December 2011 A Program of the U.S. DOE LED Lighting Facts Product Snapshot: LED Luminaires A Program of the U.S. DOE LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 1 A Program of the U.S. DOE Prepared for: U.S. Department of Energy Solid-State Lighting Program Prepared by: D&R International, Ltd. 1300 Spring Street, Suite 500 Silver Spring, MD 20910 Authors: Jason West Marci Sanders CONTENTS A Program of the U.S. DOE Executive Summary 1 About the Lighting Facts Product Snapshot 3 Overview 4 5 LED Luminaires: Distribution of Product Types Commercial Outdoor Luminaires 7 Performance Trends 7 Light Output and Efficacy 9 CRI and CCT 13 Indoor Luminaires 15 Performance Trends 15 Light Output and Efficacy 17 CRI and CCT 21 Navigating the Decade of Change 23 A Program of the U.S. DOE Executive Summary ® This Lighting Facts Product Snapshot represents an analysis of the dataset underlying the U.S. Department A Program of the U.S. DOE of Energy’s (DOE) LED Lighting Facts product list. This document is designed to help lighting retailers, distributors, designers, utilities, energy efficiency program sponsors, and other industry stakeholders understand the current state of the LED luminaire market and its trajectory. The lighting industry is experiencing major change: new federal efficacy guidelines are being phased in for many types of lamps and fixtures that make up traditional luminaires, and LED luminaires are increasingly being offered by manufacturers as energy- and cost-saving alternatives to traditional technologies. How do LED luminaires really perform?This Product Snapshot reveals the following observations: Performance trends: •• The efficacies of listed commercial outdoor luminaires, including area and roadway, parking garage, and wall pack luminaires, are all increasing at approximately 17 lm/W per year, near DOE’s Multi-Year Program Plan (MYPP) projections in 2011. Because these applications have high baseline wattages and long daily hours of use, incremental improvements in efficacy give manufacturers competitive advantage and can mean substantial cost savings for municipalities and utilities. •• The efficacies of the various types of listed indoor luminaires are improving at different rates: troffer efficacy is improving at approximately the rate predicted in the MYPP (listed above), while the efficacy of downlights and under-cabinet lights is improving much more slowly. The cause for this divergence is unknown, but may arise from product design maturity in the latter two product types, in addition to design tradeoffs made between increased efficacy and improved color quality, as well as lower cost. Downlights and under-cabinet lights are more commonly specified for residential applications where high color quality and low cost are more important product characteristics. Outdoor Luminaire Performance: •• Output and efficacy: •• Outdoor area and roadway luminaires are available at light output levels greater than 10,000 lumens, equivalent to or exceeding those produced by typical metal halide (MH) and high-pressure sodium (HPS) systems with 150W lamps, but the majority of LED products have lower output levels. •• Parking garage and wall pack luminaires are available at light output levels of greater than 7,000 lumens, equivalent to or exceeding MH and HPS systems with 100W lamps, but the majority of LED products have lower output levels. •• The efficacy of outdoor LED luminaires varies greatly, but many products that surpass traditional MH and HPS system efficacies (which can range from 45 lm/W to 75 lm/W) are available, with the highest LED efficacy levels approaching 100 lm/W. •• Color quality: Most outdoor LED luminaires have color rendering indices (CRI) that exceed those of MH and HPS systems (typically 65 and 20, respectively) and range in CCT from 4000K to 7000K, which is significantly ‘cooler’ or bluishwhite light, on average, than traditional fixtures (which can range from 2000K to 6000K). Indoor Luminaire Performance •• Output and efficacy: •• The great majority of recessed downlights meet or exceed incumbent (CFL) light output levels for 4- to 6-inch downlights. Efficacy in LED downlights varies greatly, ranging from 11 lm/W to 80 lm/W, but the average of the category as a whole (~45 lm/W) exceeds average CFL downlight benchmark levels (~35 lm/W). •• Troffers range in output from ~1,000 lumens to ~7,000 lumens, and higher performing products are available that meet the most common benchmark 2’ x 2’ light output levels (2,000–4,000 lumens). LED troffers, LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 1 in general, are more efficacious than fluorescent benchmark products (67 lm/W vs. 55 lm/W, on average). A Program of the U.S. DOE •• Under-cabinet/shelf-mounted lights vary in output from under 100 lumens to over 1,000 lumens, and higher-performing products that meet the most common benchmark light output levels are available. More than 90% of LED under-cabinet lights are more efficacious than fluorescent benchmark products of comparable or lower light output. •• Color quality: •• Troffers in general have higher CCT values on average (~4500K) than downlights and under-cabinet lights (~3300K and ~3100K, respectively). This