, it is judged that the anatase-type crystal has higher hole mobility than the rutile type, and that in anatase-type titanium dioxide, the hole moves to the particle surface more rapidly. Because the anatase type has a higher band gap (3.23 eV = 383.7 nm) than the rutile type (3.02 eV = 410.4 nm), the produced electron and hole have such high energy that recombination is difficult.* * Yutaka Kubokawa, Ken'ichi Honda, Yasukazu Saito: Photocatalysis, Asakura Publishing Co., Ltd. (1988) 33 Figure 32. Photocatalytic action mechanism Attack Resin Attack Figure 33 shows the photocatalytic action of Tipaque titanium dioxide against the autoxidation of tetralin (C10H12) irradiated with ultraviolet light. The greater the oxygen (O2) pressure change, the greater the photocatalytic action. The test results reveal that anatase-type titanium dioxide has a greater photocatalytic ability than the rutile type, and facilitates the autoxidation of tetralin. The rutile-type titanium dioxide inhibits the autoxidation of tetralin, because the rutile type has less photocatalytic ability than the anatase type and has the ultraviolet absorbing power. It is found that the photocatalytic action varies depending on the surface treatment method and agent employed. One method of inhibiting the photocatalytic action through surface treatment will be described in the next section. Figure 33. Photocatalytic action of Tipaque titanium dioxide against tetralin autoxidation (Autoxidation reaction of tetralin) 34 Brand Crystal Form Surface Treatment A-100 Anatase - A-220 Anatase Al CR-50 Rutile Al CR-80 Rutile Al, porous-Si CR-90 Rutile Al, dense-Si 3-7-2 Imparting durability As described in the previous section, titanium dioxide has photocatalytic ability. If an organic medium that contain titanium dioxide is irradiated with ultraviolet light, the titanium dioxide acts on decomposition of the organic medium. To inhibit the photocatalytic action of titanium dioxide, and to improve durability, generally, the following methods are used: 1) Treating titanium dioxide particle surfaces with Al2O3, SiO2, ZrO2, or other hydrous oxide; and 2) Doping the titanium dioxide crystal lattice with traces of Al, Zn, and other dissimilar metals. Treating titanium dioxide particle surfaces with Al2O3 and SiO2 prevents titanium dioxide particle cores and the organic medium from directly touching each other. Free radicals are produced on the titanium dioxide particle surface; however, when passing through the surface treatment layer, they decompose and decrease. Deterioration of the organic medium is thereby inhibited. SiO2 surface treatment produces a greater inhibiting effect than Al2O3 surface treatment. Of the SiO2 surface treatment methods, porous surface treatment and dense surface treatment significantly differ in effectiveness. The denser the surface treatment layer, the better the durability. Even a small quantity of surface treatment agent ZrO2 greatly improves durability. It is hypothesized that when an electron (e−) and a hole (h+) are internally produced by ultraviolet absorption, and move to the particle surface, ZrO2 facilitates recombination of the electron (e−) and hole (h+). The production of free radicals is thereby reduced, and deterioration of the organic medium is inhibited. It can be assumed that doping the titanium