Pipe Bending Machine 32-42” One source. One proven solution. CRC-Evans is the industry’s largest manufacturer of pipeline construction equipment. Designed in-house to precise customer specifications, our welding machines, pipe bending equipment, end prep equipment, clamps, padding/crushing equipment, weighting systems, and laybarge equipment have been used to complete more than 60,000 miles of pipeline in more than 100 countries. CRC-Evans builds today’s most comprehensive line of onshore and offshore pipeline construction equipment. All equipment is manufactured within a Quality Management System certified to the internationally recognized ISO 9001:2008 standard and CRC-Evans’ own Quality Policy. For pipe from 32” (813mm) to 42” (1,067mm). CRCEvans state-of-the-art bending machines. Hydraulic controls give one operator complete command of all machine operations from a convenient platform. Hydraulically driven winch moves pipe through the machine. Pipe moves easily on contoured rollers. CRC-Evans Pipeline Equipment Calibrated indicator rod allows operator to make consistently uniform bends. Pin-up shoe automatically grips pipe to prevent distortion. Conversion to another pipe size within machine range is made simply by fitting an alternative bending set. Machine is capable of bending all grades of currently available API-5L pipe within its range. Machine frame constructed from high-strength steel to ensure long life without fatigue failure. Unitized construction makes for easy maintenance and repair. Towing eye is attached to hydraulically actuate stiff back and may be raised and lowered to facilitate attachment to towing tractor. Machine may be towed on the right-of-way by a suitable tractor (normally the side boom feeding the pipe to the bending machine). For each pipe size to be bent, a bending set, bending die, mandrel, and bending belt are required. General Data HYDR. MANDREL CONNECTIONS Qty. Size Operator’s Platform 32-42” 4 3/4” HYDRAULIC ENGINE Mfg Model Net Power Speed Number of Bore x Stroke Displacement Fuel Tank Capacity Units Caterpillar C6.6 TIER 3 173/130 2,200 6 4.1x5.0/105x127 403/6.6 68/258 HYDRAULIC Pump Type Maximum Flow Operating Pressure Valve Type No. Sections Relief Valves Filtration Hyrd. Tank hp/kW rpm inch/mm cu.inch/l gal/l Units Fixed Volume 103/390 3,000/204 Manual 5 3 + 1 Total System Relief 10 Micron 110/418 gpm/lpm psi/Bar Outboard Bore Stroke Qty. 11/279 19/483 4 inch/mm inch/mm Inboard Bore Stroke Qty. 8/203 5/127 4 inch/mm inch/mm Pin Up Bore Stroke Qty. 6/152 41/1,041 1 inch/mm inch/mm WINCH Type Drive Pulling Force Cable Diamter Units Planetary Hydraulic 15,000/66 0.563/14 ELECTRICAL Voltage No. Batteries Total Rating Alternator Starter Lbf/kN inch/mm Units 12 1 190 100 3.3 VDC Amp Hr @ 20 Amp kW UNDERCARRIAGE gal/l Available with or without air compressor AIR COMPRESSOR Units Output Pressure Drive Type acfm/lpm psi/Bar 66/1,869 200/13.6 Hydraulic Units Type Track 15 ton Pipe Bending Data (Metric) Nominal Pipe OD mm Maximum Wall Thickness by Grade X52 X60 X65 X70 X80 Recommended Bend X100 Degree Arc (per meter) Radius (meters) Max degree per 12 meter joint 12.46 813 50.80 48.36 43.89 40.21 34.42 29.77 1.64 35.05 864 49.02 41.35 37.67 34.62 29.77 26.09 1.64 35.05 12.46 914 42.34 35.94 32.84 30.23 26.09 23.09 1.64 35.05 12.46 965 37.11 31.62 28.93 26.70 23.09 20.60 1.64 35.05 12.46 1,016 32.89 28.09 25.76 23.77 20.60 18.54 1.64 35.05 12.46 1,067 29.39 25.17 23.11 21.34 18.54 17.48 1.64 35.05 12.46 813mm - 1,067mm PIPE BENDING DATA - ALL DIMENSIONS IN MILLIMETERS Based on 85% efficiency and maximum strength = 1. 2 x X# x 1000. Pipe Bending Data (Imperial) Nominal Pipe OD Maximum Wall Thickness by Grade Recommended Bend inch X52 X60 X65 X70 X80 X100 Degree Arc (per foot) Radius (feet) Max degree per 40 foot joint 32 2.000 1.904 1.728 1.583 1.355 1.172 0.50 115.00 12.46 34 1.930 1.628 1.483 1.363 1.172 1.027 0.50 115.00 12.46 36 1.667 1.415 1.293 1.190 1.027 0.909 0.50 115.00 12.46 38 1.461 1.245 1.139 1.051 0.909 0.811 0.50 115.00 12.46 40 1.295 1.106 1.014 0.936 0.811 0.730 0.50 115.00 12.46 42 1.157 0.991 0.910 0.840 0.730 0.688 0.50 115.00 12.46 32” - 42” PIPE BENDING DATA - ALL DIMENSIONS IN INCHES Based on 85% efficiency and maximum strength = 1. 2 x X# x 1000 Notes Bending Tables: For wall thickness greater than shown please contact CRC-Evans Engineering Department. Figures are recommendations only and do not constitute a warranty. All bends shown include the use of CRC-Evans bending mandrels. Figures given are “average” and will vary due to : The wall thickness of the pipe. Actual (as opposed to nominal) yield of the pipe. Skill of the operator handling the bending machine and mandrel. Origin of pipe (pipe mill, plate mill, etc.) and quality of pipe. Type of pipe. Spiral seam pipe will normally accept only 75% of recommended bend. Type of die and/or bending set being used (e.g., polyurethane lining or special radius dies). Normal Unbend Tangents An unbent end (tangent) is produced at each end of the pipe where the pipe contacts the stiff back and pin-up. A pipe support may be required at each end of the pipe on pipe diameters of 48” and larger. Stiff-Back End With Pipe Support Stiff-Back End No Pipe Support Pin-Up End With Pipe Support Pin-Up End No No Pipe Support inch/cm inch/cm inch/cm inch/cm Support not required 90/230 Support not required 90/230 PBM 36-48 90/230 102/260 84/215 90/230 PBM 48-60 132/335 156/395 96/245 108/275 PBM 32-42 Dimensions and Weights DIMENSIONS Length Width Height 317.6/8.07 122.2/3.10 114.4/2.91 Units WEIGHT inch/meter inch/meter inch/meter Shipping Operating Units 69,160/31,364 70,160/31,818 lb/kg lb/kg 114.4 in 2.91 m 24.5 in 0.62 m 317.6 in 8.07 m 122.2 in 3.1 m 110.5 in 2.81 m Options Extra Attachments Available at time of manufacture against additional costs. Available at time of manufacture against additional costs. Bending sets for out-of-range pipe Bending sets for specific coating Hydraulic-power takeoffs Power units to customer specifications Electric motor Detachable power unit Stationary base to replace tracks Cold weather operating kit (-40°C or F) Cabinet Power unit position option Shipping weight reduction facility Extra-wide track pads Houston: (832) 249-3100 Toll Free: (800) 664-9224 • Tulsa: (918) 438-2100 Netherlands: +31-36-711-7500 • www.crc-evans.com
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