is consistent with the primary application of troffers in commercial spaces and of downlights and under-cabinet lights in a mix of residential, commercial, and architectural spaces. •• Downlights and under-cabinet lights have higher average CRI values (82 and 81, respectively) than troffers (78), and downlights have a much smaller spread of CRI values (a standard deviation of 3 points, vs. 7 points for under-cabinet lights and troffers) again pointing to the more demanding color requirements of residential and architectural spaces. High variability in performance: •• LED performance in all product categories and across all metrics is still highly variable. Throughout this report, statements are made regarding trends of product categories as a whole. These statements should not be extended to include all products within those categories. Anyone considering LED lighting should conduct a thorough technical review of the product in question before making a purchase decision. 2 – LED Lighting Facts Product Snapshot: LED Luminaires 2011 About the Lighting Facts Product Snapshot To answer the question of how LED luminaire A Program of the U.S. DOE performance is changing over time and how it compares to the performance of incumbent technology, this Product Snapshot draws from the database of LED Lighting Facts products (available at www.lightingfacts.com/products). LED Lighting Facts is a DOE-administered truth-in-reporting program for LED products that offers informative resources to partners, including interactive product selection tools, fact sheets on SSL technology and related standards and federal rules, and technical and market analyses based on the products in the LED Lighting Facts database. Here are some quick facts about the program: •• DOE’s LED Lighting Facts is the largest database of its kind. More than 3,400 products were registered as of October 2011. Organizations interested in partnering with the program may sign up at www.lightingfacts.com. Lighting Facts is a valuable source of information on the state of the LED lighting market. As the LED Lighting Facts database is growing rapidly, DOE plans to update this Product Snapshot twice a year to capture the most current and accurate information possible.To cover as much of the Lighting Facts product database as possible, the focus of the Product Snapshots will alternate between replacement lamps and luminaires. •• To have a product added to the LED Lighting Facts product list, a manufacturer must first test the product at an approved laboratory in accordance with IES LM-79-08, the industryaccepted test method for electrical and photometric measurements of solid-state lighting. The manufacturer must submit the test results and performance claims for independent verification by DOE. •• Five key performance metrics (light output in lumens, input power in watts, efficacy in lumens per watt, color rendering index [CRI], and correlated color temperature [CCT] in kelvin) are reported on the label and the online product list.1 •• The product list includes a variety of product types, from manufacturers large and small, lighting industry veterans and brand new companies alike. •• As of October 2011, when the data for this Product Snapshot were captured, program partners included 290 manufacturers, 215 retailers and distributors, 215 lighting professionals, and 41 energy efficiency sponsors, representing a majority of the LED industry. 1 - Additional performance metrics, including electrical, light distribution, and color performance beyond the five required metrics, are also listed on an optional basis by some manufacturers. This Snapshot does not include an analysis of these optional metrics, but a thorough product performance evaluation should include light distribution data, such as zonal lumen densities, beam angles, and/or illuminance on surfaces. LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 3 2 - More information on federal energy conservation standards for lighting equipment can be found here: http://www1.eere.energy.gov/buildings/ appliance_standards/. 4 – LED Lighting Facts Product Snapshot: LED Luminaires 2011 2008 2009 Federal ban on mercury vapor lamp ballasts effective. ENERGY STAR® criteria introduced for limited categories of residential and commercial LED fixtures (e.g., downlights, task lights, wall wash luminaires, bollards). 2010 Amended federal energy conservation standards for reduced wattage fluorescent lamp ballasts effective. 2011 Amended federal energy conservation standards for replacement fluorescent lamp ballasts effective. 2012 Federal energy conservation standards for metal halide fixtures effective. Combined ENERGY STAR Luminaires criteria introduced (technology-neutral residential and commercial directional lighting, non-directional residential lighting). 