This article appeared in a journal published by Elsevier. The attached copy is furnished to the author for internal non-commercial research and education use, including for instruction at the authors institution and sharing with colleagues. Other uses, including reproduction and distribution, or selling or licensing copies, or posting to personal, institutional or third party websites are prohibited. In most cases authors are permitted to post their version of the article (e.g. in Word or Tex form) to their personal website or institutional repository. Authors requiring further information regarding Elsevier’s archiving and manuscript policies are encouraged to visit: http://www.elsevier.com/copyright Author's personal copy Food Microbiology 27 (2010) 749e756 Contents lists available at ScienceDirect Food Microbiology journal homepage: www.elsevier.com/locate/fm Effect of NaCl reduction and replacement on the growth of fungi important to the spoilage of bread S. Samapundo a, *, N. Deschuyffeleer a, b, D. Van Laere c, I. De Leyn c, F. Devlieghere a a Ghent University, Faculty of Bioscience Engineering, Department of Food Safety and Food Quality, Laboratory of Food Microbiology and Food Preservation, Coupure Links 653, 9000 Ghent, Belgium b Hogeschool Gent, Department of Food Science and Technology, Voskenslaan 270, 9000 Ghent, Belgium c Hogeschool Gent, Department of Food Science and Technology, Laboratory of Cereal Technology, Voskenslaan 270, 9000 Ghent, Belgium a r t i c l e i n f o a b s t r a c t Article history: Received 19 January 2010 Received in revised form 11 March 2010 Accepted 13 March 2010 Available online 23 March 2010 The effect of NaCl and various NaCl replacers (CaCl2, MgCl2, KCl and MgSO4) on the growth of Penicillium roqueforti and Aspergillus niger was evaluated at 22 C. In addition, challenge tests were performed on white bread to determine the consequences of NaCl reduction with or without partial replacement on the growth of P. roqueforti. From the results obtained it can be concluded that at equivalent water phase concentrations the isolates exhibited differing sensitivities to the salts evaluated with NaCl and MgCl2 having the greatest inhibitory action on the growth of A. niger and P. roqueforti, respectively. MgSO4 had the least antifungal activity. At equivalent molalities, CaCl2 had in general the largest antifungal activity. Although the water activity (aw) lowering effects of the compounds studied play a large role in explaining the trends observed, at equivalent water phase concentrations MgCl2 was found to have a smaller inhibitory effect on A. niger than that expected from its aw depressing effect. The challenge tests revealed that no difference occurred in the growth of P. roqueforti on standard white bread, bread with 30% less NaCl and bread in which 30% of the NaCl has been partially replaced by a mixture of KCl and Sub4Salt. These results are of importance in assessing the possible microbiological consequences of NaCl reduction or replacement in bread and similar bakery products. Ó 2010 Elsevier Ltd. All rights reserved. Keywords: NaCl reduction NaCl replacement Moulds Bread & water activity 1. Introduction Sodium chloride (NaCl) has long been used for the preservation of food products and as a condiment (Bidlas and Lambert, 2008). NaCl is a versatile compound that also contributes to the functional properties of several food products and is the primary dietary source of the essential mineral Naþ (Mattes and Donnelly, 1991). In many populations the dietary NaCl intakes well exceed the recommended maximum daily intakes of 5e6 g NaCl (¼2000e2400 mg Naþ) (FSA, 2009a, WHO, 2003). These include mean intakes as high as 9 g (3540 mg Naþ) in France (WHO, 2003) and 11.7 g NaCl (4600 mg of Naþ) per day for men in Canada, Colombia, Hungary, Ladakh (India), Bassiano (Italy), Poland, Portugal and the Republic of Korea (INTERSALT, 1988). The wellestablished association of high dietary sodium (Naþ) intake with the development of hypertension (MacGregor and Sever, 1996; Shank et al., 1983) has prompted public health and regulatory * Corresponding author. Tel.: þ32 9 264 9902; fax: þ32 9 225 5510. E-mail addresses: [email protected], [email protected] (S. Samapundo). 