dioxide crystal lattice with Al, Zn or other dissimilar metal produces functions as an electron (e−) acceptor and a recombination center of the electron (e−) and hole (h+), leading to improved durability. Figure 34 (chloride-processed brand) and Figure 35 (sulfate-processed brand) show the weather exposure test results of different surface treatment agent Tipaque titanium dioxides in the solvent-type alkyd/melamine resin paint system. It can be verified that durability varies depending on the surface treatment agent, quantity, and state employed. 35 Figure 34. Weather exposure test results (chloride-processed brand) 100 90 UT771 60゜-60゜ Gloss 80 70 CR-50 CR-90 CR-80 60 CR-97 CR-57 50 CR-Super70 40 30 Alkyd/melamine resin paint system Pigment concentration: P/B = 1/1 Alkyd/melamine = 7/3 (wt/wt) Exposure site: Kishu (Mie Pref., Japan) 20 10 0 0 5 10 15 20 25 Exposure months Brand Crystal Form Particle Size Surface Treatment UT771 Rutile Medium Al, Zr, Polyol CR-Super70 Rutile Medium Al, Zr, Polyol CR-97 Rutile Medium Al, Zr CR-57 Rutile Medium Al, Zr, Polyol CR-50 Rutile Medium Al CR-80 Rutile Medium Al, porous-Si CR-90 Rutile Medium Al, dense-Si * ZrO2 surface treatment quantity UT771 > CR-97 > CR-Super70 > CR-57 36 30 35 Figure 35. Weather exposure test results (sulfate-processed brand) 100 Alkyd/melamine resin paint system Pigment concentration: P/B = 1/1 Alkyd/melamine = 7/3 (wt/wt) Exposure site: Kishu (Mie Pref., Japan) 90 60゜-60゜ Gloss 80 70 R-630 60 R-980 R-930 50 40 A-220 30 20 10 0 0 5 10 15 20 25 30 35 Exposure months Brand Crystal Form Particle Size Surface Treatment R-980 Rutile Medium Al* ,Al, Polyol R-930 Rutile Medium Zn*, Al R-630 Rutile Medium Al A-220 Anatase Small Al Doped with Al* and Zn* Durability varies depending not only on the surface treatment agent and quantity but also on the particle size and other factors. If products have the same filling quantity, the smaller the particle size, the larger the photocatalytic active area; accordingly, durability decreases. 37 3-7-3 Resistance to discoloration We often receive inquiries regarding the discoloration of organic media that contain titanium dioxide. This section describes typical discoloration. In general, discoloration is caused by the structural change of other substances due to the photocatalytic action of titanium dioxide. In common usage, titanium dioxide itself does not discolor. (Graying of rigid PVC mixed with lead stabilizer) Rigid PVC (polyvinyl chloride plastic) is used in pipes, window frames, and other materials, and contains a stabilizer for inhibiting resin deterioration. If lead stabilizer is selected from various stabilizers, when exposed to sunlight, rigid PVC surfaces may discolor to gray color. Such graying is attributable to the photocatalytic action of titanium dioxide contained in the PVC resin, and may be expressed as the following mechanism: (1) 2TiO2 -> Ti2O3 + O (2) Ti2O3 + PbO -> 2TiO2 + Pb (black) Figure 36 reveals that tribasic lead sulfate (3PbO·PbSO4) mixed with titanium dioxide has collapsed because of the ultraviolet irradiation. After ultraviolet irradiation, the metallic Pb peak is observed with an X-ray diffraction device, as shown in Figure 37. Figure 36. Collapse of lead stabilizer (TEM micrograph before and after ultraviolet irradiation) (Before ultraviolet