2013 While recent press has focused on the Energy Independence and Security Act of 2007 legislation that increases the required efficiency of common light bulbs (lamps), there is also a series of federal standards and voluntary efficiency targets going into effect for lamps more commonly found in commercial fixtures, such as metal halide and high-pressure sodium lamps, as well as for traditional luminaire components like fluorescent ballasts, and traditional fixtures themselves. See Figure 1 for a timeline of these standards and voluntary targets. Some product types, such as fluorescent lamp ballasts, are already covered by federal energy conservation standards, which are periodically amended to reflect changes in technology and the market. Other product types, such as highintensity discharge lamps, will see new standards introduced in the coming years.21 The increase in efficiency standards for traditional lamps and fixtures simultaneous with the market introduction of LED luminaires, increases the complexity and uncertainty involved in lighting decisions for utilities, retailers, distributors, and lighting professionals. Figure 1. Timeline of Federal Standards and Voluntary Criteria for Lighting and Luminaires Amended federal energy conservation standards for fluorescent lamp ballasts.* 2014 The lighting market as a whole is experiencing dramatic changes, with the recent advent of LED lighting A Program of the U.S. DOE technology for general illumination and the resulting proliferation of available LED products in virtually all traditional categories and sectors. While the May 2011 Product Snapshot covered several of the most common replacement lamp types, this Snapshot shifts the focus to luminaires—complete lighting systems that include the light source itself as well as the housing, thermal management, power supply, and optics. Complete LED luminaires incorporate a different design philosophy than replacement lamps; whereas lamp manufacturers attempt to adapt LED technology to standard lamp form factors that are intended to be installed in existing fixtures, luminaire manufacturers integrate the LED light source into the design of the entire fixture.This approach affords additional flexibility in the design, and often results in a more efficient final product than an LED-lampand-traditional-fixture combination. To address this situation, DOE has developed several programs to encourage the exchange of accurate information on LED lighting, including GATEWAY demonstrations, CALiPER testing, the Municipal SolidState Street Lighting Consortium, and the LED Lighting Facts program.The LED Lighting Facts Product Snapshot is another analytical tool that partners can use to find accurate information. New federal energy conservation standards for high-intensity discharge lamps to be published.* Federal energy conservation standards for metal halide fixtures effective. 2015 Overview Amended federal energy conservation standards for reduced wattage fluorescent lamp ballasts effective. *Expected LED Luminaires: Distribution of Product Types Figures 2a and 2b shows the distribution of product types A Program of the U.S. DOE registered with LED Lighting Facts as of October 2011. More than half of these products are luminaires, and among those luminaires, approximately half are outdoor commercial products and downlights. This Product Snapshot focuses on those product categories (outdoor commercial lighting includes area and roadway fixtures, wall packs, and parking garage fixtures), as well as under-cabinet/shelf-mounted lights and troffers.The large number of these products in the market was a key factor in including them in this analysis. Figure 2a. Lighting Facts Replacement Lamps and Luminaires Figure 2b. Lighting Facts Luminaires, by Type Under-cabinet or shelf-mounted lights 6% Trofffers 2% Downlights 26% Replacement Lamps 42% Recessed 24% Surfacemounted 2% Luminaires 58% Other 40% Outdoor commercial 26% % Area/roadway fixtures 17% Wall packs 5% Parking garage fixtures 4% 1,991 Luminaires 3,462 Total Products Source: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products. Analysis and figures: D&R International. LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 5 Figure 2 shows the growth in number of products registered for various product types included in the LED Lighting Facts database. In addition to being the A Program the U.S. DOE categories with theofmost products registered in October 2011, outdoor commercial luminaires and downlights have also been the fastest-growing categories, surpassing all other product types. Under-cabinet/ shelf-mounted lights and troffers, while not the fastestgrowing categories, are nonetheless included in this analysis because of their early successful performance as evidenced by GATEWAY demonstrations and CALiPER testing, as well as their energy savings potential. 3 A 2011 study commissioned by DOE1 on the energy savings potential of solid-state lighting found that significant amounts of energy could be saved by switching to LED technology in these categories (in a hypothetical “overnight” switching scenario)–53.3TWh/yr for area and roadway lighting, 7.7TWh/yr for parking garage lighting, and 6.6TWh/yr for 2’ x 2’ troffers, for example.The annual energy savings from those three categories alone would be enough to power more than five million U.S. households for a year. 3 - Navigant Consulting Inc. “Energy Savings Estimates of Light Emitting Diodes in Niche Lighting Applications.” Prepared for the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Building Technologies Program. January 2011. www1.eere.energy.gov/buildings/ssl/ tech_reports.html. Figure 3. Lighting Facts Luminaires Listed Over Time Figure X. Lighting Facts Luminaires Listed over Time 600 Number of products 500 400 300 200 100 0 2009 Q1 2009 Q2 2009 Q3 2009 Q4 2010 Q1 2010 Q2 2010 Q3 2010 Q4 2011 Q1 2011 Q2 Year Outdoor Commercial Downlights Other Outdoor Other Indoor Troffers and Under-cabinet lights Note: Outdoor commercial includes area/roadway fixtures, wall packs, and parking garage fixtures. Products marked as 'other' by the manufacturer are not included in this figure. Source: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products. Analysis and figure: D&R International. 