Introduction to Utility Connections CIBSE East Midlands – February 2016 1 Introduction to Utility Connections • Considerations • • • • • • • • Timing Service Design Planning (GT Process) Meter Selection Installation Pipework Completion / Commissioning Energy Assets PLC Summary 2 New Building Requiring Gas – Football Stadium Outlet pipe Meter Inlet pipe Meter outlet valve ECV 3 Disconnection of Supply – Football Stadium Outlet pipe Meter Inlet pipe Meter outlet valve ECV 4 Upgrade – Factory Extension Extension Existing Factory Medium Pressure Service Medium Pressure Main • A Governor Unit reduces the pressure from pressure regime to another; in this case from up to 2bar down to up to 75mbar. • They can be a separate item – such as this one – or can be as part of the meter installations. • Separate Governor units are normally owned by the Gas Transporter MP / LP Network District Governor Low Pressure Main FM176 Point: The FM176 provides the pressure tier that is available in the Parent Main. Only used to establish the pressure tier within a main for quotation purposes. Not accepted with GT2 submissions GT1 Point: The GT1 provides the pressure and capacity available at the ECV Meter in External Kiosk Medium Pressure Service Medium Pressure Main Service Design In order to design a new service or capacity change, the designer must obtain minimum information: From the Customer: • Site and customer details • The required load • The required metering pressure • Where the meter is to be located • How the meter is to be housed From the Network: • The source pressure of the parent main or the existing service • This can be obtained in the form of the GT1 or the FM176 • The capacity of the parent main • This can be obtained by the FM137 or from the GT specific documentation called NP/14 • NP/14 allows for designers to produce basic and accurate service designs from standard parameters without having to apply to the Network in advance GT/1 - Overview GT1 is the Management procedure for requesting gas service pipe pressure & capacity information from Gas Transporters The latest version of this was produced and agreed by the Gas Transporters in April 2013 ENA /GDN/PM/GT/1 states: • The Gas Safety (Management) Regulations 1996, Regulation 6(8) places a duty on a person conveying gas in a Network to “where he is requested to do so by a person proposing to carry out work in relation to a gas fitting, provide him with information about the operating pressures of the gas at the outlet of a service pipe” • Whilst this regulation is applicable to persons undertaking work downstream of the emergency control valve (ECV), which terminates the end of a gas supply pipe, for example when intending to install a gas supply meter installation, there are other categories of work such as work on service pipes when the provision of information about the operating pressure of gas is also important GT/1 – When required The GT1 applications can be used to: GT1 would be completed for the following: • Check if the service is Live or Dead? • Meter capacity increase • Check the service capacity? • Available service pressures • New meter installation that needs a site specific GT/2 • New meter installation (covered by a generic GT/2) where the service pressure/capacity have NOT been reliably determined by other means (Possibly at time of installation) • New meter installation where customer unsure if service pipe is Live or Dead. • Meter downgrade that needs a site specific GT/2 • Meter relocation that needs a site specific GT/2 • Like for Like exchange that needs a site specific GT/2 GT/1 - Timescales Timescales for GT1 • On receipt of the Fully completed GT1 documentation then the Network operators • Endeavour to return in the following timescales:- GT1 request Timescale Pressure tier only no site visit D + 5 working days Pressure tier only site visit required D + 8 working days Pressure and capacity request D + 10 working days GT/1 Should the site require an outlet pressure greater than the Design Minimum Pressure of the network (gained from the GT1) • An Ancillary Pressure Agreement (APA) must be negotiated between the Gas Shipper and the GT • The site will be required to follow the GT/2 process GT/2 - Introduction Where a meter installation is or is intended to be connected to a network operated by a GT, ‘Authorisation’ applies to any activity associated with the:• Setting & sealing meter regulators (Section 3) • Setting & sealing any associated pressure control protection devices (Section 3) • Installing a meter by-pass. (Section 4) “The Gas Safety (Management) Regulations 