Titan 1700 - 1800 Series Lift Type Operation Manual.indd

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Table of Contents
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1. INTRODUCTION
1.1 Welcome
1.2 Safe Operation
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Read And Understand Manual
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Cutting or Entanglement Hazard
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1.4 Intended Usage
1.7 Product Improvements
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1.5 Operator Orientation
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1.8 Disposal of Equipment at End of Useful
Life
1.6 Serial Number Location (Typical)
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2. Safety
2.1 General
2.2 Safety Alert Symbols
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2.3 Safety Icon
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2.3.1 Personal Protection/
Important Information
Use two people when
lifting heavy objects
Explosive force hazard
Visibility
Explosive separation
hazard
Rollover protection
Fall hazard
Wear seat belt
Fire hazard
Weight rating
Cutter blade contact
hazard (hand)
Read the manual
Maintenance procedure
Chemical flushing kit
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Eye protection
OEM
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hazard (foot)
Damaged hazard label
Lifting hazard
2.3.2 Prohibited Actions
Fire extinguisher
Do not alter or modify
Cutting hazard
First aid kit
Use proper tools
Pinch point hazard
Hand protection
Do not weld
Projectile hazard
Head protection
No alcohol
Rollover protection
Hearing protection
No drugs
Safety alert symbol
Inspect equipment
No smoking
Safety shields
OEM parts only
No young children
Sharp object hazard
Protective shoes
No riders
Slipping injury
Remove key
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Set parking brake
STOP
THINK
SAFETY!
2.3.3 Hazard Avoidance
Transmission in park
Use proper support
Use proper tools
Tripping injury
Crush
hazard
Stop engine
Think safety
Tire pressure
Crush hazard (chock
wheels)
Crush hazard (foot)
Defective or broken part
Entanglement hazard
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2.4 General Safety Instruction
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To prevent serious injury or death:
• Do not operate unless all guards
are installed and in good condition.
can cause Serious Injury or Death
Si no entiende ingles, se prefiere que
busque a alguien que interprete las
instrucciones para usted.
• Stop blade rotation if bystanders
come within several hundred feet.
DANGER
•
•
•
•
•
•
•
WARNING
All rotary cutters have the ability to discharge objects at high
speeds, which could result in serious injury to bystanders or
passers-by.
Therefore, this cutter is not to be operated along highways or
in any area where people may be present unless all sides of the
unit are enclosed by permanent bands, safety chains, or other
factory approved safety shields that are in good repair.
ROTATING DRIVELINE HAZARD
KEEP AWAY
Do not operate unless PTO guards, tractor master
shield and implement guards are in place.
PTO guards must turn freely and be properly attached
and maintained.
U-joint yokes must be securely locked onto tractor
and implement shafts.
Be sure tractor drawbar and implement hitch are
adjusted correctly.
Grease shaft regularly.
This implement is designed to operate at 540 RPM
maximum tractor PTO speed.
Failure to heed these warnings may result in
personal injury or death.
DANGER
ROTATING BLADES-KEEP AWAY
WARNING
To prevent serious injury or death when the engine is
running and the blades are rotating:
•
To prevent serious injury or death:
• Read and understand Operator’s Manual before using.
Review annually.
• Do not permit riders on the tractor or mower. Never
carry children on tractor seat.
• Do not allow children to operate mower.
• Operate only with guards installed and in good condition.
• Keep away from moving parts.
• Operate only with tractor equipped with ROPS and
seatbelts.
• Before mowing, clear debris from mowing area.
• Do not operate in the raised position.
• Stop engine, set brake and wait for all moving parts to
stop before dismounting.
• Support mower securely before working beneath unit.
• Transport with clean reflectors, SMV and working lights
as required by federal, state, and local laws.
7LWDQ,PSOHPHQW//&
•
•
•
Never allow riders, especially children, on tractor
or mower.
Do not operate with bystanders in mowing area.
Do not operate with deflectors/guards removed.
Do not place hands or feet under deck.
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WARNING
NO RIDERS
Serial Number
0010001
MADE IN THE USA
WITH U.S. & IMPORTED PARTS
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4. Nomenclature
4.1 Description and Intended Use
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TI-00102
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Form No. 1800-01
Printed in USA 09/2016