Material Science and Manufacturing
SA as a credible
partner in the
M.Sanne
4th Industrial
Revolution
3/2016
M.Sanne, Executive Director
13 October 2016
For
Propella BI
1
Material
Science
and Manufacturing
We have
many
partners!
M.Sanne
3/2016
1
Dexmo
Xiaomi
SoloWheel
Local Motors
Barriers for entry into manufacturing are becoming lower
Source: Centre for the Edge, Deloittes University Press
Who is the CSIR?
Strategic position of the CSIR in the National System of Innovation
Fundamental
research
Understanding
fundamental
principles
Strategic basic
& applied
research
Generation of new
knowledge and
application of
existing
knowledge
Technology
development
Technology
transfer
& implementation
Development of
technology
(process, product,
service)
Impact on economy
and society
Tertiary
Education
Institutes
CSIR
Industry/
public
sector
The CSIR spans the research and innovation value chain but its role is
differentiated from TEIs and industry/public sector
6
Who is the CSIR?
Who is the CSIR?
What are the main research areas of the CSIR?
CSIR’s Operating Unit Structure
CSIR
Bioscience
Built
Environment
(BE)
Defence,
Peace, Safety &
Security
(DPSS)
Modelling &
Digital Science
(MDS)
Meraka
Materials Science
& Manufacturing
(MSM)
Natural
Resources &
the
Environment
(NRE)
10
National Laser
Centre
(NLC)
Defining what Materials means………
Advances in Materials will help solve most of the Grand Societal Challenges
Material Science lies at the heart of most disciplines e.g. I&C, Energy, Environment, Health, Transport
Science
Systems and
Solution
Manufacturing
Design
Synthesis
Processing
Simulation
and Testing
MSM
Analytical Tools
and
Characterisation
Surface Sciences
Materials
Materials
Customisation
(lot size 1)
Engineering
Information
Technology/
Smart
products
Interdisciplinarity
and
Multifunctionality
Science and
Engineering
Recycling and
Availability of
Natural
Resources
Combinatorial
Chemistry and
Material Science;
High throughput
Science and
Engineering
Modelling and
Simulation;
Data storage and
data processing
Defining what Manufacturing means………
High Tech manufacturing has a Job Multiplier of 3.5 to 15
Active in all sectors of the economy: I&C, Energy, Environment, Health
GDP as driver
11 Classes
of Materials
Advanced Composites
Recycling
Economics of resources
Health and Safety
End2End thinking
PLM
Circular
economy
Technology Combining
System of Systems
PLM
R&D
intensive
Nanotech
Photonics
Add. Manufacturing
Synthetic Biology
Omics/Biomimicry
Advanced
Advanced
Materials
Materials
Advanced
Technologies
Advanced
Manufacturing
Process
Innovation
AM Systems
Speed, Agility
Infrastructure
Smart Factories
/Capital
Advanced Robotics
intensive
Intelligent Machines
Learning Organisations
Skills/
Knowledge
Intensive
Micro/Nano
Electronics
Specialisation
Customisation/niches
Merging of craft labour
and digitisation
4th Industrial Revolution
Glocalisation
Cyber-Physical
Automation
Big Data
Cloud
Analytics
PLM
Sensors
IoT
Product
Innovation
Aerospace Structures
Industrial Biotech
EU KET – Key Enabling Technologies
World Manufacturing
initiatives:
•
Industrie 4.0
(Germany)
•
SMLC(USA),
•
Catapult (UK),
•
Made in China
2025,
•
IVI (Japan)
Platforms at CSIR
Bio Manufacturing
Add.Manufacturing
Photonics
Nano/Micro Man.
