CHIN. PHYS. LETT. Vol. 30, No. 3 (2013) 038503 Improvement of Ni Silicide Thermal Stability By Using Vanadium Elements * LIU Hai-Long(刘海龙)1 , LIU Yan(刘艳)2 , LIU Min(刘敏)3 , WANG Tao(汪涛)4** , A. Tuya5 1 2 Department of Radiology, Zhejiang Province Tongde Hospital, Hangzhou 310012 Department of Radiology, Second Affiliated Hospital, College of Medicine, Zhejiang University, Hangzhou 312000 3 Department of Radiology, The Second Hospital, Shaoxing 312000 4 College of Electrical Engineering, Zhejiang University, Hangzhou 310012 5 Department of Electronics Engineering, Chungnam National University, 220 Gung-dong, Yuseong-gu, Daejeon 305-764, Korea (Received 6 November 2012) Ni silicide thermal stability is improved by the use of a Ni-V (nickel vanadium) alloy target. The relationship between the formation temperature and the thermal stability of Ni silicide is investigated. The sheet resistance after the formation of Ni silicide with the Ni-V shows stable characteristics up to a rapid-thermal-process temperature of 700∘C, while degradation of sheet resistance starts at that temperature in the case of pure-Ni. Moreover, the thermal stability improvement is demonstrated by the post-silicidation annealing. It is considered that the thermal robustness of Ni-V silicide is highly dependent on the formation temperature. With the increasing silicidation temperature (around 700∘C), more thermally stable Ni silicide is formed in comparison to the low-temperature case using the Ni-V. A Ni-V alloy target is utilized to form Ni silicide. The V and the V-trap complexes are explained to block the transformation from NiSi to NiSi2 so as to improve the Ni silicide thermal stability. PACS: 85.30.Tv, 73.40.Gk DOI: 10.1088/0256-307X/30/3/038503 Self-aligned silicide (SALICIDE) is one of the most indispensable techniques for high-performance CMOS logic devices. In real IC processes, it has experienced the evolution from TiSi2 to CoSi2 , and from CoSi2 to NiSi. NiSi has several advantages over TiSi2 and CoSi2 for ultra-large scale integration (ULSI) technology: low temperature silicidation process, low silicon consumption, no bridging failure property, smaller mechanical stress, no narrow line width effect on sheet resistance, smaller contact resistance for both n- and p-Si,[1] and higher activation rate of B for SiGe poly gate electrodes.[2] However, NiSi has poor thermal stability, which turns out to be its barrier for application in nano-scale MOSFETs. Many attempts have been made to improve the thermal robustness of Ni silicide, such as by ion implantation, application of alloying target materials, and deposition of inter- and/or capping-layers.[3−7] The understanding of single metal metallization is not enough for device metallization schemes. The investigation of alloyed silicide formation will help to gain a better understanding of multilevel metallization reactions. As the same transition metal V, there have been few papers about V influence on process and devices till now.[8−11] In this Letter, V in NiSi performance will be discussed and trigger its new potential usage in IC self-alignment silicide processes. The formation temperature dependence of the thermal stability of Ni silicide with Ni-V alloy is investigated for use in nanoscale CMOS technology. Ni silicide with Ni-V indicates a more thermally stable characteristic in comparison with pure-Ni silicide. The thermal robustness of Ni silicide with Ni-V is highly dependent on the formation temperature. Ni/TiN (10/25 nm) and Ni-V/TiN (10/25 nm, V atomic 5%) layers were deposited on the p-type Si wafer using an rf magnetron sputtering system in Ar ambient. During the deposition, the sample holder was rotated to deposit the metals uniformly. TiN capping is applied to prevent the abnormal oxidation of NiSi.[4] Nickel silicide formation was achieved by using a rapid thermal process (RTP) at five different temperatures (400, 500, 600, 700 and 800∘C) for 30 s to investigate the thermal stability dependence on the formation temperature. To test the thermal stability of silicides, samples were furnace annealed in three different temperatures (600, 650 and 700∘C) for 30 min. Sheet resistance was measured using a conventional four-point probe (FPP). Atomic force microscopy (AFM) and x-ray diffraction (XRD) analysis were performed to investigate surface roughness and the silicide phase of the silicides formed with pure-Ni and Ni-V, respectively. Nickel silicides were formed using two different target materials of pure-Ni and Ni-V with thickness of 10 nm on p-type silicon wafer. Figure 1 shows the sheet resistance of nickel silicide