Accessory INSTALLATION INSTRUCTIONS Application Publications No. All 27176-28932 FOG LIGHTS P/N 08V31-S9A-115 2005 CR-V Issue Date FEB 2005 PARTS LIST 6 Washer-bolts Left fog light 6 Spring nuts Harness bracket Right fog light 2 Wire ties with clip Left trim Fog light harness Right trim Switch harness EPT sealer Fog light switch Relay Fuse label 25 Wire ties © 2005 American Honda Motor Co., Inc. - All Rights Reserved. TOOL AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm and 14 mm sockets File Torque wrench Hacksaw blade Duct tape AII 27176-28932 (0502) 08V31-S9A-1020-91 1 of 17 Illustration of the Fog Lights Installed on the Vehicle Installing the Fog Light 3. SWITCH HARNESS Open the hood. Remove the radiator cover (seven clips and one bolt). RELAY BOLT SWITCH CLIPS (7: small) FOG LIGHT HARNESS RIGHT FOG LIGHT 4404010T LEFT FOG LIGHT RADIATOR COVER INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 3N05011T 4. NOTE: These installation instruction show the left fog light begin installed. The same procedure applies to installing the right fog light. 1. Make sure you have the anti-theft code for the radio, then write down the radio station presets. 2. Disconnect the negative cable from the battery. Remove the eight clips and four self-tapping screws that fasten the front bumper. With an assistant holding the bumper, remove the front bumper. LARGE CLIP SELFTAPPING SCREWS (2) CLIPS (6) FRONT BUMPER SELF-TAPPING SCREWS (2) 2 of 17 AII 27176-28932 (0502) 4404023T © 2005 American Honda Motor Co., Inc. - All Rights Reserved. 5. Using duct tape, mask the bumper around the fog light opening. 7. FRONT BUMPER Get the left trim. Using the tab (marked " L") on the left trim as a reference, attach the left trim to the bumper with the "L" between the bosses on the front bumper. LEFT TRIM FRONT BUMPER FRONT FRONT Cut out. FRONT BUMPER OPENING Cut out. FRONT BUMPER LEFT TRIM BOSS DUCT TAPE LEFT TRIM 4825011M 4825021M FRONT BUMPER 6. Using a hacksaw blade, slowly and carefully cut out the fog light opening. Be sure to cut the opening as round as possible, and do not damage the bumper. Remove any burrs from the edges of the fog light opening with a file. © 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 27176-28932 (0502) 3 of 17 8. Install the three spring nuts on the front bumper rib. Routing the Fog Light Harness 11. Behind the left headlight, locate the fog light 1-pin connector blue-taped to the vehicle harness. Remove the blue tape to free the connector. FRONT BUMPER LEFT HEADLIGHT VEHICLE HARNESS FOG LIGHT HARNESS 2-PIN CONNECTOR (LONG HARNESS) FOG LIGHT HARNESS 2-PIN CONNECTOR (SHORT HARNESS) FRONT FOG LIGHT HARNESS RIB 9. SPRING NUTS (3) HOLE 4519010H FOG LIGHT HARNESS GROUND TERMINAL Fit the pin from the left fog light into the recess in the front bumper. Position the left fog light over the three holes in the spring nuts, and install the three washer-bolts. BLUE TAPE WIRE TIE FRONT BUMPER WIRE TIE RECESS VEHICLE HARNESS 1-PIN CONNECTOR FOG LIGHT HARNESS PIN 4519021H 12. Get the fog light harness. Plug the fog light harness 1-pin connector into the vehicle harness 1-pin connector. Secure the 1-pin connector to the vehicle harness with two wire ties. 13. Route the fog light harness 2-pin connector (short harness), and the ground connector harness through the hole under the left headlight. LEFT FOG LIGHT SPRING NUTS (3) 4404061T 14. Route the fog light harness 2-pin connector (the one with a long harness) to the right along the vehicle harness. BOLTS (3) 10. Repeat steps 5 through 9 to install the fog light on the right side of the vehicle. 4 of 17 AII 27176-28932 (0502) © 2005 American Honda Motor Co., Inc. - All Rights Reserved. 15. Locate and remove the vehicle ground bolt. Attach the fog light harness ground terminal to this ground bolt, and tighten the bolt securely. 