® Image courtesy of California Closets. All rights reserved. Aluminum Door Technical Manual v. 08.16 ® Table of Contents Element Designs is the leading manufacturer of custom aluminum frame doors in North America. All of our doors are built to our customers’ specifications within 1/16”. Our aluminum frame door program offers numerous profile options in several finishes and a vast selection of inserts to accent virtually any interior application. Element Designs can provide complete door systems with hardware options such as hinges, AVENTOS lift systems and sliding hardware, making the door installation process simple. Our customer service, quick lead times and quality are the foundation of our company. Our nationwide network of sales representatives and distributor locations provide a superior level of support to our customers and they are always available to assist with all orders. Aluminum Frame Doors At A Glance ................................................. 3 Profile AF001 ........................................................................................... 4 Profile AF002 ........................................................................................... 5 Profile AF003 ........................................................................................... 6 Profile AF004 ........................................................................................... 7 Profile AF005 ........................................................................................... 8 Profile AF006 ........................................................................................... 9 Profile AF007 ........................................................................................... 10 Profile AF008 ........................................................................................... 11 Profile AF009 ........................................................................................... 12 Profile AF010 ........................................................................................... 13 Profile AF011 ........................................................................................... 14 Divider Rail .............................................................................................. 15 Insert Options .......................................................................................... 16 °elusion Border Options ........................................................................ 18 Functional Hardware ............................................................................. 19 Hinge Boring Specifications .................................................................. 20 Hinge Quantity Requirements .............................................................. 21 Door Weight Calculation ...................................................................... 22 AVENTOS Hardware At A Glance ........................................................ 23 AVENTOS HF ............................................................................................ 25 AVENTOS HS ............................................................................................ 26 AVENTOS HL ............................................................................................ 27 AVENTOS HK ............................................................................................ 28 AVENTOS HK-S ......................................................................................... 29 AVENTOS HK-XS ....................................................................................... 30 Decorative Hardware ............................................................................ 31 Handle Boring Specifications ................................................................ 32 Cleaning and Care Instructions ............................................................ 33 Warranty .................................................................................................. 