1996 place a duty on a GT to ensure that gas is at a suitable pressure to ensure the safe operation of any appliance that a consumer could reasonably expect to operate” GT/2 - Overview • The current version of ENA /GDN/PM/GT/2 was introduced in April 2013 and revised in January 2014. Downstream of the ECV outside of the direct control of the GT (Managed by Meter Asset Manager and Consumer) • This is the governing process that ensures that all the parts of the gas supply network outside of the direct control of the network will work and operate safely Pre ECV in direct Control of the GT Service Meter Outlet Appliance GT/2 Set & Seal Timescales GT2 Type Process Timescale C4A OAMI signoff D + 5 working days Total Time 10 working days C4A Network Approval / Rejection D + 5 working days C4B OAMI signoff D + 5 working days C4B warrant Customer sign off Customer dependant C4B and warrant Network Approval / Rejection D + 5 working days Minimum 10 working days GT/2 – Meter by-pass “meter by-passes shall only be provided where the Gas Supplier has deemed it necessary in order to avoid the risk of personal injury (including animal welfare), death or damage to property arising from a fault on the meter or the metering equipment” A by-pass should only be considered for the following types of premises: • Hospitals or hospice. • Institutionalised accommodation (e.g. homes for the elderly, schools, and prisons). • Large or complex plant supporting continuous processes (e.g. agricultural, baking processes) • And at meter installations connected to: Note: The Network also have to approve the bypass application as well as the Gas supplier, should one refuse then the application would be declined • Exceptionally complex pipe work and gas consuming plant. • Multi-occupied premises (e.g. a single meter installation serving a block of flats) Meter Selection Guidance Meter Selection Guidance Common Meter Types 1. Positive Displacement Meters – Diaphragm meters – Rotary (RPD) meters • Both work by a chamber filling with a set quantity of gas. The expulsion of the gas turns the dials. 2. Volumetric Meters – Turbines • Measure the unrestricted flow of gas through the meter. The flow of gas turns the dials Other types of meters, such as Ultrasonic, do exist and can be selected depending on load, pressure and application Meter Selection Guidance Selection of the meter depends on a few key factors • Maximum hourly load • Type of load • Gas compression (i.e boosters, etc) • Can the meter record the minimum and maximum loads • Inlet and outlet pressure • Available space • Security of supply 19 Installation Pipework - Overview • Pipework downstream of the meter connecting the appliances • These can be categorised as :- – Underground pipework (MDPE and Steel) – Above ground pipework (Welded Steel) – Pressure reduction and gas boosting 20 Underground Pipework • Typically most meter installations are located on the boundary, in order to connect meter to building / appliances pipework is generally run underground and may be constructed from either polyethylene (MDPE / HDPE) or welded steel depending upon the pressure requirements, ground conditions, and site requirements. All installation pipework must be :- • Designed by competent persons in accordance with the appropriate standard • Constructed to an appropriate standard (IGEM/UP/2 Edition 3) • Installed by competent operatives and accredited organisations • Tested and commissioned to an appropriate standard (IGEM/UP/1 Edition 2) Recognition by the end user / operator that the completed installation must be maintained and inspected in compliance with mandatory legislation (GSIUR and DESEAR). 21 MDPE to Steel Transition 22 MDPE 23 Above Ground Pipework • Where the pipework runs above ground or enters the building this must be constructed using a suitable material examples of which are steel, stainless steel or other forms of metallic pipework such as copper. • The design of these types of installations need to integrate with the building structure • Meet all legislative requirements • Be designed, constructed and installed by competent persons and organisations • Be tested, commissioned (and documented) in accordance with industrial standards • Safely operated in accordance with current Health and Safety legislation. 