+ semester www.semesterplus.com UNIT- I WATER TECHNOLOGY 1.1 Introduction Molecular formula of water: H2O Water is one of the abundant available substances in nature. Water forms about 75% of the matter on earth’s crust. It is an essential ingredient to all living organisms. More over, it also enjoys a unique position in industries. 1.2 Sources of water The chief sources of water fall into two main groups. 1. Surface water 2. Underground water 1.3 Hard water and soft water Water is classified as soft water and hard water. This is based on the reaction of water with soap solution. Soft water CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.1 www.semesterplus.com + semester www.semesterplus.com Water that easily and readily forms lather with soap is known as soft water. Hard water Water that does not produce lather with soap readily but forms an insoluble precipitate like white scum is known as hard water. 1.4 Classification of Hardness of water Hardness of water can be defined as the soap consuming capacity of water. Hardness of water can be classified into two categories. (i) Temporary hardness (or) Carbonate hardness (ii) Permanent hardness (or) Non – Carbonate hardness. 1.4.1. Temporary hardness (or) Carbonate hardness This is caused by the presence of dissolved bicarbonates of calcium, magnesium and other heavy metals. Temporary hardness can be easily removed by means of boiling of water. During boiling the bicarbonates are decomposed into insoluble carbonate and hydroxides. This insoluble carbonate and hydroxides will be removed by filtration. Ca(HCO3)2 CaCO3 ↓+ H2O + CO2 CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + www.semesterplus.com + semester www.semesterplus.com Insoluble Mg(HCO3)2 1.4.2 Permanent Mg(OH)2 ↓+ 2CO2 Insoluble hardness (or) Non-Carbonate hardness. This is due to the presence of chlorides and sulphates of calcium, magnesium, iron and other heavy metals. Unlike temporary hardness, permanent hardness can not removed on boiling. It can be removed by chemical methods demineralization process, zeolite process, reverse osmosis. 1.5 like Boiler feed water Water used in boilers to produce steam for power generation is known as boiler feed water. The quality of water used in the boiler should be pure. The boiler water should have the following requirements. Requirements i) The water should have zero hardness; ii) It should be free from corrosive gases; CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.3 www.semesterplus.com + semester www.semesterplus.com iii) It should be free from colloidal and suspended impurities 1.6 Disadvantages of using Hard water in Boilers If hard water is used in boiler it will cause the following problem i) Scale and sludge formation ii) Boiler corrosion iii) Priming and foaming iv) Caustic embrittlement i) Scale and sludge formation Fig. 1.5 Sludge and Scale in Boiler In boilers, water evaporates continuously and the CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + www.semesterplus.com + semester www.semesterplus.com concentration of the dissolved salts increases progressively. When their concentration reaches saturation point, they are thrown out of water in the form of precipitates on the inner walls of the boiler (Fig. 1.5). Sludge: If the precipitate is loose and slimy, it is called sludge. Scale: If the precipitate is hard, adhering strongly in the inner walls of the boiler, it is called scale. 1.12 Reason for the boiler scale or sludge formation Sludge: Sludges are formed at comparatively colder portions of the boiler and collects in areas, where the flow rate is slow or at bends. Substances that have greater solubility in hot water than in cold water form sludges. Example: MgCO3, MgCl2, CaCl2, MgSO4, etc. Scale: Scales are formed due to i) Decomposition of calcium bicarbonate Ca(HCO3)2 2CaCO3 + CO2 + 2H2O CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.5 www.semesterplus.com + semester www.semesterplus.com ii) Solubility of CaSO4 The solubility of the salt CaSO4 decreases with rise of temperature. iii) Temperature CaSO4 Solubility 15o C 3200 ppm 230o C 55 ppm 320o C 27 ppm Hydrolysis of magnesium salts Magnesium salts hydrolyse at high temperature forming insoluble hydroxides. MgCl2 + 2H2O iv) Mg(OH) 2 + 2HCl Presence of silica (SiO2) Calcium and magnesium ions of hard water forms silicate scale with silica. 