MC/MS-series Kawasaki Robot MC/MS-series up to 5 kg payload Medicine and pharmaceutical engineering are the fields of application of these clean-room robots. Maximum speed, precision and cleanability in clean-room quality are the factors backing this robot’s success. It is with intelligence and flexibility that Kawasaki has created the most efficient robots of their class. Combined with a highly developed control system, you will meet the requirements for automation ready for the future. Features Application Medicine and pharmaceutical engineering are the fields of application of these robots. From handling samples to making up individual drugs, they are the perfect tools for automation. Compact arm The extremely compact arm design is simply ideal for application in cramped locations, as is frequently the case in applications in medicine and pharma-ceutical engineering. Clean-room quality Protection class IP67 (Base MC004N: IP65) combined with ISO Class 5 make these robots ideal working equipment in clean room environment. Here Kawasaki MS005N is made completely of stainless steel and VHP (gaseous H202) resistant. Hollow wrist No troublesome cables no matter at which point! The 6-axled integration and the user media fully installed in the arm make adaption of completely enclosed gripper tools possible. Maximum flexibility MS005N is designed as a 7-axled robot, so that any constraining contours encountered can be best circumvented. Complex motion-sequences and loading or unloading processes – even “around corners” – do not present any problems to this stainless-steel robot. 2 MSR05N MCR04N Optional equipment The MC004N / MS005N are available in different configurations. Please contact Kawasaki Robotics GmbH for more information. 3 Standard specifications MC004N MS005N Degree of freedom 6 7 Max. payload (kg) 4 5 Max. reach (mm)* 1 Positional repeatability (mm)*2 505 600 ±0.05 ±0.1 Mass (kg) Body color 25 50 White epoxy stainless steel (316L) Installation Environmental condition Floor, Ceiling Ambient Temperature (°C) 0 - 35 Relative Humidity (%) 35~85 (Dew and frost-protected) Wrist Unit: IP67/ Basic Axis: IP65 Degree of protection IP67 America Controller Europe E70 Japan & Asia Clean Room Class ISO Class 5 * Distance between Centre of Axis 1/ Axis 5 (MS005N: Axis 6) *2 conforms to ISO9283 1 Motion range & dimensions MC004N backside connect 9 5 Y O-RING S53 4H7 Dp6 450 0.04 X X 900 17.5 ( 56h7) 56h7 40 4-M6 Dp7.5 0.3 X Y 12 VIEW B ( 9) 4- 9 (for M8) 132 B 182 208 110 20 255 208 Working range based on point P 182 505.8 156 505.8 845.8 938.3 250 Point P 2- 6H9 Dp8 97 92.6 188 340 VIEW A A (mm) 4 250 Connector Space 128.8 0.04 Motion range & dimensions MC004N underneath connect 9 5 Y O-RING S53 4H7 Dp6 450 0.04 X X 900 17.5 ( 56h7) 56h7 40 4-M6 Dp7.5 0.3 X Y VIEW B 221 140 132 B 200 110 20 255 Air Port Rc1/4 4-M10 Dp20 200 Working range based on point P 140 505.8 114 505.8 0) ( 18 805.8 250 Point P 938.3 ガスケット 2- 6H9 Dp8 83 0.04 Air Port Rc1/4 150 Connector Space 132.6 300 VIEW A 128.8 A (mm) MS005N 4-M6 Dp11 0.3 X Y 6H7 Dp6 0.04 X 23 B Y 560 40 660 50 JT6±180° 45° JT5 4-M3 Dp6 Point P 0.2 X 108 300 8 O-RING 1130 53h7 0 -0.030 29 17 14 JT4±180° 200 90° X Y 4.2 5° 11 5° 205 11 Working range based on point P 7 JT5 180 128 VIEW B 310 ° 90 JT2 220 ° 1129.2 135 JT7±180° 925 JT2 200 4-M10 Dp20 140 315 JT3 12 0° 180 255 355 200 140 0) 204.2 150 JT3 120° 114 132 JT1±180° ( 18 ガスケット 83 2- 6H9 Dp8 0.08 VIEW A A (mm) 5 E-Controller The E-Controller – technically mature, easy to operate and powerful Compact, upgradeable and user-friendly All established bus systems (Interbus, Profibus, Profi-Net…) are supported. The integrated Soft PLC may be edited via Teach Pendant or even more comfortable at the PC (option). Customized user interfaces may be programmed and used for the simplified control of the robot and also peripheral devices. Motor power ON and program start may be activated directly via the Teach pendant unit. The parallel display of two information screens (e.g. position and signal data) facilitates the process control. The system boot time is below one minute (approximately 25 sec.). System Ultra-fast execution of programs, loading and storing processes as well as a precise continuous-path control and much more thanks to the up-to-date processor design and powerful components. 