18. Attach two wire ties with clip to the fog light harness at the green-taped positions, then push the clip into the holes in the harness bracket. VEHICLE HARNESS FOG LIGHT HARNESS GREEN TAPE WIRE TIE WITH CLIP GROUND TERMINAL SIDE WIRE TIE VEHICLE GROUND BOLT (Reuse.) GREEN TAPE FOG LIGHT HARNESS HARNESS BRACKET 4519050H VEHICLE GROUND TERMINAL FOG LIGHT HARNESS GROUND TERMINAL 4519030H 19. Remove two bolts that secure the air intake. Insert the harness bracket between the air intake and the bulkhead, then secure it with the two bolts. Secure the fog light harness to the vehicle harness with two wire ties. 16. Secure the fog light harness to the vehicle harness with two wire ties in the areas shown. WIRE TIE FRONT AIR INTAKE FOG LIGHT HARNESS 17. Route the fog light harness 2-pin connector along the vehicle harness, secure the fog light harness to the vehicle harness with two wire ties in the areas shown. WIRE TIE WIRE TIE BOLT FOG LIGHT HARNESS VEHICLE HARNESS HARNESS BRACKET 4526020H 4519040H VEHICLE HARNESS © 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 27176-28932 (0502) 5 of 17 20. Route the fog light harness along the vehicle harness through the hole in the body panel. Secure the fog light harness to the vehicle harness, and to the bulkhead upper frame with the six wire ties in the areas shown. FOG LIGHT HARNESS 22. With an assistant holding the bumper, connect the two fog light harness 2-pin connectors to the left and right fog lights, then reinstall the front bumper. Do not fasten the inner fender (four clips and two self-tapping screws) to the front bumper until after the fot light aiming adjustment. BULKHEAD FOG LIGHT UPPER HARNESS FRAME FOG LIGHT HARNESS 2-PIN CONNECTOR LARGE CLIPS Reuse. WIRE TIE RIGHT FRONT BULKHEAD SIDE STAY FRONT BUMPER RIGHT FOG LIGHT WIRE TIE FOG LIGHT HARNESS BODY PANEL HOLE WIRE TIE CLIP Reuse. VEHICLE HARNESS 4404281T 21. Secure the fog light harness to the vehicle ground harness with one wire tie. Do not secure the fog light harness to the SRS harness. VEHICLE HARNESS SELFLEFT FOG LIGHT TAPPING SCREWS (2) Reuse. 4404091T Routing the Switch Harness 23. Remove the driver’s dashboard under cover by turning the knob clockwise, and releasing one clip. SRS HARNESS HOLDER WIRE TIE CLIP FOG LIGHT HARNESS 6 of 17 4404290T AII 27176-28932 (0502) DRIVER’S DASHBOARD UNDER COVER KNOB Turn clockwise 90°. © 2005 American Honda Motor Co., Inc. - All Rights Reserved. 24. Remove the driver’s dashboard lower cover: • Remove the fuse box lid, and open the pocket. • Remove the two self-tapping screws. • Gently pull out on the driver’s dashboard lower cover to release the eight clips. If equipped, unplug the vehicle connector and remove the lower cover. 26. Remove the passenger’s dashboard under cover (release the three clips and two pins). CLIPS (3) VEHICLE CONNECTOR (If equipped.) DRIVER’S DASHBOARD LOWER COVER PASSENGER’S DASHBOARD UNDER COVER VEHICLE CONNECTOR (If equipped.) HOOKS (2) FUSE BOX LID POCKET SELFTAPPING SCREW RETAINING TABS (2) CLIPS (8) CLIP PINS (2) 27. Open the dashboard pocket lid. Remove the lid by releasing the two retaining clips and two retaining tabs, then remove the dashboard pocket (one selftapping screw, then pull out to release the one clip and three retaining tabs). Unplug the vehicle connector. 4130110H RETAINING TAB 25. Lower the steering wheel tilt lever. Remove the upper and lower steering column covers. (two selftapping screws, one screw, and six tabs). Gently push on the six retaining tabs, and separate the two steering column covers. CLIP DASHBOARD POCKET SELFTAPPING SCREW LID UPPER STEERING COLUMN COVER RETAINING CLIPS (2) LOWER STEERING COLUMN COVER 4130121H RETAINING TABS (2) RETAINING VEHICLE CONNECTOR TABS (2) DASHBOARD POCKET LID SELFTAPPING SCREW SCREW Push TABS (6) 2904170M © 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 27176-28932 (0502) 7 of 17 28. Remove two self-tapping screws that fasten the heater A/C control panel to the dashboard. Pull the heater A/C control panel out toward you to release the four clips. Unplug the vehicle connector, and remove the heater A/C control panel. 