1.12.1 Disadvantages of scale and sludge formation Sludge: i) As they are poor conductor of heat, a portion of heat generated is wasted. CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + www.semesterplus.com + semester www.semesterplus.com ii) Excessive sludge formation disturbs the working of the boiler. Scale: i) Wastage of fuel Scales are thermal insulator. So a considerable amount of fuel may be wasted. Depending upon the thickness of the scale formation, the wastage of the fuel may vary. ii) Thickness of scale(mm) Wastage of fuel 0.325 10 % 1.25 50 % 12 150 % Lowering of boiler safety Due to the scale deposition on boilers, overheating of the boiler tube is needed. This makes the boiler material softer and weaker. Hence distortion of boiler tube takes place. This makes the boiler unsafe to bear the pressure of the steam in highpressure boilers. Some of the salts mainly responsible for scale CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.7 www.semesterplus.com + semester www.semesterplus.com formation are CaCO3, CaSO4 and Mg(OH) 2. iii) Decrease in efficiency Scales deposit in valves and condensers of the boiler and choke them. This decreases the efficiency of the boiler. iv) Danger of explosion When cracks develop in scale, the water enters into the crack and comes in contact with overheated iron plates. It is immediately converted into steam. Thus, a sudden high pressure is developed within the boiler. This high pressure can cause explosion of boiler. 1.12.2 Removal of sludges and scales Sludge can be easily removed (i) by scrapping with a wire brush (ii) by frequent blow down operation Scales can be removed by the following methods. i) by thermal shocks (sudden heating and cooling) ii) using scrappers, brushes etc. iii) using certain chemicals. iv) Blow-down operation. This can be carried out by CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + www.semesterplus.com + semester www.semesterplus.com frequently removing bottom portion of concentrated salt water of the boiler. 1.13 Boiler Corrosion Boiler corrosion is decay of boiler material by a chemical or electrochemical attack of its environment. Main reason for boiler corrosion is, 1. Dissolved Oxygen Water contains 8ml of dissolved oxygen per litre at 35 C. It forms yellow rust [Fe2O3.2H2O] inside the boilers. o 2Fe + 2H2O + O2 2Fe(OH)2 4Fe (OH)2 + O2 2[Fe2O3.2H2O] CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.9 www.semesterplus.com + semester www.semesterplus.com Fig.1.6 Deaeration of water Removal of dissolved oxygen (i) The formation of rust can be avoided by removing the dissolved oxygen from the water. This can be done by adding calculated amount of sodium sulphite or hydrazine or sodium sulphide. 2Na2SO3 + O2 2Na2SO4 Sodium Sulphite N2H4 + O2 N2 + 2H2O Hydrazine Na2S + 2O2 Na2SO4 Sodium sulphide (ii) The removal of oxygen and CO2 from water can also be done by mechanical deaeration. In this method water is spraying in a perforated plate-fitted tower (fig 1.6). Supply of heat from the sides and the chamber is connected to vacuum pump. The development of high temperature and low pressure in the tower reduces the dissolved oxygen and CO2 in water. 2. Dissolved Carbondioxide The hydrolysis reaction of CO2, combined with H2O to form weak carbonic acid which also involving in slow CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + www.semesterplus.com + semester www.semesterplus.com corrosion of boilers CO2 + H2O H2CO3 (carbonic acid) Removal of CO2 The dissolved CO2 can be removed by adding weak base ammonia. 