0740-0020/$ e see front matter Ó 2010 Elsevier Ltd. All rights reserved. doi:10.1016/j.fm.2010.03.009 authorities to recommend reduction of the dietary intake of NaCl (Desmond, 2006; Sofos, 1986). In addition to causing illness cardiovascular diseases (CVD) are of significant economic consequences worldwide, costing the EU approximately V169 billion per year (Daniels, 2006). The combined estimated direct and indirect costs of CVD for the US in 2006 were $403.1 billion (Thom et al., 2006). In a study on the projected effects of dietary salt reduction on future CVD Bibbins-Domingo et al. (2010) determined that it is more cost-effective to reduce NaCl intake compared to treatment of hypertension with medications. These reasons combined form an important part of the rationale for reducing salt levels in food products. Due to the diverse and important roles of NaCl in food products, the reduction of NaCl levels combined with full or partial replacement may have an impact on the shelf stability (via loss of preservative) (Bidlas and Lambert, 2008) and functional properties of a food product. Growth related parameters such as the minimum aw for growth have also been found to be influenced by the nature of the solute (Sperber, 1983; Troller, 1980) indicating that different solutes may have additional antimicrobial or even growth stimulating effects on both bacteria and fungi which are not accounted for by their aw lowering effects (Stringer and Pin, 2005; Suleman Author's personal copy 750 S. Samapundo et al. / Food Microbiology 27 (2010) 749e756 et al., 2001). The aw depressing capacities of salts also differ (Samapundo et al., 2010), implying that the application of NaCl replacers may also influence the microbial stability and safety of food products as the aw of the altered products could be different to those with NaCl alone. To date most of the studies found in literature on NaCl reduction and/or replacement have explored the functional and sensorial consequences in food products with very few considering the impact on the microbiological stability and safety. Mould spoilage is a serious and costly problem for the bakery industry (Suhr and Nielsen, 2004). Although studies have been done regarding salt reduction and/or replacement in bread and bakery products (Salovaara, 1982; Salovaara et al., 1982; Wyatt and Ronan, 1982), none of these specifically mention the impact of salt reduction and/or replacement on the microbial stability or safety of these products. This study had the major objective partially addressing this paucity by determining the consequences of NaCl reduction and NaCl replacers on the growth of moulds important to the spoilage of bread on a general artificial medium and on actual white bread via challenge tests. Various points of view were taken into consideration in evaluating the results including the effect observed at equivalent water phase concentrations, molalities and aw’s. The results of this study provide a starting point for determining the potential consequences of NaCl reduction and/or substitution on the microbial stability of bread. 2. Methods 2.1. Isolates The isolates used were Penicillium roqueforti var. carneum, Thom Frisvad (IHEM 6652) isolated from rye bread and Aspergillus niger (P1118) isolated from corn. The two moulds are maintained in the culture collection of the Laboratory of Applied Mycology (Department of Food Science and Technology, Hogeschool Gent, Ghent, Belgium). 2.3. Preparation of inoculum, inoculation, incubation, and growth assessment The inoculum of spores used was created as follows. A sterile inoculation loop was used to aseptically collect sporulating mycelia from the surface of PDA slants on which the isolates were maintained. These mycelia were then used to centrally inoculate the surface of petri plates (90 mm) containing PDA. The inoculum was then grown by incubating the petri plates for at least 7 days at 30 C to allow adequate sporulation to take place. After incubation 5 ml of wetting agent (3 g Tween-20 L1 distilled H20) was aseptically added to each plate. The colonies (spores and mycelia) were then scraped off the surfaces of the PDA plates by means of sterile plastic inoculation loops. The spores and mycelia were then separated by passing the suspension created above through sterile glass wool into a sterile 50 ml capacity Falcon tube (Meus, Piove di Sacco, Italy). This process was repeated a further three times. The spores were then further separated from any remaining debris (mostly mycelia) by centrifuging in a Sigma 4K15 centrifuge (Sigma, Göttingen, Germany) at 10 000 rpm for 15 min. The wetting agent was then carefully decanted from the pellet of spores and replaced by 20 ml of sterile phosphate buffered saline with Tween-20, pH 7.4 (PBS) (SigmaeAldrich, Steinheim, Germany). The number of spores per ml of spore suspension was then determined using a Bürker counting chamber (Superior Mareinfeld, Lauda-Könisghofen, Germany). A Carl Zeiss Axio Imager A1 microscope (Carl Zeiss, Göttingen, Germany) was used to visualize the spores on the counting chamber. In most cases there were approximately 108 spores ml1 of suspension. The spore suspension was then diluted appropriately in PBS to achieve a concentration of z103 spores ml1. Four replicates were prepared per condition (concentration of salt) evaluated for each isolate. The plates were inoculated centrally with 25 ml of the spore solution containing approximately 103 spores ml1. The plates were then placed at 22 C and growth (assessed as the change in diameter of the growing colony) was determined by periodically measuring two perpendicular diameters per plate using a digital vernier calipers. 