8 MB RAM (80,000 steps) and USB interface as standard.. Maintenance »Simple and friendly« – Due to the optimized modular configuration of the Kawasaki controller, maintenance work is user-friendly. Furthermore, integrated service and diagnostic tools guarantee increased safety in operation. Remote diagnosis via Ethernet is also included in the standard package. TOP VIEW 420 500 TEACH REPEAT CONTROL POWER 250 100% TOP VIEW 420 500 TEACH CONTROL POWER Teach pendant 100% REPEAT Color LCD teach pendant for the E series controllers The teach pendant boasts a significantly lighter body with an optimized weight balance that reduces the burden of teaching work. The operator can now switch on the motors and activate the cycle start all from the teach pendant. In addition, new features such as the easy-to-navigate screen and switch layout allow for a more convenient system of control. Two information windows can be displayed simultaneously on the monitor screen, providing access to different types of information (for example, positional information and signal information). 6 Controller Easy handling and outstanding performance. Highest processing speed for exact path control and program support – for each operation purpose. E70 America E70 Europe Japan & Asia The E7X controllers are extremely compact, and specially designed for small robot arms (RS03N, 05N, 05L, 06L and 10N). Though compact in design, these controllers offer high performance and expandability. Features Number of Controlled Axes up to 8 Servo Motor Brushless AC Servomotor Position Detector Absolute Encoder Type of driving Full digital servo system Programming Block and AS-Language Coordinate Systems Joint, Base, Tool, external Tool (optional) Motion Control Joint-, Linear- and Circular interpolation External operation I/O signals Input (Channels) 32 (max. 96) Output (Channels) 32 (max. 96) Memory capacity (MB) 8 External Memory 1 x USB PC, Network, etc. Data Interfaces Fieldbus (optional) Teach pendant Operation Panel Cable Length (Controller – Arm), (Controller – Teach Pendant) Structure Dimensions (W x D x H in mm) Mass (kg) Power Requirements Ground Safety Category Ambience Temperature / Humidity Surface Character Emergency stop, Hold etc. 2 x RS-232C, 2 x Ethernet DeviceNet ©, PROFIBUS ©, PROFINET ©, INTERBUS-S ©, Ethernet / IP ©, CC-Link ©, CANopen ©, Modbus TCP ©, Control Net © Color LCD teach pendant Emergency Stop SW, Control Power, TEACH / REPEAT 10 m (optional up to 15 Meter) Enclosed structure 500 x 420 x 250 30 AC 200 – 240 V ± 10 %, 50 / 60 Hz, 1 Phase, max. 1,5 kVA <100 Ω, Max. Leakage 30 mA 3, Performance Level d (EN ISO13849-1:2008) 0 – 45° C / 35 – 85 % (Dew and frost-protected) galvanized / chromed 7 Kawasaki Heavy Industries, Ltd. ROBOT DIVISION http://www.khi.co.jp/robot/ Tokyo Head Office/Robot Division 1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, Japan Phone: +81-3-3435-6852 Fax: +81-3-3437-9880 Akashi Works/Robot Division 1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, Japan Phone: +81-78-921-2946 Fax: +81-78-923-6548 Global Network Kawasaki Robotics (USA), Inc. www.kawasakirobot.com 28140 Lakeview Drive, Wixom, MI 48393, U.S.A. Phone: +1-248-446-4100 Fax: +1-248-446-4200 Kawasaki Robotics (UK) Ltd. www.kawasakirobot.co.uk/ Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington Cheshire, WA5 7ZB, United Kingdom Phone: +44-1925-71-3000 Fax: +44-1925-71-3001 Kawasaki Robotics GmbH www.kawasakirobot.de 29 Sperberweg, 41468 Neuss, Germany Phone: +49-2131-34260 Fax: +49-2131-3426-22 Kawasaki Robotics Korea, Ltd. www.kawasakirobot.co.kr 43, Namdong-daero 215beon-gil, Namdong-gu, Incheon, 405-817, Korea Phone: +82-32-821-6941 Fax: +82-32-821-6947 CAUTIONS TO BE TAKEN TO ENSURE SAFETY lF or those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents. lP roducts described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us. We will be pleased to help you. lB e careful as Photographs illustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system. Kawasaki Robotics (Tianjin) Co., Ltd. www.kawasakirobot.cn Bldg 3, No.16, Xiang‘an Road, TEDA, Tianjin 300457 China Phone: +86-22-5983-1888 Fax: +86-22-5983-1889 Kawasaki Motors Enterprise (Thailand) Co., Ltd. (Rayong Robot Center) www.khi.co.jp/robot/th/ 119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140 Thailand Phone: +66-38-955-040-58 Fax: +66-38-955-145 * Materials and specifications are subject to change without notice. ISO certified in Akashi Works. Printed in Germany February 2015 Catalogue No. GE128
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