2NH4OH + CO2 (NH4)2CO3 + H2O ammonium carbonate 1.14 Priming and Foaming Priming When boiler is producing steam rapidly, some particles of liquid water are carried along with the steam. This process of wet steam formation is called priming. Causes for priming i) The presence of large amount of dissolved solids ii) High steam velocities iii) Sudden boiling iv) Improper boiler design Prevention of priming i) Fitting mechanical steam purifiers CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.11 www.semesterplus.com + semester www.semesterplus.com ii) Avoiding rapid change in steaming rate iii) Maintaining low water levels in boilers Efficient softening and filtration of the boiler feed water iv) Foaming Foaming is the production of persistent foam or bubbles in boilers, which do not break easily. Causes for foaming It arises due to the presence of substances like oils, alkali metal salts and suspended matters. Prevention of foaming i. By adding sodium aluminate, alum and soda to the boiler to remove oily materials ii. By adding anti-foaming agent like synthetic polyamides iii. Oils can also be removed by electrophoresis Priming and foaming usually occur together. They lead to reduce the efficiency and decrease the life of the boiler. So it should be prevented. CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + www.semesterplus.com + semester www.semesterplus.com 1.15 Caustic Embrittlement It is a type of boiler corrosion, caused by using alkali water in boilers. In lime soda process the softened water contains small amount of Na2CO3, which under hydrolysis to form NaOH (caustic soda) and CO2. This makes the boiler water caustic. Na2CO3 + H2O 2NaOH + CO2 The NaOH containing water enters into the minute hair cracks present in the inner wall of the boiler through capillary action. Here water alone evaporates due to heating and NaOH (caustic soda) concentration increases. This caustic soda attacks the iron in the boiler to form sodium ferrate. This causes caustic embrittlement of boiler parts (particularly stressed parts like bends, joints, bolts, rivets, etc.) leads to development of concentration cell. It causes corrosion at anodic part. + Iron at rivets, bends, joints, etc Iron at Concentrated Dilute NaOH solution NaOH solution plane surfaces CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.13 www.semesterplus.com + semester www.semesterplus.com Prevention of Caustic embrittlement i) By using sodium phosphate as softening reagent instead of sodium carbonate. ii) By adding tannin, lignin or Na2SO4 to boiler water since these blocks the hair cracks. 1.16 Boiler Feed Water Treatment Boiler feed water should be mainly free from hardness causing and scale forming impurities. The process of removal of the dissolved salts from boiler water is known as conditioning or treatment of water. The boiler water can be treated by i) Internal conditioning ii) External conditioning iii) Blow-down operation 1.17 Internal Treatment (or) Internal Conditioning of water This process is also called sequestration (complexing). Internal treatment is adding a proper chemical to the boiler water itself. This will cause either CY 6251 – Engineering Chemistry II – Course material – Unit - 1.14 semester + 1.14 www.semesterplus.com + semester www.semesterplus.com i) To precipitate the scale forming impurities in the form of sludges. Sludges can be removed by blowdown operation (or) ii) To convert scale forming impurities into water soluble compounds. A number of internal treatment methods are available. The important internal treatment methods are 1. Phosphate Conditioning In high pressure boilers, scale formation can be avoided by adding sodium phosphate. This gives non- adherent and easily removable soft sludge of Ca2+ and Mg2+. 3CaCl2 + 2Na3PO4 Ca3(PO4) 2 + 6NaCl Three phosphates are usually used in this conditioning. They are 1. Sodium dihydrogen phosphate (NaH2PO4) is used when the alkalinity of water is too high (pH is above 10.5). 2. Disodium hydrogen phosphate (Na2HPO4) is used when the alkalinity of water is moderate. 3. Sodium phosphate (Na3PO4) is used when the alkalinity of water is very low. CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.15 www.semesterplus.com + semester www.semesterplus.com 2. Calgon Conditioning Calgon is nothing but sodium hexa meta phosphate Na2[Na4(PO3)6]. It prevents the scale and sludge formation by forming complex with CaSO4. Na2[Na4(PO3)6] 2CaSO4 + [Na4P6O18]23. 