2.4. Challenge tests 2.2. Experimental design e effect of pure components The effects of the pure salts e NaCl (Fluka, Germany), KCl (SigmaeAldrich, Germany), MgCl2 (SigmaeAldrich, Germany), CaCl2 (Hansrode Research, Belgium) and MgSO4 (SigmaeAldrich, Germany) e on the growth of the isolates was studied at added water phase concentrations of ca. 0, 2, 4.2 and 6.4% in potato dextrose agar (PDA) (Oxoid, Hampshire, United Kingdom). The water phase level was chosen as the primary concentration unit due to its universal use in the food processing industry. All media were adjusted to a pH value of 7. The experiments were carried out in quadruple at 22 C. The exact aw of all the growth media prepared was determined in duplicate by the AW SPRINT Novasina Thermoconstanter TH-500 (Pfapfikkon, Switzerland). The molalities (mol kg1 H2O) of the compounds evaluated in all the growth media were also calculated. This data was used to evaluate (i) the effect of NaCl reduction without replacement on the growth of the two isolates and (ii) to make direct comparisons of the effects of NaCl on the growth of the two isolates to those of the NaCl replacers studied at equivalent water phase concentrations or equivalent molalities. The aw data was used to determine if the differences observed in growth were related to differences in the aw values of the growth media used or if additional antifungal activity occurred for some components other than their aw lowering effect. White bread with 30% less NaCl was developed and optimized in the pilot plant of the Department of Food Science and Technology (Hogeschool Gent, Ghent, Belgium). Of the several formulations investigated (results not shown) optimized products which most closely resembled the reference white bread on the basis of sensorial and physico-chemical/functional quality (results not shown) were selected for evaluation in the challenge tests. These products were i) white bread in which 30% of the NaCl had been reduced without partial replacement and ii) white breaded in which 30% of the NaCl had been reduced and partially replaced by a mixture of salts [KCl þ Sub4Salt (a mixture of NaCl, KCl and sodium gluconate, Jungbunzlauer, Switzerland); 0.9 þ 1.1]. Sub4Salt has 35% less Naþ than the same quantity of NaCl. The reference white bread (recipe: 2 kg flour, 1.1 kg water, 34 g NaCl, 0.05 g vitamin C and 20 g yeast) had a NaCl level of ca. 1.29 g (507 mg Naþ) per 100 g of bread. This was reduced to ca. 0.9 g NaCl per 100 g of bread during the optimization. With regards to the final Naþ levels, these were 353 mg Naþ per 100 g of bread in which 30% NaCl was reduced without partial replacement and 413 mg Naþ per 100 g of bread in which 30% of the NaCl had been partially replaced by the mixture of KCl and Sub4Salt. The final levels of Naþ achieved in the optimized bread is comparable or even less than the current targets that have been set by the FSA (UK) for bread and rolls of 1.1 g NaCl (430 mg Naþ) per 100 g of product by 2010 and Author's personal copy S. Samapundo et al. / Food Microbiology 27 (2010) 749e756 1.0 g NaCl (400 mg Naþ) per 100 g of product by 2012 (FSA, 2009b). After kneading of the dough, it was divided into 400 g pieces and baked (32 minutes at 230 C and 85% relative humidity), cooled immediately in a laminar flow chamber and sterilized under a UV lamp for 20 minutes. The aw values of all the types of bread evaluated were measured at 25 C using the AW SPRINT TH-500. Once sterilized the bread crumb was cut into circular slices (z8.7 cm in diameter and 5 mm thick) that could fit into 90 mm diameter petri plates. The slices were then placed in sterile petri plates and centrally inoculated with 25 ml of a spore solution of P. roqueforti with 103 spores ml1. Six plates were prepared per type of bread prepared. The plates were then incubated at 22 C and the radial growth of the growing colonies was assessed periodically by measuring their perpendicular diameters by means of a digital vernier calipers. 2.5. Data analysis For the moulds the estimation of the most important growth parameters was done as described in Samapundo et al. (2005). In brief, the flexible growth function of Baranyi and Roberts (1994) was fitted to the growth data, average diameters (mm) at each time of measurement (days), by means of the non-linear regression function of SPSSÒ Version 15.0 (SPSS Inc., Chicago, Illinois, U.S.A). This enabled the estimation of the colony growth rate (m, mm d1) and the lag phase duration (l, d) for each replicate of each experimental condition studied. Average estimated colony growth rates and lag phase durations, their standard deviations and 95% CI’s were then calculated in Microsoft Excel 2007 (Microsoft, Redmond, WA, U.S.A.) from the four replicates. Significant differences between the effects of NaCl concentration or between the effects of