30. On M/T vehicles only, remove the four seat track end covers from the driver’s seat, then remove the four bolts that secure the seat. SEAT TRACK END COVERS (4) DRIVER’S SIDE SEAT SELFTAPPING SCREW HEATER A/C CONTROL PANEL BOLTS (4) VEHICLE CONNECTOR CLIPS (4) 4130130H 31. On M/T vehicle only, pull the shift boot down while holding the plastic clip. Remove the shift knob from the shift lever by turning it counterclockwise. 29. On A/T vehicles only, remove the two clips and six self-tapping screws, and pull the dashboard center lower cover out toward you to release the six clips. Unplug the vehicle 2-pin connector from the accessory socket, and remove the cover. SELFTAPPING SCREWS (6) PLASTIC CLIP SHIFT BOOT Pull down VEHICLE 2-PIN CONNECTOR SHIFT KNOB Turn counterclockwise to remove. DASHBOARD CENTER LOWER COVER Pull CLIPS (2) CLIPS (4) 4404301T CLIP 8 of 17 AII 27176-28932 (0502) © 2005 American Honda Motor Co., Inc. - All Rights Reserved. 32. On M/T vehicle only, remove the two side covers (four tabs) from the center console. 34. Route the switch harness 5-pin connector into the instrument panel opening. VEHICLE 2-PIN CONNECTOR SWITCH HARNESS 5-PIN CONNECTOR CLIP ILLUMINATION BULB Pull SWITCH HARNESS SIDE COVER INSTRUMENT PANEL OPENING TABS (4) 4404100T CLIPS (2) FRONT CONSOLE TABS (4) SIDE COVER SELF-TAPPING SCREWS (7) 35. Plug the relay into the switch harness relay block. CLIPS (2) 4404311T RELAY Connect the relay to the relay block socket with harness. 33. On M/T vehicle only, remove the two clips and seven self-tapping screws, and pull the front console out toward you to release four clips. Unplug the 2-pin connector from the accessory socket, and remove the front console. 4404340T SWITCH HARNESS RELAY BLOCK © 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 27176-28932 (0502) 9 of 17 36. Slide the switch harness relay block onto the appropriate bracket, as shown. 37. Route the switch harness along the body panel through the fuse box area, and secure it to the vehicle harness and body panel with three wire ties. With Vehicle Bracket: VEHICLE HARNESS VEHICLE BRACKET BODY PANEL SWITCH HARNESS RELAY BLOCK WIRE TIE SWITCH HARNESS 4404112T 4404121T With Vehicle Relay Block: 38. Attach the fuse label (20A) to the switch harness fuse case. VEHICLE RELAY BLOCK 1-PIN CONNECTOR (WHT/RED WIRE) SWITCH HARNESS FUSE BOX FUSE BOX FUSE LABEL (20A) 4404320T SWITCH HARNESS RELAY BLOCK FUSE CASE Front View 4404131T SWITCH HARNESS 1-PIN CONNECTOR LOCATION 39. Connect the switch harness 1-pin connector (WHT/RED wire) to the fuse box. 10 of 17 AII 27176-28932 (0502) © 2005 American Honda Motor Co., Inc. - All Rights Reserved. NOTE: If the 1-pin connector is already being used by another accessory, plug the switch harness connector into the 1-pin connector taped to the accessory harness. 41. On vehicles with a vehicle 1-pin connector on the rear of the fuse box lid: Locate the 1-pin connector blue-taped to the vehicle harness, and connect the switch harness 1-pin connector into the vehicle 1pin connector. OTHER ACCESSORY’S HARNESS VEHICLE 1-PIN CONNECTOR TAPED CONNECTOR 1-PIN CONNECTORS SWITCH HARNESS 40. On A/T model vehicle, unplug the vehicle 6-pin connector from the fuse box, and connect the switch harness 6-pin connector in between. On M/T model vehicle, plug the switch harness 6-pin connector into the fuse box. VEHICLE 6-PIN SWITCH HARNESS CONNECTOR 6-PIN