2Na+ + [Na4P6O18]2[Ca2P6O18]2- + 2Na2SO4 Carbonate conditioning In low-pressure boilers, scale formation can be avoided by adding Na2CO3 to boiler water. Hard water containing CaSO4 is converted into CaCO3, a loose sludge. CaSO4 + Na2CO3 CaCO3 + Na2SO4 1.18 External Conditioning Water before feeding into boilers has to be treated for hardness. This treatment of water is known as external conditioning of water. The following external treatment methods are used i) Ion-exchange process ii) Zeolite process iii) Lime-soda process CY 6251 – Engineering Chemistry II – Course material – Unit - 1.16 semester + 1.16 www.semesterplus.com + semester www.semesterplus.com 1.19 Demineralization Process exchange (or) De-ionization (or) lon- In this method, ion exchange resins are used as softening material. Synthetic resins are used as ion- exchange resins or ion-exchangers. Ion-exchangers have one ion adsorbed on it. These ionexchangers release this ion and adsorb another like ion. This process is called ion-exchange adsorption. Types of ion-exchangers Ion exchange resins are insoluble, cross linked, long chain organic polymers with a micro porous structure. The functional groups attached to the chains are responsible for the ion exchanging properties. There are two types of ion exchangers. 1. Cation exchanger and 2. Anion exchanger 1. Cation exchanger (RH) When cations are exchanged, the ion-exchangers are called cation exchangers. Resins containing acidic functional groups (─COOH, ─SO3H) are capable of exchanging their H+ ions with Ca2+ and Mg2+ ions present CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.17 www.semesterplus.com + semester www.semesterplus.com in hard water. Example: styrene divinyl benzene copolymer. Cation exchange resin 2. Anion exchanger (R'OH) When anions are exchanged, the ion-exchangers are called anion exchangers. Resins containing basic functional groups (CH3)3N+OH- are capable of exchanging their OH─ ions with HCO3¯, Cl¯, SO4 2- ions present in the hard water. CY 6251 – Engineering Chemistry II – Course material – Unit - 1.18 semester + 1.18 www.semesterplus.com + semester www.semesterplus.com Example: styrene divinyl benzene or amine formaldehyde copolymers. Ion exchangers are used in (1) Zeolite or permutit process and (2) Demineralization process (or) ion exchange (or) deionization process for water softening. In this process the hardness producing ions and all other ions present in the hard water are replaced by H+ and OH– ions and the water is demineralised. Process The hard water is allowed to pass through the cation exchange column, which removes all the cations like Ca2+, CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.19 www.semesterplus.com + semester www.semesterplus.com 2+ Mg from it. 2RH + Ca2+ 2+ 2RH + Mg R2Ca + 2H + R2Mg + 2H + The water coming out from the cation exchanger column 2+ 2+ (which is free from Ca and Mg ) is allowed to pass through an anion exchanger column. Fig. 1.7 Demineralization of water All the anions like SO42–, Cl–, CO 32– etc., present in the hard water are removed. R’OH + Cl– R’Cl + OH– CY 6251 – Engineering Chemistry II – Course material – Unit - 1.20 semester + 1.20 www.semesterplus.com + semester www.semesterplus.com 2R’OH + SO4 2– R’2SO4 + 2OH + – – The H ions from cation exchange column and OH ions from anion exchanger column combined to produce water. + – H + OH H2O Thus the water coming out of the anion exchanger is free from both cations and anions. This water is known as ion-free water or deionised or demineralised water. Regeneration After some time both the ion exchangers are exhausted by using their respective H+ and OH- ions. The exhausted cation exchange column is regenerated by passing a solution of dil.HCl or dil.H2SO4 R2Ca + 2H+ 2RH + Ca2+ R2Mg + 2H+ 2RH + Mg2+ The outgoing washing contains CaCl2, MgCl2, MgSO4 is passed to sink. The exhausted anion exchange column is regenerated by passing a solution of dil.NaOH. R’Cl + OH– R’OH + Cl– CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.21 www.semesterplus.com + semester www.semesterplus.com – 2– R’2SO4 + 2OH 2R’OH + SO4 The outgoing solution contains Na2SO4, NaCl etc., is passed to sink. Advantages 1. The process is used to soften acidic and alkaline water 2. It produces water of very low hardness (2 ppm). Disadvantages 1. The equipment is costly. More expensive chemicals are needed. 