NaCl and the salt replacers studied on the estimated growth parameters at equivalent water phase concentrations were determined by comparing their 95% CI’s for overlap or lack thereof. The relationship between the measured aw of the media and the estimated colony growth rates and lag phase durations of both moulds was modeled using Eq. (1). In m or l ¼ C0 þ C1 bw þ C2 b2w (1) 2 bw ¼ 1 aw, where a transformation proposed by Gibson et al. (1994) to stabilize variance. C0, C1 and C2 are model coefficients which were estimated using the non-linear regression function of SPSS. From Eq. (1) the optimum aw (awopt) for the colony growth rates of A. niger in the media with the salts evaluated was then calculated using the estimated coefficients of Eq. (1) as is shown in Eq. (2). This was only done for the colony growth rates of A. niger as 751 plots of the lag phase durations of A. niger and P. roqueforti and those of the colony growth rates of P. roqueforti as a function of the aw of the growth media did not show any obvious asymptotes (optima or minima). awopt ¼ 1 bwopt 2 ¼ 1 ðC1 = 2C2 Þ2 (2) 3. Results and discussion 3.1. Effect of NaCl reduction and replacement on growth of the moulds The effect of NaCl and the NaCl replacers studied on the growth of the two fungal isolates was analysed and discussed on the basis of the effect observed at (i) equivalent water phase concentrations (%) and (ii) equivalent molalities (mol kg1 H2O). For both comparisons the effect of the aw of the media was also considered in describing the trends observed. These two comparisons (inclusive of the effect of the realized aw) are of importance as the effect of NaCl is ambiguously reported in literature on the basis of either the water phase concentration or the molality. 3.1.1. Effect of NaCl and salt replacers on the basis of the water phase concentration of the growth media 3.1.1.1. Effect of NaCl. The estimated colony growth rates (m, mm d1) and lag phase durations (l, d) of P. roqueforti are shown in Tables 1 and 2, respectively, whereas those of A. niger are shown in Tables 3 and 4, respectively. It can be seen from these tables that a reduction in the level of the reference compound (NaCl) within the concentration range studied generally results in an increase in the colony growth rate and a decrease in the lag phase duration of P. roqueforti. As can be seen from Table 1, the fastest radial growth rate of P. roqueforti was observed at a NaCl water phase concentration of 2% water phase (9.86 mm d1), this is however insignificantly different (p > 0.05) from the radial growth rate observed at 0% (9.72 mm d1). The influence of NaCl concentration was observed to become significant (p < 0.05) on both the colony growth rate and lag phase duration of P. roqueforti at water phase concentrations > 2%. This implies that the consequences of NaCl reduction on microbial stability (when determined by P. roqueforti) should only be of importance when the initial water phase concentration of NaCl is relatively high (> 2%). A plot of the aw of PDA supplemented with the components evaluated is shown in Fig. 1a. It can be observed in Fig. 1a that the aw decreased linearly from approximately 0.998 to 0.957 with an increase in the water Table 1 Estimated colony growth rate (mm d1) of P. roqueforti on potato dextrose agar supplemented with different water phase concentrations of NaCl and selected salt replacers. Concentration NaCl 0% Estimate 95% CI 9.721 8.968e10.475a* 2% Estimate 95% CI 9.863 9.663e10.062a 4.2% Estimate 95% CI 8.275 8.121e8.429a 6.4% Estimate 95% CI 5.429 5.223e5.634a KCl MgSO4 1** 9.721 8.968e10.475a 1 MgCl2 CaCl2 9.721 8.968e10.475a 1 9.721 8.968e10.475a 1 9.956 9.475e10.437ab 9.246 8.918e9.574b 1 9.565 9.167e9.964ab 2 9.057 8.815e9.298b 1 9.306 9.031e9.581b 1 8.895 8.044e9.746ab 3 9.113 8.916e9.311b 1 8.100 7.975e8.224c 2 5.524 5.019e6.029a 1 1 1 2 1 9.721 8.968e10.475a 1 9.455 9.172e9.738ab 1 8.985 8.658e9.312b 1 6.618 6.333e6.903d 2 *Different superscript letters indicate where significant differences (p < 0.05) occur between the components investigated at the same water phase concentration. **Different superscript numbers indicate where significant differences (p < 0.05) occur between the effects of the same component at different concentrations. Author's personal copy 752 S. Samapundo et al. / Food Microbiology 27 (2010) 749e756 Table 2 Estimated lag phase durations (d) of P. roqueforti on potato dextrose agar supplemented with different water phase concentrations of NaCl and selected salt replacers. Concentration NaCl 0% Estimate 95% CI 1.043 0.676e1.410a* 2% Estimate 95% CI 1.272 1.173e1.371a 4.2% Estimate 95% CI 6.4% Estimate 95% CI KCl MgSO4 MgCl2 CaCl2 1.043 0.676e1.410a 1 1.043 0.676e1.410a 1 1.043 0.676e1.410a 1 1.043 0.676e1.410a 1 1 1.489 1.266e1.711a 1 1.101 0.909e1.292a 1 1.489 1.266e1.711a 12 1.181 1.054e1.309a 1 1.699 1.615e1.783a 2 1.195 1.059e1.332b 1 1.426 1.288e1.564ab 