ALPHA® SOLDERING MATERIALS FOR PV RIBBON MANUFACTURING Alpha, the worlds largest manufacturer of soldering materials for electronic applications, produces a host of high-performance materials specifically designed for the photovoltaic industry. SnPb and Pb-Free Solder Alloys Alcohol and Water Based Liquid Soldering Fluxes ALPHA® Fluxes are designed to promote rapid surface preparation of the copper ribbon during high speed production while leaving minimal post coating residues. All Alpha alloys are manufactured using our proprietary Vaculoy® process which minimizes drossing of the alloy during the coating process. Several alloys are also engineered to minimize copper erosion. Alpha’s Pot-Rite® Solder Pot Testing Services help keep your solder composition within specification. Water Based ALPHA® PV-41C Alcohol Based ALPHA® PV-21 PV RIBBON SOLDER ALLOY TECHNOLOGY Pb-Free Vaculoy Sn/Pb Vaculoy Sn96.5Ag3.5 Sn60Pb40 Plus, Sn63Pb37 SnCX Plus® 07 / 00 Sn62Pb36Ag2 EcoSol Low-Temp Alloy SACX Plus® 0107 / 0100 Dip coating of ALPHA® Flux prior to tinning Alpha manufactures many other alloys depending on customer needs. Alloys available in a variety of forms: ingots, bars, chunks, wire, etc. ALPHA® SOLDERING MATERIALS FOR PV RIBBON MANUFACTURING PV RIBBON TINNING MATERIALS SELECTOR GUIDE APPLICATION PROCESS METHOD LIQUID FLUX SOLDER ALLOYS Tin-Lead Based Melting point approximately 180°C Dip Tinning PV Ribbon Manufacturing VOC-Free Lead-Free – Low Melt Point ALPHA® Melting point PV-41C approximately 180°C Alcohol-Based PV-21 EF-6000 Lead-Free EF-8300LR Melting point approximately 220°C Solder Coating Fluxless Tinning N/A OTHER SERVICES SnPb 60/40, 63/37 SnPbAg 62/36/2 ALPHA® EcoSol PV Solder Alloy SnAg 96.5/3.5 SnAgCu 96.5/3/0.5 ALPHA® SACX® Plus 0107/0307/0807 ALPHA® SnCX™ Plus 07 Tin-Lead Based Melting point approximately 180°C SnPb 60/40, 63/37 SnPbAg 62/36/2 Lead-Free – Low Melt Point Melting point approximately 180°C ALPHA® EcoSol PV Solder Alloy Lead-Free Melting point approximately 220°C SnAg 96.5/3.5 SnAgCu 96.5/3/0.5 ALPHA® SACX® Plus 0107/0307/0807 ALPHA® SnCX™ Plus 07 Pot-Rite® Solder Analysis Pot-Rite® Solder Analysis Available Sizes Solder Alloys – available in bars, chunks, wire and ingots Liquid Flux – available in 5 to 200 liter or 1 to 55 gallon containers Alpha supplies all the equipment and materials needed to properly sample, package and ship alloy specimens for analysis under our Pot-Rite® Solder Analysis program. For more information about ALPHA® Soldering Materials for PV Ribbon Manufacturing, please contact your Alpha Representative. AlphaAssembly.com Global Headquarters 300 Atrium Drive Somerset, NJ 08873 USA Tel: +1-814-946-1611 ©2016 Alpha Assembly Solutions Issued 8/16 SM1248-1 European Headquarters Unit 2, Genesis Business Park Albert Drive, Woking, Surrey, GU21 5RW UK Tel: +44 (0) 1483 758400 Asia/Pacific 8/F, Paul Y. Centre, 51 Hung To Road Kwun Tong, Kowloon Hong Kong Tel: 852-3190-3100
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