irradiation) (After ultraviolet irradiation) 38 Figure 37. X-Ray diffraction peak (Before exposure) (After exposure) 46.0 47.0 Pb (metallic) peak 48.0 To inhibit graying, it is necessary to use a titanium dioxide product with excellent durability as described in the previous section, because graying is attributable to the photocatalytic action of titanium dioxide. (Yellowing of polyethylene resin mixed with phenolic antioxidant) Polyethylene resin antioxidants include phenolic compounds, sulfuric compounds, and phosphoric acid compounds. As a typical phenolic antioxidant, BHT (2,6-ditertiary-butyl-4-methylphenol) is used. During polyethylene resin oxidative destruction, free radicals are acquired by the BHT additive, and resin oxidative destruction is thereby inhibited. If mixed with titanium dioxide, BHT may yellow, probably because the reaction shown in Figure 38 occurs to produce quinone, which is yellow dimer of BHT. The photocatalytic action of titanium dioxide promotes this reaction. Figure 38. Yellowing mechanism of BHT BHT (colorless) Stilbene quinone (yellow) 39 Figure 39 shows the yellowing resistance test results of LDPE (low-density polyethylene) resin that contains BHT, and is mixed with each of various Tipaque titanium dioxide products. Figure 39. Comparison of yellowing resistance of Tipaque titanium dioxides CR-60 CR-60-2 CR-63 CR-50 LDPE/BHT/TiO2=100/0.3/5 Irradiation with black light: 15 days CR-80 0 Brand 2 4 6 8 10 12 Color Difference (Δb) 14 16 Crystal Form Particle Size Surface Treatment CR-60 Rutile Small Al CR-60-2 Rutile Small Al, Polyol CR-63 Rutile Small Traces of Al, traces of Si, siloxane CR-50 Rutile Medium Al CR-80 Rutile Medium Al, porous-Si To improve the yellowing resistance of this system, the user would select a brand that has particle surfaces treated with an inorganic substance, especially SiO2, which produces a great photocatalytic action inhibiting effect. Because siloxane-based organic compounds produce a photocatalytic action inhibiting effect, such compounds contribute to improving yellowing resistance, even if particle surfaces are treated with a small quantity of inorganic agent, as with CR-63. To inhibit discoloration of this system by factors other than titanium dioxide, the use of metallic soap and the combination of phenolic antioxidant with phenolic antioxidant are regarded as effective. 40 4. Standards of Titanium Dioxide Pigments Titanium dioxide pigments are classified, as shown in Table 16, according to the crystal form and surface treatment composition. As shown in Attached Table 5 (List of Tipaque Brands), Tipaque brands correspond to the classified items of these standards. Table 16. Standards of titanium dioxides JIS K 5116 Classification Item Crystal Lattice Plane Spacing d* Titanium Dioxide (TiO2) (% by weight) 105°C volatile matter at deriver (% by weight) Water-soluble matter (% by weight) Anatase Type A1 A2 Main peak observed at 0.352 nm. Type R1 Rutile Type R2 R3 Main peak observed at 0.325 nm. >=98 >=92 >=97 0.1<= 0.1<= 0.1<= Agreement between parties 0.6<= 0.5<= 0.6<= 0.5<= Screen residue (>=45μm) (% by weight) >=90 >=80 0.7<= 0.1<= Crystal lattice plane spacing d* If measured with CuK alpha rays (λ = 0.15418 nm), the main peaks are observed in X-ray diffraction graphs as follows: Anatase-type titanium dioxide: 2θ = 