2.077 1.682e2.471a 2 1.609 1.444e1.774a 2 2.482 2.283e2.681a 3 1.339 1.235e1.442b 1 3.351 2.957e3.746c 3.351 2.957e3.746c 3 2.070 1.811e2.330a 3 1** 1 2 *Different superscript letters indicate where significant differences (p < 0.05) occur between the components investigated at the same water phase concentration. **Different superscript numbers indicate where significant differences (p < 0.05) occur between the effects of the same component at different concentrations. phase concentration of NaCl from 0 to 6.4%, respectively. This reduction in aw was correlated to the changes observed in the colony growth rates and lag phase durations of P. roqueforti. With regards to the colony growth rates, it can be seen in Table 3 that A. niger responded to an increase in the water phase concentration of NaCl in a more pronounced manner than that observed for P. roqueforti. The colony growth rate of A. niger increased by two fold from 0% (7.54 mm d1) to 2% (15.0 mm d1) after which it decreased steadily with a further increase in the NaCl level. The colony growth rate of A. niger was determined to be significantly faster (p < 0.05) at 2% and 4.2% (10.9 mm d1) than it was at 0 and 6% (7.04 mm d1), with no significant differences (p > 0.05) being observed between the growth rates at 0 and 6%. Only a few studies were found in literature for comparison to our findings. Cuppers et al. (1997) developed a model to describe the combined effects of temperature and NaCl concentration (0 to 7% w/v) on the growth of food spoilage moulds including A. niger and P. roqueforti. They observed similar trends to ours for both A. niger and P. roqueforti, with maximum growth rates at 3.47 and 1.25% NaCl, respectively. In a study on the NaCl tolerance of 975 species of fungi, Tresner and Hayes (1971) determined that all 9 isolates of A. niger could grow at 15% NaCl and four of these could still grow at concentrations 20%. They, however, did not provide any details on the influence NaCl concentration had on the colony growth rates and lag phase durations of the isolates. It is evident from our results that the consequences of NaCl reduction without partial or full replacement will largely depend on (i) the initial NaCl level and (ii) the fungal species contaminating the product. 3.1.1.2. Effect of NaCl replacers on the basis of the water phase concentration in the growth media. As can be seen in Tables 1e4, the effect of the NaCl replacers evaluated on the estimated colony growth rates and lag phase durations followed a similar trend to that of NaCl on the basis of the water phase concentration. The only exception being MgSO4 which did not significantly affect the growth of A. niger at concentrations 2% and did not significantly affect the growth of P. roqueforti across the entire concentration range studied. This may be due to the fact that unlike the other components, MgSO4 had a relatively smaller impact on the aw of the growth media (see Fig. 1a). From Tables 1e4 it is evident that although the general trends were similar to those obtained in growth media supplemented with NaCl, A. niger and P. roqueforti exhibited different sensitivities to the NaCl replacers evaluated. As the differences between the magnitude of the effects of the components studied were observed to become larger and significant at the higher water phase concentrations studied (where differences in aw also became larger, see Fig. 1a), the discussion of the results mostly pertains to the observations made in this range. For A. niger it was observed that at equivalent water phase concentrations, NaCl gave rise to the slowest colony growth rates and the longest lag phase durations for A. niger (see Tables 3 and 4). For P. roqueforti, MgCl2 was determined to be as inhibitive as NaCl with regards to the colony growth rate and even more inhibitory than NaCl with regards to the lag phase duration. In direct contradiction to its large inhibitory effects on the colony growth rate of P. roqueforti, MgCl2 was (besides MgSO4) the least inhibitory component on the growth rate of A. niger. MgCl2 Table 3 Estimated colony growth rate (mm d1) of A. niger on potato dextrose agar supplemented with different water phase concentrations of NaCl and selected salt replacers. KCl Concentration NaCl 0% Estimate 95% CI MgSO4 7.542 7.030e8.054a* 2% Estimate 95% CI 15.023 14.943e15.103a 2 14.089 11.407e16.771ab 4.2% Estimate 95% CI 10.867 10.241e11.493a 3 15.334 14.377e16.290b 6.4% Estimate 95% CI 7.044 6.336e7.752a 14.895 13.544e16.246b 1** 1 7.542 7.030e8.054a 7.542 7.030e8.054a 1 MgCl2 7.542 7.030e8.054a 1 CaCl2 7.542 7.030e8.054a 1 1 16.262 15.672e16.852b 2 16.517 15.850e17.185b 2 13.452 12.879e14.025c 2 2 13.760 13.275e14.244c 3 15.125 14.817e15.432b 2 12.367 12.265e12.469d 3 2 11.084 10.849e11.320c 4 12.310 12.066e12.553d 3 9.683 9.331e10.034e 2 *Different superscript letters indicate where significant differences (p < 0.05) occur between the components investigated at the same water phase concentration. **Different superscript numbers indicate where significant differences (p < 0.05) occur between the effects of the same component at different concentrations. 