Industry Product Dev
Advanced Materials
(Industry 4.0)
DST Advance Manufacturing Topics
We have world-class infrastructure
Nano
Micro
1mm
Materials
Bio
13
We have world-class infrastructure
Laboratory space
Characterization facility
At the cutting edge of
microscopy…
Thank you
© CSIR 2012
www.csir.co.za/nano
14
State of Manufacturing and
De-Industrialisation in SA
The continuous decline
must be turned around
15
Job Creation is top of the list of priorities in South Africa
Skilled Jobs have a multiplying effect on the economy
Particularly MSM can help develop skills which are on the SA critical skills list
need to address skills and future job trends
JOBS OF THE FUTURE
EXTRACT FROM
Aquatic Scientist
Industrial Designer
The Critical Skills List 2014
Advanced Composites Engineering
Manufacturing Managers
Architect
Bioeconomist
Materials Engineer
Construction Project Manager
Biochemists
Mechanical Engineer
Energy Engineer
Bioinformatician
Mining Engineer
Metallurgical Engineer
Bioinformaticist
Production/Operations Manager
Chemical Engineer
Biological Scientist
Quality System Manager
Electrical Engineer
Research and Development Manager Botanical Scientist
Electrical Installation Inspector
Chemical Scientist
Electrical Engineering Technologist
Electronics Engineer
Computational Biologist
Energy Engineering Technologist
Industrial and Production Engineers
Mechanical Engineering Technologist Environmental Scientist
Aeronautical Engineering
Metallurgical Engineering Technologist Ecological Scientist
Architectural Senior Technologist
Laboratory Technologist and Technician
Mining Engineering Technologist
Architectural Draughtsperson
Marine Bioscientist
Automotive Electrician
Solar Physicist
Materials Scientist
Boiler Maker
Plasma Physicist
Metallurgical Scientist
Chemical Engineering Technologist
Space Technologist
Metrology
Civil Engineering Technologist
Magnetic Technology Specialist
Microbiological Scientist
Electronics Engineering Technologist
Environmental Technologist
Polymer Scientist
Fitter and Turner
Industrial Engineer
Protein Scientist
Materials Engineering Technologist
Industrial Engineering Technologist
Toxicology Scientist
Mechatronics Technician
Industrial Engineering Technician
Water Resource Scientist
Metal Fabricator
Mining Technician
Safety, Health, Environment and Quality Practitioner
Physical and Engineering Science Technicians
Millwright
Materials Engineer Non-destructive Testing (NDT)
Pressure Welder
Boilermaker (For Strategic Infrastructure Projects)
Materials Engineering Technician – Road materials
Toolmaker
Industrial Machinery Mechanic
Materials Tester
Public Health Physician
Double Coded Welder
Construction
Medical Practitioner
Nano-photonics-Data Transport Power Environmental Engineers
Safety, Health, Environment and Quality (SHEQ)
Nanotechnology
Environmental Manager
Engineering professions
Hard Science (scientific research)
Management and Project management
Finance and Entrepreneurship
System Analyst Architect
SW APPS
SW Development/Testing
User Experience
User Interface UDI
Technical Support
Big Data (Data crunching)
Data Security
Cloud Computing
3D Printing
Computer Engineering and Forensics
Smart Metering
Geospatial Information
Natural energy
Anthropology
Epidemologist
Pest Control
Electronic Discovery
Human Resources
Market Research
Ethical
Interpreter
Actuary (Risk Analysis)
Environment and Conservation Science
Food Science
Waste management
Genetic Modified Crops
Aqua Culture
Physician/Nurse/Veterinarian
Priest
Carer
Medical Devices
Education
Retrofitting
Public Servant
Tradesman/Hairdresser/Cobbler/Tailor
The next phase of industrialization has to find a new balance
3
Source: Roland Berger
Innovation is accelerating to exponential levels
by Catalytic Innovations e.g. Digitization
Cyber Physical Systems
Catalytic
Innovations
In the past
Photography
Automobiles
Electricity
Airplanes
Telephones
CSIRAnswers
Answers
Recently in the world MSM
Atmospheric water
harvesting
Commercial Drones
Software developers
Mobile APPS
Trillion Sensor Future
3D printing
Cancer Immunotherapy
LEDs
Big Data
Internet of things
Natural Gas
Wind Power
Solar Power
Mass Energy Storage
Micro Grid Conversion
Hyper speed transport
Contour Crafted Houses
Driverless everything
Electric everything (bicycles)
Bio Factories
Micro Colleges
Smart Homes
Senior Living
Home Delivery
24 Hour Cities
Water filtering technologies
Advanced sensor and optics
HCD
Software expertise in MSM domain
Micro sensors
3D printing design and materials
Breathalysers, Cellnostic, Biomimetics
LEDs (printed electronics)
Big Data (Meraka)
Internet of things (sensors)
Natural Gas (materials research)
Wind Power (EC)
Solar Power ( EC)
HySA (Advanced materials)
Energy solutions (EC)
Transport solutions (MSM)
Materials synthesis
Autonomous vehicles
Advanced batteries
Bio manufacturing (BioSciences)
Learnership program
Smart device mgmt (Meraka)
Sensor Sciences
Drones and robotics
Robotics platforms and
Pharmacy Automation
4th Industrial Revolution
Digitization
And more…
Industrie 4.0
Industry Drivers
Cost Control/ efficiency
Competitive Positioning
Production capacity/ Flexibility
Improved client service
Monetizing the value chain
Internet of Things
There are 3 major trends affecting efficiency and competitiveness (1)
Source: Roland Berger
3
Source: Roland Berger
There are 3 major trends affecting efficiency and competitiveness (2)
3
Source: EU program sCorPiuS, 3/2016
There are 3 major trends affecting efficiency and competitiveness (3)
Source: BCG Analysis
22
The key lies in the trend to Social Manufacturing
• Loosely Coupled
Manufacturing
Ecosystems
• Agile
Manufacturing
• Distributed Local
Manufacturing
• Shanzai
(Copycat/OpenSou
rce)
Source: Ras et al, Stellenbosch
Product Life Cycle Management as a key enabler
CSIR Industrialisation Support Initiative
•
The CSIR National Industrialisation Support Initiative connects local and
global industry and industrialisation partners
Thank you