25.3° Rutile-type titanium dioxide: 2θ = 27.5° Classification of Titanium Dioxide according to ASTM ASTM D 476-00 Standard Classification for Dry Pigmentary Titanium Dioxide Products Classificatio Crystal Chalking Typical end use application(s) Titanium Specific resistance, n Type type resistance dioxide min., Ω ,relative (TiO2) content, min., % free white exterior house paint and Interior use Ⅰ anatase 94 5000 chalking lowlow-medium % PVC Ⅱ rutile 92 5000 medium medium high % PVC Ⅲ rutile 80 3000 Ⅳ rutile Ⅴ rutile Ⅵ rutile Ⅶ rutile ASTM Standards D3720 high exterior coatings requiring excellent durability high exterior coatings requiring excellent durability with high gloss medium- int-ext coatings, medium-high % PVC high medium- int-ext coatings, low-high % PVC high 41 Moisture content as packed, min., % Specific gravity 45-μm screen residue, max., % 0.7 3.8 - 4.3 0.1 0.7 4.0 - 4.3 0.1 1.5 3.6 - 4.3 0.1 80 3000 1.5 3.6 - 4.3 0.1 90 3000 1 3.6 - 4.3 0.1 90 5000 0.7 3.6 - 4.3 0.1 92 5000 0.7 3.6 - 4.3 0.1 D1394 D2448 D280 D153 D185 5. Attached Table (List of Tipaque Brands) Sulfate-processed Tipaque titanium dioxides Anatase Rutile Brand R-820 R-830 R-930 R-980 R-550 R-630 R-680 R-670 R-580 R-780 R-780-2 R-850 R-855 A-100 A-220 W-10 TiO2 (%) Major Treatment Agent Particle Size Avg. Particle Size(μm) Specific Gravity 93 93 93 93 94 94 95 93 94 88 80 90 90 98 96 98 Al,Si,Zn* Al,Si,Zn* Al,Zn* Al,polyol Al,Si Al Al Al Al Al,Si Al,Si Al,Si Al,Si - Al - Medium Medium Medium Medium Medium Medium Small Small Large Medium Medium Medium Medium Small Small Small 0.26 0.25 0.25 0.24 0.24 0.24 0.21 0.21 0.28 0.24 0.24 0.24 0.26 0.15 0.16 0.15 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.0 3.8 4.0 4.0 3.9 3.9 3.9 Specific Bulk Specific Oil Surface Area gravit Absorption (m2/g) (g/cm3) 24 21 19 19 23 19 19 22 19 33 40 30 30 22 21 26 15 13 16 15 14 15 10 19 11 17 34 12 19 11 12 11 0.57 0.65 0.66 0.64 0.64 0.70 0.65 0.65 0.65 0.53 0.41 0.55 0.45 0.51 0.54 0.53 JIS K 5116 Classification ASTM D-476 Classification R 2 R 2 R 2 R 2 R 2 R 2 R 2 R 2 R 2 R 3 R 3 R 2 R 2 A 1 A 2 A 1 Ⅶ Ⅶ Ⅶ Ⅶ Ⅱ Ⅱ Ⅱ Ⅱ Ⅵ Ⅲ Ⅲ Ⅳ Ⅳ Ⅰ Ⅰ Ⅰ JIS K 5116 Classification ASTM D-476 Classification R 2 R 2 R 2 R 2 R 2 R 2 R 2 R 2 R 2 R 2 R 2 R 2 R 2 R 2 R 1 R 2 R 2 R 2 R 3 Ⅴ Ⅶ Ⅱ Ⅱ Ⅶ Ⅶ Ⅴ Ⅴ Ⅴ Ⅴ Ⅴ Ⅴ Ⅱ Ⅱ Ⅱ Ⅱ Ⅵ Ⅵ Ⅳ * Calcination agent Chloride-processed Tipaque titanium dioxides Rutile Brand UT771 CR-Super70 CR-50 CR-50-2 CR-57 CR-80 CR-90 CR-90-2 CR-93 CR-95 CR-953 CR-97 CR-60 CR-60-2 CR-63 CR-67 CR-58 CR-58-2 CR-85 TiO2 (%) Major Treatment Agent Particle Size Avg. Particle Size(μm) Specific Gravity 93 95 95 95 95 93 90 90 90 90 90 93 95 95 97 92 93 93 88 Al,Zr,polyol Al,Zr,polyol Al Al,polyol Al,Zr,polyol Al,Si Al,d-Si Al,d-Si,polyol Al,d-Si Al,d-Si,polyol Al,d-Si,amine Al,Zr Al Al,polyol Al,Si,siloxane Al Al Al,polyol Al,Si Medium Medium Medium Medium Medium Medium Medium Medium Large Large Large Medium Small Small Small Small Large Large Medium 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.28 0.28 0.28 0.25 0.21 0.21 0.21 0.21 0.28 0.28 0.25 4.2 4.2 4.2 4.2 4.2 4.1 4.0 4.0 4.0 4.0 4.0 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.0 42 Bulk Specific Specific Oil gravit Surface Area Absorption (g/cm3) (m2/g) 17 16 18 17 17 20 21 20 20 17 17 19 15 14 14 18 19 18 30 12 11 14 14 15 10 13 12 11 13 12 14 10 10 10 15 16 15 12 0.78 