Pipe Bending Machine 32-42 - CRC

Pipe Bending Machine 32-42”
One source. One proven solution.
CRC-Evans is the industry’s largest manufacturer of
pipeline construction equipment. Designed in-house to
precise customer specifications, our welding machines,
pipe bending equipment, end prep equipment, clamps,
padding/crushing equipment, weighting systems, and
laybarge equipment have been used to complete more
than 60,000 miles of pipeline in more than 100 countries.
CRC-Evans builds today’s most comprehensive line of
onshore and offshore pipeline construction equipment.
All equipment is manufactured within a Quality
Management System certified to the internationally
recognized ISO 9001:2008 standard and CRC-Evans’
own Quality Policy.
For pipe from 32” (813mm) to 42” (1,067mm). CRCEvans state-of-the-art bending machines.
 Hydraulic controls give one operator complete
command of all machine operations from a
convenient platform.
 Hydraulically driven winch moves pipe through the
machine. Pipe moves easily on contoured rollers.
CRC-Evans Pipeline Equipment
 Calibrated indicator rod allows operator to make
consistently uniform bends.
 Pin-up shoe automatically grips pipe to prevent
distortion.
 Conversion to another pipe size within machine
range is made simply by fitting an alternative
bending set.
 Machine is capable of bending all grades of currently
available API-5L pipe within its range.
 Machine frame constructed from high-strength steel
to ensure long life without fatigue failure.
 Unitized construction makes for easy maintenance
and repair.
 Towing eye is attached to hydraulically actuate stiff
back and may be raised and lowered to facilitate
attachment to towing tractor.
 Machine may be towed on the right-of-way by a
suitable tractor (normally the side boom feeding the
pipe to the bending machine).
 For each pipe size to be bent, a bending set,
bending die, mandrel, and bending belt are required.
General Data
HYDR. MANDREL CONNECTIONS
Qty.
Size
Operator’s Platform
32-42”
4
3/4”
HYDRAULIC
ENGINE
Mfg
Model
Net Power
Speed
Number of
Bore x Stroke
Displacement
Fuel Tank Capacity
Units
Caterpillar
C6.6 TIER 3
173/130
2,200
6
4.1x5.0/105x127
403/6.6
68/258
HYDRAULIC
Pump Type
Maximum Flow
Operating Pressure
Valve Type
No. Sections
Relief Valves
Filtration
Hyrd. Tank
hp/kW
rpm
inch/mm
cu.inch/l
gal/l
Units
Fixed Volume
103/390
3,000/204
Manual
5
3 + 1 Total
System Relief
10 Micron
110/418
gpm/lpm
psi/Bar
Outboard
Bore
Stroke
Qty.
11/279
19/483
4
inch/mm
inch/mm
Inboard
Bore
Stroke
Qty.
8/203
5/127
4
inch/mm
inch/mm
Pin Up
Bore
Stroke
Qty.
6/152
41/1,041
1
inch/mm
inch/mm
WINCH
Type
Drive
Pulling Force
Cable Diamter
Units
Planetary
Hydraulic
15,000/66
0.563/14
ELECTRICAL
Voltage
No. Batteries
Total Rating
Alternator
Starter
Lbf/kN
inch/mm
Units
12
1
190
100
3.3
VDC
Amp Hr @ 20
Amp
kW
UNDERCARRIAGE
gal/l

Available with or without air compressor
AIR COMPRESSOR
Units
Output
Pressure
Drive Type
acfm/lpm
psi/Bar
66/1,869
200/13.6
Hydraulic
Units
Type
Track
15 ton
Pipe Bending Data (Metric)
Nominal
Pipe OD
mm
Maximum Wall Thickness by Grade
X52
X60
X65
X70
X80
Recommended Bend
X100
Degree Arc
(per meter)
Radius
(meters)
Max degree per
12 meter joint
12.46
813
50.80
48.36
43.89
40.21
34.42
29.77
1.64
35.05
864
49.02
41.35
37.67
34.62
29.77
26.09
1.64
35.05
12.46
914
42.34
35.94
32.84
30.23
26.09
23.09
1.64
35.05
12.46
965
37.11
31.62
28.93
26.70
23.09
20.60
1.64
35.05
12.46
1,016
32.89
28.09
25.76
23.77
20.60
18.54
1.64
35.05
12.46
1,067
29.39
25.17
23.11
21.34
18.54
17.48
1.64
35.05
12.46
 813mm - 1,067mm PIPE BENDING DATA - ALL DIMENSIONS IN MILLIMETERS
 Based on 85% efficiency and maximum strength = 1. 2 x X# x 1000.
