The Evolution of Antimicrobial Quaternary Ammonium Compounds The Evolution of Antimicrobial Quaternary Ammonium Compounds (QAC’s OR Quats) Single Chain, Twin Chain, and Formulated Blends Presentation Scope The focus of this presentation is to increase awareness of QAC and QAC blends and their potential for application in the poultry industry. No attempt has been made in this presentation to compare individual poultry industry hygiene products. Product names and brands have been avoided. Why consider QACs? A wide rand of chemical-based, microbial control products and strategies are currently available to the poultry industry.. In terms of human & animal toxicity and materials compatibility, QACbased products arguably represent on of the lower risk, more userfriendly options. What is a Quaternary Ammonium Compound? R2 I R1---N+---R3 I R4 In its generic form, a QAC is and organic compound that contains at least one cationic (positively charged) nitrogen atom, often referred to as the “quaternary nitrogen atom”. Suggested QAC mode of Action – Bacteria/Fungi Adsorption onto, and diffusion through the cell wall*. Binding to, and disruption/ disorganisation of the cytoplasmic membrane. Release of low molecular weight cytoplasm constituents. Degradation/ prescription of cell contents (eg proteins, nucleic acids). Wall lysis by autolytic enzymes leading to cell death. *In the case of lipophilic viruses, QACs are presumed to be attracted to the protein/ lipid envelope General Susceptibility of Microbes to Antimicrobials (Decreasing order of Resistance) 1. Spores (e.g. Clostridium botulinum) 2. Mycobacteria (e.g. Mycobacterium avium – Avian TB) 4/04/2016 Page 1 of 8 The Evolution of Antimicrobial Quaternary Ammonium Compounds 3. Non-enveloped viruses (e.g. Infectious Bursal Disease Virus, Duck Viral Hepatitis) 4. Fungi (e.g. Candida, Aspergillus sp) 5. Gram negative bacteria (e.g. Salmonella sp) 6. Gram positive bacteria (e.g. S. aureus) 7. Enveloped viruses (e.g. NCD, Avian Influenza Viruses) Adapted from Block, 2001 Spectrum of Animicrobial Activity Commercial antimicrobial QAC raw materials are active towards vegetative bacteria, enveloped viruses (e.g. Avian Influenza, Newcastle Disease, Herpes, HIV) and most yeast and moulds. On their own, these compounds show relatively poor activity against spores, Mycobacteria, non enveloped viruses (e.g. Polio, Coxsackie), certain moulds (e.g. Aspergillus sp) & certain gram negatives (eg Pseudomonas sp). -They need to be formulated with other ingredients to promote or boost activity against these more intrinsically resistants groups of microorganisms. Antimicrobial QAC Origins Jacobs et al 1916- published 3 papers describing the antimicrobial activity of a range of synthesized QACs. Domagk 1935 – Reported on the improved antimicrobial activity of QACs when a long chain alkyl-group was attached to the quaternary nitrogen atom (ie increased lipophilic character). First QAC based products appreaerd in the 13th ed. Of the US Pharmacopeia (1949) and in the British Pharmacopoeia in 1951. By 1952 over 500 articles on the QAC’s has been published. Researched into the properties of these compounds has continued through to today. Many different types of antimicrobial QACs and blends have been developed and many QAC-based patents have been granted. First Generation (Single Chain) Benzalkonium Compounds e.g. Alkyldimethylbenzyl Ammonium Chloride (ADBAC), also known as “Benzalkonium Chloride” (BAC) CH3 CII /\/\/\/\/\/\/\ N+ -CH2-C6h6 I CH3 4/04/2016 Page 2 of 8 The Evolution of Antimicrobial Quaternary Ammonium Compounds Second Generation (Single Chain) Substituted Benzalkonium Compounds e.g. Alkyldimethylbenzyl Ammonium Chloride (ADEBAC) CH3 CII + /\/\/\/\/\/\ N -CH2-C6h6 I CH3 Third Generation “Dual Quats” Blends of 1st and 2nd generation QACs of specific chain length distributions Also blends of single chain QACs with polymeric QACs (e.g. Polyhexanide). These sorts of combinations have been found to be synergistic such that enhanced biocidal activity is obtained with relatively lower toxicity. Fourth