4 Author's personal copy S. Samapundo et al. / Food Microbiology 27 (2010) 749e756 753 Table 4 Estimated lag phase durations (d1) of A. niger on potato dextrose agar supplemented with different water phase concentrations of NaCl and selected salt replacers. KCl MgSO4 MgCl2 Concentration NaCl 0% Estimate 95% CI 2.913 2.516e3.309a* 2% Estimate 95% CI 3.327 3.300e3.353a 1 3.289 2.972e3.607ab 4.2% Estimate 95% CI 3.892 3.761e4.022a 2 3.559 2.529e4.588a 1 3.501 3.066e3.935a 6.4% Estimate 95% CI 6.117 4.882e7.352a 3 3.573 3.100e4.047b 1 4.193 3.602e4.784bc 2.913 2.516e3.309a 1** 2.913 2.516e3.309a 1 2.913 2.516e3.309a 1 2.913 2.516e3.309a 1 3.117 3.033e3.200b 12 3.168 2.956e3.380ab 12 3.693 3.322e4.065a 2 3.624 2.930e4.316a 12 4.548 4.334e4.763c 2 1 3.192 3.016e3.367ab 1 CaCl2 4.831 4.171e5.490ac 2 3 1 1 *Different superscript letters indicate where significant differences (p < 0.05) occur between the components investigated at the same water phase concentration. **Different superscript numbers indicate where significant differences (p < 0.05) occur between the effects of the same component at different concentrations. For P. roqueforti it can be seen in Fig. 2 that although no large differences can be observed in the estimated colony growth rates at the same aw, MgCl2 clearly gives rise to the longest lag phase durations at equivalent aw values. It is clear from these findings that in addition to the influence of the solute, isolate specific responses may occur which have to be considered in the selection of an appropriate salt replacer. The influence of the solute responsible for aw depression on the growth of bacteria has been reported by Troller (1980), Sperber (1983) and Stringer and Pin (2005). This implies that different solutes may have additional antimicrobial or even growth stimulating effects which are not accounted for by their aw lowering effects. This has also been observed for fungi by Suleman et al. (2001) who determined that at equivalent solute potentials within the range 1.15 to 4.25 MPa, NaCl had the greater effects than either KCl or glycerol on the radial growth of Chalara radicicola and Chalara paradoxa, fungi associated with disease in date palms. The differences between the responses of A. niger and P. roqueforti are largely due to differences in the water relations of the isolates, with A. niger isolates generally having optimal aw for growth which are lower than those of P. roqueforti isolates (Cuppers et al., 1997). The estimated coefficients of Eq. (1) and the awopt based on the colony growth rates of A. niger are listed in Table 5. It can be seen in Table 5 that the awopt for the colony growth rate of A. niger was influenced by the solute responsible for aw depression. The lowest awopt of 0.985 occurred for growth in 1 1 0,99 0,99 0,98 0,98 water activity water activity was however second in inhibitory activity on the lag phase of A. niger. For both isolates it was clear that the inhibitory effects of CaCl2, KCl and MgSO4 were consistently less than those of NaCl at equivalent water phase concentrations, with decrease in inhibitory activity following the same order. From Fig. 1a and t-tests (results not shown) performed on the aw data it could be seen that NaCl gave rise to media which had slightly but non-significantly (p < 0.05) lower aw values than those with MgCl2. These two were then followed by CaCl2, KCl and MgSO4 in terms of decreasing capacity to lower the aw. It would therefore be expected that, in the absence of component specific additional antifungal or stimulatory activities, NaCl and MgCl2 would have the largest antimicrobial activities at a given water phase concentration followed by CaCl2, KCl and then MgSO4 in decreasing order of magnitude. This trend is largely followed as discussed above with the exception of the effect of MgCl2. This is confirmed in Fig. 2 (plots of the estimated growth parameters as a function of the aw of the growth media) were it can be seen that although aw depression largely explains the trends observed when comparisons are made at equivalent water phase concentrations, MgCl2 appears to have additional effects to those that can be explained by its aw depressing effects. For example this can be seen for A. niger were the plots show that although no large differences appear in the estimated lag phase durations at equivalent aw values, when the colony growth rate is considered MgCl2 has a much lower antimicrobial activity than the other components. 