34 Technical Specifications Are Subject To Change 2 Aluminum Doors ® Frame Profiles AF001 AF002 AF003 AF004 AF005 AF006 AF007 AF008 AF009 AF010 AF011 Door weight calculator can be found online: www.element-designs.com/support/ Technical Specifications Are Subject To Change 3 Profiles ® AF001 Design Guidelines: - Maximum width & height = 48” (1219mm) - Minimum width & height = 5.5” (102mm) - Maximum square footage = 8 sf 3/4” (19mm) - NOT recommended for drawer fronts - Contact Element Designs for dimensions exceeding recommended maximums 13/16” (20.5mm) Profile Finishes Anodized Aluminum natural aluminum Powder Coat brushed stainless steel look black white oil rubbed bronze Insert Specifications: - 4mm (.156”) - Handle hole can be drilled through the frame To Calculate Insert Size: - Insert Width = Door Width - 1.188” - Insert Height = Door Height - 1.188” Hinge Information: Profile AF001 utilizes special European narrow aluminum frame door hinges. Element Designs offers the following narrow frame door hinges: - Blum Narrow Frame Aluminum Door Hinge H73T550A - Blum Narrow Frame Aluminum Door Hinge H71T950A - Blumotion Narrow Frame Aluminum Door Hinge H71B950A - Salice Narrow Frame Aluminum Door Hinge HC2Z6A99 Contact your local hardware distributor for other available hinge options. Technical Specifications Are Subject To Change 4 Profiles ® AF002 Design Guidelines: 2 1/8” (54mm) - Maximum width & height = 96” (2438.4mm) - Minimum width & height = 5.5” (102mm) - Maximum square footage = 24 sf 5/16” (8mm) - Contact Element Designs for dimensions exceeding recommended maximums 13/16” (20.5mm) Profile Finishes Anodized Aluminum natural aluminum Powder Coat brushed stainless steel look black white oil rubbed bronze Insert Specifications: - 4mm (.156”) - Handle hole locations must be specified at time of order if insert is tempered glass To Calculate Insert Size: Insert Width = Door Width - .25” Insert Height = Door Height - .25” Insert Handle Hole Location (Center of hole) = Door Width and Height - .125” HANDLE HOLE LOCATION(S) MUST BE SPECIFIED AT TIME OF ORDER Hinge Information: This profile utilizes standard 35mm cup screw-on hinges Element Designs offerst he following wide frame door hinges: - Blum 35mm Cup Hinge H71T5550 - Blum Blumotion 35mm Cup Hinge H71B3550 - Salice 35mm Cup Hinge HC2P9A99 Contact your local hardware distributor for other available hinge options. Technical Specifications Are Subject To Change 5 Profiles ® AF003 Design Guidelines: 2 1/8” (54mm) - Maximum width & height = 96” (2438.4mm) - Minimum width & height = 5.5” (102mm) - Maximum square footage = 24 sf - Contact Element Designs for dimensions exceeding recommended maximums 13/16” (20.5mm) Profile Finishes Anodized Aluminum natural aluminum brushed stainless steel look chrome look Powder Coat arctic gold black white oil rubbed bronze Insert Specifications: - 4mm (.156”) - Handle hole can be drilled through the frame To Calculate Insert Size: Insert Width = Door Width - 3.938” Insert Height = Door Height - 3.938” Hinge Information: This profile utilizes standard 35mm cup screw-on hinges Element Designs offers the following wide frame door hinges - Blum 35mm Cup Hinge H71T5550 - Blum Blumtion 35mm Cup HIne H71B3550 - Salice 35mm Cup Hinge HC2P9A99 Contact your local hardware distributor for other available hinge options. Technical Specifications Are Subject To Change 6 Profiles ® AF004 Design Guidelines: 1 3/4” (45mm) - Maximum width & height = 96” (2438.4mm) - Minimum width & height = 5.5” (102mm) - Maximum square footage = 24 sf 9/16” (14mm) - Contact Element Designs for dimensions exceeding recommended maximums 13/16” (20.5mm) Profile Finishes Anodized Aluminum natural aluminum Powder Coat brushed stainless steel look black white oil rubbed bronze Insert Specifications: - 4mm (.156”) - Handle hole locations must be specified at time of order if insert is tempered glass To Calculate Insert Size: Insert Width = Door Width - .8125” Insert Height = Door Height - .8125” Insert Handle Hole Location (center of hole) = Door Width and Height - .4375” HANDLE HOLE LOCATION(S) MUST BE SPECIFIED AT TIME OF ORDER Hinge Information: This profile utilizes standard 35mm cup screw-on hinges Element Designs offers the following wide frame door hinges - Blum 35mm Cup Hinge H71T5550 - Blum Blumtion 35mm Cup HIne H71B3550 - Salice 35mm Cup Hinge HC2P9A99 Contact your local hardware distributor for other available hinge options. Technical Specifications Are Subject To Change 7 Profiles ® AF005 Design Guidelines: 1 3/4” (45mm) - Maximum width & height = 96” (2438.4mm) - Minimum width & height = 5.5” (102mm) - Maximum square footage = 24 sf - Contact Element Designs for dimensions exceeding recommended maximums 13/16” (20.5mm) Profile Finishes Anodized Aluminum natural aluminum Powder Coat brushed stainless steel look black white oil rubbed bronze Insert Specifications: - 4mm (.156”) - Handle hole can be drilled through the frame To Calculate Insert Size: Insert Width = Door Width - 3.188” Insert