2. If the water contains turbidity, the output is low due clogging. 1.20 Zeolite (or) Permutit process Zeolite is hydrated sodium alumino silicate, [Na2OAl2O3xSiO2 yH2O; x =2 to 10 and y = 2 to 6]. It is represented as Na2Ze which is capable of exchanging reversibly its sodium ions with hardness producing ions in water. It is also known as permutits. These are two types i) Natural zeolites are non-porous CY 6251 – Engineering Chemistry II – Course material – Unit - 1.22 semester + 1.22 www.semesterplus.com + semester www.semesterplus.com Example: Natrolite = Na2OAl2O3 4SiO2 2H2O ii) Synthetic zeolites are porous and has gelly structure. They are prepared by heating together china clay, feldspar and soda ash. These zeolites have higher exchange capacity per unit weight than natural zeolites. Process The hard water is allowed to percolate through a bed of sodium zeolite (Na2Ze). The hardness causing ions (Ca2+, Mg2+) in hard water is replaced by loosely held sodium ions in zeolite bed. The outgoing soft water contains sodium ions (Fig.1.8). softner Fig 1.8 Zeolite During the softening the following reactions take place, CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.23 www.semesterplus.com + semester www.semesterplus.com Na2Ze + Ca(HCO3)2 Na2Ze + Mg(HCO3)2 Na2Ze + CaCl2 + MgCl2 CaSO4 Na2Ze + MgSO4 CaZe + 2NaHCO3 MgZe + 2NaHCO3 CaZe + 2NaCl Na2Ze MgZe + 2NaCl Na2Ze + CaZe + Na2SO4 MgZe + Na2SO4 Regenaration After the softening process, the zeolite is completely converted into calcium and magnesium zeolites and it gets exhausted. At this stage the hard water supply is stopped and the exhausted bed is regenerated by treating with a concentrated (10%) brine (NaCl) solution. MgZe + 2NaCl Na2Ze + MgCl2 CaZe + 2NaCl Na2Ze + CaCl2 Exhausted Zeolite brine regenerated Zeolite Limitation of Zeolite Process 1) If the supplied water is turbid, the suspended matter must be removed first by coagulation, filtration etc. CY 6251 – Engineering Chemistry II – Course material – Unit - 1.24 semester + 1.24 www.semesterplus.com + semester www.semesterplus.com Otherwise, the turbidity will clog the pores of zeolite bed makes it inactive. 2) If the water contains coloured ions (Mn2+, Fe2+ ) these ions should be removed first. Because these ions produce manganese and iron zeolite, which cannot be regenerated. 3) If any mineral acid is present in the water, it will destroy the zeolite bed, therefore, it is neutralized first with soda (Na2CO3). Advantages of Zeolite Process 1) Water quality of below 5 ppm hardness is obtained. 2) This equipment is compact and occupying small space. 3) The process automatically adjusts itself for variation in hardness of incoming water. 4) It requires less time for softening. 5) It requires less skill for maintenance and operations. 6) No impurities are precipitated, so there is no danger of sludge formation. Disadvantages of Zeolite Process 1) The treated water contains more sodium salts than in lime soda process. CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.25 www.semesterplus.com + semester www.semesterplus.com 2) This method only replaces Ca2+ and Mg2+ ions by Na+, but – – – – leaves all acidic ions (HCO3 , CO32 , Cl , SO42 ) 3) When softened water (containing NaHCO3 and Na2CO3) is used in boilers, these salts produce CO2 and NaOH. This will cause corrosion and caustic embrittlement. 