as a function of the formation temperature. It can be seen that a sharp drop in the sheet resistance is already achieved at * Supported by the National Natural Science Foundation of China under Grant No 61176101, the Ph.D. Programs Foundation of Ministry of Education of China (20120101120156), and the Fundamental Research Funds For the Central Universities (2012FZA4016). ** Corresponding author. Email: [email protected] © 2013 Chinese Physical Society and IOP Publishing Ltd 038503-1 CHIN. PHYS. LETT. Vol. 30, No. 3 (2013) 038503 XRD is used to identify the silicide phases as presented in Fig. 3. Almost identical profiles are obtained in the pure-Ni and Ni-V cases. However, in the case of Ni-V, less NiSi2 peaks are observed, reflecting better thermal stability than the pure-Ni case. At RTP temperature of 700∘C, high resistance of NiSi2 is observed. The existence of V has restrained the change from NiSi to NiSi2 . Thus fewer NiSi2 peaks are shown in Fig. 3. 200 40 Ni/TiN 35 Ni-V/TiN 30 700 600 120 500 80 pure-Ni Sheet resistance (Ω/sq.) 45 160 Ni-V RTP (C) Intensity (arb. units) 400∘C, which is the lowest temperature considered in this study. It is found that the nickel silicide with pure-Ni has a relatively poor thermal stability than that with Ni-V during the silicide formation. Based on the results from previous studies on thermal stability, the observed increase of sheet resistance is suggested to be of nickel film agglomeration and phase transition from low resistive nickel mono-silicide (NiSi) to high resistive nickel di-silicide (NiSi2 ) at high temperatures.[4] After annealing at 400∘C, the resistance becomes very small, as shown in Fig. 1. The reason is that Ni-rich Ni3 V alloy has been formed first at low temperature when the temperature is not high enough to promote large diffusion. 700 600 40 25 500 0 20 30 40 50 60 Fig. 3. XRD scans for pure-Ni and Ni-V silicide for RTP temperatures of 500–700∘C (squares for NiSi and circles for NiSi2 ). 10 5 0 20 2θ (deg) 15 400 500 600 700 800 RTP temperature (C) (b) (a) Fig. 1. Nickel silicide sheet resistance as a function of the formation temperature for both silicides with pure-Ni and Ni-V alloy. 45 Sheet resistance (W/sq.) 40 35 30 Ni/TiN (RTP at 800C) 300 nm 300 nm NiV/TiN (RTP at 600C) Fig. 4. Cross-sectional FESEM images of nickel silicides formed with (a) Ni and (b) Ni-V after RTP at 700∘C. NiV/TiN (RTP at 700C) NiV/TiN (RTP at 800C) 25 20 15 Increasing RTP temperature 10 5 0 600 650 700 Annealing temperature (C) Fig. 2. Nickel silicide sheet resistance after postsilicidation annealing at different temperatures for 30 min. After the post-silicidation annealing shown in Fig. 2, the nickel silicide sheet shows the thermal stability characteristic with different annealing temperatures for 30 min. After the furnace annealing, nickel silicides with Ni-V show quite good thermal robustness while pure-Ni samples all are almost failed to record reasonable sheet resistance using FPP. Moreover, it is shown that thermal stability of nickel silicides depends strongly on the formation temperature of silicides. Higher RTA temperature leads to better thermal stability, as shown in Fig. 2. Field-emission secondary-electron microscopy (FESEM, S-4700, Jeonju branch of KBSI) images for pure-Ni and Ni-V alloy after RTP at 700∘C are shown in Figs. 4(a) and 4(b), respectively. Pure-Ni silicide shows agglomeration which leads to degradation of sheet resistance in Fig. 1. Ni-V silicide formed at the same temperature shows better silicide/silicon interface profile. Figure 5 shows the AFM surface roughness for both silicides formed with pure-Ni and Ni-V alloy, respectively. Silicide formed with Ni-V (rms roughness 1.2 nm) shows better surface roughness than that formed with pure-Ni (rms roughness 2.1 nm) after post-silicidation annealing at 650∘C for 30 min. For the pure Ni, it is well-known that the increasing temperature results in NiSi transforming into NiSi2 . In the case of Ni-V alloy, intermediate phase Ni-rich Ni3 V is formed first during the intermixing process. With increase temperature, Si is the dominant diffusion atom in the system. Finally, Ni3 V is decomposed to form Ni(V)Si and finally transferred 038503-2 CHIN. PHYS. LETT. Vol. 30, No. 3 (2013) 038503 into Ni(V)Si2 , since NiSi2 and VSi2 are relatively more stable than Ni3 V with rich-Si circumstance. nm 30 (a) nm 30 20 10 0 4.5 25 20 15 4 3.5 3 mm 2.5 2 1.5 1 0.5 0 0 0.5 2 1 1.5 2.5 3 4 3.5 4.5 10 5 mm 0 nm (b) 20 nm 20 15 10 5 0 4.5 15 4 3.5 mm 3 2.5 2 1.5 1 0.5 0 0 0.5 1 1.5 2 4 3 3.5 2.5 mm 4.5 10 5 ble silicides in the V-Si system, for instance, VSi2 , V3 Si, V5 Si. Our annealing temperature is 700C and the VSi2 formation temperature is 600∘C and silicides are stable at high temperature (>900∘C). In our experiments without O, Si-rich circumstances tend to form VSi2 . It can be deduced from the density of VSi2 (4.62 g/cm) that the average size of precipitates is 7 nm in diameter, with about 4000 vanadium atoms in one pure VSi2 . Thus the post annealing at 650∘C even with a long time of 30 min also does not influence NiV silicide and the surface of the silicide is still smooth. If the V and trap concentrations are higher, the precipitates may grow to a larger size, which may cause agglomeration. On the other hand, the low V dosage may provide enough accommodation ability for V atoms. It is the reason why the lower V concentration in Ni-V alloy, only 5%, is settled in our experiments. 0 10-2 10-3 VD/⊲ V 10-4 VD/⊲ V 10-5 10-6 Solid : RTP Open : Anneal 10-7 10-8 10-9 (a) 0.0 0.2 0.4 0.6 0.8 1.0 1.2 10-2 LG=80 nm 10-3 Id (A/mm) In the above experimental results, usage of the V element is obvious to block the transformation from NiSi to NiSi2 so that NiSi becomes more stable at higher temperature. It is reported that the enthalpy of formation of VSi2 is 3.2 eV.[8,9] The enthalpy values of formation of NiSi and NiSi2 are 0.928 eV and 3.90 eV at room temperature, respectively. Thus it is easier to form VSi2 under the same annealing conditions than NiSi2 . At the same V and Ni concentrations, the formation of silicide is more likely as the sequence of NiSi>ViSi2 >NiSi2 . The V ionic radius is 0.065 nm and the Si ionic radius is 0.078 nm. The metallic radius of Ni is 0.1244 nm, which is smaller than that 0.1338 nm of V. In view of atom size, Ni is likely to be easier to move. However, the size effect is not a dominant effect, since the electronic structure of the impurities results in a large variation in diffusion coefficients. The atomic diffusion of the Ni-V-Si system is not strongly dependent on the relative atomic sizes of the elements, but rather on the structure of the compound. V atoms are symmetrically distributed in Ni-V alloy and do not move since Si atoms have a much higher diffusion constant than V atoms in VSi2 . During the annealing, Si and Ni atoms diffuse within each other. Si atoms combine with V to form the V-trap complexes, which are very stable even at temperature higher then 1000∘C. It is believed that the impurities are stable and are not mobile when they are trapped at temperature at least as high as 700∘C. The V-trap complexes block the diffusion and prevent the transformation from NiSi to NiSi2 . There are several sta- Id (A/mm) Fig. 5. AFM surface roughness for (a) Ni and (b) NiV silicides after post-silicidation annealing at 650∘ for 30 min (RTP at 700 ∘ ). LG=80 nm VD/֓⊲ V 10-4 10-5 VD/֓⊲ V 10-6 Solid : RTP Open : Anneal 10-7 10-8 (b) 10-9 -1.2 -1.0 -0.8 -0.6 -0.4 -0.2 0.0 Vg (V) Fig. 6. 𝐼𝑑 -𝑉𝑔 characteristic of 80 nm (a) NMOS and (b) PMOS transistors silicided using Ni(V) alloy. At low formation temperatures (≤600∘C), both nickel silicides with pure-Ni and Ni-V show almost the same thermal stability. Characteristics of silicides formed with pure-Ni and Ni-V alloy change dramatically before and after the post-silicidation annealing. Better thermal stability is achieved using vanadiumadded Ni and the thermal robustness of both silicides strongly depends on the formation temperature. Therefore, nickel silicide with Ni-V alloy could be promising material for next-generation CMOS technology, which has been demonstrated in our 90 nm technology node process as shown in Fig. 6. The technology may be promising for sub 45 nm technology nodes, which challenges the narrower distance from 038503-3 CHIN. PHYS. LETT. Vol. 30, No. 3 (2013) 038503 the polygate to source/drain and the tighter process margin for Ni silicide piping.[12−16] The enhancement of Ni silicide thermal stability is considered due to the V-trap complexes blocking the transformation from NiSi to NiSi2 . The content of V needs to be optimized by further experiments. References [1] Iwai H, Ohguro T and Ohmi S I 2002 Microelectron. Eng. 60 157 [2] Liu J and Ozturk M C 2005 IEEE Trans. Electron Devices 52 1535 [3] Ohguro T, Nakamura S, Morifuji E, Ono M, Yoshitomi T, Saito M, Momose H S and Iwai H 1995 Int. Electron. Devices Meeting 453 [4] Wang M Y, Wu C W, Lin C T, Hsieh C H, Shue W S and Liang M S 2003 Symp. VLSI Tech. Dig. 157 [5] Chang J G, Wu C B, Ji X L, Ma H W, Yan F, Shi Y and Zhang R 2012 Chin. Phys. Lett. 29 058501 [6] Ding T, Song J Q and Cai Q 2012 Chin. Phys. 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