6 – LED Lighting Facts Product Snapshot: LED Luminaires 2011 2011 Q3 Commercial Outdoor Luminaires In recent years, LED luminaire replacements for traditional high-pressure sodium and metal halide Program of the U.S. DOE fixtures (the Amost common outdoor lighting technologies) have entered the market and been the subject of much interest due to their potential for energy savings, longer life, and enhanced performance. In 2007, DOE began assessing the potential of LED outdoor lighting in the form of several GATEWAY demonstration studies in real-world scenarios across the United States, as well as CALiPER product testing and analysis.4 While the results have varied based on the specific product and application, these studies show that well-designed LED outdoor luminaires can be viable replacements for traditional products. The rapid introduction of LED products into the market, as described above, and the corresponding interest from municipalities in launching large-scale installation projects, have led to the development of another DOE resource: the Municipal Solid-State Street Lighting Consortium, which is designed to collect and distribute information on LED street lighting installations. The Lighting Facts Product Snapshot augments these resources by providing a birds-eye view of more than 500 commercial outdoor luminaires in the market. While the trends do not appear to follow a well-defined curve in the short-term, it is clear that the efficacies of these three outdoor product categories are improving over time at similar rates, which are similar to DOE SSL Multi-Year Program Plan (MYPP) projections for luminaires (approximately 17 lm/W per year). Performance Trends Figure 4 shows the change in efficacy over time for LED area and roadway, parking garage, and wall pack luminaires. Figure 4a indicates the 80th percentile efficacy of the products newly registered in each quarter; the 80th percentile means that 80% of products perform at or below this level and 20% of products perform above it. Figure 4b includes three-quarter moving averages5 to more clearly show trends. The 80th percentile represents performance that is near the state-of-the-art, as opposed to the maximum possible performance. 4 - More information on DOE’s GATEWAY and CALiPER programs can be found at www.ssl.energy.gov. 5 - The moving average is a statistical tool that is commonly used to show underlying trends over time, especially when abrupt short-term changes make long-term trends difficult to see. The three-quarter moving average efficacy shown in these figures represents the average of the efficacy in each indicated quarter and the previous two quarters. LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 7 Figure 4a. Outdoor Product Efficacy Trends (80th Percentile. Raw Data by Quarter) 95 90 Efficacy (lm/W) 85 A Program of the U.S. DOE 80 75 70 65 60 55 50 45 40 Q1 2009 Q2 Q3 Q4 Q1 2010 Q2 Q3 Q4 Q1 2011 Q2 Q3 Q4 Year Q1 2012 Q2 Q3 Q4 Q2 Q3 Q4 Figure 4b. Outdoor Product Efficacy Trends (80th Percentile. 3-Quarter Moving Average) 95 90 Efficacy (lm/W) 85 80 75 70 65 60 55 50 45 40 Q1 2009 Q2 Q3 Q4 Q1 2010 Q2 Q3 Parking garage fixtures - Raw Area/roadway fixtures - Raw Wall packs - Raw Q4 Q1 2011 Year MYPP cool white MYPP warm white Q2 Q3 Q4 Q1 2012 Parking garage fixtures - Moving average Area/roadway fixtures - Moving average Wall packs - Moving average Sources: Specific product types: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products MYPP projections: DOE Solid-State Lighting Research and Development Multi-Year Program Plan, May 2011 Analysis and figure: D&R International. 8 – LED Lighting Facts Product Snapshot: LED Luminaires 2011 Light Output and Efficacy 6 Figures 5, 6, and 7 show the light output and efficacy of outdoor area and roadway, wall pack, and parking A Program of the U.S. DOE garage luminaires relative to typical performance levels of high-pressure sodium and metal halide fixtures, which are the most common types of outdoor lighting. The lines show a representative range of performance for several common HPS and MH lamp wattage levels, accounting for representative performance effects in the luminaire. As of October 2011, the LED Lighting Facts listings show that there are many LED street and area luminaire replacement options in the market that meet or exceed the output and efficacy of 70W, 100W, and 150W HPS and 100W MH fixtures. A small minority of LED products emit 20,000 lumens or more—more than 150W MH fixtures and approaching 250W HPS and MH output. This is the highest range of light output of all