0,97 a 0,96 0,97 b 0,96 0,95 0,95 0 1 2 3 4 5 6 water phase concentration (g /100 g H2O) 7 0,0 0,2 0,4 0,6 0,8 1,0 1,2 molal (moles/kg H20) Fig. 1. Plots of the relationship between the a) water phase concentration and b) molality of NaCl (:), KCl (,), CaCl2 (-), MgCl2 (>) and MgSO4 (6) on the water activity of potato dextrose agar. Author's personal copy 754 S. Samapundo et al. / Food Microbiology 27 (2010) 749e756 6.5 a 16 a 6 5.5 14 lag phase (d) radial growth rate (mm d-1) 18 12 10 8 5 4.5 4 3.5 6 3 4 0.95 0.96 0.97 0.98 0.99 2.5 0.95 1 0.96 11 0.98 0.99 1 3.5 b 10 b 3 9 lag phase (d) radial growth rate (mm d-1) 0.97 water activity water activity 8 7 6 5 2.5 2 1.5 1 4 0.95 0.96 0.97 0.98 0.99 1 water ac tiv ity 0.5 0.95 0.96 0.97 0.98 0.99 1 water activity Fig. 2. Plots of the effect of the water activity of growth media adjusted by NaCl (6), KCl (-), CaCl2 (,), MgCl2 (A) and MgSO4 (>) on the growth parameters of (a) A. niger and (b) P. roqueforti. media with MgCl2. Growth on media with NaCl and CaCl2 gave rise to similar awopt’s of 0.990 and 0.989, respectively, whereas growth on media with KCl and MgSO4 was characterized by the same awopt of 0.993. The influence of the compound responsible for aw depression on the growth parameters of A. niger has also been reported by Parra et al. (2004). They reported that A. niger had an optimum aw for growth of 0.965 at 35 C on malt extract agar when glycerol was used to adjust the aw and 0.990 when NaCl was used (Parra et al., 2004). Parra and Magan (2004) also reported an awopt of 0.97 for two A. niger strains on malt extract agar whose aw had been adjusted by glycerol. The awopt reported by Parra et al. (2004) for growth on media with NaCl is equal to the awopt we Table 5 2 ) and the awopt for Estimated coefficients of Eq. (1) (in m or l ¼ C0 þ C1bw þ C2bw A. niger. awopt r2 Compound Parameter Coefficient C0 C1 C2 NaCl ma lb 2.03 0.05 13.27 1.17 1.08 0.11 1.94 2.48 66.91 5.63 0.990 0.993 25.94 11.94 0.963 MgCl2 m l 2.03 0.05 13.12 1.10 1.07 0.03 1.33 0.74 54.42 5.49 19.31 3.72 0.985 0.994 0.994 CaCl2 m l 2.02 0.01 11.28 0.28 1.07 0.03 0.84 0.69 54.68 1.54 17.78 3.78 0.989 0.999 0.994 KCl m l 2.04 0.10 17.59 3.22 103.33 21.16 0.993 0.969 1.07 0.04 0.08 1.19 15.21 7.85 0.981 MgSO4 m l 2.03 0.06 17.60 2.50 104.21 21.24 0.993 0.989 1.07 0.01 3.62 0.49 15.57 4.22 0.995 a b Colony growth rate (mm d1). Lag phase duration (d). estimated in this study. A similar awopt values of 0.994 at 30 C has also been reported by Marín et al. (1998) for A. niger. 3.1.1.3. Comparison of the effect of NaCl and NaCl replacers at equivalent molalities. The relationship between the estimated growth parameters and the molality of the growth media is shown in Fig. 3. The relationship between measured aw and molality of the growth media is shown in Fig. 1b. Some differences could be observed to the relative effects observed at equivalent water phase concentrations. It can be seen in Fig. 3 that at equivalent molalities CaCl2 generally gave rise to the slowest colony growth rates of A. niger. NaCl and the other salt replacers studied gave rise to similar colony growth rates at equivalent molalities. For P. roqueforti, CaCl2 and MgCl2 gave rise to the slowest colony growth rates, with NaCl and KCl having similar effects. A clearer trend can be seen with regards to the effect of the components on the lag phase durations of A. niger and P. roqueforti. CaCl2 and MgCl2 resulted in the longest lag phases at equivalent molalities whereas NaCl, KCl and MgSO4 all gave rise to similar lag phases. It can be deduced from Fig. 1b and Fig. 3 that the overall trends observed for the antifungal activity at equivalent molalities are largely in agreement to that for the aw lowering capacities of the compounds. This may be due to the fact that at equivalent molalities the differences in the ionic strengths of the media are better (but not fully) accounted for in comparison to evaluations based on equivalent water phase concentrations. The only exception to this trend was observed for A. niger, where (as also observed for comparisons at equivalent water phase concentrations) despite the fact that at equivalent molalities the growth media with MgCl2 had aw values equal to those of growth media with CaCl2, growth occurred at a much faster rate on growth media with MgCl2. Furthermore, although at equivalent molalities growth media with Author's personal copy S. Samapundo et al. / Food Microbiology 27 (2010) 749e756 6.5 a 16 a 6 5.5 14 lag phase (d) radial growth rate (mm d-1) 18 12 10 5 4.5 4 8 3.5 6 3 4 0.0 0.2 0.4 0.6 0.8 1.0 2.5 1.2 0.0 0.2 molal (moles/kg H20) 0.4 0.6 0.8 1.0 1.2 molal (moles/kg H20) 3.5 11 b 10 b 3 9 lag phase (d) radial growth rate (mm d-1) 755 8 7 6 2.5 2 1.5 1 5 0.5 4 0.0 0.5 1.0 1.5 0.0 0.2 0.4 0.6 0.8 1.0 1.2 molal (moles/kg H20) molal (moles/kg H20) Fig. 3. Plots of the effects of the molalities of NaCl (6), KCl (-), CaCl2 (,), MgCl2 (A) and MgSO4 (>) on the growth of (a) A. niger and (b) P. roqueforti. MgCl2 have lower aw values than those with NaCl the colony growth rates are faster in the presence of MgCl2. The generally greater antimicrobial activities of the divalent