24 Steel Pipework 25 Steel Pipework 26 Pressure Reduction & Gas Boosting • Constraints of the local gas networks may determine the need for either increased pressure or decreased pressure at the appliances, this can be overcome by :- • Where the meter is supplied from MP network, it may be prudent to design the installation pipework downstream of the meter to operate at an elevated pressure (>21 mbar). The benefits of this can include reduced pipe diameter in congested site applications. If the appliance then requires a lower pressure to operate local pressure reduction facilities can be installed to ensure the appliance can safely operate, examples of this are pressure regulators, over pressure cut off devices, and safety shut off valves. • Where the pressure source is from an LP network, and a higher pressure is required at the appliance, this can be achieved by utilising a gas booster or compressor • Both of these need to :- • Be designed, constructed and installed by competent persons and organisations • Be tested, commissioned (and documented) in accordance with industrial standards • Safely operated in accordance with current Health and Safety legislation. • Meet all legislative and GT requirements 27 PRS 28 Gas Booster 29 Siteworks Timescales Meter only Service & Meter Quotes Quotes Standard jobs 2 days Standard jobs 3-5 days Non standard 10 days Upgrades 25 days Non standard 25 days Delivery Delivery Standard jobs 2-5 days Standard jobs 25-30 days Upgrades 2-5 days Upgrades 25-30 days Non standard 4-6 weeks Non standard 30-40 days 30 Business Overview Largest and fast growing independent MAM and AMR provider operating in I&C gas supply sector • Founded in 2005 • Acquired by Macquarie Bank in 2009 • Listed on London Stock Exchange in 2012 • Asset portfolio of c.415k assets owned and managed • Acquisition Of Bglobal Metering in 2014 • a leading provider of MOP DC/DA services to I&C electricity supply sector • SAGas acquisition further extends service offering to include downstream installations • Blyth Utilities acquisition provides direct access to the residential market with direct labour as well as commercial connections, for gas, electricity and water. • Based in Livingston Scotland with operational hubs in Sheffield and Blidworth with the electricity services centre in Darwen Lancashire • Approximately 280 employees including 80 direct labour 31 Our Business 32 What Siteworks Do We Do ? • Gas and Electricity • New service connection • Service alteration • Meter installation • Meter relocation • Meter removal • Supply disconnection • Meter housing maintenance • Technical consultation • Works upstream and downstream of the meter • Complex solutions such as boosters, governors, compressors. • Compliance Surveys 33 A Fully Integrated Offer • Infrastructure projects for mains and service pipes (siteworks) • Metering • Multi Utility AMR • Data management and analytics • Downstream network design and installation 34 Siteworks – what we offer • • • • Commercial and technical evaluation Network liaison 99.3% RFT design approval level Site survey • Network of regional contractors • 4-6 week average delivery • Field based engineers Design Metering • • • • • • Direct Labour Meter Asset Management Out of hours emergency response Supplier interaction Nationwide Stores Embedded smart metering product Project Management Outlet • • • • Direct labour Complex engineering solutions Welding/fabrication shop Site compliance audits 35 Our USP’s • Quick quote turnaround • End to end process • Tailored solution around customers specific requirements • Bespoke meter module design and in house construction, installation and commissioning • One stop shop for gas and electricity connections • Reduced completion timescales • Industry approved expertise • Mitigation of risk • Competitive pricing • Compliance in Health & Safety and regulation 36 Licence to Operate/Accreditations • MAMCoP Ofgem registered MAM • GIRS Siteworks design and project management • ASPCoP ESTA registered AMR provider • ISO9001: 2008 Quality management system • ISO14001 Enviromental management standard • OHSAS18001 Health & Safety management system • ATEX intrinsic safety of EAL AMR unit • Gas Safe Register engineering competence of DLO operatives • OAMI Ofgem Approved Meter Installer • ELEXON Ofgem approved supplier • MOCOPA Registered Meter Operator Energy Assets can proudly state that we currently have zero major non-conformities across the above 11 LTO’s and accreditations 37 Key Points of Contact (help and support) Design Team [email protected] 01506 405 499 All general enquiries Richard Collinson [email protected] 07837 231991 Design Manager Guy Simmons [email protected] 07823 886818 Development Director Richard Atkinson [email protected] 07823 886818 Group Sales Director 38 Pirbright Institute Project – Video Clip 39 Concluding Remarks
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