the product types covered by LED Lighting Facts, and is likely due to both the tendency of manufacturers to design replacements for existing high-output area and roadway fixtures (which can exceed 100,000 lumens in some cases) and the more flexible form factors of area and roadway lighting. Because outdoor area and roadway fixtures don’t have strict requirements on dimensions like other product types (though there are some limits based on 6 - The outdoor lighting products covered in this Product Snapshot are not typically specified on the basis of light output; rather, illuminance and uniformity levels are used because of the importance of the light amount and quality on the surface of interest (e.g. a roadway surface). LED Lighting Facts does not currently track these metrics, so light output is used as a relative indicator of performance in relation to traditional technologies. See this DOE Fact Sheet on Outdoor Area Lighting for more information: http://apps1.eere.energy.gov/buildings/publications/pdfs/ssl/ outdoor_area_lighting.pdf. wind effects), manufacturers can create large arrays of LED light sources and scale up or down by adding or removing LEDs to achieve different light output levels. More importantly, many outdoor area and roadway LED products not only match the output of traditional fixtures, but meet or exceed their efficacy (which can range from 45 lm/W to 75 lm/W), with LED products in some cases approaching 100 lm/W. This points to a key reason for the early market success of this product category: the energy and cost savings that can result from specifying a product that is much more efficient than the incumbent product. LED parking garage luminaires generally emit less light than street and area luminaires, while wall packs emit still less light (products are available in both categories at levels up to 100W MH and HPS equivalency). This is consistent with the lower mounting heights typical for parking garage luminaires and wall packs than for area and roadway luminaires. For all these outdoor product categories, it is important to note that there are also many products that do not meet efficacy and light output levels of incumbent technologies7 , so as with all LED products, it is important to conduct a thorough performance review prior to specifying a product. 7 - The exact percentages of products that do not meet incumbent output and efficacy levels are not listed here. For LED Lighting Facts submissions, manufacturers do not list the product sub-type intended for replacement, and some lower-output products may be intended to replace lower-powered benchmark products than those shown here (e.g., fluorescent outdoor lighting). LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 9 Outdoor Area and Roadway Figure 5. Outdoor Area and Roadway Luminaire Light Output and Efficacy Luminaire Light Output and Efficacy 30000 A Program of the U.S. DOE m 25000 400W l Light Output (lm) h 20000 m h m 15000 250W l h h 10000 150W 100W 70W 5000 m l m l m h m h l h m l 0 30 20 40 50 60 70 80 90 100 Efficacy (lm/W) LED High Pressure Sodium (HPS) Metal Halide (MH) Sources: LED: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products HPS and MH: D&R International, review of website specifications of high-pressure sodium and metal halide lamps sold by several major lighting manufacturers in January 2011. Because HPS and MH performance is usually listed in terms of the lamp only and doesn't include the effects of the luminaire, a 15% electrical loss factor was applied to the wattage to account for power supply losses. Light loss factors of 20%, 30%, and 40% were applied to the output of each lamp to account for typical fixture losses. These form the levels shown on the figure. Analysis and figure: D&R International. 10 – LED Lighting Facts Product Snapshot: LED Luminaires 2011 Figure 6. Outdoor Wall Pack Light Outdoor Output and Efficacy Wall Pack Light Output and Efficacy 30000 A Program of the U.S. DOE Light Output (lm) 25000 20000 15000 h h 10000 m ml 150W l m 5000 100W 70W l h m h l h m l 0 30 20 40 50 60 70 80 90 100 Efficacy (lm/W) LED High Pressure Sodium (HPS) Metal Halide (MH) Sources: LED: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products HPS and MH: D&R International, review of website specifications of high-pressure sodium and metal halide lamps sold by several major lighting manufacturers in January 2011. Because HPS and MH performance is usually listed in terms of the lamp only and doesn't include the effects of the luminaire, a 15% electrical loss factor was applied to the wattage to account for power supply losses. Light loss factors of 20%, 30%, and 40% were applied to the output of each lamp to account for typical fixture losses. These form the levels shown on the figure. Analysis and figure: D&R International. LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 11 Outdoor Parking Garage Luminaire Light Output and Efficacy Figure 7. Outdoor Parking Garage Luminaire Light Output and Efficacy 30000 A Program of the U.S. DOE Light Output (lm) 25000 20000 15000 h h 10000 150W l m l h 100W 5000 70W m l m h m l h m l 0 30 20 40 50 60 70 80 90 100 Efficacy (lm/W) LED High Pressure Sodium (HPS) Metal Halide (MH) Sources: LED: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products HPS and MH: D&R International, review of website specifications of high-pressure sodium and metal halide lamps sold by several major lighting manufacturers in January 2011. Since HPS and MH performance is usually listed in terms of the lamp only and doesn't include the effects of the luminaire, a 15% electrical loss factor was applied to the wattage to account for power supply losses. Light loss factors of 20%, 30%, and 40% were applied to the output of each lamp to account for typical fixture losses. These form the levels shown on the figure. Analysis and figure: D&R International. 