microphone feature 30 YEARS OF MICROPHONE DEVELOPMENT, AND COUNTING In a recent Line Up article Patrick Morvlyth challenged a statement by the retro enthusiasts that the microphone had reached the peak of its development 30 years ago. CHRIS WOOLF MIBS adds some flesh to the bones of Morvlyth’s assertion. he microphone always was a precocious child. It was born some decades before its partner in crime, the electronic amplifier, and by adolescence (1924) it was known in all the guises we recognise today. Electrodynamics (including ribbons – one of the later ideas), electrostatics (the ‘condenser’ microphone), electroresistive (the carbon microphone), and even the piezo electric ‘crystal’ microphone – all had been demonstrated and were being employed usefully. A child prodigy might have run out of steam at this point but the microphone has had a succession of demanding masters to spur its development on. Besides the humdrum requirements of telephony which provided the mass market then as now, there was also the glitzy world of entertainment. Radio, cinema and recorded music also needed high quality, reliable microphones. It is, perhaps, a salutary reminder that it was the users just as much as the manufacturers who paid for the T research laboratories that discovered and documented the fundamentals of microphone theory, and their translation into the tools of the trade. The next major spurt in development came with the rise of television and the expansion of the pop-music industry. These phenomena, centred on the 1960s and 70s, created a demand for smaller, more cosmetically appealing and better specified microphones. After the economic restraints of a World War, a great many elegant and innovative electronic and manufacturing advances appeared. It was also a period which, in hindsight, is seen as something of a golden age in the modern music industry, when cultural invention exploded but crass commercial interests had not yet managed to wrest complete control. What better moment for the retro-mafioso to pick as the pinnacle of microphone development? Early Retirement? So has our child prodigy really slipped into premature old age? Given that microphone transducer forms have been so thoroughly explored, and that modern devices achieve a better frequency response and dynamic range than the signal chains they feed – can there really be any more revolutionary changes? Well, there has certainly been continued evolutionary development – and much of it brilliant in the restrained fashion of the impressive academic. Some microphone developments have been peripheral, but by no means unimportant. For a start, in the 1970s neither the XLR nor phantom power had become the de facto standards that they are today. With proprietary connecting leads, The original AKG C414 swapping mics around was significantly more difficult and thus direct comparison harder. The lack of universal piped phantom power often persuaded many users to work with dynamics, even when they were not an ideal choice. Moreover, some of the most profound advances might have entirely escaped the casual user because they dealt with internal minutiae that meant little in an advertising brochure and only revealed their benefits after sustained listening. LINE UP Feb/Mar 2005 21 New Transducers The sine qua non of inventors is that they are never satisfied with what currently exists, so there is continuing research into new forms of transducer – including onepiece semiconductor microphones with silicon diaphragms – but so far only two techniques have shown much promise. The first is optical sensing of a conventional diaphragm using a laser. Already developed as a working, commercially available microphone – and of great use in environments that demand intrinsically safe equipment – this form doesn’t look likely to wander into the high quality market. The wavelength of light makes it rather a coarse tool for detecting the minute diaphragm disturbances caused by sound. The other hopeful is the diaphragmless ‘Microflown’. In reality, this is a very small hot-wire anemometer which detects the heat-transferring flow of air particles caused by pressure change. It is a true velocity microphone and essentially bi-directional with a frequency response that extends down to extreme LF. Currently it is being produced mainly as an industrial research tool but the idea shows some promise . For the time being, though, the moving coil, the rare but not entirely forgotten ribbon and, above all, the capacitor transducer continue to reign supreme. The classic capacitor – ‘condenser’, if we must – design does have one important new variant since the 1980s. As long ago as 1935 the Braunmuehl/Weber patent gave details of the dual-diaphragm capsule form widely used in studio microphones. It also mentioned the option of the inverse arrangement – the single diaphragm with dual-backplates – a form we now call the ‘symmetrical’ capsule. It was almost 50 years later that Sennheiser produced the MKH 20, 30,40, 50… range of RF capacitor microphones using this single-diaphragm, dual-backplate concept, the symmetrical damping of which ensures exceptionally low distortion. Another major change