Height = Door Height - 3.188” Hinge Information: This profile utilizes standard 35mm cup screw-on hinges Element Designs offers the following wide frame door hinges - Blum 35mm Cup Hinge H71T5550 - Blum Blumtion 35mm Cup HIne H71B3550 - Salice 35mm Cup Hinge HC2P9A99 Contact your local hardware distributor for other available hinge options. Technical Specifications Are Subject To Change 8 Profiles ® AF006 Design Guidelines: 2 1/8” (54mm) - Maximum width & height = 96” (2438.4mm) - Minimum width & height = 5.5” (102mm) - Maximum square footage = 16 sf - Contact Element Designs for dimensions exceeding recommended maximums 13/16” (20.5mm) Profile Finishes Anodized Aluminum natural aluminum Powder Coat brushed stainless steel look black white oil rubbed bronze Insert Specifications: - 4mm (.156”) with flat edge polish - Only available with opaque backpainted glass & mirror glass inserts - Handle hole locations must be specified at time of order if insert is tempered glass To Calculate Insert Size: Insert Width = Door Width - .125” Insert Height = Door Height - .125” Insert Handlee Hole Location (center of hole) = Door Width and Height - .063” *Inserts are permanently adhered to AF006 profile. Doors cannot be disassembled. *Customer is responsible for insert bonding solution for frame only orders. Hinge Information: This profile utilizes standard 35mm cup screw-on hinges Element Designs offers the following wide frame door hinges - Blum 35mm Cup Hinge H71T5550 - Blum Blumtion 35mm Cup HIne H71B3550 - Salice 35mm Cup Hinge HC2P9A99 Contact your local hardware distributor for other available hinge options. Technical Specifications Are Subject To Change 9 Profiles ® AF007 Design Guidelines: - Maximum width & height = 96” (2438.4mm) - Minimum width & height = 6.75” (102mm) 2 3/4” (70mm) - Maximum square footage = 24 sf - Contact Element Designs for dimensions exceeding recommended maximums 13/16” (20.5mm) Profile Finishes Anodized Aluminum natural aluminum Powder Coat brushed stainless steel look black white oil rubbed bronze Insert Specifications: - 4mm (.156”) - Handle hole can be drilled through the frame To Calculate Insert Size: Insert Width = Door Width - 5.188” Insert Height = Door Height - 5.188” Insert Hole Location = Width or Height - 2.563” Hinge Information: This profile utilizes standard 35mm cup screw-on hinges Element Designs offers the following wide frame door hinges - Blum 35mm Cup Hinge H71T5550 - Blum Blumtion 35mm Cup HIne H71B3550 - Salice 35mm Cup Hinge HC2P9A99 Contact your local hardware distributor for other available hinge options. Technical Specifications Are Subject To Change 10 Profiles ® AF008 Design Guidelines: - Maximum width & height = 48” (1219mm) - Minimum width & height = 5.5” (102mm) 3/4” (19mm) - Maximum square footage = 8 sf - NOT recommended for drawer fronts 3/8” (9.5mm) - Contact Element Designs for dimensions exceeding recommended maximums 13/16” (20.5mm) Profile Finishes Anodized Aluminum natural aluminum Powder Coat brushed stainless steel look black white oil rubbed bronze Insert Specifications: - 4mm (.156”) - Can fit 6mm (.236”) inserts with special gasket - Handle hole locations must be specified at time of order if insert is tempered glass To Calculate Insert Size: Insert Width = Door Width - .25” Insert Height = Door Height - .25” Insert Handle Hole Location (center or hole) = Door Width and Height - .125” *HANDLE HOLE LOCATION(S) MUST BE SPECIFIED AT TIME OF ORDER *HOLES CANNOT BE LOCATED ON FRAME Hinge Information: Profile AF008 utilizes special European narrow aluminum frame door hinges. Element Designs offers the following narrow frame door hinges: - Blum Narrow Frame Aluminum Door Hinge H73T550A, 15mm Overlay - Blum Narrow Frame Aluminum Door Hinge H71T950A, Full overlay - Blumotion Narrow Frame Aluminum Door Hinge H71B950A, 15mm overlay - Salice Narrow Frame Aluminum Door Hinge HC2Z6A99, 19mm overlay Contact your local hardware distributor for other available hinge options. Technical Specifications Are Subject To Change 11 Profiles ® AF009 Design Guidelines: - Maximum width & height = 96” (2438.4mm) - Minimum width & height = 6.25” (102mm) 2 1/2” (63.5mm) - Maximum square footage = 32 sf - Contact Element Designs for dimensions exceeding recommended maximums 13/16” (20.5mm) Profile Finishes Anodized Aluminum natural aluminum Powder Coat brushed stainless steel look black white oil rubbed bronze Insert Specifications: - 6mm (.236”) - Can fit 4mm (.156”) inserts with special gasket - Handle hole can