12 – LED Lighting Facts Product Snapshot: LED Luminaires 2011 CRI and CCT Figure 8 shows the CRI and CCT of LED outdoor area and roadway, parking garage, and wall pack A Program of the U.S. DOE luminaires. The majority (> 90%) of outdoor LED products produce CCTs between 4000K and 7000K (97% fall within industry standard tolerances for nominal CCTs between 4000K and 6500K, as defined by ANSI C78.377-2008). Though a wide range of CCTs is found in all LED product categories, the higher prevalence of cooler color temperatures in outdoor products is likely due to the higher efficacy provided by higher-CCT LED light sources, along with the less-stringent color quality requirements for outdoor lighting. All three outdoor LED product types covered in this report have similar distributions of CCT, though there are a few more area and roadway products at the high end of the CCT range (> 7000K), and a few more wall packs at the low end (< 4000K). LED luminaires tend to have much higher CCTs than high-pressure sodium sources, which are typically ~2000K, and similar or higher CCTs than metal halide 8 sources, which can range from 3000K to 6000K. The CRI levels of the outdoor LED luminaires covered in this report range from 63 to 88, with a higher concentration of products at lower CRI levels (the average CRI of the three categories covered here is 70). CRI levels in incumbent technology are lower than in indoor products. Typical CRI values for highpressure sodium and metal halide lamps are 20 and 65, respectively, so there is less incentive for LED manufacturers to produce high-CRI products (in contrast to some indoor product categories where color quality is more important). Outdoor lighting manufacturers can achieve higher product efficacies by avoiding the use of phosphor-converted warm white LEDs and can reduce cost by avoiding the use of red LED light sources to raise CRI. 8 - See DOE’s white paper “Light at Night: The Latest Science” for more information on the implications of higher-CCT outdoor lighting http://apps1. eere.energy.gov/buildings/publications/pdfs/ssl/ssl_whitepaper_nov2010.pdf. LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 13 Figure 8. Outdoor Luminaire CRI and CCT Outdoor Luminaire CRI and CCT 100 A Program of the U.S. DOE 95 90 CRI 85 80 75 70 65 60 20 2000 Metal halide (typical) High pressure sodium (typical) 3000 4000 5000 6000 7000 8000 9000 10000 CCT (K) Area and Roadway Parking Garage Wall Packs Sources: LED: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products HPS and MH: Benchmark testing of conventional light sources by Pacific Northwest National Laboratory (PNNL) on behalf of the DOE Solid-State Lighting Program. Analysis and figure: D&R International. 14 – LED Lighting Facts Product Snapshot: LED Luminaires 2011 Indoor Luminaires Similar to the outdoor luminaires described above, complete LED luminaire replacements for traditional A Program of the U.S. DOE recessed downlights, troffers, and under-cabinet/ shelf-mounted lights have rapidly entered the market in recent years. GATEWAY studies and CALiPER testing have shown successful examples of LED products in these categories, in particular for downlights and 2’ x 2’ troffers. The following results from the LED Lighting Facts products list provide additional insight into these product categories. Performance Trends The changes in efficacy over time for recessed downlights, troffers, and under-cabinet or shelfmounted lights is shown in Figures 9a and 9b, which show the efficacy values for the 80th percentile of the products registered in each quarter. Figure 9b includes three-quarter moving averages to more clearly show trends (see the section on outdoor product performance trends above for an explanation of these metrics). The troffer product category appears to be increasing in efficacy much faster than downlights and under-cabinet lights, which do not have a clear upward trend. In fact, downlights increased in efficacy but this improvement appears to have slowed down. There are several reasons why this may be happening: •• Troffers are competing against linear fluorescent fixtures, which can be highly efficient. The more efficient the LED luminaire, the better it can compete with the incumbent fixture on an energy consumption basis. Downlights and under-cabinet lights, on the other hand, are competing against relatively inefficient products, so there is less of an incentive to raise the efficiency of the LED luminaire at the expense of other features. •• Troffers are primarily installed in commercial applications, where