in electrostatic capsules has been the rise of the electret. The principle of a permanently charged electrostatic microphone was explored as early as 1928 – that precocious child again The ‘capsule’ of a Microflown microphone 22 LINE UP Feb/Mar 2005 “Some of the most profound advances might have entirely escaped the casual user.” – but until recently it was deservedly reviled. The early designs used unstable materials with a short life span, and the performance of the heavy diaphragms made from electret films had few of the attributes of the ‘true’ capacitor design. However the modern formulation of much more reliable charged films, and their use on the backplate instead of the diaphragm, has meant that electret capsules can now be built in very similar ways to conventional DC capacitor designs. Indeed, even dual-diaphragm variable pattern electret mics are now available (the AKG C4000, for example), and it can come as a shock to discover The sophisticated internals of the latest high-tech AKG C414 XLS how many ‘condensers’ are actually permanently charged – the widely revered DPA 4006, for example. In fact, DPA and AKG are both renowned for having moved this technology forward. The simplicity of the electret capsule, which gets rid of all the paraphernalia of DC polarisation or RF excitation, allows for many new arrangements. Minute capsules enable almost invisible personal microphones, and low power requirements permit battery-powered designs. Electret microphones can also be made highly resistant to moisture, and their robustness (as well as their inexpensiveness) explains why they are used in far greater numbers than any other transducer – even if most of them are in telephones. The more detailed structure of transducers has also changed as a result of new manufacturing processes and materials. Dynamic microphones now typically use neodymium magnets to give much higher field strengths and thus nearly double the output voltage for a given sound pressure. Nor have diaphragms remained unchanged. The simple membrane needs considerable help in controlling resonances to give a flat frequency response without ringing, and though the subject of damping is rarely something that advertisers can get excited about, it is central to the microphone’s performance. New moulding techniques allow extremely refined and accurate ridges, corrugations and shaping to be incorporated into diaphragms to give a much more controlled response than was previously feasible. Improved Electronics Behind everyelectrostatic transducer there lies a head amp or impedance converter. Thirty years ago it might have been a hissy, mechanically noisy thermionic valve – although the relatively new FET was already preferred. Between then and now the FET has become vastly more linear and far quieter. If the valve is still used it is only for nostalgic reasons but, amusingly, often in conjunction with its bête noir, the bipolar transistor. Although output transformers can still be found, the transistor-driven output – which provides much greater peak voltages across the full frequency range without distortion – has enabled capacitor microphones to twin high sensitivity with high SPL capability. Many designs can drive levels of over +10dBu while still maintaining less than 0.5% distortion, and dynamic ranges in excess of 130dB are quite feasible. Transformers are also sensitive to electromagnetic induction and, since eletromagnetic interference is an ever-increasing bane and the acceptable level of noise floors is diminishing, use of the vulnerable and expensive wound component is only likely to decline further. Not only are the electronic components better quality these days, but they are also considerably smaller. Surface mount devices can be fitted closer to capsules (thus reducing critical lead lengths) and also allow smaller microphones. The lavalier of 30 years ago was a giant compared to 21st century versions – althouth a modern personal, with its unbalanced output, only needs to house a single FET behind the capsule. The compact microphone, epitomised by the Schoeps CCM range, fits an impedance buffer, a bipolar balanced line driver, a DC-DC converter, and even a cable connector into the barrel space of only 20x25mm. The value of this compact design is that both the visual and the acoustic footprint are minimised. Now that we have amplifiers that do not impose significant noise or overload restrictions, it becomes logical to apply their benefits to electrodynamic microphones too. Royer is now selling a ribbon microphone with a phantompowered impedance converter (working in the reverse direction to the ones we are used to – increasing the ribbon’s low output impedance) in place of the transformer, to give ‘ribbon’ qualities allied to typical capacitor microphone output voltages. Blue has also brought out some moving coil microphones that use buffer amplifiers to isolate the dynamic element from the vagaries of long mic lines or serious load impedance anomalies. Digital Circuitry Thirty years ago digital technology barely existed but it has swept through the audio world with stunning speed, slowing only at the very margins of the acoustic