0.80 0.65 0.70 0.70 0.63 0.62 0.70 0.64 0.75 0.76 0.60 0.60 0.65 0.90 0.62 0.65 0.72 0.52 6. Tipaque Brands and Their Uses Application Fields Paints Paper ◎ ○ ○ ○ ○ ○ ○ ◎ ◎ ◎ ○ × × × × × × × × ◎ ◎ × × × × ◎ ◎ × × ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ◎ × × ○ ○ ○ ○ ○ ○ ○ ◎ ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ◎ ◎ ◎ ○ ○ ○ ○ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ◎ ◎ ◎ ◎ Optimum ○ Suitable × Not suitable Titanium dioxide pigment concentration and application fields 0.12 0.25 0.5 1.23 4.8 9.1 20 33 50 56 60 67 71 75 80 0.5 1.0 2.0 5.0 10 25 50 100 125 150 200 250 300 400 7.5 5.7 4.3 P/B 2.4 5.9 11.1 20.0 23.8 27.3 33.3 38.5 42.9 50 0.05/1 0.01/1 0.25/1 0.5/1 1/1 1.25/1 1.5/1 2/1 2.5/1 3/1 4/1 2.9 0.46 0.24 0.14 2.1 1.3 0.88 0.55 0.39 0.30 0.20 (Q/D) Plastics Usage ○ ◎ ◎ ◎ ◎ PWC(%) Distance between particles ◎ ○ ◎ Attached Table 1 PHR × × ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ × × * Note : Grades with excellent durability are recommended because rigid PVC mixed with lead (Pb) stabilizer may discolor. PVC(%) Glass, Ceramics ○ ○ ◎ Rubber ○ ○ ○ ◎ ◎ ◎ Engineering Plastics ◎ ○ ABS ○ ○ ○ ○ ○ ◎ ○ Polyolefin (PE, PP, PS) ◎ ◎ ◎ ○ ○ Flexible Polyvinyl Chloride (for general purpose) ◎ ○ Other Rigid Polyvinyl Chloride (for building materials) * Note ○ Plastics Flexographic Ink ○ Gravure (for surface printing ink) ○ Metal Coating Ink ○ ◎ ◎ Gravure (for lamination ink) ○ ○ ○ Inks Paper Lamination ○ ○ ○ Paper Coated Paper Powder Coating Flat Emulsion Paint (for general purpose) Flat Emulsion Paint (for high hiding power) Gloss Emulsion Paint Acrylate/Urethane Paint (for interior use) Acrylate/Urethane Paint (for exterior use) Water-soluble Resin Paint (for interior use) Water-soluble Resin Paint (for exterior use) UT771 CR-Super70 CR-50 CR-50-2 CR-57 CR-80 CR-90 CR-90-2 CR-93 CR-95 CR-953 CR-97 CR-60 CR-60-2 CR-63 CR-67 CR-58 CR-58-2 CR-85 Automobile Top Coating Paint Chlorideprocessed Titanium Dioxide ◎ ◎ ◎ ◎ Synthetic Resin Paint (for interior use) 銘柄 R-820 R-830 R-930 R-980 R-550 R-630 R-680 R-670 R-580 R-780 R-780-2 R-850 R-855 A-100 A-220 W-10 Sulfate-processed Titanium Dioxide Synthetic Resin Paint (for exterior use) Usage Paint Metal Coating ink PVC : Pigment Volume Concentration Gravure ink PWC : Pigment Weight Concentration PHR : Parts per Hundred Resin 1/3 P/B : Pigment / Binder (ratio by weight) Q/D = ( 0.74 ) -1 PVC (Rhombohedral Packing) Note : Specific gravity (TiO2 Pig) = 4.0g / cm3 Specific gravity (resin) = 1.0g / cm3 Q: Distance between particles. D: Particle size 43 TAIPAQUE is the trademark of titanium dioxide products manufactured by Ishihara Sangyo Kaisha, Ltd. (ISK). TAIPAQUE® features stable and superb quality, achieved with ISK’s most advanced technology. Ishihara Sangyo Kaisha, Ltd. Head Office: 1-3-15 Edobori, Nishi-ku, Osaka 550-0002 Tel: 06-6444-1453 Tokyo Head Office: 2-10-30 Fujimi, Chiyoda-ku, Tokyo 102-0071 Tel: 03-3230-8629 Chubu Branch: 1 Ishihara-cho, Yokkaichi, Mie 510-0842 Tel: 059-345-6111 Fukuoka Sales Office: 5-10-11 Tenjin, Chuo-ku, Fukuoka 810-0001 Tel: 092-751-0431 Yokkaichi Plant: 1 Ishihara-cho, Yokkaichi, Mie 510-0842 Tel: 059-345-6111 Inorganic Chemicals Engineering Division: 1 Ishihara-cho, Yokkaichi, Mie 510-0842 Tel: 059-345-6130 44 2005.2 作成
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