CONNECTOR (If equipped.) FUSE BOX SWITCH HARNESS 1-PIN CONNECTOR 4519090H 42. On vehicles with a vehicle 1-pin connector on the rear of the vehicle frame: Locate the 1-pin connector blue-taped to the vehicle harness, remove the blue tape, and free the connector. Connect the switch harness 1-pin connector to the vehicle 1-pin connector. FUSE BOX SWITCH HARNESS 1-PIN CONNECTOR VEHICLE 1-PIN CONNECTOR SWITCH HARNESS 6-PIN CONNECTOR SWITCH HARNESS SWITCH HARNESS 6-PIN CONNECTOR LOCATION Front View FUSE BOX FUSE BOX 4404140T BLUE TAPE © 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 27176-28932 (0502) VEHICLE FRAME 4404330T 11 of 17 43. Route the switch harness terminal along the vehicle harness above the steering column. 47. Route the switch harness 10-pin connector toward the right between the instrument panel and vehicle frame in the area shown. SWITCH HARNESS TERMINAL INSTRUMENT PANEL SWITCH HARNESS COMBINATION SWITCH VEHICLE 16-PIN CONNECTOR HEATER CONTROL PANEL OPENING SWITCH HARNESS SWITCH HARNESS 10-PIN CONNECTOR SWITCH HARNESS 10-PIN CONNECTOR 4404160T VEHICLE HARNESS 10-PIN AND 8-PIN CONNECTORS 44. Unplug the vehicle 16-pin connector from the combination switch. 45. Release the retainer from the vehicle 16-pin connector. Push the switch harness terminal into the appropriate slot of the 16-pin connector. RETAINER RETAINING TAB VEHICLE HARNESS 8-PIN CONNECTOR INSERT SLOT VEHICLE HARNESS 10-PIN CONNECTOR Viewed from harness side VEHICLE 16-PIN CONNECTOR VEHICLE FRAME SWITCH HARNESS TERMINAL SWITCH HARNESS 10-PIN CONNECTOR SWITCH HARNESS TERMINAL 4404261T 48. Unplug the vehicle harness 10-pin connector and 8-pin connector. Separate the 8-pin connector from the 10-pin connector by sliding them apart. 49. Slide the vehicle 8-pin connector onto the switch harness 10-pin connector. VEHICLE 16-PIN CONNECTOR 4404171T 46. Lock the retainer, and plug the vehicle connector back into the combination switch. 12 of 17 AII 27176-28932 (0502) © 2005 American Honda Motor Co., Inc. - All Rights Reserved. 50. Plug the switch harness 10-pin connector and vehicle harness 8-pin connector into the vehicle 10-pin connector and vehicle 8-pin connector. Plug the other switch harness 10-pin connector into the vehicle harness 10-pin connector. Wrap one EPT sealer around the switch harness 10-pin connector. SWITCH HARNESS 10-PIN CONNECTOR VEHICLE HARNESS WIRE TIE 52. On vehicles with the vehicle 1-pin connector on the rear of the fuse box lid: Continue to secure the switch harness to the vehicle harness with three wire ties. Secure the switch harness fuse case so the cap is clear of the wire ties and can be accessed. SWITCH HARNESS VEHICLE HARNESS 10-PIN AND 8-PIN CONNECTORS WIRE TIE VEHICLE HARNESS SWITCH HARNESS FUSE CASE EPT SEALER VEHICLE HARNESS 10-PIN CONNECTOR SWITCH HARNESS 4404271T VEHICLE HARNESS 8-PIN CONNECTOR SWITCH HARNESS 10-PIN CONNECTOR 4404181T 53. On vehicles with the vehicle 1-pin connector on the rear of the vehicle frame: Secure the switch harness to the vehicle harness with four wire ties. Secure the switch harness fuse case on the upper side, so the fuses in the fuse box can be accessed, and so that the vehicle bracket edge does not cut into the switch harness. 51. Secure the switch harness to the vehicle harness with one wire tie in the area shown. SWITCH HARNESS WIRE TIE SWITCH HARNESS WIRE SWITCH HARNESS FUSE CASE WIRE TIE VEHICLE HARNESS VEHICLE BRACKET EDGE © 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 27176-28932 (0502) 4404182T 13 of 17 54. Along the steering column, secure the switch harness to the vehicle harness with two wire ties. 57. Connect the switch harness 5-pin connector (blue) into the fog light switch, and reinstall the driver’s dashboard lower cover. VEHICLE SWITCH HARNESS CONNECTOR 5-PIN CONNECTOR (If equipped.) (BLUE) VEHICLE CONNECTOR (If equipped.) WIRE TIE FOG LIGHT SWITCH VEHICLE HARNESS SWITCH HARNESS DRIVER’S DASHBOARD LOWER COVER 4404191T Installing the Switch 55. Remove the two retaining tabs, and remove the right switch lid from the driver’s dashboard lower cover. FOG LIGHT SWITCH SWITCH LID (Discard.) 