1.21 Desalination The process of removing common salt (NaCl) from the brackish water is known as desalination. The water containing dissolved salts with peculiar salty taste is called brackish water. The common methods for the desalination of brackish water are i) Reverse osmosis ii) Electrodialysis iii) Distillation and iv) Freezing (I) Reverse Osmosis When two solutions of unequal concentrations are separated by a semi-permeable membrane the flow of solvent takes place from dilute to concentrated sides, due to osmosis. CY 6251 – Engineering Chemistry II – Course material – Unit 1.26 semester + 1.26 www.semesterplus.com + semester www.semesterplus.com If however, a hydrostatic pressure excess of osmotic pressure (15 to 40 cm) is applied on the concentrated side, the solvent flow reverses. Solvent is forced to move from concentrated side to dilute side across the membrane. This principle is known as reverse osmosis. Thus in reverse osmosis the pure water is separated (free from ions) from the contaminated brine (salt) water. The semipermeable membrane is made of cellulose acetate, polymethacrylate and polyamide polymers. This membrane filtration is also called Super filtration or Hyper filtration. (Fig.1.9) Fig. 1.9 Reverse Osmosis Advantages i) This method has greater advantages of removing ionic, non-ionic, colloidal and high molecular weight organic matter. CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.27 www.semesterplus.com + semester www.semesterplus.com ii) iii) The life time of membrane is quit high (2 years) The membrane can be replaced within a few minutes. It provides nearly uninterrupted water supply. iv) Due to low capital cost, low operating cost and high reliability, this method is superior to other methods. Questions 1. Explain the terms scales and sludges. 2. How can the caustic embrittlement be prevented? 3. Explain ion exchange process 4. Explain demineralization process 5. How the salts can be removed in reverse osmosis process? 6. Differentiate between scale and sludge 7. Give Examples for external conditioning methods for water treatment. 8. What is breackish water? 9. What is desalination? 10. What is reverse osmosis? CY 6251 – Engineering Chemistry II – Course material – Unit - 1.28 semester + 1.28 www.semesterplus.com + semester www.semesterplus.com 11. Calgon treatment prevents scale formation in boilers. Give reason 12. What is internal conditioning? 13. What is hard water? 14. What are zeolites? 15. Define ppm. 16. How will you estimate total hardness of water by EDTA method? 17. What are the requisites of boiler feed water? 18. Discuss briefly the hardwater in boiler. 19. Explain with neat diagram the demineralization process. 20. What is desalination? Discuss any one desalination process in details. 21. Discuss briefly the different stages involved in the treatment of domestic water. 22. disadvantages of using 100 ml of a raw water sample on titration with N/50 H2SO4 required 12.0 ml of the acid to phenolphthalein end point and 15.5 ml of the acid of methyl orange CY 6251 – Engineering Chemistry II – Course material – Unit -I semester + 1.29 www.semesterplus.com + semester www.semesterplus.com end point. Determine the type and extent of alkalinity present in the water sample. 23. A water sample is not alkaline to phenolphthalein but, 100 ml of the water sample on titration with N/50 HCl, required 16.7 ml of methyl orange end point. What are the types and amount of alkalinity present in the water sample? 2 mark Questions 1. Give two differences between hardness and permanent hardness. temporary 2. What are Sludges and Scales? 3. Distinguish two types of hardness. 4. What is desalination? 5. Explain what is meant by soft water and hard water. (Or) Distinguish two types of water. 6. What is meant advantage of disinfectant? 7. What is the principle of desalination of water by reverse osmosis? 8. Zeolite process can be used for treating brackish water – True or False? Justify your answer. by disinfectant? What is using chloramines as the a CY 6251 – Engineering Chemistry II – Course material – Unit - 1.30 semester + 1.30 www.semesterplus.com + semester www.semesterplus.com 9. What is calgon conditioning? 10. Why is water softened before using in boiler? 11. A water sample contains 120 mg of MgSO4 per lit. Calculate the hardness in terms of CaCO3 equivalent. 12. Why is it necessary to chlorinate drinking water supply beyond break point? 13. Write the mechanism of removal of calcium and magnesium ions from hard water by calgon. 14. Why is demineralized water preferred over Zeolite method for use in boilers? 15. What are the roles of phosphate in the internal treatment of water? 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