Generation (Twin Chain) Dialkyl Quats e.g. Didecyldimethyl Ammonium Chloride (DDAD or a C10/C10) CH3 CII /\/\/\/\/\ N+ /\/\/\/\/\ I CH3 Dialkyl Quats e.g. Didecyldimethyl Ammonium Chloride (DDAD or a C10/C10) Stronger antimicrobial ability compared to their single chain predecessors Improved tolerance to anionic surfactants, protein soil and water hardness salts Lower foam behaviour Lower toxicity Antibacterial Data for Single & Twin Chain QACs (Genn 1,2&4) 1000 800 ADBAC 600 ADEBAC 400 C8 / C10 200 C10 / C10 0 P.aeruginosa S.aureus Minimum Disinfection Concentration as ppm QAC (AOAC Use-Dilution Method, Soil Absent) Adapted from Ditoro, 1980 4/04/2016 Page 3 of 8 The Evolution of Antimicrobial Quaternary Ammonium Compounds Antifungal Data for Single & Twin Chain QACs (Genn 1&4) 1400 1200 1000 ADBAC 800 ADEBAC 600 C8 / C10 400 C10 / C10 200 0 Trichophyton Mantagrophytes Minimum Fungicidal Concentration as ppm QAC (AOAC Fungicidal Test, 400ppm CaCO3 & 5% Serum) Adapted from Counts et al, post-1992 Comparative Water Hardness Tolerance (Generation: 1,2&4) Water Hardness Tolerance (ppm CaC03) 2000 1500 1000 500 0 ADBAC ADEBAC C8/C10 C10/C10 QAC Type AOAC Germicidal & Detergent Sanitizer Method: 200ppm active QAC solutions evaluated against E.coli. Adapted from Ditoro, 1980 Comparative Performance Data (Generation: 3&4) ppm Active QAC Required to Pass Test* ADBAC+Synergists DDAC Alone S P .a e ru .ty gin ph os im a ur i Y .e C um . nt j e er j u oc ni o L. m S.a litic on u a oc re yt nu o s C gen .a e lb s ic a A ns .n ig er 900 800 700 600 500 400 300 200 100 0 *EN1276 Suspension Test with 300 ppm CaCO3 & 0.03% protein load. Pass Criteria: 5 min bacteriocidal and 15 minutes fungicidal. Adapted from Akzo Nobel data, 2002 4/04/2016 Page 4 of 8 The Evolution of Antimicrobial Quaternary Ammonium Compounds Fifth Generation Mixtures of selected twin chain quats with ADBACs and/or other synergists Good performance in the presence of hard water, organic soiling and anionic residues Lower toxicity Comparative Log Kill Data- Thermal Fog Formulae (Genn 3&5) Challenge Organism P.aeruginosa Salmonella Salford L. monocytogenes Candida albicans Aspergillus niger ADBAC + Synergists >4 >4 >4 >4 0.4 DDAC + Synergists >4 >4 >4 >4 >4 Prototype formulations tested to BS3286 guidelines in the absence of soil with 10 minute contract time. Data from Biotest Laboratories Viral Inactivation Data- 5th Generation mixed QACs. Virus (All Enveloped) Avian Influenza Canine Distemper Infectious Bronchitis Mareks Disease (chicken Herpes Virus) Newcastle Disease Pseudorabies Log Titer Reduction >4 >4 >4 >4 >3 >4 AOAC methods (EPA Guidelines), 450 ppm QAC, 10 minutes contact 5% soil. Adapted from Loza Inc. 2002 Viral Inactivation Data- 5th Generation mixed QACs+synergists Virus Adenovirus Type 4 Avian IBV Canine Distemper Feline Picornavirus Influenza A Rabies Envelope No Yes Yes No Yes Yes Log Tilter Reduction 5.5 6.0 3.5 5.0 8.0 4.5 AOAC methods (EPA Guidelines),660 ppm QAC, 10 min contact, 5% soil, 400 ppm CaCo3 Adapted from Lonza Inc, 1996 4/04/2016 Page 5 of 8 The Evolution of Antimicrobial Quaternary Ammonium Compounds Breakdown of APVMA Registered Surface Antimicrobial Products for Poultry QAC's Phenolics & Coal Tar Deriv's Other Oxidants Halogens Aldehydes (incl Glut/QAC blends) Definitions Disinfectants: A non-selective chemical agent that is ordinarily applied to inanimate surface to kill pathogenic microorganisms. o In the U.S a disinfectant has a greater antimicrobial activity then a sanitiser. Whilst in Europe, a disinfectant can have similar level of activity to a U.S sanitiser. o In Australia the term “Disinfectant” is normally reserved for Therapeutic Goods whilst the “Sanitiser” term is normally used for food processing applications. Sanitiser: A chemical uses on inanimate surfaces to reduce the microbial population to a “safe” level. Observation: There are inconsistencies in the use of these two terms (outside of the Therapeutic Goods area) in Australia. Description & Label Claims of some APVMA Registered Poultry QAC Products. (Labels