be drilled through the frame To Calculate Insert Size: Insert Width = Door Width - 3.75” Insert Height = Door Height - 3.75” Hinge Information: This profile utilizes standard 35mm cup screw-on hinges Element Designs offers the following wide frame door hinges - Blum 35mm Cup Hinge H71T5550 - Blum Blumtion 35mm Cup HIne H71B3550 - Salice 35mm Cup Hinge HC2P9A99 Contact your local hardware distributor for other available hinge options. Technical Specifications Are Subject To Change 12 Profiles ® AF010 Design Guidelines: 2 1/8” (54mm) - Maximum width & height = 96” (2438.4mm) - Minimum width & height = 5.5” (102mm) - Maximum square footage = 16 sf - Contact Element Designs for dimensions exceeding recommended maximums 13/16” (20.5mm) Profile Finishes Anodized Aluminum natural aluminum brushed stainless steel look Powder Coat chrome look black white oil rubbed bronze Insert Specifications: - 4mm (.156”) with flat edge polish - Only available with opaque backpainted glass and mirror glass inserts - Handle hole locations must be specified at time of order if insert is tempered glass To Calculate Insert Size: Insert Width = Door Width Insert Height = Door Height HANDLE HOLE LOCATIONS(S) MUST BE SPECIFIED AT TIME OF ORDER *Inserts are permanently adhered to AF010 profile. Doors cannot be disassembled. Hinge Information: This profile utilizes standard 35mm cup screw-on hinges Element Designs offers the following wide frame door hinges - Blum 35mm Cup Hinge H71T5550 - Blum Blumtion 35mm Cup HIne H71B3550 - Salice 35mm Cup Hinge HC2P9A99 Contact your local hardware distributor for other available hinge options. Technical Specifications Are Subject To Change 13 Profiles ® AF011 Design Guidelines: - Maximum width & height = 96” 2 1/4” (57.2mm) (2438.4mm) - Minimum width & height = 5.5” (102mm) - Maximum square footage = 24 sf - Contact Element Designs for dimensions exceeding recommended maximums 3/4” (19.05mm) Profile Finishes Anodized Aluminum natural aluminum Powder Coat brushed stainless steel look black white oil rubbed bronze Insert Specifications: - 4mm (.156”) - Handle hole can be drilled through the frame To Calculate Insert Size: Insert Width = Door Width - 4.1875” Insert Height = Door Height - 4.1875” Hinge Information: This profile utilizes standard 35mm cup screw-on hinges Element Designs offers the following wide frame door hinges - Blum 35mm Cup Hinge H71T5550 - Blum Blumtion 35mm Cup HIne H71B3550 - Salice 35mm Cup Hinge HC2P9A99 Contact your local hardware distributor for other available hinge options. Technical Specifications Are Subject To Change 14 Divider Rail ® Divider Rail • Divider rails can be used with large sliding doors to provide additional design options • Contact Element Designs for panel height and width limitations with integrated divider rails • Multiple inserts may be used per door with divider rail • Rail measures 25/32” (20mm) wide • For use with the following profiles: - AF001 .375” (9mm) - AF003 - AF005 - AF009 .781” (20mm) - AF007 - AF011 Profile Finishes Anodized Aluminum natural aluminum Powder Coat brushed stainless steel look black Technical Specifications Are Subject To Change white oil rubbed bronze 15 Insert Options ® Standard Glass Inserts satin clear reeded master carre low-iron satin listral D low-iron clear smoked grey austral mirror glass •Glass inserts are 5/32” (4mm) thick •Etched and patterned side facing in •Glass is tempered safety glass without a tempered logo, unless otherwise specified •Mirror glass is not tempered, but includes safety backer Backpainted Glass Inserts white gloss white matte black gloss black matte sand gloss sand matte olive gloss scarlet gloss scarlet matte silver gloss* • • • • charcoal gloss charcoal matte olive matte mocha gloss mocha matte silver matte* bronze gloss* bronze matte* High quality water based paint on low iron glass All glass is tempered safety glass without a tempered logo unless otherwise specified 177 Non-Standard and Custom colors available All backpainted glass has a light grey backer for added durability Technical Specifications Are Subject To Change Technical specifications subject to change *metallic 16 Insert Options ® High Gloss PARAPAN® Inserts alpine white 5910 white 5907 opal white 5196 latte 5772 pale ivory 5525 stone grey 5295 cappuccino 5773 mint 5421 kiwi 5440 turquoise 5471 cobalt blue 5380 orange 5570 bordeaux 5600 signal red 5655 oxide red 5771 brown 5776 black 5299 •High gloss solid surface PARAPAN® material •PARAPAN® inserts not available