Pipe Bending Data (Imperial)
Nominal
Pipe OD
Maximum Wall Thickness by Grade
Recommended Bend
inch
X52
X60
X65
X70
X80
X100
Degree Arc
(per foot)
Radius
(feet)
Max degree per
40 foot joint
32
2.000
1.904
1.728
1.583
1.355
1.172
0.50
115.00
12.46
34
1.930
1.628
1.483
1.363
1.172
1.027
0.50
115.00
12.46
36
1.667
1.415
1.293
1.190
1.027
0.909
0.50
115.00
12.46
38
1.461
1.245
1.139
1.051
0.909
0.811
0.50
115.00
12.46
40
1.295
1.106
1.014
0.936
0.811
0.730
0.50
115.00
12.46
42
1.157
0.991
0.910
0.840
0.730
0.688
0.50
115.00
12.46
 32” - 42” PIPE BENDING DATA - ALL DIMENSIONS IN INCHES
 Based on 85% efficiency and maximum strength = 1. 2 x X# x 1000
Notes Bending Tables:
 For wall thickness greater than shown please
contact CRC-Evans Engineering Department.
 Figures are recommendations only and do not
constitute a warranty.
 All bends shown include the use of CRC-Evans
bending mandrels. Figures given are “average”
and will vary due to :
 The wall thickness of the pipe.
 Actual (as opposed to nominal) yield of the pipe.
 Skill of the operator handling the bending machine
and mandrel.
 Origin of pipe (pipe mill, plate mill, etc.) and quality
of pipe.
 Type of pipe. Spiral seam pipe will normally accept
only 75% of recommended bend.
 Type of die and/or bending set being used
(e.g., polyurethane lining or special radius dies).
Normal Unbend Tangents
An unbent end (tangent) is produced at each end of the pipe where the pipe contacts the stiff back and pin-up.
A pipe support may be required at each end of the pipe on pipe diameters of 48” and larger.
Stiff-Back End
With Pipe Support
Stiff-Back End
No Pipe Support
Pin-Up End
With Pipe Support
Pin-Up End No
No Pipe Support
inch/cm
inch/cm
inch/cm
inch/cm
Support not required
90/230
Support not required
90/230
PBM 36-48
90/230
102/260
84/215
90/230
PBM 48-60
132/335
156/395
96/245
108/275
PBM 32-42
Dimensions and Weights
DIMENSIONS
Length
Width
Height
317.6/8.07
122.2/3.10
114.4/2.91
Units
WEIGHT
inch/meter
inch/meter
inch/meter
Shipping
Operating
Units
69,160/31,364
70,160/31,818
lb/kg
lb/kg
114.4 in
2.91 m
24.5 in
0.62 m
317.6 in
8.07 m
122.2 in
3.1 m
110.5 in
2.81 m
Options
Extra Attachments
Available at time of manufacture against additional costs.
Available at time of manufacture against additional costs.
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 Bending sets for out-of-range pipe
 Bending sets for specific coating
 Hydraulic-power takeoffs
Power units to customer specifications
Electric motor
Detachable power unit
Stationary base to replace tracks
Cold weather operating kit (-40°C or F)
Cabinet
Power unit position option
Shipping weight reduction facility
Extra-wide track pads
Houston: (832) 249-3100 Toll Free: (800) 664-9224 • Tulsa: (918) 438-2100
Netherlands: +31-36-711-7500 • www.crc-evans.com