chloride salts may be due to the fact that for the same molality, the divalent chloride salts have twice as much toxic anion (Cl1) in solution as NaCl. This has been demonstrated by Holm and Sherman (1921) who showed that when the concentrations of MgCl2 and NaCl are adjusted so as to have equal quantities of Cl1 ions in solution, 0.1 M and 0.2 M, respectively, their effects on the growth of Bacterium coli are 40 colony diameter (mm) 3.2. Challenge tests Fig. 4 shows the growth curves of P. roqueforti on the three different types of white bread. White bread made from the standard recipe, with 30% less NaCl, and that with 30% less NaCl partially replaced by a mixture of KCl and Sub4Salt had aw values of 0.938 0.007, 0.954 0.003 and 0.944 0.002, respectively. No significant difference occurred in the estimated colony growth rates and lag phase durations (results not shown) of P. roqueforti on the three different types of bread. This indicates that it is possible to produce acceptable white bread with a NaCl reduction of 30% without affecting its stability to P. roqueforti. This may be due to the fact that the initial NaCl level in the standard recipe was low (z2.01% in the water phase on the basis of an average moisture content of 51.5% in the final baked bread). As demonstrated in this study on artificial growth media, reduction or complete replacement in this concentration range would not be expected to result in a significant difference to the products stability to P. roqueforti. 45 35 30 25 20 15 10 comparable. In addition, it has been determined by measuring ammonification in soil that chloride anions are more toxic than sulphate (Greaves, 1916), which would further partially explain why the chloride based NaCl replacers had a greater antifungal activity than MgSO4. The exception mentioned above of faster growth of A. niger in the presence may indicate that Mg2þ might have a growth stimulating effect on this isolate. 0 1 2 3 4 5 6 7 time (days) Fig. 4. Growth curves P. roqueforti on reference white bread (,), white bread with 30% less NaCl (6) and white bread in which NaCl had been reduced by 30% and partially replaced by a mixture of KCl and Sub4Salt (A). 4. Conclusions From these results it can be concluded that of the components studied, NaCl and MgCl2 have in general the largest antimicrobial activities on A. niger and P. roqueforti, respectively, at equivalent Author's personal copy 756 S. Samapundo et al. / Food Microbiology 27 (2010) 749e756 water phase concentrations as they gave rise to the slowest colony growth rates and the longest lag phase durations. This would imply that the replacement of NaCl with the salt replacers studied would probably give rise to products of reduced microbial stability with regards to A. niger. Whilst this is also true for P. roqueforti for the majority of the salt replacers studied, replacement of NaCl by MgCl2 would imply a product even more stable to P. roqueforti. When comparisons were made on an equivalent molality basis CaCl2 was found to generally have a consistently large antimicrobial activity on the growth of both fungi, whereas MgCl2 had the largest effects on the growth of P. roqueforti. MgSO4 was determined to have the least antifungal activity from both an equivalent water phase concentration or molality point of view. Therefore its use as a NaCl replacer will also most likely results in products of reduced stability. Although aw plays a very large role in the trends observed the differing sensitivities of the fungal isolates to MgCl2 (in particular) partially highlights the occurrence of species specific additional effects of the molecule itself other than its aw lowering effects. The results obtained in this study imply that the microbial consequences of reduction will also largely depend on the initial NaCl level, the nature of the replacer and the fungal species encountered. At low initial NaCl levels (< 2%) such as those encountered in the challenge tests performed in this study, NaCl reduction with or without partial replacement did not affect the stability of white bread to P. roqueforti. Future experiments should preferentially be in the form of challenge tests which help to provide important data on the real life consequences of NaCl reduction and/or partial replacement on the microbiological stability and safety of food products. Acknowledgements The authors are grateful to Flanders’FOOD (Kunstlaan 43, 1000, Brussels, Belgium) for their financial support. References Baranyi, J., Roberts, T.A., 1994. A dynamic approach to predicting bacterial growth in food. Int. J. Food Microbiol. 23, 277e294. Bibbins-Domingo, K., Chertow, G.M., Coxson, P.G., Moran, A., Lightwood, J.M., Pletcher, M.J., Goldman, L., 2010. Projected effect of dietary salt reductions on future cardiovascular disease. N. Eng. J. Med. 362, 590e599. Bidlas, E., Lambert, R.J.W., 2008. 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