first cost is not as important a purchase factor as it is in residential applications, where downlights and under-cabinet are more frequently installed. It may be the case that troffer manufacturers are choosing to boost efficiency as technology improves, while downlight and under-cabinet light manufacturers are choosing to lower cost. Such a tradeoff is sometimes possible by using fewer LED light sources (and thus, lower cost for the complete product) that are operated at higher driver currents (which usually results in lower efficacy). •• Downlights and under-cabinet lights are installed more than troffers in residential and architectural applications, and these applications demand higher color quality. Manufacturers may be choosing to enhance color quality at the expense of efficacy (the next section of this report shows that there is a difference in color quality among troffers, downlights, and undercabinet lights). •• Troffers are relatively large luminaires, with significant potential surface area to design effective thermal management systems that can improve efficacy, while downlights and under-cabinet lights are smaller luminaires, making design of effective thermal management systems more challenging. Aside from the disparity among product types, it is interesting to note that troffers are improving in efficacy at approximately the same rate as DOE MYPP projections (between cool white and warm white levels, similar to outdoor commercial LED luminaires). LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 15 Figure 9a. Indoor Product Efficacy Trends (80th Percentile. Raw Data by Quarter) 95 90 Efficacy (lm/W) 85 A Program of the U.S. DOE 80 75 70 65 60 55 50 45 40 Q1 2009 Q2 Q3 Q4 Q1 2010 Q2 Q3 Q4 Q1 2011 Q2 Q3 Q4 Year Q1 2012 Q2 Q3 Q4 Q2 Q3 Q4 Figure 9b. Indoor Product Efficacy Trends (80th Percentile. 3-Quarter Moving Average) 95 90 Efficacy (lm/W) 85 80 75 70 65 60 55 50 45 40 Q1 2009 Q2 Q3 Q4 Q1 2010 Q2 Q3 Surface-mounted or recessed troffers - Raw Recessed downlights - Raw Under-cabinet or Shelf-mounted lights - Raw Q4 Q1 2011 Year MYPP cool white MYPP warm white Q2 Q3 Q4 Q1 2012 Surface-mounted or recessed troffers - Moving Average Recessed downlights - Moving Average Under-cabinet or Shelf-mounted lights - Moving Average Sources: Specific product types: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products MYPP projections: DOE Solid-State Lighting Research and Development Multi-Year Program Plan, May 2011 Analysis and figure: D&R International. 16 – LED Lighting Facts Product Snapshot: LED Luminaires 2011 Light Output and Efficacy Figures 10, 11, and 12 show light output vs. efficacy for recessed downlights, troffers, and under-cabinet/ A Program of the U.S. DOE shelf-mounted lights. Downlights have a wide range of performance for both light output and efficacy, from 100 lm to more than 5,000 lm, and from 11 lm/W to 80 lm/W, respectively. Overlaid on the same figures are results of benchmark testing of several traditional 5” and 6” downlight fixtures with CFL and incandescent lamps, as tested by DOE’s CALiPER program. The majority of LED Lighting Facts products (80%) meet or exceed the light output of the benchmark downlights with 60W equivalent bare CFLs, which points to the market-readiness of the 9 product category as a whole. Efficacy in traditional downlights is highly variable and dependent on the optical efficiency of the fixture as well as the type of lamp installed. The benchmark performance shown on this figure represents several different types of CFL lamps and one incandescent lamp, and the performance varies accordingly. The average efficacy of LED downlights (45 lm/W) exceeds the average CFL downlight benchmark levels (35 lm/W). Troffer output and efficacy tend to be higher than those of downlights, considering the product category as a whole. Performance of troffers registered with LED Lighting Facts ranges from approximately 1,000 9 - For this Snapshot, LED product performance was not broken down into product sub-types, such as product size (e.g., 4” vs. 6” downlights or 2’ x 2’ vs. 2’ x 4’ troffers), because this information is not readily available based on the fields that manufacturers populate for product submissions. A complete side-by-side product comparison should include these sub-types, and future Snapshots may investigate this further. lumens to 7,000 lumens (with an average of 3,680 lumens), and 40 lm/W to 90 lm/W (with an average of 67 lm/W). This is likely due to the generally higher performance levels of the competing traditional troffer fixtures, which range in light output from 2,000 lumens to 4,000 lumens for 2’ x 2’ fixtures and have an average efficacy of 55 lm/W. Traditional troffers are designed around linear fluorescent lamps—a light source that can exceed 100 lm/W before fixture losses. While the performance of LED troffers varies, it’s clear that the majority of products meet or exceed the performance of at least one of the benchmark fluorescent test products, pointing to the competitive performance of this category, as well. LED under-cabinet and shelf-mounted lights registered with LED Lighting Facts are generally more efficacious than the three benchmark fluorescent products