with AF006 or AF010 •Inserts are 5/32” (4mm) thick light grey 5290 •UV and fade resistant •Easy to clean and water resistant •Complimentary clearner provided with order *Images may not be exact representations of solid surface color options. Contact Element Designs to obtain samples. Architectural Resin Inserts •Inserts are 5/32” (4mm) thick •Sandstone finish on front and back •Resin inserts contain organic materials and may vary in color and density due to natural conditions bear grass thatch ting ting quattro carbon fossil leaf linea ivory pop clear wisp silver brushed stainless laminate platinum ice acrylic Metallic Insers •Inserts are 5/32” (4mm) thick •NOT available with AF006 or AF010 aluminum laminate Technical Specifications Are Subject To Change 17 °elusion Border Doors ® Frame Profiles Contact Element Designs for availability of other profiles in the °elusion door system AF010 AF006 Profile Finishes Anodized Aluminum Powder Coat Chrome AF010 ONLY Standard Glass Insert Options * Smoked glass tint may affect painted border color smoked grey* low-iron satin low-iron clear Backpainted Glass Border Options white gloss silver gloss* black gloss mocha gloss charcoal gloss bronze gloss* • Standard painted border = 2 1/4” • Custom painted borders widths are possible, min = 2 1/4” • Matte side facing in for satin glass unless olive gloss sand gloss scarlet gloss Also available with non-standard colors (see Pg. 95) and custom color matches •Glass inserts are 5/32” (4mm) thick •Glass is tempered glass without logo unless otherwise specified otherwise specified Technical Specifications Are Subject To Change 18 Functional Hardware ® BLUMOTION Blum® narrow frame hinge straight arm, 95°, 5/8” (15mm) overlay, soft close with deactivation switch (PN H71B950A) Blum® narrow frame hinge straight arm, 120°, 5/8” (15mm) overlay, self close (PN H73T550A) Blum® narrow frame hinge: straight arm, 95°, 11/16” (17mm) overlay, self close (PN H71T950A) Additional narrow frame full and partial overlay hinges available, contact Element Designs for details BLUMOTION Blum® 35mm cup hinge: straight arm, 110°, soft close with deactivation switch (PN H71B3550) Blum® 35mm cup hinge: straight arm, 120°, self close (PN H71T5550) • TIP-ON for doors by Blum also available • Contact Element Designs for availability of other hinge options and applications • Complimentary hinge screws shipped with every order Technical Specifications Are Subject To Change 19 Hinge Boring Specifications ® Narrow Frame Doors (AF001 & AF008) (standard = 3 .5”) (minimum = 3”) Require special narrow frame hinge for aluminum frame doors Customer must specify hinge manufacturer and provide boring pattern at time of order Special aluminum frame hinge screws will be provided with each door For hinge cutout: 3” minimum from top and bottom of door to center of cup (X2) X2 • • • • X1 Wide Frame Doors (AF002, AF003, AF004, AF005, AF006, AF007, AF009, AF010 & AF011) (standard = 3.5”) (minimum = 3”) • • • • Supports any type of concealed (European) screw on hinge for framed and frameless cabinetry Customer must specify hinge manufacturer and provide boring pattern at time of order Must be screw-in type hinge Special aluminum frame self tapping machine hinge screws will be provided by Element Designs with each door Maximum hinge cup depth of 12.7mm For hinge cutout: 3” minimum from top and bottom of door to center of cup (X2) B dimension (door edge to cup edge) can be 3 - 9mm (depends on profile) X1 = B + 17.5 (1/2 of cup diameter) (3-9mm) BB (3-9mm) Contact Element Designs for boring instructions with other hinge cup sizes X2 • • • • X1 (standard = .875”) Technical Specifications Are Subject To Change 20 Hinge Quantity Recommendations ® The number of hinges required is dependent on the size and weight of the door. Use the diagram below to determine the required number of hinges. 