ex: infopest website) Description (Delared Actives) - Disinfectant- Sanitiser Deodorant (BAC) -“for control of bacteria and mould in…” - Hospital Grade Disinfectant (BAC) -“For use in disinfecting…” - Detergent Sanitiser Concentrate (BAC+synergist) 4/04/2016 Label Claim -“Cleaner for..” / ”Sheds and stables etc Sanitised with this product require disinfection before restocking” - Heavy Duty Disinectant detergent (BAC+synergists) -“For cleaning and sanitising surface in…” - Sanitiser (BAC) -“For sanitising…” - Disinfectant (DDAC) -“For disinfecting of…” / “Kills pathogenic bacteria and some poultry viruses” Page 6 of 8 The Evolution of Antimicrobial Quaternary Ammonium Compounds APVMA Registered QAC product applications for Australian Poultry General equipment cleaning and sanitising over a broad range of 160 – 2750 ppn QAC depending on the product Poultry Drinking Water sanitising at 50 ppm QAC. (Qld only) Egg Dipping at 2500 ppm QAC (Qld only) Equipment disinfection with 1200 ppm DDAC (i.e. after cleaning with a lower concentration Recent applications research outside Australia The following examples of poultry field trails with QAC-based product all involve the use of “continuous disinfection” programs The aim is to provide a relative unbroken level of disinfection activity in poultry quarters before and during use via application of chemical agents with very low toxicity, in order to continuously minimise the impact of microbial pathogens on peed conversation ratios, weight gain, egg production and mortality rates. Year long commercial hatchery trail. Humidifiers continuously fed with 12 ppm (BAC+synergists). Setters & hatchers fogged daily over a specific time periods with 232 ppm (BAC+synergists) o Aspergillus positives reduced to almost nil during the weeks of treatment. o No chick abnormalities observed. o Seven day mortality rate reduced from 1% to 0.7%. Temperley & Limper, 2003 Poultry drinking water treated with 2.4 ppm DDAC (+synergists) and exposed to three separate challenges with Newcastle Disease Virus. o No increase in chick NCD antibody titers and no visible symptoms of the disease in the test group. o Control (i.e. untreated group) showed increased titers, visible disease symptoms and deaths. Regular fogging/spraying of boiler chickens (i.e. 3-5 times/week) with 1200 ppm DDAC +synergists o 30% mortality reduction compared to the treated control group. Regular fogging/ spraying of 18 week old chicken layers (i.e. 3-5 times/week) with 1200 ppm DDAC +synergists o No negative effects on egg production or layers Information from International Chemicals 4/04/2016 Page 7 of 8 The Evolution of Antimicrobial Quaternary Ammonium Compounds Bibliography 4/04/2016 Akzo Nobel “TDS Guideline Formulations MCB and 210” 2002, Biocides Product Information – Technical Data Sheets APVMA PUBCRIS Database 2006, viewed 17-03-06 http://www.apvma.gov.au (links to the inforpest registered label website) Biotest Laboratories P/L, Report on Challenge tests conducted on healf of Campnell Cleantec in 2006 Block S.S. “Disinfection, Sterilisation and Preservation” 2001, 5th ed. Pp 288-293, 306-316, 550-511, 1099-1100. Lippincott Williams & Wilkins. Counts, M.W., Young-Bandal, L. & Hall, L.K. “Hard Surface Disinfection using Optimised Quaternary Ammonium Compounds” post-1992, paper supplied by Lonza Inc. Ditoro R.D. “New Quat Meets EPA Organic Soil Challenge” Soap/Cos./Chem Spec. May 1980, pp 34, 36 International Chemicals “Virukill – A Breakthrough in Poultry Disease Control” 2002, viewed 15-02-06 http://www.icaonline.co.za/English/virukill.htm Lonza Group Ltd. “FAQs” 2005, viewed 25-02-06 http://www.biocidl.com/biocidl/en/faqs Lonza Inc “Research Bulletin for HWS Series” 1996 Russell A.D., Hugo, W.B &Ayliffe, G.A.J. “Principles and Practice of Disinfection, Preservation & Sterilisation” 1994, 2nd ed. Pp 36, 192193 Blackwell Science Ltd. Timperley, J.P and Limper, L “Novel Disinfectant for Aspergilus Contol” 2003, International Hatchery Practice., Vol. 17 No. 6 Page 8 of 8
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