tested by CALiPER (more than 90% of LED products meet or exceed benchmark efficacy levels of comparable output products), and there are LED products that match each of the benchmark light output levels. A full analysis of under-cabinet and shelf-mounted luminaires should include the product length, with which light output usually scales linearly. For example, manufacturers usually design product lines with several lengths and simply scale up the design by adding LED light sources along the length of the product. A useful metric to use for these products is the number of lumens per linear foot. Manufacturers do not usually enter this information for LED Lighting Facts submissions, but future versions of the Product Snapshot may track this metric. LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 17 Figure 10. Recessed Downlight Light Output and Efficacy Recessed Downlight Light Output and Efficacy 6000 A Program of the U.S. DOE Light Output (lm) 5000 4000 3000 2000 1000 0 10 20 30 40 50 60 Efficacy (lm/W) LED CFL Incandescent Sources: LED: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products CFL and Incandescent: DOE CALiPER Program benchmark testing, July 2009. Analysis and figure: D&R International. 18 – LED Lighting Facts Product Snapshot: LED Luminaires 2011 70 80 Figure 11. Troffer Light Output and Efficacy Troffer Light Output and Efficacy 8000 A Program of the U.S. DOE 7000 Light Output (lm) 6000 5000 4000 3000 2000 1000 20 40 60 80 100 Efficacy (lm/W) LED Fluorescent Sources: LED: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products Fluorescent: DOE CALiPER Program benchmark testing, July 2009. Analysis and figure: D&R International. LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 19 Figure 12. Under-cabinet/Shelf-mounted Luminaire Light Output and Efficacy Under-cabinet/Shelf-mounted Luminaire Light Output and Efficacy 1200 A Program of the U.S. DOE 1000 Light Output (lm) 800 600 400 200 0 0 10 20 30 40 50 Efficacy (lm/W) LED Fluorescent Sources: LED: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products Fluorescent: DOE CALiPER Program benchmark testing, July 2009. Analysis and figure: D&R International. 20 – LED Lighting Facts Product Snapshot: LED Luminaires 2011 60 70 80 CRI and CCT Figure 13 shows CRI and CCT for the indoor luminaires covered in this report: recessed downlights, troffers, and A Program of the U.S. DOE under-cabinet lights. Compared to outdoor luminaires, the CRI of indoor luminaires is higher on average (81) and the CCT is lower (~3300K), both because of the more stringent color quality requirements of indoor lighting in general. Troffers, however, perform at notably higher CCT levels (~4500K, on average) than downlights and undercabinet lights (with averages of ~3300K and ~3100K, respectively), partly because of their use in commercial applications, in which cooler light is usually acceptable. Downlights and under-cabinet lights are sold in both the commercial and residential markets. Notably, 80% of under-cabinet lights have a CCT of 3000K (warm white light), which suggests that they are intended for the residential market. All three product categories perform well overall in terms of color rendering, when compared to traditional fluorescent light sources: 78% of the LED products performed at a CRI of 80 or above, the typical performance of fluorescent technology. Downlights and under-cabinet lights have higher average CRI values (82 and 81, respectively) than troffers (78), and downlights have a much smaller spread of CRI values (a standard deviation of 3 points, versus 7 points for under-cabinet lights and troffers). LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 21 Figure 13. Indoor LED Luminaire CRI and CCT Indoor Luminaire CRI and CCT 100 A Program of the U.S. DOE Incandescent 95 90 CRI 85 80 Fluorescent (typical) 75 70 65 60 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 CCT (K) Recessed downlights Troffers Under-cabinet Sources: LED: DOE LED Lighting Facts products list, October 2011, www.lightingfacts.com/products Incandescent and fluorescent: Benchmark testing of conventional light sources by Pacific Northwest National Laboratory (PNNL) on behalf of the DOE Solid-State Lighting Program. Linear fluorescent lamps tend to produce 3000K--4000K light, whereas CFLs cover a greater range. Analysis and figure: D&R International. 22 – LED Lighting Facts Product Snapshot: LED Luminaires 2011 Navigating the Decade of Change The LED Lighting Facts Product Snapshot will continue to track the rapid changes in LED lighting technology A Program of the U.S. DOE and assess which applications are appropriate for LED products as the technology advances and new standards take effect.To receive updates to this Snapshot and other news about LED Lighting Facts, visit www.lightingfacts.com. LED Lighting Facts Product Snapshot: LED Luminaires 2011 – 23 A Program of the U.S. DOE D&R International 1300 Spring Street | Suite 500 Silver Spring, MD 20910 P: 301.588.9387 | www.drintl.com A Program of the U.S. DOE Prepared for: U.S. Department of Energy Solid-State Lighting Program 24 – LED Lighting Facts Product Snapshot: LED Luminaires 2011
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