90” (2286mm) 78 3/4” (2000mm) 63” (1600mm) 35 1/2” (900mm) 18 lbs 18 - 30 lbs 30 - 45 lbs 45 - 60 lbs 2 hinges 3 hinges 4 hinges 5 hinges Hinge quantity and location requirements may vary by hinge manufacturer. . Contact hinge manufacturer for exact specifications Technical Specifications Are Subject To Change 21 Door Weight Calculation ® * Visit ED website for automated door weight calculator Approximate Door Weight Calculation (all weight in lbs) Profile (X) AF001 Profile/ Linear Foot .217/ lf AF002 Profile/ Linear Foot .413/ lf AF003 Profile/ Linear Foot .428/ lf AF004 Profile/ Linear Foot .390/ lf AF005 Profile/ Linear Foot .390/ lf AF006 Profile/ Linear Foot .390/ lf AF007 Profile/ Linear Foot .591/ lf AF008 Profile/ Linear Foot .214/ lf AF009 Profile/ Linear Foot .679/ lf AF010 Profile/ Linear Foot .390/ lf AF011 Profile/ Linear Foot .390/ lf Internal Hardware (Y) Internal Door Hardware AF001 & AF008 .23 Internal Door Hardware AF002,03,04,05,06,07,09,10,11 .53 Insert (Z) Glass Insert/ Sq. Ft. (4mm or .156”) 2.05 Glass Insert/Sq. Ft. (6mm or .25”) AF009 only 3.0 Door Weight Calculation Formula (Online Calculator Can Be Found On Our Website: www.element-designs.com/downloads.html) Door Weight = ((2W+ 2H)/12)X + Y + ((IW x IH)/144)Z W = Door Width IW = Insert Width (See insert subtract chart below to calculate insert size) H = Door HeightIH = Insert Height* Example: 24”W x 36”H AF002 Door with Satin Glass = ((((2 x 24) + (2 x 36))/12) x .413) + .53 + (((35.6875 x 23.6875)/144) x 2.05) = (120/12 x .413) + .53 + ((845.3)/144) x 2.05) = (10 x .413) + .53 + (5.9 x 2.05) = 4.13 + .53 + 12.1 = 16.7 lbs Technical Specifications Are Subject To Change 22 AVENTOS Lift Systems ® AVENTOS at a Glance HF HS HL HK HK-S HK--XS Area of Application Tall wall cabinets Medium wall cabinets Small wall cabinets Above refrigerator cabinets Room Planning Minimal top space requirement 18 7/8” - 13 3/4” - Design Cabinet height range Cabinet width range 11 13/16” - 11 13/16” - 7 3/8” - 42” 31 1/2” 22 13/16” 24” 15 3/4” 15” - 72” 15” - 72” 15” - 72” 15” - 72” 15” - 39” AVENTOS is 9 3/8” 24” 15” - 72” available with Blum’s SERVO-DRIVE opening feature. SERVO-DRIVE for AVENTOS allows a cabinet with lift up doors to open with just a light touch. SERVO-DRIVE also has an easily accessible switch to close the door quietly with BLUMOTION. SERVO-DRIVE is available with the following lift systems: • HF • HS • HL • HK Technical Specifications Are Subject To Change 23 AVENTOS Lift Systems ® AVENTOS HF - Bi-Fold • Two part door front that folds in the center when opening • Ideal for wall cabinets with large fronts because the handle stays within reach • Can combine different door front styles (wood and aluminum) • Innovative release feature that ensures finger safety AVENTOS HS - Up and Over • Single door front that swings over the top of the cabinet • Ideal for wider wall cabinets with single fronts • Suitable for wall cabinets with crown moulding AVENTOS HL - Lift Up • Single door front that lifts up parallel to the cabinet • Suitable for wall cabinets in kitchens with high ceilings • Ideal for counter top appliance garage applications AVENTOS HK - Stay Lift • Single door front that swings upward • Ideal for small wall cabinets or accent cabinets 11 13/16” to 24” tall • Suitable for wall cabinets with crown mouldings AVENTOS HK-S - Stay Lift • Single door front that swings upward • Best suited for smaller wall cabinets 7 3/8” to 15 3/4” tall • Ideal for applications above a refrigerator or pantry • Suitable for wall cabinets with crown mouldings AVENTOS HK-XS - Stay Lift • Single door front that swings upward • Ideal for small wall cabinets or accent cabinets 9 3/8” to 24” tall • Symmetrical Lift Mechnanism - can be used on one or both sides • Designed for use with BLUMOTION hinges Technical Specifications Are Subject To Change 24 AVENTOS HF Bi-Fold System ® Step 1 - Check clearances Step 2 - Mount the lift mechanisms Bore for locating pins Lift mechanism clearance Life mechanism positioning and attachment TR Ø5 5 min 192 37 TR = Top reveal TDH = Top door height 29 Ø5 Top door height Y + 72 min. 22 minimum A 278 minimum Reveal Y = See table below to right Z = Top door height x .44 + 23 A = Top door height x .9 + (1.5 bottom door thickness) Top Door Height Y 231 - 271 TDH x .6 minus 28 + TR 272 - 531 TDH x .6 minus 57 + TR Step 4 - Determine telescopic arm mounting plate position and attach to bottom door (Typically pre-attached by Element Designs) Step 3 - Prepare the cabinet and doors for hinges (Doors typically prepared by Element Designs) Telescopic Arm Mounting Plate Location Top Door Hinge (Wide Frame) Top Door Hinge (Narrow Frame) Wide Frame Doors Narrow Frame Doors Top height Topdoor door height 19 19 21 Overlay 15 B 1. 