transducers – microphones and loudspeakers – but even there it is making inroads. Digitally interfaced microphones, or ones that incorporate digital circuitry, would have been impossible to build at all until very recently, and only within the past handful of years have designers been able to add low power ADCs, DSP and PIC chips (the ubiquitous embedded microcontrollers) that can run economically enough to be used in microphones without an AC mains power cable. Although the digital microphone has not taken the world by storm as yet, it is well developed and has some significant benefits. The enormous dynamic range that a capsule is capable of transducing can challenge the best of analogue cabling and preamps. Using 24 bit digital words 140dB ranges can be delivered reliably through a signal chain. We may not need to use that range in a mix, but there is a great 24 LINE UP Feb/Mar 2005 attraction in having it available as a source without it ever having been compressed by either automatic or manual gain control systems. Nor are digital outputs restricted to dedicated audio cabling – beyerdynamic has just introduced a microphone that connects directly to recording software in a PC or Mac via a USB connection. Digital technology is also now used in apparently conventional microphones – like the new AKG C414B XLS – in which the increasingly complex switch functions are run by a micro-controller. The mechanical components in a microphone and the open switch ports in the case are areas that challenge reliability, and AKG’s novel approach is far from gimmickry. Digits play an even greater part in developments such as the Audio Technica AT895 microphone. This takes the common principle of using acoustic delays The Microtech Gefell KEMı970 array microphone “The digital microphone... has some significant benefits.” with an array of capsules to make a directional microphone, but substitutes digital delays instead. These can have a flat, tailored or even a dynamically variable frequency response, which is impossible in the acoustic domain. This technique is an extremely powerful one and is destined to be more widely used. The voice-tracker array used for some computer microphones mimics this idea, and a related one (Trinnov) has already been employed to produce high order directivity microphones for surround sound from omni arrays. Mic Arrays Indeed the use of arrays has been one of the least commented-on developments in recent years. The single capsule ‘first order’ configurations have all been known for a very long time – the only variant that has been ‘discovered’ in the last few decades is the boundary layer (PZM) microphone with its hemispherical pattern. But arrays, either as discrete entities or integral to a single body shell, have produced some very interesting new microphones. On the larger scale, the dummy head, sphere and similar baffled ‘microphones’ used for stereo recording – and specifically for binaural work – are easily noticed. They mostly date from the late 70s and still have some strong adherents, although the technique doesn’t seem to be of universal merit. The sharp-eyed might also pick out the various MS and XY stereo microphones, almost all of which are younger than 30. Much harder to discern are the designs which use multiple capsules (often, but by no means always, electrets) to produce unusual mono polar patterns or frequency responses. The AKG D202 was an early forerunner of this approach – with a separate HF and LF dynamic capsules – but the idea has been considerably refined by many manufacturers. The previously mentioned AT895 uses five capsules, and the Microtech Gefell KEM970 uses eight in a type of line array to give markedly different vertical and horizontal polar patterns. Sanken has also used arrays inventively in An outline ‘timeline’ showing some evolutionary markers many of its shotgun microphones – the CS-3e, for instance, uses three capsules to combine tight directivity with a much more even frequency response than a short rifle can usually aspire to. No Grey Hairs Not all microphone developments are in the public arena, but even this short list should be enough to convince most people that while the microphone may have a degree of maturity, it has become neither staid nor grey-haired. Thankfully, my task here has been to look backwards over thirty years rather than forwards. That would be a great deal harder. It would also require an eye not only for technical invention and direction, but also for fashion. Sales to the ‘Music Industry’ (MI) market – primarily the home studio – will continue to provide a great deal of the funding for the development of new microphones, and even the most esoteric research departments will keep one hand ready to massage this sector’s particular foibles. Regardless, the microphone is likely to continue to stride ahead, and in 2035 we can expect it to look – and very likely sound – quite different to a 1975 model. Thanks The author would like to thank Martin Schneider of Neumann and Jackie Green of Audio Technica for adding their extremely valuable suggestions for this article. LINE UP Feb/Mar 2005 25
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