4404210T 58. Check that all wire harnesses are routed properly and all connectors are plugged in. 59. Reinstall all removed parts. Check that all clips and fasteners are installed securely. Torque the driver’s seat bolts to 34 N·m (25 lb-ft). 60. Reconnect the negative cable to the battery. USE AND CARE How to Operate Fog Lights RETAINING TABS (2) DRIVER’S DASHBOARD LOWER COVER • Turn the light switch to the “on” position (headlights on low beam ). • Press the fog light switch (indicator is on). The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather. 4404200T 56. Install the fog light switch in the driver’s dashboard lower cover. 14 of 17 AII 27176-28932 (0502) © 2005 American Honda Motor Co., Inc. - All Rights Reserved. Fog Light Aiming Adjustment BULB REPLACEMENT 61. Adjust the fog light: 1. • Adjust the aiming according to local laws and regulations. • To adjust, turn the aiming adjustment gear in or out until the light is aimed correctly. Remove the two clips and one self-tapping screw, then pull the inner fender out as shown. AIMING ADJUSTMENT GEAR PHILLlPS SCREWDRIVER FRONT To raise To lower INNER FENDER (Pull.) 4404220T CLIP 62. Install the inner fenders to the front bumper (four clips and two self-tapping screws). 2. 63. Reset the clock, and reset the radio station presets. SELFTAPPING SCREW 4404233T Unplug the connector and remove the bulb from the fog light. FOG LIGHT NOTE: Whenever the battery is disconnected, the driver’s window AUTO function is disabled. BULB 64. Start the engine. Push down on the driver’s window switch until the window is fully open. 65. Pull up on the driver’s window switch fully to close the window completely, then hold the switch for 2 seconds. CONNECTOR 66. Test the driver’s window AUTO function. FRONT 4404250T © 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 27176-28932 (0502) 15 of 17 3. Install the new bulb into the fog light and connect the connector to the new bulb. • Use only a genuine Honda halogen light bulb of specified wattage. Rating: 12V 55W HB4 Halogen Light Bulb P/N 33104-SL5-A02-M2 • Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it with a clean, soft cloth that has been dampened with a denatured alcohol or a mild detergent solution. • Align the tab on the fog light with the cutout in the bulb when installing the new bulb. If not aligned, the fog light may annoy oncoming drivers. FOG LIGHT NEW BULB CONNECTOR FRONT 4404240T 4. 5. Reinstall the removed parts in the reverse order of removal. • Check that the wire harnesses are not pinched. • Be sure to tighten the self-tapping screw and bolts securely. Check the operation of the fog light; adjust the aiming if necessary. 16 of 17 AII 27176-28932 (0502) © 2005 American Honda Motor Co., Inc. - All Rights Reserved. CIRCUIT DIAGRAM FRONT FOG LIGHT 20A WHT/RED HOT AT ALL TIMES HOT WITH HEADLIGHT SWITCH IN HEAD RED/YEL WHT Fog Light Fuse HOT WITH HEADLIGHT SWITCH IN PARK OR HEAD RED/BLK Switch 1 = Switch Illumination 2 = Indicator 1 2 RED RED/BLU Illumination Control Fog Light Relay RED/WHT 1 2 BLU/RED Front Fog Light Dimmer Switch 1 = Low 2 = Hi BLK 2823200K OFF LIGHT SWITCH BLK BLACK BRN BROWN YEL YELLOW ORN ORANGE BLU BLUE PUR PURPLE GRN GREEN PNK PINK RED RED GRY GRAY FOG LIGHT SWITCH OFF Low Hi WHT WHITE LT GRN LIGHT GREEN LT BLU LIGHT BLUE — — OFF - - - - ON - - ON - © 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 27176-28932 (0502) 17 of 17
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