7 1.7 66 *Bore at 3 then adjust 1 Top door height Clip Top Hinge 15 16 17 3 3 4 5 6 32 B = bore distance Bottom Door Hinge (Narrow Frame) 17 min. 21 21 17 min. Bottom Door Hinge (Wide Frame) XX 14 XX Overlay 13* 6666 Reveal 12 .5 + Overlay 12.5 + Overlay Top Door Height X (Wide Frame Doors) X (Narrow Frame Doors) 231 - 271 Top door height x .5 + 68 Top door height x .5 + 70 272 - 531 Top door height x .5 + 45 Top door height x .5 + 47 33 B 479 (18 7/8”) - 1067 (42”) Y Z Door and hardware clearance 12.7 Reveal 6 3 5 4 3 4 5 6 Note: Three hinges are required for cabinet widths over 1219 (48”) or 26.5 lb combined door weight Step 5 - Assemble the cabinet Follow the assembly instructions included in the lift mechanism set or on www.blum.com B = bore distance Technical Specifications Are Subject To Change 25 AVENTOS HS Up and Over System ® Step 1 - Check clearances Door and hardware clearance 15 Reveal 800 96 144 Lift mechanism clearance 600 350 227 22 minimum 22 152 minimum 225 minimum 350 (13 3/4”) - 800 (31 1/2”) Crown moulding clearance Door protrusion for common cabinet heights 135 460 646 38 278 minimum Reveal Max. X Max. Y 3 (1/8”) 35 (1 3/8”) 101 (4”) 2 (1/16”) 31 (1 1/4”) 101 (4”) 1.5 (1/16”) 28 (1 1/8”) 101 (4”) Step 2 - Mount the lift mechanisms Lift mechanism positioning Bore for the locating pins 5 min. 80 Ø5 Ø5 192 37 The included #7 x 35mm (1 3/8”) wood screws are required in the five holes marked in orange. Two locating pins fit into Ø5 x 5 holes bored in the side of cabinet for proper positioning. Step 3 - Determine the arm assembly mounting plate position and attach to the door Wide frame aluminum doors 12.5 19 7 ++ Overlay Overl ay 197 4-. 5 1 0. 1. 1 90° 15.5 15.5 33 38 31 19 – 21 Ov er la y Ø7 – 32 32 32 32 108 108 Reveal (1-4) Overlay 8 16 16 38 32 64 64 32 32 32 32 197 + Overlay 13.5 13.5 12.5 + Overlay Arm assembly mounting plate 15-19 Arm assembly mounting plate position 31 Arm assembly mounting plate 11.4 Arm assembly mounting plate position Narrow frame aluminum doors R4 75. 1. 4m in. Step 4 - Follow the step-by-step assembly instructions included in the hardware set Technical Specifications Are Subject To Change 26 AVENTOS HL Lift Up System ® Step 1 - Check clearances Step 2 - Mount the lift mechanisms Lift mechanism clearance Door and hardware clearance Lift mechanism positioning Bore for the locating pins 5 min. 36 88 Z Z Ø5 Ø5 167 (6-9/ 16") A 37 Two locating pins fit into Ø5 x 5 holes bored in the side of cabinet for proper positioning. YY B 192 56 minimum 278 minimum Arm Assembly Cabinet Height Range Min. Y A B Z 20L3200 300 (11 13/16”) - 349 (13 3/4”) 262 114 76 260* 20L3500 350 (13 13/16”) - 399 (15 13/16”) 312 146.5 364.5 350* 20L3800 400 (15 3/4”) - 550 (21 5/8”) 362 178.5 453 438* 20L3900 450 (17 11/16”) - 580 (22 13/16”) 412 211 541 526* The included #7 x 35mm (1 3/8”) wood screws are required in the five holes marked in orange. Step 3 - Determine the arm assembly mounting plate position and attach to the door Wide frame aluminum doors Arm assembly mounting plate position Narrow frame aluminum doors Arm assembly mounting plate Arm assembly mounting plate position Arm assembly mounting plate 15.5 15.5 64 64 32 32 32 108 12.5 + Overlay 32 32 Overl ay XX++Overlay 13.5 X + Overlay 8 32 300 (11 13/16”) - 580 (22 3/16”) 300 11 ( -13/16") — 580 (2213/16") 36 16 Arm Assembly X Arm Assembly X 20L3200 153 20L3200 153 20L3500 203 20L3500 203 20L3800 253 20L3800 253 20L3900 303 20L3900 303 Step 4 - Follow the step-by-step assembly instructions included in the hardware set Technical Specifications Are Subject To Change 27 AVENTOS HK Stay Lift System ® Step 1 - Space requirements Step 2 WIDE FRAME - Mounting plate position 77 13.5 5 32 32 108 32 32 37 32 128 50 + Overlay 192 min. 572 max. 12.5+ Overlay 32 261 min. 8 16 Step 2 NARROW FRAME - Mounting plate position Ø7 ø7 Overlay - 4.5 31 1.1 Narrow frame door fabrication requires CNC machining and should be done by Element Designs 33 64 64 50 + Overlay 15.5 4.6 15-19 11.4 31 38 12.5 7.5 Reveal (1-4) min. 1.4 Overlay 20.5 Decorative moulding clearance Minimum reveal Minimum gap max 7.5 1.5 min 55 MAX 20.5 min 2 min. Step 3 - Follow the step-by-step assembly instructions included in the hardware set Technical Specifications Are Subject To Change 28 AVENTOS HK-S Stay Lift System ® Step 2 - Boring for the locating pins 144 144 64 150 minimum 150 minimum 362 maximum maximum 362 Z 5 min. Ø5 186 (7 3/8”) - 400 3/4”) 186 (7-3/8") 400 — (5 (1 5-3/4") 52 Z Z Step 1 - Space requirements 165 minimum 165 minimu m door height Door+ 1.5 height1.5+ Z = door height x .29 minus 23 + door thickness Minimum 2mm top and bottom reveal required Overlay up to 20 24* 26* Z 37 35.53 45 Note: Attach with three #7 x 35mm (1 3/8”) wood screws * Face frame applications Step 3 - Mounting plate position Narrow Frame Aluminum Doors Narrow Frame Aluminum Door Mounting Plate Boring Pattern Overlay 