Protection systems for electrical infrastructure in industry Ensuring trouble-free production In an industrial environment, electrically induced faults can cause serious injury to personnel and damage machines, thus affecting the entire production process. With an integrated technical protection system, many risks can be eliminated. T o ensure the smooth operation of production processes, modern manufacturing facilities place particularly high demands on the reliability, flexibility, and efficiency of the electrical infrastructure. Just a few seconds without electricity can disrupt automation systems, bring production lines to a halt, or destroy entire production batches. Therefore, in addition to protecting operating and maintenance personnel from electrical accidents, safeguarding plants and machinery against malfunctions and failures is of prime importance. Innovative protection systems from Siemens, with measures for protecting both personnel and plants, take into consideration the changing reality of modern systems, such as components for increasing productivity and efficiency. End-to-end safeguarding of all equipment, systems, and facilities Interconnected and combinable protection components also contribute to long-term investment se10 curity. In an integrated protection system, the specific needs of industrial systems are taken into account. Fault currents of defective electrical appliances or machines can lead to life-threatening electric shocks as well as deadly accidents. With 30 mA RCCBs in different versions, electrical equipment can be protected from direct contact. The reliable type F offers increased unwanted tripping resistance and surge current withstand capability, as can occur on the outgoing terminals of single-phase converters, such as on pumps. Frequency converters or soft starters with smooth or nearly smooth fault currents are protected against electric shock with type B or B+. Molded case circuit breakers reliably protect industrial plants from damage due to short circuits and overloads. Additional functions can be provided via the extensive range of accessories offered by the new 3VA molded case circuit breaker from the Sentron portfolio, including the recording of consumption data, system statuses, and fault and residual currents. Integrated protection system for industry • All protective devices from a single source – the right types in the right versions, in accordance with current and future standards • Support from planning and commissioning to operation and service In harsh environments, cables and wires can also be easily damaged. Their insulation can be easily crushed and contacts may loosen. The resulting short circuits can sometimes cause considerable damage to machines, shut down plants, or cause overheating or fire. Miniature circuit breakers and fuse systems protect cables and wires from short circuits and overloads and provide backup protection for switchgear along with semiconductor protection. Melting fuses, which can be easily combined with other protective devices, provide high current limitation in case of short-circuit shutdown and high switching capacity despite their small size. The risk of local overheating, including fire due to dangerous arc faults, can be minimized through the use of arc fault detection units. As a supplement to line protection and RCCBs, these are the only protective devices to also detect serial arc faults that could not have been detected before. Arc fault detection devices can be retrofitted and are particularly suitable for installation in areas at risk of fire. Proactive protection of motors and drive controllers Safe operation of machinery is ideally supported with devices that proactively protect against faults. Residual current monitors (RCMs) issue a signal in case of fault without shutting down the system directly. In this way, potential faults can be detected at an early point in time and their causes rectified before the power is cut by protection devices. Costly downtime can be minimized, and system and operational reliability can be increased. The values of critical system states detected with an integrated RCM module can be transferred to higher-level management systems. Sensitive power electronics in converters, rectifiers, inverters, soft starters, and static relays, which can be found in modern drive solutions and machinery, power plants, and wind turbines, can be protected through the use of semiconductor protection fuses. The more complex the industrial systems, the more important it is to take the right precautions in order to reliably and safely supply the systems with power and protect them against failures and disturbances. An important feature of a reliable power supply, selectivity ensures that when a fault occurs in a series connection of several protective devices, only the protection device installed immediately upstream from the fault location trips. In case of fault, the downstream protective device provides additional backup protection against short circuits and overloads. Only the directly affected part of a plant or system is shut down, and all the other parts remain in operation. This also allows the fault to be more easily identified and rectified. A comprehensive overvoltage protection system protects all vulnerable active line paths with suitable overvoltage protection devices. Siemens AG • Innovative protective devices for increased safety – for fire protection, for example In industrial manufacturing, a reliable energy supply is essential in order to prevent electrical accidents and costly downtime Extensive portfolio of protective components Siemens offers the most comprehensive portfolio of protective components for a safe and efficient low-voltage power supply. All the components work together smoothly and can be flexibly combined in the modular system. INFO AND CONTACT siemens.com/lowvoltage siemens.com/sentron [email protected] 11
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