7.5 1.1 31 12.5 12.5+ Overlay 4.6 11.4 + Overlay 12.5 erla y 12.5+ Ov 38 56+ Overlay Overlay Overla y OL - 4.5 31 32 32 + Overla 5858+ Overlay y Wide Frame Aluminum Doors OL 7.5 max. 1.4 min. 19-22 Step 4 - Follow the step-by-step assembly instructions included in the hardware set Technical Specifications Are Subject To Change 29 ® AVENTOS HK-XS Stay Lift System Contact Element Designs for details. Technical Specifications Are Subject To Change 30 Decorative Hardware ® Natural Aluminum Finish Knobs K001 K005 K006 K008 K007 K009 Handles & Pulls available lengths: P1-127 Length: 7 3/8” (5” c. to c.) natural aluminum finish P1-190 Length: 9 13/16” (7 1/2” c. to c.) P1-250 Length: 12 13/16” (9 13/16” c. to c.) P1-380 Length: 17 5/16” (14 15/16” c. to c.) P1-640 Length: 27 9/16” (25 3/16” c. to c.) P1-880 Length: 37” (34 5/8” c. to c.) brushed stainless steel look finish available lengths: oil rubbed bronze finish P1-76S Length: 5 5/16” (3” c. to c.) P1-192S Length: 9 15/16” (7 9/16” c. to c.) P1-320S Length: 15” (12 9/16” c. to c.) available lengths: P1-76ORB Length: 5 5/16” (3” c. to c.) P1-192ORB Length: 9 15/16” (7 9/16” c. to c.) P1-320ORB Length: 15” (12 9/16” c. to c.) Finger Pulls P2-42 Length: 3” (2” c. to c.) available finishes: - natural aluminum finish - brushed stainless steel finish - black, white, and oil rubbed bronze powder coated finishes P2-42 pulls also available in custom lengths. Contact Element Designs for details. Technical Specifications Are Subject To Change 31 Handle Boring Specifiations ® W K3 H Back of Door Shown K2 frame boring diameter = 11/64” K1 Profile K1 Standard (Knob/ Pull Center from door edge) K1 Minimum K2 Standard (Knob/ Pull (centered on Center from profile) door edge) Std. Handle Boring Location Through Glass (If yes, customer MUST specify hole location at time of order) AF001 2.5” (63.5mm) 2” .375” NO AF002 2.5” (63.5mm) 2.25” 1.063” YES AF003 2.5” (63.5mm) 2.25” 1.063” NO AF004 2.5” (63.5mm) 2.25” .875” YES AF005 2.5” (63.5mm) 2.25” .875” NO AF006 2.5” (63.5mm) 2.25” 1.063” YES AF007 2.5” (63.5mm) 2.25” 1.375” NO Contact Element Designs YES AF008 2.5” (63.5mm) 2” AF009 2.5” (63.5mm) 2.25” .875” NO AF010 2.5” (63.5mm) 2.25” 1.063” YES AF011 2.5” (63.5mm) 2.25” 1.125” NO • Standard Aluminum Handle Boring Diameter = 11/64” (4.3mm) • Standard Glass Handle Boring Diameter = 5/16” (8mm) Technical Specifications Are Subject To Change 32 Cleaning and Care ® To insure proper cleaning and care of your product, please follow these simple suggestions for our materials: Glass (gloss or satin surfaces) We recommend using 99% isopropyl alcohol, citrus or vinegar based cleaners on a clean, non-abrasive cloth or paper towel. If a heavy stain is present and does not come clean using the suggestions above, use isopropyl alcohol with a Magic Eraser by gently scrubbing until the mark is removed. Backpainted Glass Follow instructions above for the gloss and/or satin surface of the glass, opposite the painted side. For the backpainted water based coating, we recommend using a mildly damp (water only) on a nonabrasive cloth to gently clean the coated side of the glass. Aluminum Extrustions Use a clean cloth with a mild detergent to clean the aluminum. NEVER use an abrasive cleaning pads such as a metallic sponge, solvents, strong detergents or other chemical agents when cleaning glass or aluminum. Technical Specifications Are Subject To Change 33 Warranty ® Element Designs’ aluminum frame cabinet door products are covered by a limited liability warranty from defects in material and workmanship over the functional lifetime of the doors. The warranty includes any defects in the fabricated door size, boring locations, aluminum framing flaws outside of quality standards, and glass imperfections outside of quality standards. Element Designs also warrants its doors from deterioration, discoloring, degrading, or overall changing through the course of the product’s lifetime. This warranty does not apply if, in the judgment of Element Designs, the product fails due to damage from shipment, handling, storage, accident, abuse or misuse, or if it has been used or maintained in a manner not conforming to product’s care instructions, has been modified in any way, or has been defaced. Repair by anyone other than Element Designs or an approved agent voids this warranty. The maximum liability of Element Designs is the product purchase price. Technical Specifications Are Subject To Change 34
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